A kind of integrated intelligent comprehensive detection device for low-voltage current mutual inductor
Technical field
This utility model relates to electric-power metering Calibration Technology field, is specifically related to a kind of integrated for low-voltage current mutual inductor
Intelligent comprehensive detection device.
Background technology
According to grid company low-voltage current mutual inductor technical specification standard-required, provincial measurement centre need to be to the transformer newly purchasing batch
Sampling Detection mode according to the rules, carries out full performance detection to transformer.Low-voltage current mutual inductor has to pass through ability after assay approval
Can install at the scene and put into operation, owing to pilot project is many, test instrunment is many, and kind is miscellaneous, and traditional is mutual for low-tension current
Calibration operation many employings workman's mode that sensor performance is done, completes test on multiple stations, needs to carry out instrument and equipment
Repeatedly a dead lift, combination, wiring, take out stitches, go out the work such as certificate, expend a large amount of human and material resources and labor intensity
Greatly, inefficiency.Pipeline system verification system, mainly for extensive ct calibrating, only carries out megger test, work
Five performance tesies such as voltage-withstand test, Secondary Winding turn to turn test, elementary error, magnetic saturation nargin test frequently.
Combine therefore, it is necessary to design a kind of a kind of integrated intelligence for low-voltage current mutual inductor that can overcome disadvantages mentioned above
Close detection device, the low-voltage current mutual inductor arrival of bid and purchase is inspected by random samples and comprehensive performance evaluation, both guarantee the standard of metering
Really property, improves again the work efficiency of ct calibrating.
Utility model content
For solving the deficiency that prior art exists, the utility model discloses a kind of integrated intelligence for low-voltage current mutual inductor
Energy comprehensive detection device, this utility model passes through transformer compbined test switch board and transformer compbined test testboard, it is achieved right
The comprehensive detection of low-voltage current mutual inductor, easy to use, operating efficiency is high.
For achieving the above object, concrete scheme of the present utility model is as follows:
A kind of integrated intelligent comprehensive detection device for low-voltage current mutual inductor, including transformer compbined test testboard and
Transformer compbined test switch board, described transformer compbined test testboard has been used for the first and second of low-voltage current mutual inductor and has connect
Line, coordinates the internal each instrument of transformer compbined test switch board to carry out detection test, and transmits detection result of the test to computer;
Described transformer compbined test testboard includes that at least one transformer frock, described transformer frock are used for placing to be detected
Low-voltage current mutual inductor, described transformer compbined test testboard is additionally provided with multiple hold-down mechanism.
Further, the base of each transformer frock and the base contacts of low-voltage current mutual inductor, it is connected respectively to big ground,
Each transformer frock provides two groups of secondary wiring terminals, i.e. current terminal and voltage terminal, low-voltage current mutual inductor secondary connection
Connect current terminal or voltage terminal on terminal or two terminals are all connected with.
Further, the quantity of described hold-down mechanism is three, and one of them hold-down mechanism is wiring common port, two other pressure
Tight mechanism is the test selecting different primary current for current transformer.
Further, described hold-down mechanism includes that handwheel, described handwheel are arranged on U-shaped compression module, sets in U-shaped compression module
Being equipped with casing, be connected with T-shaped copper bar below described U-shaped compression module, described U-shaped compression module is provided above with end cap face, described
U-shaped compression module is provided below epoxy plate.
Further, in described transformer compbined test testboard, include the first catalyst installing plate and the second catalyst installing plate,
It is respectively arranged with multiple relay, one end of all of relay on described first catalyst installing plate and the second catalyst installing plate
Both passing through current lifting device to be connected with hold-down mechanism lower end copper bar, the one of which relay other end is respectively with standard current transformer once
Terminal is connected, and another group relay other end and the first high-voltage relay drive plate to be connected, the 3rd group relay other end and second
High-voltage relay drives plate to connect.
Further, the plurality of relay can be provided with duplicate relay.
Further, terminal of described standard current transformer and a group relay are connected, and secondary terminals connects first and second mark
Quasi-relay switch boards.
Further, load box, the first high-voltage relay plate, the second height it are additionally provided with in described transformer compbined test testboard
Potential relay plate, booster transformer, micro-current transformer installing plate, catalyst installing plate, demagnetizing resistance installing plate, temperature are patrolled
Inspection instrument, industrial frequency withstand voltage signal sampling plate and second open circuit signal sampling plate;
The cooperation of described standard current transformer, current lifting device, booster transformer carries out every test, and industrial frequency withstand voltage signal sampling plate leads to
Crossing the first high-voltage relay drives plate, the second high-voltage relay to drive plate to drive the first high-voltage relay plate, the second high-voltage relay
Plate, coordinates booster transformer to complete the industrial frequency withstand voltage test of low-voltage current mutual inductor, second open circuit signal sampling plate and high-voltage relay
Device plate and micro-current transformer installing plate have connected the Secondary Winding turn to turn test of low-voltage current mutual inductor.
Further, being additionally provided with safe acoustic-optic alarm in transformer compbined test testboard, second open circuit is tested in power frequency
Buzzing warning and red light warning is had during pressure test.
Further, it is arranged on Insulation Resistance Tester, Safety factor tester in transformer compbined test switch board, fills
Magnetic/instrument for measuring DC resistance and mutual-inductor tester are all by all-in one desk input terminal installing plate in transformer compbined test testboard
It is connected with first and second standard relay switch boards corresponding function terminal.
Further, described Insulation Resistance Tester completes low-voltage current mutual inductor insulation measurement test, Safety factor
Tester completes the Safety factor test of low-voltage current mutual inductor, mutual-inductor tester terminals of connecting wire connection standard Current Mutual Inductance
Device and current lifting device complete the elementary error under low-voltage current mutual inductor room temperature condition, etc. ampere-turn error testing test, magnetize/unidirectional current
Resistance tester terminals of connecting wire has been connected the temperature rise test of low-voltage current mutual inductor with temperature polling instrument, load box, and magnetize/unidirectional current
Resistance tester and mutual-inductor tester complete magnetic saturation error test and remanence error test jointly, after having tested, by demagnetization
Resistance mounting plate completes demagnetization operation.
A kind of mode of connection of the integrated intelligent comprehensive detection device for low-voltage current mutual inductor, including:
During visual examination test, low-voltage current mutual inductor is without wiring;
During the test of Insulation test, industrial frequency withstand voltage, test specimen low-voltage current mutual inductor secondary terminals is tested with transformer compbined test
Platform secondary lead-out wire voltage terminal is connected;
When secondary winding turn-to-turn insulation test, the test of magnetic saturation nargin, elementary error, remanence error test:
Big ampere wires sequentially passes through low-voltage current mutual inductor, and one end is connected with for the hold-down mechanism as wiring common port,
Turning handwheel to compress, the other end is connected with corresponding hold-down mechanism, and is tested with transformer compbined test by test specimen secondary terminals
Platform secondary lead-out wire voltage terminal is connected;
When the test of magnetic saturation nargin, elementary error, remanence error test:
Test specimen low-voltage current mutual inductor secondary terminals is connected with transformer compbined test testboard secondary lead-out wire current terminal,
The winding turn-to-turn insulation test of remaining connected mode and secondary, the test of magnetic saturation nargin, elementary error, remanence error test are identical;
During Deng ampere-turn error testing:
Test specimen secondary terminals is connected with transformer compbined test testboard secondary lead-out wire current terminal, re-uses no less than 3
Wire of circle passes around in the Primary Conductor hole of low-voltage current mutual inductor, then with wind wait ampere-turn bus as once around
Group, measures the error of transformer;
During error testing under limit condition of operation: test specimen is placed in thermocycling box body, the same base of other modes of connection
The wiring of this error test;
Safety factor test time: once wind open circuit, by transformer compbined test testboard secondary lead-out wire current terminal,
Voltage terminal is all connected one by one with test specimen secondary terminals;
During the test such as temperature rise test: by test specimen secondary terminals and transformer compbined test testboard secondary lead-out wire current terminal,
Voltage terminal is connected, and remaining connected mode winds turn-to-turn insulation test, the test of magnetic saturation nargin, elementary error, remanent magnetism with secondary
Error testing is identical.
The beneficial effects of the utility model:
This utility model realizes integration of equipments and automatization by above-mentioned detection device and detection method, changes traditional various test
Instrument is individually put, and single transformer completes mini-test mode, it is achieved many transformers are examined and determine simultaneously, it is to avoid repeated plant,
The most only need simple wiring can complete total Test on a platform.Transformer combined test stand software system leads to
Cross 485 bus modes and realize instrument and equipment interconnection, automatically upload and analyze test data.And install safe acoustic-optic alarm additional,
Second open circuit test has buzzing warning and red light warning when industrial frequency withstand voltage is tested, and prevents personnel from rushing by mistake, it is ensured that the person and equipment peace
Entirely.
Accompanying drawing explanation
Fig. 1 is this utility model transformer compbined test testboard isometric block diagram;
Fig. 2 is this utility model transformer compbined test testboard front block diagram;
Fig. 3 is this utility model transformer compbined test testboard back side block diagram;
Fig. 4 is this utility model hold-down mechanism structural representation;
Fig. 5 is this utility model transformer compbined test switch board front block diagram;
Fig. 6 is this utility model transformer compbined test switch board back side block diagram;
Fig. 7 is this utility model full performance test block diagram;
In figure, 1-1, the first hold-down mechanism, 1-2, the second hold-down mechanism, 1-3, the 3rd hold-down mechanism, 2, transformer frock,
3, current terminal, 4, voltage terminal, 5, the anti-line terminals of temperature sensor, 6, standard current transformer, 7, current lifting device, 8,
First catalyst installing plate, 9, load box, the 10, second high-voltage relay plate, the 11, first high-voltage relay plate, 12, boosting
Transformator, 13, comprehensive input terminal installing plate, 14, temperature polling instrument, 15, industrial frequency withstand voltage signal sampling plate, 16, one,
Secondary standard relay switch boards, 17, second open circuit dividing potential drop sampling plate, 18, demagnetizing resistance installing plate, 19, catalyst installs
Plate, the 20, first high-voltage relay drives plate, the 21, second high-voltage relay to drive plate, and 22, micro-current transformer installing plate,
23, Insulation Resistance Tester, 24, Safety factor tester, 25, magnetize/instrument for measuring DC resistance, 26, transformer school
Test instrument, 27, program control source control chamber, 28, program control source transformer tank, 29, rack input terminal installing plate, 30, instrument power source
Socket;
1-1-1, handwheel, 1-1-2, end cap face, 1-1-3, U-shaped compression module, 1-1-4, upper compaction case, 1-1-5, epoxy
Plate, 1-1-6, T-shaped copper bar.
Detailed description of the invention:
Below in conjunction with the accompanying drawings this utility model is described in detail:
A kind of integrated intelligent comprehensive detection device for low-voltage current mutual inductor, including transformer compbined test testboard and
Transformer compbined test switch board, described transformer compbined test testboard has been used for the first and second of low-voltage current mutual inductor and has connect
Line, coordinates the internal each instrument of transformer compbined test switch board to carry out detection test, and transmits detection result of the test to computer.
Wherein, as seen in figs. 5-6, transformer compbined test switch board include, Insulation Resistance Tester 23, Safety factor
Tester 24, magnetize/instrument for measuring DC resistance 25, mutual-inductor tester 26, split type program control source, split type program control source includes
Program control source control chamber 27 and program control source transformer tank 28.
As it is shown in figure 1, transformer compbined test testing stand include the first hold-down mechanism 1-1, the second hold-down mechanism 1-2, the 3rd
Line terminals 5 is put in hold-down mechanism 1-3, transformer frock 2, current terminal 3, voltage terminal 4, temperature sensor.Such as Fig. 4 institute
Show, wherein hold-down mechanism include handwheel 1-1-1, end cap face 1-1-2, U-shaped compression module 1-1-3, upper compression casing 1-1-4,
Epoxy plate 1-1-5, T-shaped copper bar 1-1-6.First hold-down mechanism 1-1 is wiring common port, the second hold-down mechanism 1-2 and the 3rd
Hold-down mechanism 1-3 is for selecting the test of different primary current.3rd hold-down mechanism 1-3 does 600A and above current transformer
Test, the second hold-down mechanism 1-2 does the current transformer test of below 600A.
As Figure 2-3, standard current transformer 6, current lifting device the 7, first catalyst are included in transformer compbined test testboard
Installing plate the 8, second catalyst installing plate 19, load box the 9, first high-voltage relay plate the 11, second high-voltage relay plate 10,
Booster transformer 12, micro-current transformer installing plate the 22, first high-voltage relay drive plate the 20, second high-voltage relay to drive
Plate 21, demagnetizing resistance installing plate 18, temperature polling instrument 14, industrial frequency withstand voltage signal sampling plate 15, first and second standard relay
Switch boards 16, second open circuit signal sampling plate 17, all-in one desk input terminal installing plate 13.
Wherein, the first catalyst installing plate 8 includes that relay CJX11, CJX12, the second catalyst installing plate 19 include relay
Device CJX13~CJX18.CJX11~CJX17 one end passes current lifting device 7 and the second hold-down mechanism 1-2 lower end T-shaped copper bar 1-1-6,
CJX11~the CJX14 other end is connected with standard current transformer 6 terminals L2, L3, L4, L5 respectively;CJX15、CJX16
The other end and the first high-voltage relay drive plate 20, the CJX17 other end and the second high-voltage relay to drive plate 21 to connect;CJX18
For standby catalyst.
7 terminals of standard current transformer 6 and current lifting device are connected with catalyst, and big ampere wires one end passes normalized current mutual inductance
Device 6, current lifting device 7, be connected with the first hold-down mechanism 1-1, and the other end and the 3rd hold-down mechanism 1-3 connect.Secondary terminals connection one,
Secondary standard relay switch boards 16, it is achieved the switching of standard no-load voltage ratio different with test specimen Secondary Winding test loop.
In such scheme, Insulation Resistance Tester 23, Safety factor tester 24 in transformer compbined test switch board, fill
The instrument one end such as magnetic/instrument for measuring DC resistance 25, mutual-inductor tester 26 are entered by all-in one desk in transformer compbined test testboard
Line terminals installing plate 13 is connected with first and second standard relay switch boards 16 corresponding function terminal.Transformer compbined test controls
Cabinet is additionally provided with rack input terminal installing plate 29 and instrument power socket 30, and rack input terminal installing plate 29 is used for inlet wire,
Instrument power socket 30 is for realizing to the power supply of an instrument.
Insulation Resistance Tester 23 completes low-voltage current mutual inductor insulation measurement test, and Safety factor tester 24 is complete
The Safety factor becoming low-voltage current mutual inductor is tested, mutual-inductor tester 26 terminals of connecting wire connection standard current transformer 6,
Current lifting device 7 complete the elementary error under low-voltage current mutual inductor room temperature condition, etc. ampere-turn error testing test, magnetize/D.C. resistance
Tester terminals of connecting wire has been connected the temperature rise test of low-voltage current mutual inductor with temperature polling instrument 14, load box 9, magnetize/straight
Leakage resistance tester 25 and mutual-inductor tester 26 complete magnetic saturation error test and remanence error test jointly, after having tested,
Demagnetization operation is completed by demagnetizing resistance installing plate 18.
Industrial frequency withstand voltage signal sampling plate 15 drives plate the 20, second high-voltage relay to drive plate 21 to drive the by the first high-voltage relay
One high-voltage relay plate the 11, second high-voltage relay plate 10, the power frequency that cooperation booster transformer 12 completes low-voltage current mutual inductor is resistance to
Pressure test, second open circuit signal sampling plate 17 and high-voltage relay plate 10, high-voltage relay plate 11, micro-current transformer installing plate
The 22 Secondary Winding turn to turn tests having connected low-voltage current mutual inductor.
These two blocks of high-voltage relay plates of high-voltage relay plate 10, high-voltage relay plate 11 are to be used together, and are to be easy in platform
Install and be divided into two pieces.
Wherein complete industrial frequency withstand voltage test, secondary winding turn-to-turn insulation test, magnetic saturation nargin test, elementary error test, etc.
Need to pass through normalized current when the test of ampere-turn error testing, remanence error, error testing under limit condition of operation, temperature rise test
Transformer 6, current lifting device 7 realize.
Comprehensive table top terminal is introduced:
Such as Fig. 1, a total of six test station of this utility model transformer compbined test testboard, place six model rule respectively
The current transformer that lattice are identical, the base of each frock and the base contacts of current transformer, be connected respectively to big ground.
Each station provides two groups of secondary wiring terminals, i.e. current terminal 3 and voltage terminal 4.Outward appearance test without wiring,
When doing insulation measurement, industrial frequency withstand voltage test, secondary winding turn-to-turn insulation pressure three destructive testings of test, Current Mutual Inductance
The secondary terminals of device only connects voltage terminal 4.Because these tests can be from voltage terminal output HIGH voltage, if high voltage is connected in table top
Or other terminals, such as current terminal 3, horizontal platform table top conduction can be made to produce electric shock accidents or burn out the instrument inside horizontal platform.
When doing other 7 tests, current terminal 3 and voltage terminal 4 are all connected on secondary wiring of current mutual inductor terminal.
When doing temperature rise test, temperature sensor is attached to the surface of current transformer, the surface temperature of continuous monitoring current transformer,
When doing other tests, temperature sensor pitch of the laps is placed on temperature sensor to put in line terminals.
Big ampere wires from left to right connects hold-down mechanism, the first hold-down mechanism 1-1 be common port bottom T-shaped copper bar 1-1-6 with
The X end of current lifting device 7 connects.Second hold-down mechanism 1-2 and the 3rd hold-down mechanism 1-3 is connected with standard current transformer.For
Select the test of different primary current.3rd hold-down mechanism 1-3 does 600A and the test of above current transformer, the second compacting machine
Structure 1-2 does the current transformer test of below 600A.
Each test concrete mode of connection (as a example by punch current transfomer) detection mode is conventional, referring to standard
" Q/GDW572 2010 ":
During visual examination test, transformer is without wiring
The test wiring of Insulation test, industrial frequency withstand voltage:
1. test type be secondary over the ground
Test specimen secondary terminals (K1/K2) is connected with stage body secondary lead-out wire voltage terminal 4.
Secondary winding turn-to-turn insulation test, the test of magnetic saturation nargin, elementary error, remanence error test wiring:
Big ampere wires sequentially passes through transformer, and one end is connected with the first hold-down mechanism 1-1, turns handwheel 1-1-1 and compresses,
The other end when electric current <be connected with the second hold-down mechanism 1-2 during 600A, be connected with the 3rd hold-down mechanism 1-3 as electric current 600A,
And just test specimen secondary terminals (K1/K2) is connected with stage body secondary lead-out wire voltage terminal 4.
The test of magnetic saturation nargin, elementary error, remanence error test wiring:
Big ampere wires sequentially passes through transformer, and one end is connected with the first hold-down mechanism 1-1, turns handwheel 1-1-1 and compresses,
When other end electric current <be connected with the second hold-down mechanism 1-2 during 600A, be connected with the 3rd hold-down mechanism 1-3 during electric current 600A,
And just test specimen secondary terminals (K1/K2) is connected with stage body secondary lead-out wire current terminal 3.
Deng ampere-turn error testing wiring:
Test specimen secondary terminals (K1/K2) is connected with stage body secondary lead-out wire current terminal 3.
Re-using and pass around in the Primary Conductor hole of current transformer no less than a wire of 3 circles, the wire periphery in hole is as far as possible
It is uniformly distributed.Then wait ampere-turn bus as a winding with wind, measure the error of transformer.
Error testing wiring under limit condition of operation:
Being placed on by test specimen in thermocycling box body (separately joining), other modes of connection are with elementary error test connection.
Safety factor test wiring:
Once wind open circuit, by stage body secondary lead-out wire current terminal 3, voltage terminal 4 all with test specimen secondary terminals (K1/K2)
It is connected one by one.
The test connections such as temperature rise test:
Big ampere wires is sequentially passed through transformer, when other end electric current <be connected with the second hold-down mechanism 1-2 during 600A, electric current
It is connected with the 3rd hold-down mechanism 1-3 during 600A, and just test specimen secondary terminals (K1/K2) and stage body secondary lead-out wire electricity
Stream terminal 3, voltage terminal 4 are connected.
After wiring completes, strict comparison wiring diagram checks that wiring is the most correct.After guaranteeing that wiring is accurate, close transformer
On the right of compbined test switch board, " power supply " sky on switchboard is opened, and presses start button, can test.
Wiring diagram that full performance of the present utility model detection is corresponding as it is shown in fig. 7, transformer combined test stand respectively with tester,
Printer, high photographing instrument, bar code scan instrument, tester is connected with program control source, and tester is protected with temperature polling instrument, instrument the most respectively
Peace coefficient tester, Insulation Resistance Tester, second open circuit dividing potential drop sampling plate, industrial frequency withstand voltage signal sampling plate, first and second mark
Quasi-relay switch boards, magnetize/instrument for measuring DC resistance, load box be connected.
Having needed above-mentioned 11 tests to need to complete on different tests platform in prior art, equipment needed thereby is various, and wiring is loaded down with trivial details
Complexity, cost is high, and test efficiency is low, and this utility model avoids repeated plant by said method, the most only needs letter
Single wiring can complete total Test on a platform.
Although detailed description of the invention of the present utility model is described by the above-mentioned accompanying drawing that combines, but not this utility model is protected
The restriction of scope, one of ordinary skill in the art should be understood that on the basis of the technical solution of the utility model, art technology
Personnel need not to pay various amendments or deformation that creative work can make still within protection domain of the present utility model.