CN205605339U - Variable vortex air intake manifold structure of engine - Google Patents

Variable vortex air intake manifold structure of engine Download PDF

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Publication number
CN205605339U
CN205605339U CN201620356165.7U CN201620356165U CN205605339U CN 205605339 U CN205605339 U CN 205605339U CN 201620356165 U CN201620356165 U CN 201620356165U CN 205605339 U CN205605339 U CN 205605339U
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China
Prior art keywords
air intake
inlet manifold
cylinder cap
intake manifold
rotating shaft
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CN201620356165.7U
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Chinese (zh)
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陈佳
刘凯
湛学勇
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Wal Wuxi Good Fortune Automotive Engineering Co Ltd
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Wal Wuxi Good Fortune Automotive Engineering Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

The utility model discloses a variable vortex air intake manifold structure of engine, it includes air intake manifold, the last one side that is equipped with the intake duct of air intake manifold is provided with air intake manifold cylinder cap flange, the lower extreme of air intake manifold cylinder cap flange is in the face of should all having processed the shaft hole by every independent intake duct, rotationally vertically in the shaft hole be provided with the pivot, air intake manifold cylinder cap flange is stretched out to the one end of pivot, and all pivots are stretched out the one end of air intake manifold cylinder cap flange and are passed through the connection of linkage part, just all be fixed with vortex valve block in the pivot, there is the clearance between the inner wall of vortex valve block and each intake duct. Above -mentioned variable vortex air intake manifold structure of engine is simple structure not only, and the operation is reliably stable, and make fuel consumption and exhaust emissions shown to improve.

Description

A kind of engine variable vortex air intake manifold structure
Technical field
This utility model relates to the parts of a kind of electromotor, especially relates to a kind of engine variable vortex air intake manifold structure.
Background technology
Under any operating mode, the non-variable inlet manifold length of automobile engine and air inlet sectional area are definite value, when cold start-up, Smaller load run, its air inflow is less, gaseous mixture is poor at In-Cylinder Flow, burns insufficient, thus fuel oil can be caused to consume the problems such as big, exhaust emission levels is high.Meanwhile, the dynamic property of electromotor also can decline.For solving this problem, the method used at present is to develop variable air inlet control structure for engine aspirating system, more ripe technology has: variable-length intake manifold, Variable tumble inlet manifold, variable vortex inlet manifold etc., these variable air inlet modes are provided to improve the burning under a certain operating mode, it is achieved the improvement of engine power performance and Eco-power raising.Comparatively speaking, variable-length intake manifold cost arrangement space high, required is big, general to be implemented on 2.0L and above large-duty engine, and when being changed into variable-length intake manifold by non-variable inlet manifold, design manifold itself and adjacent zeros parts thereof are changed relatively big, implement relatively difficult.The manifold length of variable vortex inlet manifold and Variable tumble inlet manifold is fixed, little though taking up room, but its air inlet sectional area is fixed, still suffer from that air inflow is less, insufficient problem causing fuel consumption big of burning, but it transforms convenient, only need to increase governor motion at inlet manifold cylinder cap flange, realize variable air inlet by the size and Inlet Position changing air inlet sectional area.
Intake swirl is mainly reflected in intake swirl and promotes oil misconvergence of beams the effect of direct injection ic engine combustion process, accelerate the blending of air and elaioleucite, be atomized and evaporate, accelerate before catching fire the formation of gaseous mixture and the generation of premixed combustion gas and carry out, shorten delay period and combustion duration, make electromotor work soft, burn perfect, decrease the discharge of harmful substance.
Utility model content
The purpose of this utility model is to provide a kind of engine variable vortex air intake manifold structure, it has simple in construction, the reliable feature stablized and fuel oil consumption and exhaust emissions can be made to significantly improve, to solve the problems referred to above existed in prior art for the inlet manifold of electromotor.
For reaching this purpose, this utility model by the following technical solutions:
A kind of engine variable vortex air intake manifold structure, it includes inlet manifold, described inlet manifold is provided with the side of air intake duct and is provided with inlet manifold cylinder cap flange, the corresponding each independent air intake duct in the lower surface of described inlet manifold cylinder cap flange is all machined with axis hole, rotating shaft it is vertically arranged with rotationally in described axis hole, inlet manifold cylinder cap flange is stretched out in one end of described rotating shaft, all rotating shafts are stretched out one end of inlet manifold cylinder cap flange and are connected by linkage part, and it is respectively and fixedly provided with eddy current valve block in described rotating shaft, gap is there is between described eddy current valve block and the inwall of each air intake duct.
Especially, described linkage part includes eddy current drive, drive rod, connecting rod and driving plate, described eddy current drive is connected with described drive rod, described drive rod is connected with described connecting rod, described driving plate is articulated with in described connecting rod, and the corresponding each rotating shaft of installation site of described driving plate is arranged, described rotating shaft is stretched out one end of inlet manifold cylinder cap flange and is connected to drive on plate.
Especially, described rotating shaft is provided be easy to eddy current valve block install location laminating plane.
Especially, described air intake duct is any one of tangential air flue or helical intake.
Especially, the end face of inlet manifold cylinder cap flange is stretched out in described rotating shaft is semi-circular.
Especially, the thickness of described inlet manifold cylinder cap flange is more than the thickness of described inlet manifold.
The beneficial effects of the utility model are, the most described engine variable vortex air intake manifold structure installs rotating shaft in inlet manifold cylinder cap flange, the eddy current valve block being fixed in rotating shaft drives in rotating shaft and issues the change of the male character types in Chinese operas, usu. referring tov the bearded character degree, eddy current valve block is made to rotate to the position fully opening manifold passage from the position completely closing manifold passage, or rotate to closed position from open position, the separated air flue that eddy current valve block is installed, can be tangential air flue or helical intake, achieve the change of air motion in this air flue, the final optimal coupling ensureing charge flow rate coefficient and swirl ratio under specific engine operating condition, can effectively organize air inlet, ensure that air is sufficiently mixed with fuel oil, so that fuel oil fully burns;The gap that eddy current valve block is retained with manifold internal wall, makes eddy current valve block also have air-flow to pass through when closed position, is further ensured that fuel oil enters in-cylinder combustion, plays variable vortex inlet manifold and improves the usefulness of fuel economy, is not only simple in structure, reliable stable;And make fuel oil consumption and exhaust emissions significantly improve.
Accompanying drawing explanation
Fig. 1 is the structural representation of the engine variable vortex air intake manifold structure that this utility model detailed description of the invention 1 provides;
Fig. 2 is the profile of the rotating shaft installation of the engine variable vortex air intake manifold structure that this utility model detailed description of the invention 1 provides
Fig. 3 is the explosive view of the engine variable vortex air intake manifold structure that this utility model detailed description of the invention 1 provides;
Fig. 4 is the eddy current valve block closed mode figure of the engine variable vortex air intake manifold structure that this utility model detailed description of the invention 1 provides;
Fig. 5 is the eddy current valve block opening figure of the engine variable vortex air intake manifold structure that this utility model detailed description of the invention 1 provides.
In figure:
1, inlet manifold;2, inlet manifold cylinder cap flange;3, axis hole;4, rotating shaft;5, eddy current valve block;6, eddy current drive;7, drive rod;8, connecting rod;9, plate is driven;10, air intake duct.
Detailed description of the invention
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by detailed description of the invention.
nullRefer to shown in Fig. 1 to Fig. 3,In the present embodiment,A kind of engine variable vortex air intake manifold structure includes inlet manifold 1,The side that described inlet manifold 1 is provided with air intake duct 10 is provided with inlet manifold cylinder cap flange 2,The thickness of described inlet manifold cylinder cap flange 2 is more than the thickness of described inlet manifold 1,Described air intake duct 10 can use any one of tangential air flue or helical intake,The corresponding each independent air intake duct 10 in the lower surface of described inlet manifold cylinder cap flange 2 is all machined with axis hole 3,Rotating shaft 4 it is vertically arranged with rotationally in described axis hole 3,And axially without play,Inlet manifold cylinder cap flange 2 and this end face are stretched out for semicircle in one end of described rotating shaft 4,All rotating shafts 4 are stretched out one end of inlet manifold cylinder cap flange 2 and are connected by linkage part,And it is provided with laminating plane in described rotating shaft 1,It is fixed with eddy current valve block 5 in described laminating plane,Gap is there is between described eddy current valve block 5 and the inwall of each air intake duct 10,So that eddy current valve block 5 also has air-flow to pass through when closed position,Ensure that gas fully burns in entering cylinder.
Described linkage part includes eddy current drive 6, drive rod 7, connecting rod 8 and drives plate 9, described eddy current drive 6 is connected with described drive rod 7, described drive rod 7 is connected with described connecting rod 8, described driving plate 9 is articulated with in described connecting rod 8, and the corresponding each rotating shaft 4 of installation site of described driving plate 9 is arranged, described rotating shaft 4 is stretched out one end of inlet manifold cylinder cap flange 2 and is connected to drive on plate 9, and described eddy current drive 6 is driven by motor, Engine ECU is controlled.
Referring to shown in Fig. 4, Fig. 4 is the eddy current valve block closed mode figure of the engine variable vortex air intake manifold structure that this utility model detailed description of the invention 1 provides.Now eddy current valve block 5 completely closes, although have space between eddy current valve block 5 and air intake duct 10, but almost all air inlet is all entered cylinder by right side air flue.Because two, left and right air inlet is symmetrically distributed in the side of burning ceiling, it is that air inlet will deflect in cylinder arm friction in cylinder when right side air flue charge flow rate is far longer than left side air flue, forms the eddy current around cylinder centerline.When engine cold-start, Smaller load run, eddy current valve block 5 is closed, air inlet sectional area reduces, air velocity is accelerated, in the case of charge flow rate coefficient is less, the eddy motion formed in cylinder can greatly promote the mixing of air and fuel oil, improves efficiency of combustion, thus effectively reduces fuel oil consumption and emission level.
Referring to shown in Fig. 5, Fig. 5 is the eddy current valve block opening figure of the engine variable vortex air intake manifold structure that this utility model detailed description of the invention 1 provides.Now rotating shaft 4 rotates under the drive of eddy current drive 6 counterclockwise, and eddy current valve block 5 is rotated to open position by closed position accordingly, inlet manifold 1 enter cylinder cap air intake duct 10 two bursts of air-flow independences from left and right air inlet flow into cylinder.Within the engine at a high speed, middle high load capacity time, for reaching bigger output, it is desirable to have sufficient air inflow, now open eddy current valve block 5, increase air inlet area, improve charge flow rate coefficient, make electromotor have preferably and export response.
Experiment proves, above-mentioned engine variable vortex air intake manifold structure can solve the problem that the problems such as oil consumption is high, discharge is poor when engine cold-start, Smaller load run, performance under electromotor high speed operating mode will not be adversely affected simultaneously, also help the output response under each operating mode of electromotor.This utility model can effectively realize opening and closing the function of side air intake duct, and by ECU, this eddy current valve block is carried out step-less adjustment, the coupling each work condition state of electromotor, the effect of eddy current in low speed Smaller load state generation cylinder, high speed, middle high load capacity can ensure the Proper Match of engine intake airflow coefficient and swirl ratio, improve the burning under each operating mode of electromotor and emission effect.
Above example simply elaborates ultimate principle of the present utility model and characteristic; this utility model is not limited by above-mentioned example; on the premise of without departing from this utility model spirit and scope; this utility model also has various change and change, in the range of these changes and change both fall within claimed this utility model.This utility model claims scope and is defined by appending claims and equivalent thereof.

Claims (6)

1. an engine variable vortex air intake manifold structure, it includes inlet manifold, it is characterised in that institute State inlet manifold to be provided with the side of air intake duct and be provided with inlet manifold cylinder cap flange, described inlet manifold cylinder cap The corresponding each independent air intake duct in the lower surface of flange is all machined with axis hole, the most vertical in described axis hole Being provided with rotating shaft, inlet manifold cylinder cap flange is stretched out in one end of described rotating shaft, and inlet manifold is stretched out in all rotating shafts One end of cylinder cap flange is connected by linkage part, and is respectively and fixedly provided with eddy current valve block in described rotating shaft, described whirlpool Gap is there is between stream valve block and the inwall of each air intake duct.
Engine variable vortex air intake manifold structure the most according to claim 1, it is characterised in that institute State linkage part and include eddy current drive, drive rod, connecting rod and driving plate, described eddy current drive and institute Stating drive rod to connect, described drive rod is connected with described connecting rod, and described driving plate is articulated with described connecting rod On, and installation site corresponding each rotating shaft setting of described driving plate, inlet manifold cylinder cap is stretched out in described rotating shaft One end of flange is connected to drive on plate.
Engine variable vortex air intake manifold structure the most according to claim 1, it is characterised in that institute State and in rotating shaft, be provided with the laminating plane being easy to eddy current valve block installation location.
Engine variable vortex air intake manifold structure the most according to claim 1, it is characterised in that institute State any one that air intake duct is tangential air flue or helical intake.
Engine variable vortex air intake manifold structure the most according to claim 1, it is characterised in that institute It is semi-circular for state rotating shaft stretching out the end face of inlet manifold cylinder cap flange.
Engine variable vortex air intake manifold structure the most according to claim 1, it is characterised in that institute State the thickness thickness more than described inlet manifold of inlet manifold cylinder cap flange.
CN201620356165.7U 2016-04-25 2016-04-25 Variable vortex air intake manifold structure of engine Active CN205605339U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108757153A (en) * 2018-06-28 2018-11-06 福州大学 Variable vortex is oriented to booster
CN109763901A (en) * 2019-03-29 2019-05-17 江西腾勒动力有限公司 A kind of diesel engine intake manifold structure
CN111828166A (en) * 2019-04-18 2020-10-27 上海汽车集团股份有限公司 Two-stage supercharged diesel engine
CN112012856A (en) * 2020-03-05 2020-12-01 广西玉柴机器股份有限公司 Air inlet pipeline structure capable of remarkably improving air inlet consistency of engine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108757153A (en) * 2018-06-28 2018-11-06 福州大学 Variable vortex is oriented to booster
CN109763901A (en) * 2019-03-29 2019-05-17 江西腾勒动力有限公司 A kind of diesel engine intake manifold structure
CN111828166A (en) * 2019-04-18 2020-10-27 上海汽车集团股份有限公司 Two-stage supercharged diesel engine
CN112012856A (en) * 2020-03-05 2020-12-01 广西玉柴机器股份有限公司 Air inlet pipeline structure capable of remarkably improving air inlet consistency of engine

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