CN205603866U - Energy -conserving dyeing apparatus of fabrics - Google Patents
Energy -conserving dyeing apparatus of fabrics Download PDFInfo
- Publication number
- CN205603866U CN205603866U CN201620261612.0U CN201620261612U CN205603866U CN 205603866 U CN205603866 U CN 205603866U CN 201620261612 U CN201620261612 U CN 201620261612U CN 205603866 U CN205603866 U CN 205603866U
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- CN
- China
- Prior art keywords
- dye vat
- ultrasonic transducer
- dyestuff
- infusion pipeline
- energy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model relates to an energy -conserving dyeing apparatus of fabrics, dye vat and the infusion pipeline made including the metal, the bottom of dye vat is equipped with the filter screen, the filter screen is the vacuole formation bottom the dye vat, be equipped with ultrasonic transducer in the cavity, this ultrasonic transducer is controlled by control system, be equipped with a plurality of boards of shelving towards the middle part extension on the inner wall of cavity, put on shelving the board and put the dyestuff, after opening ultrasonic transducer, the dyestuff on the board is shelved in the ultrasonic transducer vibrations, the dyestuff can melt in the dye vat, and the degree of melting of dyestuff can decide according to ultrasonic transducer's vibrations time and vibration intensity, the effect of intelligent regulation dyestuff has been reached, and block up in order to prevent, the infusion pipeline is equipped with the cassette with the junction of dye vat, be equipped with the liquor charging pump in the infusion pipeline, the output of the interior dyeing liquor of dye vat has been accelerated to the liquor charging pump, dyeing efficiency has been increaseed.
Description
Technical field
This utility model relates to a kind of energy-saving dyeing apparatus for textile.
Background technology
Conventional dyeing equipment is mostly using steam as thermal source, and cylinder body is also to use rustless steel to make, and this sets
Standby there is following several respects defect: 1. cylinder body uses rustless steel, and manufacturing cost is higher, and stainless can
Plasticity is the most poor, is unsuitable for processing.2. fire coal or oil burning boiler and tubing invest big cost height, fortune
The expense of row and maintenance is the highest, and Thermal Synthetic loss is bigger.3. the thermal energy conversion efficiency of vapor heat exchanger
Relatively low, and inwall easily fouling after operation, cause the thermal efficiency lower.4. whole system does not has lagging facility,
Heat loss is bigger, it addition, needs are lowered the temperature when, also do not have heat reclaim unit, cause the energy
Waste, the dyestuff in the dye vat of present textile dyeing equipment is all that workman mixes up in advance and is subsequently poured into dye vat
In, it is impossible to realize automatic spice, in-convenience in use.
Utility model content
The purpose of this utility model is to solve in prior art the defect existing for dyeing installation, it is provided that one
Plant energy-saving dyeing apparatus for textile.
To achieve these goals, the technical solution adopted in the utility model is:
A kind of energy-saving dyeing apparatus for textile, the dye vat made including metal and infusion pipeline, heater
Being arranged on dye vat, the inner surface of described dye vat and infusion pipeline all lays the corrosion-inhibiting coating institute of inorganic material
Stating heater and include at least three kinds of different types of heating units, this dyeing apparatus also includes control system
System, described control system controls heater, and this control system includes controller and temperature relay group;
The bottom of described dye vat is provided with filter screen, forms cavity, be provided with ultrasonic in cavity bottom filter screen and dye vat
Wave transducer, this ultrasonic transducer is controlled by control system, and the inwall of cavity is provided with and multiple prolongs towards middle part
That stretches shelves plate, places dyestuff shelving on plate, and described infusion pipeline is provided with filter with the junction of dye vat,
Liquid-feeding pump it is provided with in infusion pipeline.
Above-mentioned a kind of energy-saving dyeing apparatus for textile, doped with heat-conducting metal microgranule in described corrosion-inhibiting coating.
Above-mentioned a kind of energy-saving dyeing apparatus for textile, the outer surface of described dye vat and infusion pipeline also lays
There is heat-insulation layer.
The beneficial effects of the utility model are: the bottom of the dye vat of this energy-saving dyeing apparatus for textile is provided with filter
Net, forms cavity bottom filter screen and dye vat, is provided with ultrasonic transducer, this ultrasonic transducer in cavity
Be controlled by control system, the inwall of cavity be provided with multiple towards middle part extend shelve plate, put on plate shelving
Putting dyestuff, after opening ultrasonic transducer, the dyestuff on plate is shelved in ultrasonic transducer vibrations, and dyestuff is i.e.
Can be melted in dye vat, and the thawing degree of dyestuff can according to the vibrations time of ultrasonic transducer and
Shockproofness determines, has reached the effect of intelligent regulation dyestuff, and in order to prevent blocking, tube for transfusion
Road is provided with filter with the junction of dye vat, is provided with liquid-feeding pump in infusion pipeline, and liquid-feeding pump accelerates in dye vat
The output of dyeing liquor, increases staining efficiency.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model.
Detailed description of the invention
As it is shown in figure 1, a kind of energy-saving dyeing apparatus for textile, the dye vat 10 made including metal and defeated
Liquid pipeline 20, heater 30 is arranged on dye vat 10;Described dye vat 10 and infusion pipeline 20 interior
The corrosion-inhibiting coating 40 of inorganic material is all laid on surface.This utility model is at dye vat 10 and infusion pipeline 20
Laying corrosion-inhibiting coating 40, such cylinder body just can use common metal to make, and not only can reduce cost,
At the same time it can also be raising manufacturability, the surfaces externally and internally of cylinder body can be made the shape of fin, it is provided that dissipate
Hot side amasss, and improves the thermal efficiency.
Described heater 30 includes at least three kinds of different types of heating unit 31-33, this dyeing apparatus
Also including control system 50, described control system 50 controls heater 30, and this control system 50 is wrapped
Controller 51 and temperature relay group 52 are included.Doped with heat-conducting metal microgranule in described corrosion-inhibiting coating 40
41, the first heating unit 31 of described heater 30 is heat pump unit, the second heating unit 32
For electromagnetic wave heating unit, the 3rd heating unit 33 is low tension heating unit, described low pressure electric heating unit
Unit 33 includes the heater element 331 that non-ferrous metal is made, the heating section outer surface overlying of this heater element 331
It is stamped the heat conductive insulating thin layer 332 of inorganic material.Described low tension heating unit 33 also includes transformator
333, the primary power supply that connects of this transformator 333, the secondary heating connecting low tension heating unit 33
Element 331, the output voltage of described 333 levels of transformator is not more than 36 volts.Described temperature relay group
52 include at least three temperature relay, the wherein Guan Bi of the first temperature relay 521/break-off signal scope
Being 0~80 DEG C, this first temperature relay 521 controls the first heating unit 31, the second temperature relay 522
Guan Bi/break-off signal scope be 80~120 DEG C, this second temperature relay 522 controls the second heating unit
32, the closed temperature of the 3rd temperature relay 523 is 120 DEG C, and the 3rd temperature relay 523 controls the 3rd
Heating unit 33.First heating unit 31 of the present utility model is heat pump, and heat pump has can gather nature
Heat under environment, and the feature being used, so, heat pump does not the most expend the energy, for low temperature
For material, heat pump can be effectively reduced energy resource consumption, and the heat pump in this utility model can use
Earth source heat pump or air source heat pump.Second heating unit 32 is electromagnetic wave, have firing rate soon with
And can the feature that fully absorbs of heating object, so, be also the thermal source of non-convention, in this utility model
Use electromagnetic wave heating, the metal absorption to heat in baking oven can be avoided, quickly improve oven temperature
Effect.3rd heating unit 33 heats for low tension, uses low tension heating, reduces absolutely the most as far as possible
The obstruct that the mankind are distributed by edge material and heating element heater shell, is that heat can be performed to pole by heater element
Causing, heat for the object under hot environment, electrical heating can be that heating-up temperature compares equilibrium, and the thermal efficiency is also
The highest, it is additionally, since non-ferrous metal and there is good processing characteristics, so, use non-ferrous metal conduct
Heater element, can make variously-shaped by the surface of heater element, increases heating area, improves further
The thermal efficiency.Control the work of each heating unit with temperature relay, when temperature is less than 80 DEG C, start heat pump
Heating;When temperature reaches 80 DEG C, stop heat pump, start electromagnetic wave heating;When temperature reaches 120 DEG C,
Stop electromagnetic wave heating, start low tension heating unit.
As improvement of the present utility model, the bottom of dye vat 10 is provided with filter screen 100, filter screen 100 and dye vat
Forming cavity bottom 10, be provided with ultrasonic transducer 60 in cavity, this ultrasonic transducer 60 is controlled by
Control system 50, the inwall of cavity be provided with multiple towards middle part extend shelve plate 101, shelving plate 101
On place dyestuff, opening after ultrasonic transducer 60, ultrasonic transducer 60 vibrations are shelved on plate 101
Dyestuff, dyestuff can be melted in dye vat 10, and the thawing degree of dyestuff can be according to ultrasonic waves
Vibrations time and the shockproofness of energy device 60 determine, have reached the effect of intelligent regulation dyestuff, super
Acoustic wave transducer 60 can send the vibration of high frequency, makes the molecule of dyestuff mutually clash into, and dyestuff is more uniform,
Penetration is the most higher, meanwhile, utilizes " empty quick-fried " characteristic of ultrasound wave, makes dye molecule preferably penetrate into cloth
In material, improve Color.
And in order to prevent blocking, infusion pipeline 20 is provided with filter 102 with the junction of dye vat 10, defeated
Being provided with liquid-feeding pump 201 in liquid pipeline 20, liquid-feeding pump 201 accelerates the output of dyeing liquor in dye vat 10, adds
Big staining efficiency
In order to save the energy further, it is to avoid scattering and disappearing of heat, described in this utility model, dyeing apparatus also wraps
Including the retracting device 70 that has surplus heat, the heat recovery mouth 71 of this waste-heat recovery device 70 is located at dye vat 10 or becomes
The top of depressor 333, the heat outlet of this waste-heat recovery device 70 connects being heated of heat pump unit 31
Portion;The outer surface of described dye vat 10 and infusion pipeline 20 is also laid with heat-insulation layer 80.
Dyeing apparatus also includes device for storing liquid 90, and this device for storing liquid 90 includes reserving liquid tank 91, reserving liquid tank 91
The thermal insulation layer 92 of outer setting, connects reserving liquid tank 91 and the infusion pump 93 of dye vat 10 and tube for transfusion 94.When
When reclaiming heat, the heat of recovery can be used for heating the dyeing liquor of reserving liquid tank 91, when needs are to dye vat
When interior dyestuff heats, the liquid in reserving liquid tank 91 can be transported in dye vat, improve the liquid in dye vat
Temperature.It addition, when being in electricity consumption peak interval of time, can use with the dyeing liquor of electrical heating reserving liquid tank 91
Lay in heat, it is to avoid during to peak of power consumption, rob electricity with other equipment.
Of the present utility model ultimate principle, principal character and of the present utility model excellent have more than been shown and described
Point.Skilled person will appreciate that of the industry, this utility model is not restricted to the described embodiments, above-mentioned reality
Execute the simply principle of the present utility model described in example and description, without departing from this utility model spirit and model
On the premise of enclosing, this utility model also has various changes and modifications, and these changes and improvements both fall within requirement and protect
In the range of this utility model protected.The protection domain that this utility model requires by appending claims and
Its equivalent defines.
Claims (3)
1. an energy-saving dyeing apparatus for textile, the dye vat (10) made including metal and infusion pipeline (20),
Heater (30) is arranged on dye vat (10), and the inner surface of described dye vat (10) and infusion pipeline (20) is the most deposited
If the corrosion-inhibiting coating of inorganic material (40), it is characterised in that described heater (30) includes at least three kinds not
With the heating unit (31,32,33) of type, this dyeing apparatus also includes control system (50), described control
System processed (50) controls heater (30), and this control system (50) includes controller (51) and temperature continues
Electrical equipment group (52);
The bottom of described dye vat (10) is provided with filter screen (100), and filter screen (100) is formed with dye vat (10) bottom
Cavity, is provided with ultrasonic transducer (60) in cavity, and this ultrasonic transducer (60) is controlled by control system
(50), the inwall of cavity be provided with multiple towards middle part extend shelve plate (101), shelving plate (101)
On place dyestuff, described infusion pipeline (20) is provided with filter (102) with the junction of dye vat (10), transfusion
Liquid-feeding pump (201) it is provided with in pipeline (20).
A kind of energy-saving dyeing apparatus for textile the most according to claim 1, it is characterised in that described anti-
Doped with heat-conducting metal microgranule (41) in rotten coating (40).
A kind of energy-saving dyeing apparatus for textile the most according to claim 1, it is characterised in that described dye
The outer surface of cylinder (10) and infusion pipeline (20) is also laid with heat-insulation layer (80).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620261612.0U CN205603866U (en) | 2016-04-01 | 2016-04-01 | Energy -conserving dyeing apparatus of fabrics |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620261612.0U CN205603866U (en) | 2016-04-01 | 2016-04-01 | Energy -conserving dyeing apparatus of fabrics |
Publications (1)
Publication Number | Publication Date |
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CN205603866U true CN205603866U (en) | 2016-09-28 |
Family
ID=56964125
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201620261612.0U Expired - Fee Related CN205603866U (en) | 2016-04-01 | 2016-04-01 | Energy -conserving dyeing apparatus of fabrics |
Country Status (1)
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CN (1) | CN205603866U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109267258A (en) * | 2018-09-26 | 2019-01-25 | 江阴兴吴呢绒科技有限公司 | A kind of water-saving textile fabric dyeing apparatus and its dyeing |
-
2016
- 2016-04-01 CN CN201620261612.0U patent/CN205603866U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109267258A (en) * | 2018-09-26 | 2019-01-25 | 江阴兴吴呢绒科技有限公司 | A kind of water-saving textile fabric dyeing apparatus and its dyeing |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20200401 |