CN205603865U - Take energy -conserving dyeing apparatus of fabrics of stock solution device - Google Patents
Take energy -conserving dyeing apparatus of fabrics of stock solution device Download PDFInfo
- Publication number
- CN205603865U CN205603865U CN201620261611.6U CN201620261611U CN205603865U CN 205603865 U CN205603865 U CN 205603865U CN 201620261611 U CN201620261611 U CN 201620261611U CN 205603865 U CN205603865 U CN 205603865U
- Authority
- CN
- China
- Prior art keywords
- dye vat
- temperature
- heating unit
- reserve tank
- liquid reserve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
Abstract
The utility model relates to a take energy -conserving dyeing apparatus of fabrics of stock solution device, dye vat and the infusion pipeline made including the metal, the bottom intercommunication stock solution device of dye vat, the stock solution device includes the liquid reserve tank, the outer insulating layer that sets up of liquid reserve tank, transfer pump and the transfer line of connecting liquid reserve tank and dye vat, the bottom of liquid reserve tank is equipped with electric heating coil, the top of liquid reserve tank is equipped with the controller of being connected with electric heating coil and transfer pump, be equipped with the temperature test probe who is connected with the controller in the dye vat, store the dyeing liquor in the liquid reserve tank, when the dyeing liquor temperature is lower in the dye vat, temperature test probe in the dye vat gives the controller with the information feedback, the dyeing liquor heating in to the liquid reserve tank of the electric heating coil of controller control liquid reserve tank bottom, then in carrying the dye vat through the transfer pump, since to dyeing liquor supply in the dye vat also the balance of maintaining dyeing liquor temperature in the dye vat, high durability and convenient use.
Description
Technical field
This utility model relates to a kind of energy-saving dyeing apparatus for textile, the weaving of a kind of band device for storing liquid
Product energy-saving dyeing apparatus.
Background technology
Conventional dyeing equipment is mostly using steam as thermal source, and cylinder body is also to use rustless steel to make, and this sets
Standby there is following several respects defect: 1. cylinder body uses rustless steel, and manufacturing cost is higher, and stainless can
Plasticity is the most poor, is unsuitable for processing.2. fire coal or oil burning boiler and tubing invest big cost height, fortune
The expense of row and maintenance is the highest, and Thermal Synthetic loss is bigger.3. the thermal energy conversion efficiency of vapor heat exchanger
Relatively low, and inwall easily fouling after operation, cause the thermal efficiency lower.4. whole system does not has lagging facility,
Heat loss is bigger, it addition, needs are lowered the temperature when, also do not have heat reclaim unit, cause the energy
Waste, the dyestuff in the dye vat of present textile dyeing equipment is all that workman mixes up in advance and is subsequently poured into dye vat
In, it is impossible to realize automatic spice, in-convenience in use, and the dye vat in present dyeing installation is not the most mended
Fill the device for storing liquid of dyeing liquor, the situation that dyeing liquor supply is not enough easily occurs.
Utility model content
The purpose of this utility model is to solve in prior art the defect existing for dyeing installation, it is provided that one
Plant the energy-saving dyeing apparatus for textile of band device for storing liquid.
To achieve these goals, the technical solution adopted in the utility model is:
A kind of energy-saving dyeing apparatus for textile of band device for storing liquid, the dye vat made including metal and tube for transfusion
Road, heater is arranged on dye vat, and the inner surface of described dye vat and infusion pipeline all lays inorganic material
Corrosion-inhibiting coating, described heater includes at least three kinds of different types of heating units, and this dyeing apparatus is also
Including control system, described control system controls heater, this control system include controller and
Temperature relay group；
The bottom of described dye vat is provided with filter screen, forms cavity, be provided with ultrasonic in cavity bottom filter screen and dye vat
Wave transducer, this ultrasonic transducer is controlled by control system, and the inwall of cavity is provided with and multiple prolongs towards middle part
That stretches shelves plate, places dyestuff shelving on plate, and described infusion pipeline is provided with filter with the junction of dye vat,
Liquid-feeding pump it is provided with in infusion pipeline；
The bottom connection device for storing liquid of described dye vat (10), device for storing liquid includes reserving liquid tank, arranges outside reserving liquid tank
Thermal insulation layer, connect reserving liquid tank and the infusion pump of dye vat and tube for transfusion, the bottom of reserving liquid tank is provided with electric hot tray
Pipe, the top of reserving liquid tank is provided with the controller being connected with electric heating coil and infusion pump, is provided with and controls in dye vat
The temperature measuring probe that device processed connects.
The energy-saving dyeing apparatus for textile of above-mentioned a kind of band device for storing liquid, described dye vat and infusion pipeline
Outer surface is also laid with heat-insulation layer.
The energy-saving dyeing apparatus for textile of above-mentioned a kind of band device for storing liquid, the first heating of described heater
Unit is heat pump unit, and the second heating unit is electromagnetic wave heating unit, and the 3rd heating unit is low pressure
Electric heating unit, described temperature relay group includes at least three temperature relay, wherein the first temperature relay
The Guan Bi of device/break-off signal scope is 0～80 DEG C, and this first temperature relay controls the first heating unit, the
The Guan Bi of two temperature relays/break-off signal scope is 80～120 DEG C, and this second temperature relay controls second
Heating unit, the closed temperature of the 3rd temperature relay is 120 DEG C, and the 3rd temperature relay controls Acanthopanan trifoliatus (L.) Merr.
Hot cell.
The beneficial effects of the utility model are: the bottom of the dye vat of this energy-saving dyeing apparatus for textile is provided with filter
Net, forms cavity bottom filter screen and dye vat, is provided with ultrasonic transducer, this ultrasonic transducer in cavity
Be controlled by control system, the inwall of cavity be provided with multiple towards middle part extend shelve plate, put on plate shelving
Putting dyestuff, after opening ultrasonic transducer, the dyestuff on plate is shelved in ultrasonic transducer vibrations, and dyestuff is i.e.
Can be melted in dye vat, and the thawing degree of dyestuff can according to the vibrations time of ultrasonic transducer and
Shockproofness determines, has reached the effect of intelligent regulation dyestuff, and in order to prevent blocking, tube for transfusion
Road is provided with filter with the junction of dye vat, is provided with liquid-feeding pump in infusion pipeline, and liquid-feeding pump accelerates in dye vat
The output of dyeing liquor, increases staining efficiency；The bottom connection device for storing liquid of dye vat, stores dye in reserving liquid tank
Color liquid, when in dye vat, dyeing liquor temperature is relatively low, the temperature measuring probe in dye vat feeds back information to control
Device, dyeing liquor in reserving liquid tank is heated by the electric heating coil that controller controls bottom reserving liquid tank, then by transfusion
It is pumped in dye vat, is that dyeing liquor temperature during dyeing liquor supply is also maintenance dye vat in dye vat is put down
Weighing apparatus, easy to use.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model.
Detailed description of the invention
As it is shown in figure 1, the energy-saving dyeing apparatus for textile of a kind of band device for storing liquid, the dye made including metal
Cylinder 10 and infusion pipeline 20, heater 30 is arranged on dye vat 10；Described dye vat 10 and transfusion
The inner surface of pipeline 20 all lays the corrosion-inhibiting coating 40 of inorganic material.This utility model is at dye vat 10 and defeated
Liquid pipeline 20 lays corrosion-inhibiting coating 40, and such cylinder body just can use common metal to make, the most permissible
Reduce cost, at the same time it can also be improve manufacturability, the surfaces externally and internally of cylinder body can be made the shape of fin
Shape, it is provided that area of dissipation, improves the thermal efficiency.
Described heater 30 includes at least three kinds of different types of heating unit 31-33, this dyeing apparatus
Also including control system 50, described control system 50 controls heater 30, and this control system 50 is wrapped
Controller 51 and temperature relay group 52 are included.Doped with heat-conducting metal microgranule in described corrosion-inhibiting coating 40
41, the first heating unit 31 of described heater 30 is heat pump unit, the second heating unit 32
For electromagnetic wave heating unit, the 3rd heating unit 33 is low tension heating unit, described low pressure electric heating unit
Unit 33 includes the heating section outer surface overlying of this heater element 331 of heater element 331 that non-ferrous metal is made
It is stamped the heat conductive insulating thin layer 332 of inorganic material.Described low tension heating unit 33 also includes transformator
333, the primary power supply that connects of this transformator 333, the secondary heating connecting low tension heating unit 33
Element 331, the output voltage of described 333 levels of transformator is not more than 36 volts.Described temperature relay group
52 include at least three temperature relay, the wherein Guan Bi of the first temperature relay 521/break-off signal scope
Being 0～80 DEG C, this first temperature relay 521 controls the first heating unit 31, the second temperature relay 522
Guan Bi/break-off signal scope be 80～120 DEG C, this second temperature relay 522 controls the second heating unit
32, the closed temperature of the 3rd temperature relay 523 is 120 DEG C, and the 3rd temperature relay 523 controls the 3rd
Heating unit 33.First heating unit 31 of the present utility model is heat pump, and heat pump has can gather nature
Heat under environment, and the feature being used, so, heat pump does not the most expend the energy, for low temperature
For material, heat pump can be effectively reduced energy resource consumption, and the heat pump in this utility model can use
Earth source heat pump or air source heat pump.Second heating unit 32 is electromagnetic wave, have firing rate soon with
And can the feature that fully absorbs of heating object, so, be also the thermal source of non-convention, in this utility model
Use electromagnetic wave heating, the metal absorption to heat in baking oven can be avoided, quickly improve oven temperature
Effect.3rd heating unit 33 heats for low tension, uses low tension heating, reduces absolutely the most as far as possible
The obstruct that the mankind are distributed by edge material and heating element heater shell, is that heat can be performed to pole by heater element
Causing, heat for the object under hot environment, electrical heating can be that heating-up temperature compares equilibrium, and the thermal efficiency is also
The highest, it is additionally, since non-ferrous metal and there is good processing characteristics, so, use non-ferrous metal conduct
Heater element, can make variously-shaped by the surface of heater element, increases heating area, improves further
The thermal efficiency.Control the work of each heating unit with temperature relay, when temperature is less than 80 DEG C, start heat pump
Heating；When temperature reaches 80 DEG C, stop heat pump, start electromagnetic wave heating；When temperature reaches 120 DEG C,
Stop electromagnetic wave heating, start low tension heating unit.
As improvement of the present utility model, the bottom of dye vat 10 is provided with filter screen 100, filter screen 100 and dye vat
Forming cavity bottom 10, be provided with ultrasonic transducer 60 in cavity, this ultrasonic transducer 60 is controlled by
Control system 50, the inwall of cavity be provided with multiple towards middle part extend shelve plate 101, shelving plate 101
On place dyestuff, opening after ultrasonic transducer 60, ultrasonic transducer 60 vibrations are shelved on plate 101
Dyestuff, dyestuff can be melted in dye vat 10, and the thawing degree of dyestuff can be according to ultrasonic waves
Vibrations time and the shockproofness of energy device 60 determine, have reached the effect of intelligent regulation dyestuff, super
Acoustic wave transducer 60 can send the vibration of high frequency, makes the molecule of dyestuff mutually clash into, and dyestuff is more uniform,
Penetration is the most higher, meanwhile, utilizes " empty quick-fried " characteristic of ultrasound wave, makes dye molecule preferably penetrate into cloth
In material, improve Color.
And in order to prevent blocking, infusion pipeline 20 is provided with filter 102 with the junction of dye vat 10, defeated
Being provided with liquid-feeding pump 201 in liquid pipeline 20, liquid-feeding pump 201 accelerates the output of dyeing liquor in dye vat 10, adds
Big staining efficiency
In order to save the energy further, it is to avoid scattering and disappearing of heat, described in this utility model, dyeing apparatus also wraps
Including the retracting device 70 that has surplus heat, the heat recovery mouth 71 of this waste-heat recovery device 70 is located at dye vat 10 or becomes
The top of depressor 333, the heat outlet of this waste-heat recovery device 70 connects being heated of heat pump unit 31
Portion；The outer surface of described dye vat 10 and infusion pipeline 20 is also laid with heat-insulation layer 80.
Dyeing apparatus also includes device for storing liquid 90, and this device for storing liquid 90 includes reserving liquid tank 91, reserving liquid tank 91
The thermal insulation layer 92 of outer setting, connects reserving liquid tank 91 and the infusion pump 93 of dye vat 10 and tube for transfusion 94, storage
The bottom of liquid case 91 is provided with electric heating coil 95, and the top of reserving liquid tank 91 is provided with and electric heating coil 95 and defeated
The controller 96 that liquid pump 93 connects, is provided with the temperature measuring probe 97 being connected with controller 96 in dye vat 10.
When reclaiming heat, the heat of recovery can be used for heating the dyeing liquor of reserving liquid tank 91, in reserving liquid tank 91
Store dyeing liquor, the temperature measuring probe 97 when dyeing liquor temperature is relatively low in dye vat 10, in dye vat 10
Feeding back information to controller 96, controller 96 controls the electric heating coil 95 bottom reserving liquid tank 91 to liquid storage
Dyeing liquor heating in case 91, is then transported in dye vat 10 by infusion pump 93, is in dye vat 10
Dyeing liquor supply is also to maintain the balance of dyeing liquor temperature in dye vat 10, easy to use.It addition, when being in
Electricity consumption peak interval of time, can be used for laying in heat with the dyeing liquor of electrical heating reserving liquid tank 91, it is to avoid to using
During electricity peak, rob electricity with other equipment.
Of the present utility model ultimate principle, principal character and of the present utility model excellent have more than been shown and described
Point.Skilled person will appreciate that of the industry, this utility model is not restricted to the described embodiments, above-mentioned reality
Execute the simply principle of the present utility model described in example and description, without departing from this utility model spirit and model
On the premise of enclosing, this utility model also has various changes and modifications, and these changes and improvements both fall within requirement and protect
In the range of this utility model protected.The protection domain that this utility model requires by appending claims and
Its equivalent defines.
Claims (3)
1. an energy-saving dyeing apparatus for textile for band device for storing liquid, the dye vat (10) made including metal and
Infusion pipeline (20), heater (30) is arranged on dye vat (10), described dye vat (10) and infusion pipeline (20)
Inner surface all lay the corrosion-inhibiting coating (40) of inorganic material, it is characterised in that described heater (30) includes
Having at least three kinds of different types of heating units (31,32,33), this dyeing apparatus also includes control system
(50), described control system (50) controls heater (30), and this control system (50) includes controller (51)
And temperature relay group (52)；
The bottom of described dye vat (10) is provided with filter screen (100), and filter screen (100) is formed with dye vat (10) bottom
Cavity, is provided with ultrasonic transducer (60) in cavity, and this ultrasonic transducer (60) is controlled by control system
(50), the inwall of cavity be provided with multiple towards middle part extend shelve plate (101), shelving plate (101)
On place dyestuff, described infusion pipeline (20) is provided with filter (102) with the junction of dye vat (10), transfusion
Liquid-feeding pump (201) it is provided with in pipeline (20)；
Bottom connection device for storing liquid (90) of described dye vat (10), device for storing liquid (90) includes reserving liquid tank (91),
The thermal insulation layer (92) that reserving liquid tank (91) is arranged outward, connects reserving liquid tank (91) and the transfusion of dye vat (10)
Pump (93) and tube for transfusion (94), the bottom of reserving liquid tank (91) is provided with electric heating coil (95), reserving liquid tank
(91) top is provided with the controller (96) being connected with electric heating coil (95) and infusion pump (93),
The temperature measuring probe (97) being connected with controller (96) it is provided with in dye vat (10).
The energy-saving dyeing apparatus for textile of a kind of band device for storing liquid the most according to claim 1, its feature
Being, the outer surface of described dye vat (10) and infusion pipeline (20) is also laid with heat-insulation layer (80).
The energy-saving dyeing apparatus for textile of a kind of band device for storing liquid the most according to claim 1, its feature
Being, first heating unit (31) of described heater (30) is heat pump unit, the second heating unit
(32) being electromagnetic wave heating unit, the 3rd heating unit (33) is low tension heating unit, described temperature relay
Device group (52) includes at least three temperature relay, the wherein Guan Bi of the first temperature relay (521)/disconnection temperature
Degree scope is 0～80 DEG C, and this first temperature relay (521) controls the first heating unit (31), the second temperature
Guan Bi/break-off signal the scope of degree relay (522) is 80～120 DEG C, this second temperature relay (522)
Controlling the second heating unit (32), the closed temperature of the 3rd temperature relay (523) is 120 DEG C, the 3rd temperature
Degree relay (523) controls the 3rd heating unit (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620261611.6U CN205603865U (en) | 2016-04-01 | 2016-04-01 | Take energy -conserving dyeing apparatus of fabrics of stock solution device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620261611.6U CN205603865U (en) | 2016-04-01 | 2016-04-01 | Take energy -conserving dyeing apparatus of fabrics of stock solution device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205603865U true CN205603865U (en) | 2016-09-28 |
Family
ID=56964105
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620261611.6U Expired - Fee Related CN205603865U (en) | 2016-04-01 | 2016-04-01 | Take energy -conserving dyeing apparatus of fabrics of stock solution device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205603865U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835573A (en) * | 2017-01-21 | 2017-06-13 | 海宁萃智智能机器人有限公司 | A kind of zero-emission HTHP dye vat |
| CN106906586A (en) * | 2017-01-21 | 2017-06-30 | 海宁萃智智能机器人有限公司 | A kind of comprehensive Water circulation dye vat based on Electromagnetic Heating |
| CN109023774A (en) * | 2018-08-15 | 2018-12-18 | 江苏永盛氟塑新材料有限公司 | A kind of fluid level control device for Teflon high-temperature cloth dyeing |
| CN109267261A (en) * | 2018-11-21 | 2019-01-25 | 肖建国 | A kind of textile intermittence dyeing installation |
| CN109334230A (en) * | 2018-11-02 | 2019-02-15 | 磐安县宸熙工艺品有限公司 | The processing technology of distributing technique product |
| CN109371599A (en) * | 2018-10-30 | 2019-02-22 | 磐安县宸熙工艺品有限公司 | A kind of fabric dyeing machine of indigo printing fabric |
| CN109457420A (en) * | 2018-10-26 | 2019-03-12 | 磐安县宸熙工艺品有限公司 | Equipment for indigo printing fabric level dyeing |
-
2016
- 2016-04-01 CN CN201620261611.6U patent/CN205603865U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835573A (en) * | 2017-01-21 | 2017-06-13 | 海宁萃智智能机器人有限公司 | A kind of zero-emission HTHP dye vat |
| CN106906586A (en) * | 2017-01-21 | 2017-06-30 | 海宁萃智智能机器人有限公司 | A kind of comprehensive Water circulation dye vat based on Electromagnetic Heating |
| CN109023774A (en) * | 2018-08-15 | 2018-12-18 | 江苏永盛氟塑新材料有限公司 | A kind of fluid level control device for Teflon high-temperature cloth dyeing |
| CN109023774B (en) * | 2018-08-15 | 2021-01-08 | 江苏永盛氟塑新材料有限公司 | Liquid level control device for dyeing Teflon high-temperature cloth |
| CN109457420A (en) * | 2018-10-26 | 2019-03-12 | 磐安县宸熙工艺品有限公司 | Equipment for indigo printing fabric level dyeing |
| CN109457420B (en) * | 2018-10-26 | 2020-09-29 | 磐安县宸熙工艺品有限公司 | Equipment for uniformly dyeing blue printed cloth |
| CN109371599A (en) * | 2018-10-30 | 2019-02-22 | 磐安县宸熙工艺品有限公司 | A kind of fabric dyeing machine of indigo printing fabric |
| CN109334230A (en) * | 2018-11-02 | 2019-02-15 | 磐安县宸熙工艺品有限公司 | The processing technology of distributing technique product |
| CN109334230B (en) * | 2018-11-02 | 2021-03-09 | 磐安县宸熙工艺品有限公司 | Processing technology of cloth handicraft |
| CN109267261A (en) * | 2018-11-21 | 2019-01-25 | 肖建国 | A kind of textile intermittence dyeing installation |
| CN109267261B (en) * | 2018-11-21 | 2020-12-08 | 江西省蒙恩纺织有限公司 | Textile intermittent dyeing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20200401 |