CN205603636U - Online aluminum profile quenching device - Google Patents
Online aluminum profile quenching device Download PDFInfo
- Publication number
- CN205603636U CN205603636U CN201620278566.5U CN201620278566U CN205603636U CN 205603636 U CN205603636 U CN 205603636U CN 201620278566 U CN201620278566 U CN 201620278566U CN 205603636 U CN205603636 U CN 205603636U
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- section bar
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- aluminium section
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model discloses an online aluminum profile quenching device, including frame, aluminium alloy conveyor, water tank, water cover and cooling system. Section bar conveyer locates the inside top of water tank, and lower part cooling system is located section bar conveyer lower part. It is inside that upper portion and both sides cooling system are located the water cover, and upper portion cooling system, both sides cooling system and water cover can rise through elevating system and descend. After descending, the water cover can cover section bar conveyer together with the water tank. Fan cooler is around extrudeing the center a plurality of wind gaps that are listed as of distribution, and the bottom can be adjusted wantonly by a fan air feed, every air output by a fan air feed, upper portion and both sides. Water cooling system centers on the distribution of extruder center has a plurality of shower nozzles that are listed as, and sets up the multistage cooling separately according to the section bar direction of transfer. It is crescent that the direction of transfer is pressed to every section shower nozzle flow, and every, every section water yield can arbitrary adjustment. Obtain great cooling control range, realize different progressive refrigerating modes to the online quenching demand that adapts to different alloys and different section section bars.
Description
Technical field
This utility model relates to shape press quenching device, the specifically a kind of online water-cooled of aluminium section bar, air-cooled, wind mist
Mixing cold quenching device.
Background technology
Along with aluminium section bar is used widely the quality to aluminium section bar, mechanical property in the fields such as industry, transportation
Requiring more and more higher, existing water hardening, air-blast quenching equipment can only unilaterally carry out online water water hardening or air-cooled
Quenching, it is impossible to meet online extruding different aluminum section bar and carry out the requirement of different Cooling Quenching mode.At present, it is common to use water-cooled
Quenching mode is that the mode of " cross water-cooled " or spray is carried out, and there is intensity of cooling not high enough, it is impossible to enough wash high temperature aluminum section bar open
The water smoke that surface is formed, thus reduce quenching quality, in addition during spray quenching, its hydraulic pressure is all either manually or automatically to enter
Row entirety is heightened or entirety is turned down, it is impossible to enough realizes the hydraulic demand of the aluminium section bar different parts of asymmetric, then causes
Cooling is uniform not, and cold deformation is more serious；The air-blast quenching mode commonly used is, in the both sides up and down of aluminium section bar conveyer device
Arranging air cooling equipment, the left and right sides of aluminium section bar can cause inhomogeneous cooling even then, and the situation of cold deformation is more serious.
Utility model content
This utility model is to solve the problem that above-mentioned prior art exists, it is provided that a kind of simple and quick, quenching scope
Extensively, different progressive refrigerating mode can be realized, quenching mode can be switched neatly with suitable according to the difference that aluminium profile quenching requires
Answer the quenching needs of different-alloy and cross section section bar.
For achieving the above object, the technical solution of the utility model is:
Aluminium section bar press quenching device, including frame, aluminium section bar conveyer device and cooling system, it is characterised in that: institute
The cooling system stated includes water cooling plant, air cooling equipment and mist device for cooling, and described air cooling equipment includes upper air duct, both sides
Crosswind road and lower air duct, described upper air duct, crosswind road be connected with fan, and described lower air duct is connected with lower blower fan
Logical, the air outlet of described upper air duct is positioned at the top of described aluminium section bar conveyer device, the air outlet position of described lower air duct
In the lower section of described aluminium section bar conveyer device, the air outlet in described crosswind road is positioned at a left side for described aluminium section bar conveyer device
Right both sides.
Described fan, lower blower fan are frequency conversion adjustable fan,
Described fan, lower blower fan are by PLC Controlled by Programmable Controller.
Described water cooling plant includes water-cooled shower nozzle on some groups of cross direction profiles, water-cooled shower nozzle and some under some groups
Group side water-cooled shower nozzle, described upper water-cooled shower nozzle, lower water-cooled shower nozzle, side water-cooled shower nozzle all control hydraulic pressure by corresponding being used for
Waterway control system is connected with water supply installation.
Described waterway control system is by PLC control.
Described mist device for cooling includes some tops fog-spray nozzle of cross direction profiles, some bottoms fog-spray nozzle, some side spray
Head, described top fog-spray nozzle is distributed in the both sides above aluminium section bar conveyer device, and bottom fog-spray nozzle is distributed in described aluminium profiles
Both sides below material conveyer device, described side spray head is distributed in the aluminium section bar conveyer device left and right sides, top fog-spray nozzle with
Upper spraying system is connected, and bottom fog-spray nozzle is connected with lower spraying system, and side spray head is connected with side spray system.
Described upper spraying system, lower spraying system are by PLC control.
All water-cooled shower nozzles, fog-spray nozzle set up multistage separately by section bar direction of transfer, and the flow of each column shower nozzle presses section bar sender
To being gradually increased, the flow of each column every section can the most individually adjust, and can the most individually open and close.
This utility model has the advantage that
1) bigger cooling range of accommodation is obtained, it is achieved different progressive refrigerating modes, to adapt to different-alloy and difference
The press quenching demand of section section bar.Wind mist mixing cooling system, is distributed the thin fog-spray nozzle of some Liejings, press-type around extruding center
Material direction of transfer sets up multistage cooling separately.
2) each column, the water yield of every section can arbitrarily adjust, and wind mist combination cooling intensity is formed between air-cooled and water-cooled
Good is excessive.Cold the combining of water-cooled, air-cooled, wind mist mixing can meet the Product processing that more quenching requires.
3) whole quenching system all uses PLC control, and all uses the mode of touch screen to carry out
Operation controls and the adjustment of technological parameter.Advanced software control system not only brings the simple and fast of operation, also has data
Memory function.The ideal quench technological parameter of each specification section bar, can produce same by the memory function memory storage of system next time
During one section bar, directly transfer the parameter of system and automatically perform.While being effectively improved regulation efficiency, ensure section bar after quenching
Performance.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of aluminium section bar press quenching device；
Fig. 2 is the side view of a kind of aluminium section bar press quenching device.
Detailed description of the invention
In conjunction with Fig. 1, describe detailed description of the invention of the present utility model in detail, but claim is not limited in any way.
A kind of aluminium section bar press quenching device, including frame, aluminium section bar conveyer device, water tank, water cover and cooling system.
Water tank inner upper is located at by section bar transporter, and bottom cooling system is positioned at section bar transporter bottom.Top and both sides cooling
System is positioned at inside water cover, and top cooling system, both sides cooling system and water cover can pass through elevating mechanism rise and fall.Under water cover
Section bar transporter can be covered together with water tank after fall.Air cooling equipment is distributed some row air ports (the most extremely around extruding center
Few 6 row air ports), some 2 row in top, bottom 2 arrange, each 1 row in left and right.Its top and both sides are by same blower fan air feed, and bottom is by one
Blower fan air feed, the air output of each column can arbitrarily adjust.Water-cooling system has the 6 big shower nozzles of row 6 to arrange little spray around extruder central distribution
Head, and set up multistage cooling separately by section bar direction of transfer.Every section of capacity of sprinkler is gradually increased by direction of transfer, each column, every section go out
The water yield can arbitrarily adjust.Obtain bigger cooling range of accommodation, it is achieved different progressive refrigerating modes, with adapt to different-alloy and
The press quenching demand of different section section bar.Wind mist mixing cooling system, is distributed the 6 thin fog-spray nozzles of Liejing around extruding center, presses
Section bar direction of transfer sets up multistage cooling separately.Each column, the water yield of every section can arbitrarily adjust, and wind mist combination cooling intensity is between air-cooled
And formed good excessive between water-cooled.The mixing of water-cooled, air-cooled, wind mist is cold to combine and can meet the product that more quenching requires and add
Work.Whole quenching system all uses PLC control, and all uses the mode of touch screen to carry out operating control
Adjustment with technological parameter.Advanced software control system not only brings the simple and fast of operation, also has data memory function.
The ideal quench technological parameter of each specification section bar, when can be produced same section bar next time by the memory function memory storage of system,
Directly transfer the parameter of system and automatically perform.While being effectively improved regulation efficiency, ensure the performance of section bar after quenching.
Embodiment one
A kind of aluminium section bar press quenching device, including frame, aluminium section bar conveyer device and cooling system, described cooling
System includes water cooling plant, air cooling equipment and mist device for cooling, described air cooling equipment include upper air duct, both sides crosswind road with
And lower air duct, described upper air duct, crosswind road be connected with fan, and described lower air duct is connected with lower blower fan, described
The air outlet of upper air duct is positioned at the top of described aluminium section bar conveyer device, and the air outlet of described lower air duct is positioned at described aluminum
The lower section of section bar conveying appliance, the air outlet in described crosswind road is positioned at the left and right sides of described aluminium section bar conveyer device.
The most described fan, lower blower fan are frequency conversion adjustable fan, and described fan, lower blower fan are by PLC
Controlled by Programmable Controller.
Preferably described water cooling plant include water-cooled shower nozzle on some groups of cross direction profiles, under some groups water-cooled shower nozzle with
And some groups of side water-cooled shower nozzles, described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle all pass through phase
That answers is connected with water supply installation for controlling the waterway control system of hydraulic pressure.Described waterway control system is by described
PLC controls.
If preferably described mist device for cooling include some tops fog-spray nozzle of cross direction profiles, some bottoms fog-spray nozzle and
Some side spray heads, described top fog-spray nozzle is distributed in the both sides above described aluminium section bar conveyer device, described bottom
Fog-spray nozzle is distributed in the both sides below described aluminium section bar conveyer device, and it is defeated that described side spray head is distributed in described aluminium section bar
The device left and right sides, described top fog-spray nozzle is sent to be connected with upper spraying system, described bottom fog-spray nozzle and lower spraying system
System is connected, and described side spray head is connected with side spray system.Described upper spraying system, lower spraying system, side spray system
System is by PLC control.
Embodiment two
A kind of aluminium section bar press quenching device, including: section bar transporter 1, lower bellows 2, its lower bellows 2 are fixed on section bar
On transporter 1.Section bar transporter 1 and lower bellows 2 can realize single head automatic lifting by aluminium section bar press quenching device 3,
And it is internal to be positioned at water tank 4.Top bellows 8 and water cover 9 can be lifted by water cover and upper bellows elevating mechanism 14, upper bellows elevator
Structure 14 and top air feed unit 13 are arranged on frame 12 top.It is internal that top bellows 8 are positioned at water cover 9, and hairbrush, two ends are installed in both sides
Installation Tarpauling seals.Water cover 9 covers on water tank 4 when dropping to minimum, can pass through the gas in frame 12 when rising to peak
Dynamic safety pin 11 hangs fixing.Top spray head 6 and bottom spray head 7 lay respectively between air port, and its water inlet pipe is the most all hidden
In upper and lower inner bellows, therefore spray head can be with bellows one lifting.The cooling water that water supply unit 5 provides is through automatically cleaning filtration
Arrive again at each spray head after device 10.Described water cover 9 will form opposing seal with water tank 4 after opening two ends high pressure positive blower after declining
Space, be possible to prevent during water-cooled in quenching process to splash on other equipment outside spray, the most beneficially recovery of water.The mixing of wind mist is cold
Time, can by produce a large amount of water smokes by water cover 9 top except mist bucket eliminate.
Water hardening: water cover 9 reduces as far as possible and covers at water tank 4, according to the specification of section bar, top spray head 6 is declined, under
Portion's spray head 7 rises to correct position and ensures that the water of each spray head ejection can cover section bar uniformly.Open the height at water cover 9 two ends
Pressure fan, unlatching water supply unit 5, cooling water arrives each spray head after automatic cleaning strainer 10 after overregulating valve again.Can lead to
Cross converter actuator total flow, respectively arranged by regulation valve regulation, the flow of each section needs with the quenching adapting to different cross section section bar
Want.
Air-blast quenching: water cover 9 rises to peak and uses Pneumatic safety latch 11 suspension fixing, according to section bar specification by upper
Bellows 8 decline, lower bellows 2 rise to correct position.Opening upper and lower blower fan, total blast volume can be adjusted by converter, then
Delivered at bellows air door by airduct.Rotated the air door in each row air port by YE, the air quantity regulating each row air port makes
Section bar cooling is uniformly.
Wind mist mixing cold quenching: water cover 9 drops to minimum point and covers on water tank 4, starts the high pressure positive blower shape at water cover 9 two ends
Become the space of relative closure, prevent water smoke to be expelled directly out.Opening upper and lower blower fan and atomization water pump, air quantity regulates same air-blast quenching；
The spraying water yield respectively can be arranged by regulation valve regulation, the water yield of each section of finer atomization shower nozzle.The a large amount of water smokes produced when cooling lead to
Cross water cover 9 top except mist bucket eliminate.
This press quenching device advantage:
The difference that can require according to aluminium profile quenching, switching quenching mode realizes the variation of quenching mode neatly；
Upper and lower cooling system energy independent-lifting, to adapt to the aluminium section bar varied in size；
Cooling system divides multiple row, multistage to arrange, each column every section can individually regulate its flow, it is thus achieved that bigger cooling regulation model
Enclose, it is achieved different progressive refrigerating modes.To adapt to the quenching demand of different-alloy and cross section section bar；
Wind mist mixing cold quenching between water-cooled and air-cooled between formed good excessive, quenching scope is wide.And produce during quenching
Raw water smoke can by water cover top except the elimination of mist bucket, effectively reduce the water smoke corrosion to other equipment；
During pure air-blast quenching, water cover is risen to peak and is hung by Pneumatic safety latch fixing, safe and reliable；
During water hardening, water cover can prevent from cooling down outside water after declining and splash on other equipment；
Whole system has the most clear filter, decreases manual cleaning filter while effectively preventing shower nozzle blocking
Labor intensity and cleaning cost, improve cleaning efficiency；
Whole quenching system all uses PLC control, and all uses the mode of touch screen to grasp
Make to control and the adjustment of technological parameter.Advanced software control system not only brings the simple and fast of operation, also has data note
Recall function.The ideal quench technological parameter of each specification section bar, can produce same by the memory function memory storage of system next time
During section bar, directly transfer the parameter of system and automatically perform.While being effectively improved regulation efficiency, ensure section bar after quenching
Performance.
Claims (8)
1. an aluminium section bar press quenching device, including frame, aluminium section bar conveyer device and cooling system, it is characterised in that:
Described cooling system includes water cooling plant, air cooling equipment and mist device for cooling, and described air cooling equipment includes upper air duct, both sides
Crosswind road and lower air duct, described upper air duct, crosswind road be connected with fan, and described lower air duct is connected with lower blower fan
Logical, the air outlet of described upper air duct is positioned at the top of described aluminium section bar conveyer device, the air outlet position of described lower air duct
In the lower section of described aluminium section bar conveyer device, the air outlet in described crosswind road is positioned at a left side for described aluminium section bar conveyer device
Right both sides.
Aluminium section bar press quenching device the most according to claim 1, it is characterised in that: described fan, lower blower fan are equal
For frequency conversion adjustable fan.
Aluminium section bar press quenching device the most according to claim 1, it is characterised in that: described fan, lower blower fan are equal
By PLC Controlled by Programmable Controller.
Aluminium section bar press quenching device the most according to claim 1, it is characterised in that: described water cooling plant includes laterally
Water-cooled shower nozzle on some groups of distribution, water-cooled shower nozzle and some groups of side water-cooled shower nozzles under some groups, described upper water-cooled shower nozzle,
Lower water-cooled shower nozzle, side water-cooled shower nozzle are all connected with water supply installation by the corresponding waterway control system for controlling hydraulic pressure.
Aluminium section bar press quenching device the most according to claim 4, it is characterised in that: described waterway control system by
PLC controls.
Aluminium section bar press quenching device the most according to claim 1, it is characterised in that: described mist device for cooling includes laterally
Some tops fog-spray nozzle of distribution, some bottoms fog-spray nozzle, some side spray heads, described top fog-spray nozzle is distributed in aluminium section bar
Both sides above conveyer device, bottom fog-spray nozzle is distributed in the both sides below described aluminium section bar conveyer device, described side spray
Mist head is distributed in the aluminium section bar conveyer device left and right sides, and top fog-spray nozzle is connected with upper spraying system, bottom fog-spray nozzle with under
Spraying system is connected, and side spray head is connected with side spray system.
Aluminium section bar press quenching device the most according to claim 1, it is characterised in that: described upper spraying system, lower spray
Mist system is by PLC control.
8. according to the aluminium section bar press quenching device of claim 4 or 6, it is characterised in that: all water-cooled shower nozzles, fog-spray nozzle press-type
Material direction of transfer sets up multistage separately, and the flow of each column shower nozzle is gradually increased by section bar direction of transfer, and the flow of each column every section can be arbitrarily
Individually adjust, and can the most individually open and close.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620278566.5U CN205603636U (en) | 2016-04-06 | 2016-04-06 | Online aluminum profile quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620278566.5U CN205603636U (en) | 2016-04-06 | 2016-04-06 | Online aluminum profile quenching device |
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| Publication Number | Publication Date |
|---|---|
| CN205603636U true CN205603636U (en) | 2016-09-28 |
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ID=56964375
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620278566.5U Active CN205603636U (en) | 2016-04-06 | 2016-04-06 | Online aluminum profile quenching device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411229A (en) * | 2018-03-27 | 2018-08-17 | 福建省闽发铝业股份有限公司 | A kind of method for rapid cooling of Extrusion Process of Aluminum Alloy Profile press quenching technique |
| CN111334651A (en) * | 2020-04-14 | 2020-06-26 | 广东赛福智能装备有限公司 | Quenching system |
| CN113265516A (en) * | 2021-04-29 | 2021-08-17 | 中国重型机械研究院股份公司 | Online air cooling device and method for aluminum profile extrusion |
| CN114749503A (en) * | 2022-04-13 | 2022-07-15 | 湖北实美科技有限公司 | Environmental protection cooling device is used in aluminium alloy processing |
| CN116043142A (en) * | 2022-11-23 | 2023-05-02 | 中国重型机械研究院股份公司 | Online quenching aqueous vapor closing means of aluminium alloy extrusion |
-
2016
- 2016-04-06 CN CN201620278566.5U patent/CN205603636U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411229A (en) * | 2018-03-27 | 2018-08-17 | 福建省闽发铝业股份有限公司 | A kind of method for rapid cooling of Extrusion Process of Aluminum Alloy Profile press quenching technique |
| CN111334651A (en) * | 2020-04-14 | 2020-06-26 | 广东赛福智能装备有限公司 | Quenching system |
| CN111334651B (en) * | 2020-04-14 | 2021-09-14 | 广东赛福智能装备有限公司 | Quenching system |
| CN113265516A (en) * | 2021-04-29 | 2021-08-17 | 中国重型机械研究院股份公司 | Online air cooling device and method for aluminum profile extrusion |
| CN114749503A (en) * | 2022-04-13 | 2022-07-15 | 湖北实美科技有限公司 | Environmental protection cooling device is used in aluminium alloy processing |
| CN114749503B (en) * | 2022-04-13 | 2023-01-03 | 湖北实美科技有限公司 | Environmental protection cooling device is used in aluminium alloy processing |
| CN116043142A (en) * | 2022-11-23 | 2023-05-02 | 中国重型机械研究院股份公司 | Online quenching aqueous vapor closing means of aluminium alloy extrusion |
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