CN111334651B - Quenching system - Google Patents

Quenching system Download PDF

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Publication number
CN111334651B
CN111334651B CN202010287913.1A CN202010287913A CN111334651B CN 111334651 B CN111334651 B CN 111334651B CN 202010287913 A CN202010287913 A CN 202010287913A CN 111334651 B CN111334651 B CN 111334651B
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water
plate
lifting device
bottom plate
quenching
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CN111334651A (en
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麦鸿杰
胡松
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Guangdong Save Intelligent Equipment Co ltd
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Guangdong Save Intelligent Equipment Co ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/63Quenching devices for bath quenching
    • C21D1/64Quenching devices for bath quenching with circulating liquids
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • C21D11/005Process control or regulation for heat treatments for cooling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention provides a quenching system applied to the technical field of quenching systems, which improves the structure of the quenching system and comprises a rack, water trough plates, a bottom plate, a wind power device, a power device and a lifting device, wherein the bottom plate is arranged on the rack, a first mounting plate is provided with fixed teeth, a second mounting plate is provided with movable teeth, the fixed teeth are in sealing engagement with the movable teeth when in contact, a detachable water baffle plate is arranged between the first water trough plate and the second water trough plate, the water baffle plate, the first water trough plate and the second water trough plate form a wall space, and a pipeline is communicated with the bottom plate; the quenching device also comprises a placing table, wherein the placing table is connected with the bottom plate, and the section to be quenched is placed on the placing table. Through the device, the function of quenching through water can be realized rapidly, compared with the traditional manual carrying type water tank, the operation of workers is greatly reduced, the production efficiency is improved, and the strong wind quenching can be performed, so that the device has multiple purposes.

Description

Quenching system
Technical Field
The invention relates to the technical field of quenching systems, in particular to a quenching system.
Background
Quenching, namely heating the metal section to a certain temperature, immersing the metal section into a coolant (oil, water and the like), and cooling to ensure that the section has better and more stable performance; in the traditional quenching process, a lifting type water tank needs to be carried manually, so that the section bar is quenched, the operation is inconvenient, the efficiency is low, and the traditional quenching system is single in function.
Some typical prior arts are found through retrieval, for example, patent No. 201621363855.1 discloses a quenching system, which can improve the processing precision and work efficiency by quenching a workpiece placed on a product table through a quenching die; as further disclosed in the' 201821252678.9 patent application, a quenching system is provided in which a roll is carried in a roll carrying region by extending the roll carrying region along the length of the axis of rotation of a rotating member and is brought into abutment with a surface of the rotating member to provide the same cooling conditions to each surface of the roll; also, as disclosed in the' 201822091423.5 patent application, the workpiece enters the heating induction coil, and the workpiece begins to be surface quenched, and the speed of the workpiece entering the heating induction coil is controlled by controlling the speed of the moving part, so that the surface quenching of the workpiece is more uniform.
Therefore, many practical problems (lightening the operation of workers, rapidly quenching, and realizing multiple purposes) which need to be treated in practical application are not provided with specific solutions.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a quenching system, which has the following specific technical scheme:
a quenching system comprises a rack, a first water trough plate, a second water trough plate, a bottom plate, a first lifting device, a second lifting device, a water baffle plate, a wind power device and a power device, wherein the first lifting device and the second lifting device are respectively arranged at two ends of the rack, the bottom plate is arranged on the rack, the first lifting device is connected with the first water trough plate, the second lifting device is connected with the second water trough plate, the water baffle plate is arranged on the bottom plate, and forms a containing cavity with an opening at the upper end and a sealed lower end with the first water trough plate, the second water trough plate and the bottom plate when driving the first water trough plate and the second water trough plate to lift up, a pipeline is further arranged in the middle of the bottom end of the bottom plate, one end of the pipeline is communicated with the bottom plate, the other end of the pipeline is connected with the wind power device, a water injection valve and a water drainage valve are arranged in the middle of the pipeline, the utility model discloses a quenching device, including bottom plate, breakwater, water level control system, first elevating gear electric connection, water level control system is including the water level signal collection system who is used for gathering water level change signal, water level signal collection system is connected with signal analysis device, signal analysis device is used for coming the signal of water level signal collection system judges, signal analysis device is connected with induction system, induction system connects water injection valve and drain valve.
Preferably, the wind power device comprises a motor and a fan body, the motor drives the fan body through a belt, the fan body is volute-shaped, the fan body is provided with an air inlet and an air outlet, and one end of the pipeline is hermetically connected with the air outlet of the fan body.
Preferably, the bottom of first basin board and the bottom of second basin board all extend outwards and have first mounting panel, fixed tooth has been installed on the first mounting panel, the both ends of bottom plate all extend outwards and have the second mounting panel, movable tooth has been installed on the second mounting panel, fixed tooth with sealed meshing when moving the tooth contact.
Preferably, a groove is formed in the tooth bottom of the fixed tooth, a sealing strip is installed in the groove, and one end of the sealing strip extends out of the groove and is in contact with the tooth top of the movable tooth.
Preferably, the first lifting device and the second lifting device both comprise a driving device and an extension rod, the driving device is connected with the extension rod, one end surface of the extension rod of the first lifting device is connected with one side surface of the first water tank plate, and one end surface of the extension rod of the second lifting device is connected with one side surface of the second water tank plate.
Preferably, transmission device includes a plurality of gyro wheel mechanism, a plurality of gyro wheel mechanism all includes gyro wheel and support, the gyro wheel with the one end of support is rotated and is connected, the other end and the bottom plate of support are connected, a plurality of gyro wheel mechanism equidistance parallel distribution is on the bottom plate.
Preferably, the fixed teeth are fixed on the second mounting plate through bolts, and the movable teeth are fixed on the first mounting plate through bolts.
Preferably, still include a plurality of adjustment support, a plurality of the adjustment support all includes first fixed plate and second fixed plate, first fixed plate is connected with the bottom of frame, the second fixed plate passes through the bolt and is connected with first fixed plate.
Preferably, a plurality of the adjusting supports are symmetrically arranged at the bottom end of the frame.
Preferably, the power device is an extruder.
The beneficial technical effects obtained by the invention comprise:
1. the water trough plates are driven to ascend by starting the lifting device, so that the first water trough plate and the second water trough plate ascend and are in contact sealing with the bottom plate, then the detachable water baffle plate is arranged between the first water trough plate and the second water trough plate, the water baffle plate, the first water trough plate, the second water trough plate and the bottom plate form an accommodating cavity, a through hole for the sectional material to pass through is formed in the water baffle plate, the sectional material is in sliding fit through the through hole, water is injected through a water injection valve of a pipeline in the middle of the bottom end of the bottom plate, a water trough filled with water is formed in the space of the accommodating cavity, the sectional material to be quenched on the transmission device is immersed in the water, and the sectional material slowly advances through the through hole under the driving of the power device (a small amount of water seeps into a pit in the process that the sectional material passes through the through hole, so that the seeped water can be recycled), the quenching of the sectional material is realized, and when the quenching device is not used, the water baffle plate is detached, then the lifting device is started to drive the water tank plate to descend, and drainage is carried out by opening the drain valve; the water level signal acquisition device acquires a water level signal of the accommodating cavity, and the water level signal acquisition device transmits the acquired signal to the signal analysis device to confirm that the signal analysis device confirms that the accommodating cavity specifies a water injection line signal, and the induction device closes the water injection valve to stop water injection; when the lifting device starts to descend, the sensing device opens the drain valve to drain water, and the automatic control of the water level is realized through the water level control system.
2. Through the bottom of first basin board and the bottom of second basin board all extend outwards has first mounting panel, installed on the first mounting panel and moved the tooth, the both ends of bottom plate all extend outwards has the second mounting panel, install fixed tooth on the second mounting panel, fixed tooth with sealed meshing when moving the tooth contact, through fixed tooth and the cooperation that moves the tooth not only realize sealed, because the pressure of water to the basin board has been overcome in the meshing of two parts moreover.
3. A groove is formed in the tooth bottom of the fixed tooth, a sealing strip is installed in the groove, one end of the sealing strip extends out of the groove and is in contact with the tooth top of the movable tooth, and the movable tooth and the fixed tooth are meshed through extruding the sealing strip, so that the sealing effect is greatly enhanced.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is a schematic view of the overall structure of a first view of the present invention;
FIG. 2 is a schematic view of the overall structure of a second perspective of the present invention;
FIG. 3 is a structural diagram of a lifting device according to a first state of the present invention;
FIG. 4 is an enlarged view of the structure at A of the present invention;
FIG. 5 is a structural diagram of the lifting device of the present invention in a second state;
FIG. 6 is a flow chart of the operation system of the water level control system according to the present invention.
In the figure: 1. a section bar; 10. a water level control system; 11. a water level signal acquisition device; 12. a signal analyzing device; 13. an induction device; 100. a frame; 200. a water trough plate; 210. a first flume plate; 220. a second flume plate; 230. a first mounting plate; 240. moving teeth; 300. a base plate; 310. a second mounting plate; 320. fixing teeth; 321. a groove; 322. a sealing strip; 400. a lifting device; 410. a first lifting device; 420. a second lifting device; 430. a drive device; 440. an extension rod; 500. a water baffle; 600. a pipeline; 610. a water injection valve; 620. a drain valve; 700. a transmission device; 710. a roller mechanism; 720. a support; 730. a roller; 800. adjusting the support; 810. a first fixing plate; 820. a second fixing plate; 900. a wind power plant; 910. a motor; 920. a fan main body; 1000. and a power device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to embodiments thereof; it should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Other systems, methods, and/or features of the present embodiments will become apparent to those skilled in the art upon review of the following detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the detailed description that follows.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms described above will be understood by those of ordinary skill in the art according to the specific circumstances.
The invention is a quenching system, the following embodiments are illustrated according to the attached drawings:
the first embodiment is as follows:
a quenching system comprises a frame 100, a water trough plate 200, a bottom plate 300, a lifting device 400, a wind power device 900 and a power device 1000, wherein the lifting device 400 comprises a first lifting device 410 and a second lifting device 420, the first lifting device 410 and the second lifting device 420 are respectively installed at two ends of the frame 100, the bottom plate 300 is installed on the frame 100, the water trough plate 200 comprises a first water trough plate 210 and a second water trough plate 220, the first lifting device 410 is connected with the first water trough plate 210, the second lifting device 420 is connected with the second water trough plate 220, when the lifting device 400 drives the water trough plate 200 to lift, a detachable water baffle plate 500 is arranged between the first water trough plate 210 and the second water trough plate 220, the water baffle plate 500, the first water trough plate 210 and the second water trough plate 220 form a containing cavity, a pipeline 600 is further arranged in the middle of the bottom end of the bottom plate 300, one end of the pipeline 600 is communicated with the bottom plate 300, the other end of the pipeline 600 is connected with the wind power device 900, the middle part of the pipeline 600 is provided with a water injection valve 610 and a drain valve 620, the bottom plate 300 is provided with a transmission device 700, a section bar 1 to be quenched is placed on the transmission device 700, the water baffle plate 500 is provided with a through hole, the section bar 1 passes through the through hole and is in sliding fit with the through hole, the output end of the power device 1000 is in transmission connection with one end of the section bar 1, the first water tank plate 210 is provided with a water level control system 10, the water level control system 10 is electrically connected with the first lifting device 410, the water level control system 10 comprises a water level signal acquisition device 11 for acquiring a water level change signal, the water level signal acquisition device 11 is connected with a signal analysis device 12, the signal analysis device 12 is used for judging the signal from the water level signal acquisition device 11, the signal analyzer 12 is connected to a sensor 13, and the sensor 13 is connected to the water filling valve 610 and the water discharge valve 620.
Specifically, as shown in fig. 1 to 6, when in use, the lifting device 400 is started to drive the water trough plate 200 to ascend, so that the first water trough plate 210 and the second water trough plate 220 ascend and are in contact sealing with the bottom plate 300, then the detachable water baffle plate 500 is installed between the first water trough plate 210 and the second water trough plate 220, so that the water baffle plate 500, the first water trough plate 210, the second water trough plate 220 and the bottom plate 300 form an accommodating cavity, the water baffle plate 500 is provided with a through hole for the profile 1 to pass through, the profile 1 is in sliding fit through the through hole, water is injected through the water injection valve 610 of the pipeline 600 in the middle of the bottom end of the bottom plate 300, so that a water trough full of water is formed in the accommodating cavity space, the profile 1 to be quenched on the transmission device 700 is submerged by the water, and the profile 1 slowly advances through the through hole under the driving of the power device 1000 (a small amount of water seeps into the pit in the process that the profile 1 passes through the through hole, so that the seeped water can be recycled), thereby quenching the section bar 1, and when the section bar is not used, the water baffle plate 500 is disassembled, the lifting device 400 is started to drive the water tank plate 200 to descend, and the drain valve 620 is opened to drain water; the section bar 1 on the transmission device 700 can be quenched by strong wind generated by the wind power device 900 through the pipeline 600 by starting the wind power device 900, so that the section bar 1 is multipurpose, the water quenching function and the strong wind quenching function can be rapidly realized through the device, and compared with the traditional manual carrying type water tank, the device greatly reduces the operation of workers and improves the production efficiency; when the lifting device 400 is started to ascend, the water injection valve 610 starts to inject water, the water level signal acquisition device 11 acquires a water level signal of the accommodating cavity, the water level signal acquisition device 11 transmits the acquired signal to the signal analysis device 12 and confirms that a water injection line signal appointed for the accommodating cavity is obtained, and the induction device 13 closes the water injection valve to stop injecting water; when the lifting device 400 starts to descend, the sensing device 13 opens the drain valve 620 to drain water, and the water level is automatically controlled by the water level control system 10.
Example two:
a quenching system comprises a frame 100, a water trough plate 200, a bottom plate 300, a lifting device 400, a wind power device 900 and a power device 1000, wherein the lifting device 400 comprises a first lifting device 410 and a second lifting device 420, the first lifting device 410 and the second lifting device 420 are respectively installed at two ends of the frame 100, the bottom plate 300 is installed on the frame 100, the water trough plate 200 comprises a first water trough plate 210 and a second water trough plate 220, the first lifting device 410 is connected with the first water trough plate 210, the second lifting device 420 is connected with the second water trough plate 220, when the lifting device 400 drives the water trough plate 200 to lift, a detachable water baffle plate 500 is arranged between the first water trough plate 210 and the second water trough plate 220, the water baffle plate 500, the first water trough plate 210 and the second water trough plate 220 form a containing cavity, a pipeline 600 is further arranged in the middle of the bottom end of the bottom plate 300, one end of the pipeline 600 is communicated with the bottom plate 300, the other end of the pipeline 600 is connected with the wind power device 900, the middle part of the pipeline 600 is provided with a water injection valve 610 and a drain valve 620, the bottom plate 300 is provided with a transmission device 700, a section bar 1 to be quenched is placed on the transmission device 700, the water baffle plate 500 is provided with a through hole, the section bar 1 passes through the through hole and is in sliding fit with the through hole, the output end of the power device 1000 is in transmission connection with one end of the section bar 1, the first water tank plate 210 is provided with a water level control system 10, the water level control system 10 is electrically connected with the first lifting device 410, the water level control system 10 comprises a water level signal acquisition device 11 for acquiring a water level change signal, the water level signal acquisition device 11 is connected with a signal analysis device 12, the signal analysis device 12 is used for judging the signal from the water level signal acquisition device 11, the signal analyzer 12 is connected to a sensor 13, and the sensor 13 is connected to the water filling valve 610 and the water discharge valve 620.
Specifically, as shown in fig. 1 to 6, when in use, the lifting device 400 is started to drive the water trough plate 200 to ascend, so that the first water trough plate 210 and the second water trough plate 220 ascend and are in contact sealing with the bottom plate 300, then the detachable water baffle plate 500 is installed between the first water trough plate 210 and the second water trough plate 220, so that the water baffle plate 500, the first water trough plate 210, the second water trough plate 220 and the bottom plate 300 form an accommodating cavity, the water baffle plate 500 is provided with a through hole for the profile 1 to pass through, the profile 1 is in sliding fit through the through hole, water is injected through the water injection valve 610 of the pipeline 600 in the middle of the bottom end of the bottom plate 300, so that a water trough full of water is formed in the accommodating cavity space, the profile 1 to be quenched on the transmission device 700 is submerged by the water, and the profile 1 slowly advances through the through hole under the driving of the power device 1000 (a small amount of water seeps into the pit in the process that the profile 1 passes through the through hole, so that the seeped water can be recycled), thereby quenching the section bar 1, and when the section bar is not used, the water baffle plate 500 is disassembled, the lifting device 400 is started to drive the water tank plate 200 to descend, and the drain valve 620 is opened to drain water; the section bar 1 on the transmission device 700 can be quenched by strong wind generated by the wind power device 900 through the pipeline 600 by starting the wind power device 900, so that the section bar 1 is multipurpose, the water quenching function and the strong wind quenching function can be rapidly realized through the device, and compared with the traditional manual carrying type water tank, the device greatly reduces the operation of workers and improves the production efficiency; when the lifting device 400 is started to ascend, the water injection valve 610 starts to inject water, the water level signal acquisition device 11 acquires a water level signal of the accommodating cavity, the water level signal acquisition device 11 transmits the acquired signal to the signal analysis device 12 and confirms that a water injection line signal appointed for the accommodating cavity is obtained, and the induction device 13 closes the water injection valve to stop injecting water; when the lifting device 400 starts to descend, the sensing device 13 opens the drain valve 620 to drain water, and the water level is automatically controlled by the water level control system 10.
Further, the wind power device 900 includes a motor 910 and a fan main body 920, the motor 910 drives the fan main body 920 through a belt, the fan main body 920 is in a volute shape, the fan main body 920 is provided with an air inlet and an air outlet, one end of the pipeline 600 is hermetically connected with the air outlet of the fan main body 920, so that stable transmission operation, low noise and low vibration are realized.
Further, the bottom end of the first water trough plate 210 and the bottom end of the second water trough plate 220 both extend outwards to form a first mounting plate 230, a moving tooth 240 is installed on the first mounting plate 230, the two ends of the bottom plate 300 both extend outwards to form a second mounting plate 310, a fixed tooth 320 is installed on the second mounting plate 310, the fixed tooth 320 is in sealing engagement with the moving tooth 240 when in contact, sealing is achieved through the matching of the fixed tooth 320 and the moving tooth 240, and the pressure of water on the water trough plate 200 is overcome due to the engagement of the two parts.
Example three:
a quenching system comprises a frame 100, a water trough plate 200, a bottom plate 300, a lifting device 400, a wind power device 900 and a power device 1000, wherein the lifting device 400 comprises a first lifting device 410 and a second lifting device 420, the first lifting device 410 and the second lifting device 420 are respectively installed at two ends of the frame 100, the bottom plate 300 is installed on the frame 100, the water trough plate 200 comprises a first water trough plate 210 and a second water trough plate 220, the first lifting device 410 is connected with the first water trough plate 210, the second lifting device 420 is connected with the second water trough plate 220, when the lifting device 400 drives the water trough plate 200 to lift, a detachable water baffle plate 500 is arranged between the first water trough plate 210 and the second water trough plate 220, the water baffle plate 500, the first water trough plate 210 and the second water trough plate 220 form a containing cavity, a pipeline 600 is further arranged in the middle of the bottom end of the bottom plate 300, one end of the pipeline 600 is communicated with the bottom plate 300, the other end of the pipeline 600 is connected with the wind power device 900, the middle part of the pipeline 600 is provided with a water injection valve 610 and a drain valve 620, the bottom plate 300 is provided with a transmission device 700, a section bar 1 to be quenched is placed on the transmission device 700, the water baffle plate 500 is provided with a through hole, the section bar 1 passes through the through hole and is in sliding fit with the through hole, the output end of the power device 1000 is in transmission connection with one end of the section bar 1, the first water tank plate 210 is provided with a water level control system 10, the water level control system 10 is electrically connected with the first lifting device 410, the water level control system 10 comprises a water level signal acquisition device 11 for acquiring a water level change signal, the water level signal acquisition device 11 is connected with a signal analysis device 12, the signal analysis device 12 is used for judging the signal from the water level signal acquisition device 11, the signal analyzer 12 is connected to a sensor 13, and the sensor 13 is connected to the water filling valve 610 and the water discharge valve 620.
Specifically, as shown in fig. 1 to 6, when in use, the lifting device 400 is started to drive the water trough plate 200 to ascend, so that the first water trough plate 210 and the second water trough plate 220 ascend and are in contact sealing with the bottom plate 300, then the detachable water baffle plate 500 is installed between the first water trough plate 210 and the second water trough plate 220, so that the water baffle plate 500, the first water trough plate 210, the second water trough plate 220 and the bottom plate 300 form an accommodating cavity, the water baffle plate 500 is provided with a through hole for the profile 1 to pass through, the profile 1 is in sliding fit through the through hole, water is injected through the water injection valve 610 of the pipeline 600 in the middle of the bottom end of the bottom plate 300, so that a water trough full of water is formed in the accommodating cavity space, the profile 1 to be quenched on the transmission device 700 is submerged by the water, and the profile 1 slowly advances through the through hole under the driving of the power device 1000 (a small amount of water seeps into the pit in the process that the profile 1 passes through the through hole, so that the seeped water can be recycled), thereby quenching the section bar 1, and when the section bar is not used, the water baffle plate 500 is disassembled, the lifting device 400 is started to drive the water tank plate 200 to descend, and the drain valve 620 is opened to drain water; the section bar 1 on the transmission device 700 can be quenched by strong wind generated by the wind power device 900 through the pipeline 600 by starting the wind power device 900, so that the section bar 1 is multipurpose, the water quenching function and the strong wind quenching function can be rapidly realized through the device, and compared with the traditional manual carrying type water tank, the device greatly reduces the operation of workers and improves the production efficiency; when the lifting device 400 is started to ascend, the water injection valve 610 starts to inject water, the water level signal acquisition device 11 acquires a water level signal of the accommodating cavity, the water level signal acquisition device 11 transmits the acquired signal to the signal analysis device 12 and confirms that a water injection line signal appointed for the accommodating cavity is obtained, and the induction device 13 closes the water injection valve to stop injecting water; when the lifting device 400 starts to descend, the sensing device 13 opens the drain valve 620 to drain water, and the water level is automatically controlled by the water level control system 10.
Further, the wind power device 900 includes a motor 910 and a fan main body 920, the motor 910 drives the fan main body 920 through a belt, the fan main body 920 is in a volute shape, the fan main body 920 is provided with an air inlet and an air outlet, one end of the pipeline 600 is hermetically connected with the air outlet of the fan main body 920, so that stable transmission operation, low noise and low vibration are realized.
Further, the bottom end of the first water trough plate 210 and the bottom end of the second water trough plate 220 both extend outwards to form a first mounting plate 230, a moving tooth 240 is installed on the first mounting plate 230, the two ends of the bottom plate 300 both extend outwards to form a second mounting plate 310, a fixed tooth 320 is installed on the second mounting plate 310, the fixed tooth 320 is in sealing engagement with the moving tooth 240 when in contact, sealing is achieved through the matching of the fixed tooth 320 and the moving tooth 240, and the pressure of water on the water trough plate 200 is overcome due to the engagement of the two parts.
Furthermore, a groove 321 is formed in the tooth bottom of the fixed tooth 320, a sealing strip 322 is installed in the groove 321, one end of the sealing strip 322 extends out of the groove 321 and is in contact with the tooth top of the movable tooth 240, and the movable tooth and the fixed tooth are meshed through extruding the sealing strip 322, so that the sealing effect is greatly enhanced.
Further, each of the first lifting device 410 and the second lifting device 420 includes a driving device 430 and an extension rod 440, the driving device 430 is connected to the extension rod 440, an end surface of the extension rod 440 of the first lifting device 410 is connected to one side surface of the first water trough plate 210, and an end surface of the extension rod 440 of the second lifting device 420 is connected to one side surface of the second water trough plate 220, so that the device is more stable in use.
Further, transmission device 700 includes a plurality of roller mechanism 710, a plurality of roller mechanism 710 all includes gyro wheel 730 and support 720, gyro wheel 730 with the one end of support 720 is rotated and is connected, the other end and the bottom plate 300 of support 720 are connected, a plurality of roller mechanism 710 equidistance parallel distribution realizes that section bar 1 slides steadily on the device on bottom plate 300.
Further, the fixed teeth 320 are fixed on the second mounting plate 310 through bolts, the movable teeth 240 are fixed on the first mounting plate 230 through bolts, the adjustable support 800 further comprises a plurality of adjustable supports 800, the adjustable supports 800 comprise a first fixing plate 810 and a second fixing plate 820, the first fixing plate 810 is connected with the bottom end of the rack 100, the second fixing plate 820 is connected with the first fixing plate 810 through bolts, the adjustable supports 800 are symmetrically mounted at the bottom end of the rack 100, the structure is more stable and firm, meanwhile, the adjustable support 800 can be stably placed on uneven ground or a platform by screwing the bolts on the adjustable supports 800, the power device 1000 is an extruder, and the working process is smoother.
In summary, the invention discloses a quenching system, which has the following beneficial technical effects:
1. the lifting device 400 is started to drive the water trough plate 200 to ascend, so that the first water trough plate 210 and the second water trough plate 220 ascend and are in contact sealing with the upper surface of the bottom plate 300, then the detachable water baffle plate 500 is installed between the first water trough plate 210 and the second water trough plate 220, so that the water baffle plate 500, the first water trough plate 210, the second water trough plate 220 and the bottom plate 300 form accommodating cavities, through holes for the sectional material 1 to pass through are formed in the water baffle plate 500, the sectional material 1 is in sliding fit through the through holes, water is injected through the water injection valve 610 of the pipeline 600 in the middle of the bottom end of the bottom plate 300, so that water troughs filled with water are formed in the accommodating cavity space, the sectional material 1 to be quenched on the transmission device 700 is immersed in the water, and the sectional material 1 slowly advances through the through holes under the driving of the power device 1000 (a small amount of water seeps into a pit in the process that the sectional material 1 passes, further quenching the section bar 1, and when the section bar is not used, the water baffle 500 is disassembled, the lifting device 400 is started to drive the water trough plate 200 to descend, and the drainage valve 620 is opened to drain water; the wind power device 900 can be started, strong wind generated by the wind power device 900 can quench the section bar 1 on the transmission device 700 through the strong wind through the pipeline 600, so that the multifunctional water quenching device is multipurpose, the water quenching function and the strong wind quenching function can be rapidly realized through the device, compared with a traditional manual lifting type water tank, the operation of workers is greatly reduced, the production efficiency is improved, when the lifting device 400 is started to ascend, the water injection valve 610 starts to inject water, the water level signal acquisition device 11 acquires a water level signal of the accommodating cavity, the water level signal acquisition device 11 transmits the acquired signal to the signal analysis device 12, and when the signal analysis device 12 confirms that the signal is a water injection line signal appointed by the accommodating cavity, the induction device 13 closes the water injection valve to stop injecting water; when the lifting device 400 starts to descend, the sensing device 13 opens the drain valve 620 to drain water, and the water level is automatically controlled by the water level control system 10.
2. Through the bottom of first basin board 210 and the bottom of second basin board 220 all outwards extend there is first mounting panel 230, install on the first mounting panel 230 and move tooth 240, the both ends of bottom plate 300 all outwards extend there is second mounting panel 310, install on the second mounting panel 310 and decide tooth 320, decide tooth 320 with move tooth 240 sealed meshing when contacting, through the cooperation of deciding tooth 320 and moving tooth 240 not only realize sealed, moreover because the pressure of water to basin board 200 has been overcome in the meshing of two parts.
3. Through the recess 321 has been seted up at the tooth bottom of deciding tooth 320, install sealing strip 322 in the recess 321, the one end of sealing strip 322 extend recess 321 and with move the tooth top contact of tooth 240, move tooth and decide tooth through extrusion sealing strip 322 at the engaged in-process, very big reinforcing sealed effect.
Although the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the invention. That is, the methods, systems, and devices discussed above are examples. Various configurations may omit, substitute, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in an order different than that described, and/or various components may be added, omitted, and/or combined. Moreover, features described with respect to certain configurations may be combined in various other configurations, as different aspects and elements of the configurations may be combined in a similar manner. Further, elements therein may be updated as technology evolves, i.e., many elements are examples and do not limit the scope of the disclosure or claims.
Specific details are given in the description to provide a thorough understanding of the exemplary configurations including implementations. However, configurations may be practiced without these specific details, e.g., well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail in order to avoid obscuring the configurations. This description provides example configurations only, and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.
It is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention. The above examples are to be construed as merely illustrative and not limitative of the remainder of the disclosure. After reading the description of the invention, the skilled person can make various changes or modifications to the invention, and these equivalent changes and modifications also fall into the scope of the invention defined by the claims.

Claims (8)

1. A quenching system is characterized by comprising a rack, a first water tank plate, a second water tank plate, a bottom plate, a first lifting device, a second lifting device, a water baffle, a wind power device and a power device, wherein the first lifting device and the second lifting device are respectively arranged at two ends of the rack, the bottom plate is arranged on the rack, the first lifting device is connected with the first water tank plate, the second lifting device is connected with the second water tank plate, the water baffle is arranged on the bottom plate and forms an accommodating cavity with an opening at the upper end and a sealed lower end with the first water tank plate, the second water tank plate and the bottom plate when the first water tank plate and the second water tank plate are lifted, a pipeline is further arranged in the middle of the bottom end of the bottom plate, one end of the pipeline is communicated with the bottom plate, the other end of the pipeline is connected with the wind power device, a water injection valve and a water drainage valve are arranged in the middle of the pipeline, the bottom plate is provided with a transmission device for placing a section to be quenched, the water baffle is provided with a through hole for the section to pass through, the output end of the power device is in transmission connection with one end of the section, the first water trough plate is provided with a water level control system, the water level control system is electrically connected with the first lifting device, the water level control system comprises a water level signal acquisition device for acquiring a water level change signal, the water level signal acquisition device is connected with a signal analysis device, the signal analysis device is used for judging a signal from the water level signal acquisition device, the signal analysis device is connected with an induction device, and the induction device is connected with the water injection valve and the drain valve;
the bottom end of the first water channel plate and the bottom end of the second water channel plate extend outwards to form a first mounting plate, fixed teeth are arranged on the first mounting plate, the two ends of the bottom plate extend outwards to form a second mounting plate, moving teeth are arranged on the second mounting plate, and the fixed teeth are in sealing engagement with the moving teeth when in contact;
the tooth bottom of the fixed tooth is provided with a groove, a sealing strip is installed in the groove, and one end of the sealing strip extends out of the groove and is in contact with the tooth top of the movable tooth.
2. The quenching system as claimed in claim 1, wherein the wind power device comprises a motor and a blower body, the motor drives the blower body through a belt, the blower body is provided with an air inlet and an air outlet, and one end of the pipeline is hermetically connected with the air outlet of the blower body.
3. The quenching system of claim 1, wherein the first and second lifting devices each comprise a driving device and an extension rod, the driving device is connected with the extension rod, one end surface of the extension rod of the first lifting device is connected with one side surface of the first water tank plate, and one end surface of the extension rod of the second lifting device is connected with one side surface of the second water tank plate.
4. The quenching system of claim 1, wherein the conveying device comprises a plurality of roller mechanisms, each of the plurality of roller mechanisms comprises a roller and a support, the roller is rotatably connected with one end of the support, the other end of the support is connected with the bottom plate, and the plurality of roller mechanisms are equidistantly and parallelly distributed on the bottom plate.
5. The quenching system of claim 1, wherein the fixed teeth are bolted to the second mounting plate and the moving teeth are bolted to the first mounting plate.
6. The quenching system of claim 1, further comprising a plurality of adjusting supports, wherein each of the plurality of adjusting supports comprises a first fixing plate and a second fixing plate, the first fixing plate is connected with the bottom end of the frame, and the second fixing plate is connected with the first fixing plate through a bolt.
7. The quenching system of claim 6, wherein a plurality of said adjustable supports are symmetrically mounted to the bottom end of the frame.
8. The quenching system of claim 1, wherein said power plant is an extruder.
CN202010287913.1A 2020-04-14 2020-04-14 Quenching system Active CN111334651B (en)

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Publication number Priority date Publication date Assignee Title
CN105691821A (en) * 2016-03-29 2016-06-22 柯翎 Splicing structure, splicing method and splicing box body
CN205603636U (en) * 2016-04-06 2016-09-28 肇庆科达机械制造有限公司 Online aluminum profile quenching device
CN207723208U (en) * 2017-12-11 2018-08-14 甘肃宏达铝型材有限公司 A kind of proximate matter cooling device for discharging

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101910625B1 (en) * 2018-03-30 2018-10-23 김승준 Heat treatment equipment for fixing member

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105691821A (en) * 2016-03-29 2016-06-22 柯翎 Splicing structure, splicing method and splicing box body
CN205603636U (en) * 2016-04-06 2016-09-28 肇庆科达机械制造有限公司 Online aluminum profile quenching device
CN207723208U (en) * 2017-12-11 2018-08-14 甘肃宏达铝型材有限公司 A kind of proximate matter cooling device for discharging

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