A kind of bus cable device for diamond cutting line slicing machine
Technical field
This utility model is the auxiliary equipment field about diamond cutting line slicing machine, particularly to one for diamond cutting line slicing machine
Bus cable device.
Background technology
Silicon single crystal rod needs to proceed series of processes after drawing out from single crystal growing furnace, and early stage includes blocks, opens
The machinings such as side, angle rounding and flat surface grinding;Then, also need carrying out after silicon rod viscose cutting into slices, clean, chamfering, corruption
Erosion and again cleaning etc.;Last silicon chip carry out making herbs into wool, spread, make the operations such as knot, plated film and sintering after just can produce for
The solar battery sheet of photovoltaic generation.
Microtome is used for slicing process, and the crystal bar that grinding is completed by it cuts into thickness silicon chip between 0.13~0.18mm.
Diamond cutting line slicing machine utilizes diamond stone line as line of cut, and diamond stone line is will by resin bonding or electric plating method
Diamond sticks to steel wire surface, and diamond stone line is called for short diamond wire.Diamond cutting line slicing machine is by the diamond on diamond wire and silicon
Rod friction therebetween reaches dissection.General diamond cutting line slicing machine is equipped with an actinobacillus wheel filling new line and
The individual take-up pulley for reclaiming old line, take-up pulley, when reclaiming old line, needs diamond wire according between certain on take-up pulley
Away from proper alignment plurality of layers, until the diamond wire in whole actinobacillus wheel is all reclaimed.During take-up, if glass pulley
Move too fast or the slowest, cause diamond wire and take-up pulley axis out of plumb, all diamond wire can be broken, cause equipment downtime,
Cut crystal bar also will be scrapped.So the arrangement that diamond wire to be made is neat on take-up pulley, it is desirable to provide one stably may be used
The bus cable device leaned on and the inclined detection method of line.
Traditional way is to use touch sensor inclined to detect line, and glass pulley is followed too fast or the slowest, and diamond wire occurs
Line is inclined, and after encountering with touch sensor, controlling the rotating speed of winding displacement motor by feedback signal, to adjust line inclined, this does
The shortcoming of method is just to be easy to broken string with touch sensor when diamond wire is touched.So, it is provided that one can carry out non-connecing
The high accuracy bus cable device that touch line detects partially is necessary.
Utility model content
Main purpose of the present utility model is to overcome deficiency of the prior art, it is provided that it is inclined that one can realize contactless line
The high accuracy bus cable device of detection.For solving above-mentioned technical problem, solution of the present utility model is:
A kind of bus cable device for diamond cutting line slicing machine is provided, including driving motor, shaft coupling, driver element, also wraps
Include fixed flat planar, fixed support, rotary shaft, rotating seat, glass pulley support, tension pick-up, tension pick-up support,
Glass pulley, balancing weight, balancer shaft, locking nut, balancing weight support;
The outfan of described driving motor is connected with the input of driver element by shaft coupling, and described fixed flat planar is arranged on
On the moving part of driver element;Described fixed support is arranged on the left end of fixed flat planar, and support bracket fastened end has circle
Shape hole;Described rotary shaft utilizes circular port to coordinate and is fixed on fixed support, and the end of described rotating seat and rotary shaft is fixed,
And rotating seat can rotate around rotary shaft;
Described glass pulley support is arranged on the top of rotating seat, and tension pick-up support is arranged on glass pulley support, tension force
Sensor is fixed on tension pick-up support;Described glass pulley is fixed on the output shaft of tension pick-up, and can be around opening
The output shaft of force transducer rotates;
Described balancing weight support is arranged on the lower section of rotating seat, and balancer shaft is arranged on balancing weight support, and balancer shaft is provided with
External screw thread, described balancing weight utilizes locking nut to be fixed on balancer shaft.
In this utility model, described driving motor uses servomotor.
In this utility model, described driver element uses Japan's THK Precision Linear Rolling Guide intelligences combination unit, type
Number it is KR55 type.
In this utility model, described tension pick-up uses precise force-measuring sensor, range 100N, precision 0.1N.
There is provided based on the described inclined detection method of the line for the bus cable device of diamond cutting line slicing machine, by comparing tension pick-up
The size of the tension force Fs that the tension value Fc recorded and diamond wire initially set, it is judged that diamond wire is the most inclined, particularly as follows:
As Fc > Fs, θ is acute angle, shows that diamond wire is to right avertence;
As Fc < Fs, θ is obtuse angle, shows that diamond wire is to left avertence;
As Fc=Fs, θ is right angle, shows that diamond wire is the most partially;
Wherein, Fc refers to the tension value that tension pick-up records;Fs refers to the tension force that diamond wire initially sets, and θ is row
The angle that the upper diamond wire of line wheel is formed.
Compared with prior art, the beneficial effects of the utility model are:
Using this utility model to carry out line partially to detect, winding displacement is neatly accurate, and the inclined accuracy of detection of line is high, can effectively reduce because of row
The bad probability causing broken string of line.
Accompanying drawing explanation
Fig. 1 is three-dimensional shaft side figure of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is top view of the present utility model.
Fig. 4 is left view of the present utility model.
Fig. 5 is that this utility model line detects schematic diagram partially.
Reference in figure is: 1 drives motor;2 shaft couplings;3 driver elements;4 fixed flat planars;5 fixed supports;
6 rotary shafts;7 rotating seats;8 glass pulley supports;9 tension pick-ups;10 tension pick-up supports;11 glass pulleys;
12 balancing weights;13 balancer shafts;14 locking nuts;15 balancing weight supports.
Detailed description of the invention
With detailed description of the invention, this utility model is described in further detail below in conjunction with the accompanying drawings:
A kind of bus cable device for diamond cutting line slicing machine as shown in Figures 1 to 4, including driving motor 1, shaft coupling
2, driver element 3, fixed flat planar 4, fixed support 5, rotary shaft 6, rotating seat 7, glass pulley support 8, tension force pass
Sensor 9, tension pick-up support 10, glass pulley 11, balancing weight 12, balancer shaft 13, locking nut 14, balancing weight
Support 15.
The outfan of described driving motor 1 is connected with the input of driver element 3 by shaft coupling 2, described fixed flat planar
On 4 moving parts being arranged on driver element 3;And in the present embodiment, drive motor 1 to use servomotor, drive single
Unit 3 uses Japan's THK Precision Linear Rolling Guide intelligences combination unit, and model is KR55 type.Described fixed support 5
It is arranged on the left end of fixed flat planar 4, and the end of fixed support 5 has circular port;Described rotary shaft 6 utilizes circular port
Coordinating and be fixed on fixed support 5, the end of described rotating seat 7 and rotary shaft 6 is fixed, and rotating seat 7 can be around rotation
Axle 6 rotates.
Described glass pulley support 8 is arranged on the top of rotating seat 7, and tension pick-up support 10 is arranged on glass pulley support 8
On, tension pick-up 9 is fixed on tension pick-up support 10;Described glass pulley 11 is fixed on tension pick-up 9
On output shaft, and can rotate around the output shaft of tension pick-up 9.In the present embodiment, tension pick-up 9 uses precision
Force cell, range 100N, precision 0.1N.
Described balancing weight support 15 is arranged on the lower section of rotating seat 7, and balancer shaft 13 is arranged on balancing weight support 15,
Balancer shaft 13 is provided with external screw thread, and described balancing weight 12 utilizes locking nut 14 to be fixed on balancer shaft 13.
As it is shown in figure 5, the inclined detection method of its line is during normal work: compare the tension value Fc that tension pick-up 9 records
The size of the initial tension force Fs set with on diamond wire.Due to Fc=Fs (1+cos θ), wherein θ is glass pulley 11
The angle that upper diamond wire is formed, so as Fc > Fs, θ is acute angle, shows that diamond wire, to right avertence, drives motor 1
Glass pulley 11 is driven to move right elimination line inclined;As Fc < Fs, θ is obtuse angle, shows that diamond wire, to left avertence, drives
It is inclined that motor 1 drives glass pulley 11 to eliminate line to left movement;As Fc=Fs, θ is right angle, shows diamond wire the most partially,
Glass pulley 11 does not adjusts.Ensure that the diamond wire on glass pulley 11 keeps 90 degree of angles by the method.
Finally it should be noted that listed above is only specific embodiment of the utility model.Obviously, this practicality
Novel it is not limited to above example, it is also possible to have many variations.Those of ordinary skill in the art can be from this utility model
The all deformation directly derived in disclosure or associate, are all considered as protection domain of the present utility model.