CN205599095U - Intelligence colour mixer - Google Patents

Intelligence colour mixer Download PDF

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Publication number
CN205599095U
CN205599095U CN201620398914.2U CN201620398914U CN205599095U CN 205599095 U CN205599095 U CN 205599095U CN 201620398914 U CN201620398914 U CN 201620398914U CN 205599095 U CN205599095 U CN 205599095U
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China
Prior art keywords
quantitative
binder
cylinder
equipment
slurry
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Active
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CN201620398914.2U
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Chinese (zh)
Inventor
张启发
梁可
陈文峰
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Foshan Golden Milky Way Intelligent Equipment Co Ltd
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Foshan Golden Milky Way Intelligent Equipment Co Ltd
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Abstract

An embodiment of the utility model discloses an intelligence colour mixer for it currently variegated needs to wash a mixing bowl and stirring thick liquid after gluing mixing of colors production to solve, causes the problem that variegated glue remained and wasted easily. The embodiment of the utility model provides a well intelligence colour mixer, include: matrix ration is pressed material equipment, thick liquids ration to press material equipment, mill base to converge stream block, first pressure boost and is pressed material equipment, second pressure boost and press material equipment, dark core and the dark core that closes eventually of closing in advance, matrix ration press material equipment with material equipment was pressed to thick liquids rations discharge gate all through the pipeline converge in mill base collection stream block, and pass through the mill base converge stream block in proper order with first pressure boost press material equipment, in advance dark close core, second pressure boost press material equipment and the dark core that closes is connected eventually.

Description

Intelligence colour mixer
Technical field
This utility model relates to silicone sealant production field, particularly relates to intelligence colour mixer.
Background technology
Variegated glue the most on the market mainly uses traditional mixing plant mix colours and produce, owing to passing The mixing plant of system needs to clean a mixing bowl and stirring paddle, simultaneously need to use swager variegated glue laminated to be entered Racking machine is carried out quantitatively and subpackage, and cleans a mixing bowl and the stirring paddle substantial amounts of man power and material of needs, The variegated glue of a part of finished product can be lost during cleaning, and produce thing when subpackage the most in the duct Material residual, causes the waste of finished product glue.
Utility model content
This utility model embodiment discloses intelligence colour mixer, after being used for solving the toning production of existing variegated glue Need to clean a mixing bowl and stirring slurry, easily cause variegated glue residual and the problem of waste.
The intelligent colour mixer that this utility model embodiment provides, including: base material quantitative binder equipment, slurry Quantitatively binder equipment, mill base conflux block, the first supercharging binder equipment, the second supercharging binder equipment, premix Mixed core and the most mixed mixed core;
The discharging opening of described base material quantitative binder equipment and described slurry quantitative binder equipment is all converged by pipeline Flow and conflux block in described mill base, and by described mill base conflux block successively with described first supercharging binder equipment, Premix mixed core, the second supercharging binder equipment and mix mixed core connection described end.
Alternatively, described intelligence colour mixer includes multiple described slurries quantitative binder equipment, each described slurry Materials quantitative binder equipment carries out quantitative feeding to the mill base of a kind of color.
Alternatively, described intelligence colour mixer also includes that the described slurry that dispersant carries out quantitative feeding is quantitative Binder equipment.
Alternatively, described base material quantitative binder equipment includes base material swager and base material quantitative system;
The discharging opening of described base material swager is connected with the feeding mouth of base material quantitative system, described base material binder Machine is for being pressed into base material in described base material quantitative system;
Described base material quantitative system includes three-way valve, quantitative cylinder, quantitative cylinder piston, ball screw and servo Motor, described ball screw is connected with the quantitative cylinder piston being arranged on described quantitative cylinder interior;
The inner chamber of described quantitative cylinder and the charging aperture of described base material quantitative system, discharging opening are by described threeway Vavle switching connects.
Alternatively, described slurry quantitative binder equipment includes pulp storing tank, mashing pump and slurry quantitative system;
The charging aperture of described mashing pump is connected with described pulp storing tank, discharging opening and described slurry quantitative system Charging aperture connect;
Described slurry quantitative system is for the block that slurry rationing to described mill base confluxed.
Alternatively, described slurry quantitative system include quantitative cylinder bottom seat, quantitative cylinder cylinder barrel, quantitative cylinder piston, Compressing rod, ball-screw and servomotor, inlet control valve and discharging control valve;
Described ball screw is connected with quantitative cylinder piston by compressing rod, and quantitative cylinder piston is arranged on quantitative cylinder In cylinder barrel, can be up and down under the drive of ball-screw and compressing rod;
Described quantitative cylinder cylinder barrel is arranged on quantitative cylinder bottom seat, is provided with discharging opening and charging aperture bottom it.
Alternatively, described pulp storing tank is furnished with mixing plant;
Described mashing pump is plunger displacement pump.
Alternatively, what described mill base confluxed that the discharging opening of binder equipment quantitative with described slurry on block is connected enters Mouth position is provided with nozzle.
Alternatively, described first supercharging binder equipment and the second supercharging binder equipment all include mounting bracket with And be arranged in described mounting bracket binder oil cylinder, supercharging compressing rod, binder piston, binder material cylinder, Three-way valve, reversing cylinder, flake joint, commutation otic placode and bearing block;
Described binder oil cylinder is connected with described binder piston by supercharging compressing rod, and described binder piston is installed At described binder material cylinder interior, can be up and down under the drive of supercharging compressing rod;
Described binder material cylinder bottom portion connects with the three-way valve cube of described three-way valve, inside three-way valve cube Being provided with three-way valve spool, described three-way valve spool passes through bearing and is arranged on outside described three-way valve cube One end of commutation otic placode connects;
The push rod of described reversing cylinder is connected with the other end of described commutation otic placode by flake joint;
Described commutation otic placode is arranged on described bearing block by bearing.
Alternatively, described premix mixed core and mix the mixed core pipe of mixed core described end and be provided with cooling jacket.
As can be seen from the above technical solutions, this utility model embodiment has the advantage that
In this utility model embodiment, intelligence colour mixer includes: base material quantitative binder equipment, slurry are quantitative Binder equipment, mill base conflux block, the first supercharging binder equipment, the second supercharging binder equipment, premix mixing Core and the most mixed mixed core;Described base material quantitative binder equipment and the discharging of described slurry quantitative binder equipment Mouth is all confluxed by pipeline and confluxes block in described mill base, and confluxes block successively with described the by described mill base One supercharging binder equipment, premix mixed core, the second supercharging binder equipment and mix described end mixed core connect. In this utility model embodiment, described intelligence colour mixer without cleaning its interior pipeline, colour changing process Variegated glue can be used for modulating black silicon ketone seal gum, and avoids producing material residual in pipeline.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will The accompanying drawing used required in embodiment or description of the prior art is briefly described, it should be apparent that, Accompanying drawing in describing below is only embodiments more of the present utility model, for ordinary skill people From the point of view of Yuan, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings Accompanying drawing.
Fig. 1 is the structure chart of intelligence one embodiment of colour mixer in this utility model embodiment;
Fig. 2 is the structural representation of the supercharging binder equipment of intelligence colour mixer in this utility model embodiment;
Fig. 3 is the structural representation of the slurry quantitative system of intelligence colour mixer in this utility model embodiment.
Detailed description of the invention
This utility model embodiment discloses intelligence colour mixer, it is possible to after solving the toning production of existing variegated glue Need to clean a mixing bowl and stirring slurry, easily cause variegated glue residual and the problem of waste.
Referring to Fig. 1, in this utility model embodiment, intelligence one embodiment of colour mixer includes: base material is quantitative Binder equipment 1, slurry quantitative binder equipment 2, mill base conflux block the 3, first supercharging binder equipment 4, Two supercharging binder equipment 5, premix mixed core 6 and the most mixed mixed core 7.
The discharging opening of this base material quantitative binder equipment 1 and this slurry quantitative binder equipment 2 is all converged by pipeline Flow and conflux block 3 in this mill base, and by this mill base conflux block 3 successively with this first supercharging binder equipment 4, Premix mixed core the 6, second supercharging binder equipment 5 and mixed mixed core 7 at this end connect.This intelligence colour mixer work When making, base material quantitative binder equipment 1 gives base material quantitative feeding, and slurry quantitative binder equipment 2 is fixed to slurry Amount feed, after quantitative feeding, base material and slurry are all synchronized press-in mill base and are confluxed in block 3, then from color Starch in the discharging opening of the block 3 that confluxes and enter into the first supercharging binder equipment 4.Material (includes base material and slurry) It is pressed into after the first supercharging binder equipment 4 supercharging in premix mixed core 6 and premixes, after premix Enter the second supercharging binder equipment 5, then be pressed into the most dark after the second supercharging binder equipment 5 supercharging Close in core 7 and carry out secondary mixing, finally obtain finished product glue.In the present embodiment, this intelligence colour mixer can wrap Including these slurries multiple quantitative binder equipment 2, the mill base of a kind of color is entered by each slurry quantitative binder equipment 2 Row quantitative feeding, the colorant of these colors can include black color paste, blue mill base, green mill base, red Color mill base, yellow mill base etc., it is also possible to a slurry quantitative binder equipment 2 is set and specially dispersant is entered Row quantitative feeding, dispersant is for reducing the mixing difficulty between colorant and base material.Different by adjusting The kind of colorant and ratio, can modulate the silicone sealant of different colours, and when by changing color When material kind and ratio change the color of silicone sealant, due to the self-cleaning of mixed core, finished product glue can Quickly to change the color of needs, and the transition material of colour changing is little.It addition, intelligence in the present embodiment The control system of colour mixer can have formula storage function, it is possible to stored formula data, when needs again When making the fluid sealant of this kind of color, it is directly produced as long as transferring this formula.
This base material quantitative binder equipment 1 can include base material swager 11 and base material quantitative system 12, this base The discharging opening of material swager 11 is connected with the feeding mouth of base material quantitative system 12, and this base material swager 11 is used In base material being pressed in this base material quantitative system 12.This base material quantitative system 12 is main by three-way valve, fixed Amount cylinder, quantitative cylinder piston, ball screw and servomotor composition, this ball screw is with to be arranged on this quantitative The quantitative cylinder piston of cylinder interior connects, quantitative cylinder bottom portion and the charging aperture of this base material quantitative system 12, discharging Mouth is switched by this three-way valve.The extrusion capacity of base material is mainly driven the binder row of ball screw by servomotor Journey determines, the input and output material of material is mainly by three-way valve control, and the spool of this three-way valve becomes crescent shape, when needing Time to be fed, the charging aperture of the three-way valve spool connection three-way valve cube of crescent shape and the plunger shaft of quantitative cylinder, When needs discharging, three-way valve controls three-way valve valve core rotation 90 degree, three-way valve valve under the driving of cylinder The discharging opening of core connection three-way valve and the plunger shaft of quantitative cylinder.
This slurry quantitative binder equipment 2 can include pulp storing tank 21, mashing pump 22 and slurry quantitative system 23.Mixing plant can be furnished with to prevent the powder body of slurry from precipitating, this mashing pump 22 on this pulp storing tank 21 Can be plunger displacement pump, for providing the slurry of steady pressure for this slurry quantitative system 23.Described mashing pump Charging aperture be connected with described pulp storing tank, discharging opening is connected with the charging aperture of described slurry quantitative system, It is also equipped with pan feeding control valve 24 on pipeline between described mashing pump and described slurry quantitative system. Especially, in the present embodiment, this slurry quantitative binder equipment 2 can have 6 sets, respectively yellow mill base, Red mill base, yellow mill base, green mill base and the slurry quantitative binder equipment 2 of black color paste, these mill bases For 5 kinds of basic mill bases of toning, it is mainly used in modulating the different colours of silicone sealant, the most also wraps Include the slurry quantitative binder equipment 2 of a set of dispersant, provide dispersant for this intelligence colour mixer, contribute to fall The dispersion mixing difficulty of low mill base.As it is shown on figure 3, this slurry quantitative system 23 is main by quantitative cylinder bottom seat 231, quantitative cylinder cylinder barrel 232, quantitative cylinder piston 233, compressing rod 234, ball-screw 235 and servo electricity Machine 236, inlet control valve 237 and discharging control valve 238 etc. form, and ball screw 235 passes through compressing rod 234 are connected with quantitative cylinder piston 233, and quantitative cylinder piston 233 is arranged in quantitative cylinder cylinder barrel 232, can be Under the drive of ball-screw and compressing rod 234 up and down.This quantitative cylinder cylinder barrel 232 is arranged on quantitative cylinder On base 231, bottom it, it is provided with discharging opening and charging aperture.
Colorant that this slurry quantitative system 23 is pressed into when working and the number of the amount of dispersant are by ball-screw The binder stroke driving compressing rod 234 determines.When servomotor 236 rotates, ball-screw is in servo Quantitative cylinder piston 233 is promoted to run downwards binder by compressing rod 234 under the drive of motor 236, due to The cylinder barrel diameter of each material is certain, various materials will be carried out fixing quantity, as long as can be accurately Controlling the quantity of motion of ball-screw, material to be made synchronizes the first supercharging binder equipment 4 that enters, if right Servomotor 236 carries out speed controlling by proportioning, and this is easy to reality for servomotor 236 Existing, feed and discharging to control slurry quantitative system 23, respectively entering at this slurry quantitative system 23 Material mouth and discharging opening arrange inlet control valve 237 and discharging control valve 238, this inlet control valve 237 and going out Material control valve 238 can be pneumatic ball valve, it is also possible to be other self-control valve of conical surface seal.Work as slurry When quantitative system 23 feeds, servomotor 236 depression bar is first returned by control system, closes discharging control valve 238, open inlet control valve 237 valve, the material of the steady pressure so provided by mashing pump 22 will Entering the quantitative cylinder cylinder barrel 232 of slurry quantitative system 23, when needs quantitative discharging, control system controls Inlet control valve 237 is closed, and discharging control valve 238 is opened, and servomotor 236 promotes compressing rod 234 Slurry is extruded slurry quantitative system 23, extrude slurry number determined by the amount of spin of servomotor 236.
This mill base conflux block 3 effect be mainly by converging together to base material and slurry, and allow colorant and Dispersant becomes thread and is distributed in base material, under base material, mill base and dispersant being allowed to synchronize due to control system Pressure, the consumption of colorant and dispersant is the least, in order to allow colorant become thread being distributed in base material with dispersant, Nozzle can be set in the entry position that on block, the discharging opening of binder equipment 2 quantitative with this slurry is connected of confluxing, Thus can guarantee that colorant and dispersant are injected in base material during quantitative binder uniformly, reduce The mixing difficulty of subsequent material.
The colour mixture process of the intelligent colour mixer in the present embodiment make use of static mixing principle, due to variegated glue The amount of pigment of modulation is less, and kind generally has 2-5 kind, and mixing toning difficulty is big, and one-level mixing is difficult to full The production requirement of the variegated glue of foot, therefore this machine is configured with two-stage supercharging hybrid system, due to silicone sealant Viscosity relatively big, material mixing resistance is big, for satisfied mixing requirement, this first supercharging binder equipment 4 He Second supercharging binder equipment 5 all can use oil pressure binder, can include mounting bracket 41 and be arranged on this Binder oil cylinder 42 in mounting bracket 41, supercharging compressing rod 43, binder piston 44, binder material cylinder 45, Three-way valve 46, reversing cylinder 47, flake joint 48, commutation otic placode 49 and bearing block 50.This binder oil Cylinder 42 is connected with this binder piston 44 by supercharging compressing rod 43, and this binder piston 44 is arranged on this pressure Material material cylinder 45 is internal, can be up and down under the drive of supercharging compressing rod 43.This binder material cylinder 45 Bottom connects with the three-way valve cube 51 of this three-way valve 46, and three-way valve cube 51 is internally installed three-way valve Spool 52, this three-way valve spool 52 is by bearing and the commutation otic placode being arranged on outside this three-way valve cube 51 One end of 49 connects.The push rod of this reversing cylinder 47 is another by flake joint 48 and this commutation otic placode 49 One end connects.This commutation otic placode 49 is arranged on this bearing block 50 by bearing.
This first supercharging binder equipment 4 and the second supercharging binder equipment 5 fundamental diagram as in figure 2 it is shown, The three-way valve valve of supercharging binder equipment (first supercharging binder equipment 4 and/or the second supercharging binder equipment 5) Core 52 is crescent, when reversing cylinder 47 is in elongation state, and the crescent-shaped slot connection of three-way valve 46 The charging aperture of three-way valve 46 and binder material cylinder 45, now supercharging binder equipment is in feed state, binder Oil cylinder 42 returns voluntarily, and after charging completes, reversing cylinder 47 shrinks under the influence of air pressure, drives Commutation otic placode 49 rotates 90 degree around bearing block 50, and by being mechanically connected, this athletic meeting passes to three-way valve Spool 52, three-way valve spool 52 also rotates 90 degree, and now three-way valve spool 52 connects binder material cylinder 45 and the exit side of three-way valve 46, the exit side of three-way valve 46 connects premix mixed core 6 or the most dark Close core 7.When three-way valve 46 is in connection binder material cylinder 45 and exit side, binder oil cylinder 42 is downward Motion binder, is pressed into the material of binder material cylinder 45 in premix mixed core 6 or the most mixed mixed core 7, Respectively material is carried out premix the most mixed.Owing to material there occurs with mixed core through mixed core, material Violent friction, this process can create certain heat, and this is not suitable for direct packaging, in order to reduce The temperature of material, this premix mixed core 6 and this end, the mixed core pipe of mixed mixed core 7 was provided with cooling jacket, So material can be cooled down in mixed process, to reduce drop temperature, make the most mixed mixed core 7 The material of discharging opening can be directly used in subpackage.And this first supercharging binder equipment 4 and the second supercharging binder set The discharging of standby 5 is surveyed and is entirely mixed core, and the self-cleaning of mixed core so can be utilized to make this intelligence colour mixer certainly Row colour changing, and without cleaning the pipeline of this intelligence colour mixer.
In the present embodiment, this intelligence colour mixer has the advantages that
1, can modulate the color of arbitrarily needs by changing kind and the proportioning of mill base, an intelligence is adjusted The modulation of color function produces the silicone sealant of multiple color, and the motility of equipment is big;
2, the pipeline that supercharging binder equipment is follow-up has been covered with mixed core, and mixed core has self-cleaning, this intelligence Can colour mixer when changing color equipment can colour changing voluntarily, the Transition Materials during colour changing can be used for modulating black Silicone sealant, whole during will not produce material waste material, it is achieved variegated glue zero waste material produce;
3, quantitative system is carried, and band cooling jacket, can be directly connected to carry out subpackage without quantitative packer, Owing to racking machine does not has quantitative system, the cleaning difficulty of racking machine when reducing variegated glue subpackage;
4, it is configured with dispersant, reduces the mixing difficulty of mixed core;
5, the control system of this intelligence colour mixer carries formula storage function, can store the formula done, When next time needs the silicone sealant producing this kind of color, only need to transfer this formula and be directly produced.
Above intelligence colour mixer provided by the utility model is described in detail, for this area Those skilled in the art, according to the thought of this utility model embodiment, in detailed description of the invention and range of application On all will change, in sum, this specification content should not be construed as limit of the present utility model System.

Claims (10)

1. intelligence colour mixer, it is characterised in that including: base material quantitative binder equipment, the quantitative binder of slurry Equipment, mill base conflux block, the first supercharging binder equipment, the second supercharging binder equipment, premix mixed core with And mix mixed core eventually;
The discharging opening of described base material quantitative binder equipment and described slurry quantitative binder equipment is all converged by pipeline Flow and conflux block in described mill base, and by described mill base conflux block successively with described first supercharging binder equipment, Premix mixed core, the second supercharging binder equipment and mix mixed core connection described end.
Intelligence colour mixer the most according to claim 1, it is characterised in that described intelligence colour mixer bag Include multiple described slurries quantitative binder equipment, each described slurry quantitative binder equipment color to a kind of color Slurry carries out quantitative feeding.
Intelligence colour mixer the most according to claim 2, it is characterised in that described intelligence colour mixer is also Including the described slurry quantitative binder equipment that dispersant is carried out quantitative feeding.
Intelligence colour mixer the most according to claim 1, it is characterised in that the quantitative binder of described base material Equipment includes base material swager and base material quantitative system;
The discharging opening of described base material swager is connected with the feeding mouth of base material quantitative system, described base material binder Machine is for being pressed into base material in described base material quantitative system;
Described base material quantitative system includes three-way valve, quantitative cylinder, quantitative cylinder piston, ball screw and servo Motor, described ball screw is connected with the quantitative cylinder piston being arranged on described quantitative cylinder interior;
The inner chamber of described quantitative cylinder and the charging aperture of described base material quantitative system, discharging opening are by described threeway Vavle switching connects.
Intelligence colour mixer the most according to claim 1, it is characterised in that the quantitative binder of described slurry Equipment includes pulp storing tank, mashing pump and slurry quantitative system;
The charging aperture of described mashing pump is connected with described pulp storing tank, discharging opening and described slurry quantitative system Charging aperture connect;
Described slurry quantitative system is for the block that slurry rationing to described mill base confluxed.
Intelligence colour mixer the most according to claim 5, it is characterised in that described slurry quantitative system Including quantitative cylinder bottom seat, quantitative cylinder cylinder barrel, quantitative cylinder piston, compressing rod, ball-screw and servomotor, Inlet control valve and discharging control valve;
Described ball screw is connected with quantitative cylinder piston by compressing rod, and quantitative cylinder piston is arranged on quantitative cylinder In cylinder barrel, can be up and down under the drive of ball-screw and compressing rod;
Described quantitative cylinder cylinder barrel is arranged on quantitative cylinder bottom seat, is provided with discharging opening and charging aperture bottom it.
Intelligence colour mixer the most according to claim 6, it is characterised in that join on described pulp storing tank There is mixing plant;
Described mashing pump is plunger displacement pump.
Intelligence colour mixer the most according to claim 1, it is characterised in that described mill base confluxes on block The entry position that the discharging opening of binder equipment quantitative with described slurry is connected is provided with nozzle.
Intelligence colour mixer the most according to claim 1, it is characterised in that described first supercharging binder Equipment and the second supercharging binder equipment all include mounting bracket and are arranged on the binder in described mounting bracket Oil cylinder, supercharging compressing rod, binder piston, binder material cylinder, three-way valve, reversing cylinder, flake joint, Commutation otic placode and bearing block;
Described binder oil cylinder is connected with described binder piston by supercharging compressing rod, and described binder piston is installed At described binder material cylinder interior, can be up and down under the drive of supercharging compressing rod;
Described binder material cylinder bottom portion connects with the three-way valve cube of described three-way valve, inside three-way valve cube Being provided with three-way valve spool, described three-way valve spool passes through bearing and is arranged on outside described three-way valve cube One end of commutation otic placode connects;
The push rod of described reversing cylinder is connected with the other end of described commutation otic placode by flake joint;
Described commutation otic placode is arranged on described bearing block by bearing.
Intelligence colour mixer the most according to any one of claim 1 to 9, it is characterised in that institute State premix mixed core and mix the mixed core pipe of mixed core described end and be provided with cooling jacket.
CN201620398914.2U 2016-05-04 2016-05-04 Intelligence colour mixer Active CN205599095U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106000214A (en) * 2016-05-04 2016-10-12 佛山市金银河智能装备股份有限公司 Intelligent color mixer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106000214A (en) * 2016-05-04 2016-10-12 佛山市金银河智能装备股份有限公司 Intelligent color mixer

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