CN201165465Y - Heat tracing type pasty material quantitative packing machine - Google Patents
Heat tracing type pasty material quantitative packing machine Download PDFInfo
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- CN201165465Y CN201165465Y CNU200720190790XU CN200720190790U CN201165465Y CN 201165465 Y CN201165465 Y CN 201165465Y CN U200720190790X U CNU200720190790X U CN U200720190790XU CN 200720190790 U CN200720190790 U CN 200720190790U CN 201165465 Y CN201165465 Y CN 201165465Y
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- tank body
- reversing valve
- packing
- plunger
- valve
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Abstract
The utility model discloses a heat tracing type quantitative paste material split packaging machine which comprises a split packaging tank body with a feeding inlet and an discharging outlet and a group of split packaging heads; the discharging outlet of the split packaging tank body is communicated to the split packaging heads through pipelines and via the inlet end and the outlet end of a rotary reversing valve; the direction reversal of the rotary reversing valve is controlled through a cam reversing device; a plunger case is communicated with the third port of the rotary reversing valve, and the plunger in the plunger case is connected with the output end of a driving device; electric heat tracing systems are at least arranged at the split packaging tank body, the rotary reversing valve which is passed through by the discharged material and the plunger case. The heat tracing type quantitative paste material packaging machine can solve the deficiencies in the prior art, and the material which is easy to cause blocking or is condensable can be processed with split packagingthrough the mechanical method; the quantitative split packaging machine is suitable for not only paste material, but also liquid or fluid containing particles with the diameter lower than 3mm.
Description
Technical field
The utility model relates to a kind of material packaging device, refers in particular to a kind of quantitative racking machine of heating type paste-like material.
Background technology
In suitability for industrialized production, often need carry out packing to canning material.At present, the method for filling of canned food or plaster material is a lot, as:
1, computer controlled automation liquid subpackage equipment
In liquid materials such as beer, beverage and chemical are produced, adopt the way of automation packing liquid, by computer controlled volume metering or weight metering, realize the automation packing.
Shortcoming and defect: 1) because the plaster material flowing power is poor, and volume, weight be difficult for accurately measuring, so this equipment can't be realized the packing of plaster material; 2) equipment manufacturing cost higher (single complete equipment cost reaches tens0000 yuan to 1,000,000 yuan of Renminbi), not only investment risk of increasing use enterprise, and operation and maintenance are all had relatively high expectations, and range of use is limited.
2, measuring pump or gear meter dispensing apparatus
In the packing of mixed congee, yellow bean sauce, milk wet goods paste or semi liquid state material, generally adopt the method for measuring pump or gear meter now, according to the metering numerical value of flow counter, quantitatively control output.
Shortcoming and defect: 1) pipeline system stops up easily; 2) can't realize having the packing of condensability pledge material.
3, artificial packing
Adopt artificial material to carry out packing to some easy obstructions or condensation character.
Shortcoming and defect: 1) labour intensity is big; 2) inefficiency; 3) personal error is big, and the packing precision is not high.
In the face of huge market demands, demand a kind of equipment that more is applicable to the plaster material packing urgently.
Summary of the invention
The purpose of this utility model provides a kind of heating type paste-like material quantitative packing machine, and it can solve the deficiencies in the prior art, by mechanical means the material of easy obstruction or condensation character is carried out packing.
For achieving the above object, the utility model is taked following design plan:
A kind of heating type paste-like material quantitative packing machine comprises the packing tank body and the component mounted head that have the charging and discharging mouth; The discharging opening of described packing tank body passes to the branch mounted head by pipeline through the going into of rotary reversing valve, exit end; The direction conversion of this rotary reversing valve is controlled by a cam reversing arrangement; One plunger case and rotary reversing valve the 3rd port UNICOM, the plunger in this plunger case is connected with the actuating device mouth; At least be provided with electric tracer heating system at rotary reversing valve and plunger case place that packing tank body, discharging are flowed through.
Described packing tank body is the double-layer water jacket structure, establishes the insulation water injection valve in its water circuit system pipeline, cleans water injection valve and sluicing valve.
A described component mounted head adopts the adjustable ball-valve type of valve opening to divide mounted head, each minute the load of mounted head can be consistent or inconsistent.
The utility model heating type paste-like material quantitative packing machine is not only applicable to plaster material, can also be applicable to liquid or contain the fluid of the following particle of 3mm.
The utility model has the advantages that:
1) is furnished with companion's heat and heat-insulation system, avoided pipeline system condensation and obstruction, the packing that has condensability pledge material is achieved, strengthened range of use;
2) by adjusting the ram/cylinder assembly, realize the quantitative packing of mechanization, easy grasp easy and simple to handle, the low and long service life of maintenance cost;
3) omit the metering link that packing needs, reduced equipment total cost cost;
4) applied widely, also can accept for medium and small sized enterprises.
Description of drawings
Fig. 1 is the utility model heating type paste-like material quantitative packing machine principle of compositionality scheme drawing
Fig. 2 is rotary reversing valve working state schematic representation (rotary spool position when a is depicted as plunger and moves ahead stop bit; Rotary spool position when b is depicted as plunger and retreats stop bit)
Fig. 3 is heating type paste-like material quantitative packing machine electric control theory figure
The specific embodiment
As shown in Figure 1, the quantitative racking machine of the utility model heating type paste-like material (present embodiment introduces plaster material) comprises a packing tank body 1 and a component mounted head 4 that has the charging and discharging mouth; The discharging opening of packing tank body connects the inlet of rotary reversing valve 2.The exit end of rotary reversing valve 2 passes to the branch mounted head; The direction conversion of this rotary reversing valve is controlled by a cam reversing arrangement 3; The plunger case of one ram/cylinder assembly unit 5 and rotary reversing valve the 3rd port UNICOM, its plunger drives its crank motion by the motor-driven speed reduction gearing; Be provided with electric tracer heating system H in the bottom of packing tank body 1, the rotary reversing valve 2 and plunger case 5 punishment of flowing through in discharging are provided with electric tracer heating system EH; Can also install tracing system additional in other places that need be incubated; The place can establish temperature sensor at the packing tank body, and the signal output of temperature sensor is given a temperature controller, and the control output end of temperature controller connects electric tracer heating system.
Described packing tank body 1 is used for splendid attire material to be packed, and material can be a plaster material, can also be liquid or the fluid that contains the following particle of 3mm.The packing tank body can be designed to the double-layer water jacket structure, establishes insulation water injection valve F5 in the pipeline, is used for replenishing the insulation water; Also be provided with and clean water injection valve F6, be used for water filling and clean the packing tank body; The sluicing valve F7 that the bottom is provided with is used for getting rid of the water that is incubated water jacket.Insulation water injection valve and sluicing valve are on a branch road, and sluicing valve is directly arranged on the mouth of pipe of packing tank base, clean water injection valve on another branch road, are located on the mouth of pipe of packing tank body top.
Exhaust and outgate 10 are arranged at the tank body top, and exhaust and outgate are communicated with the insulation interlayer, its effect: 1) to the water filling of insulation water jacket the time, play scavenging action; 2) when needs are shut down, can connect the hot water that insulation water injection valve F5 will be incubated in the water jacket and inject the packing tank body, the cleaning tank body.For avoiding the material condensation of splendid attire, settle in the tank base position can be automatically controlled electric heater 7, can pass through sensor 9 corresponding employing electro heat thermostatic controls.
The structure of cam reversing arrangement 3 constitutes prior art, connecting rod by face cam, interlock rotary reversing valve is formed, effect herein is: change-over valve 2 and plunger are synchronized with the movement, make to reach at plunger that this rotary reversing valve makes packing tank body and plunger case connection when advancing terminal; Reach at plunger that this rotary reversing valve is connected branch mounted head and plunger case when retreating terminal.
Described rotary reversing valve 2 is that its structure constitutes referring to Fig. 2 with the device that decides flow direction of material.Set upper port and be inlet, be connected to the discharging opening of packing tank body; Side ports is connected to the branch mounted head for outlet; The plunger case of lower port and ram/cylinder assembly unit is connected.It can drive by the eccentric cam of cam reversing arrangement 3, realizes the flow direction of material commutation.
The utility model ram/cylinder assembly unit 5 is to finish the device that sucks and extrude material.Its plunger case and rotary reversing valve the 3rd port UNICOM, the plunger in this plunger case drives its crank motion by actuating device, and at first when plunger retreated, plunger case was connected through rotary reversing valve path and packing tank body, finishes the action that sucks material.When plunger readvanced, plunger case was connected with dividing mounted head 4 through the rotary reversing valve path, finishes the action that extrudes material.
Actuating device is constituted by the piston crank mechanism 6 of motor, reducer of turbodrill 8, gear cluster 7 and a linkage plunger, the output shaft of motor is connected with the input shaft of reducer of turbodrill, the output shaft of reducer of turbodrill joins with the driving gear of gear cluster again, one head end of the driven gear connecting crank connecting rod of gear cluster, another head end joint pin plug of crank connecting link.When actuating device actuation plunger crank motion, by cam reversing arrangement driven in rotation change-over valve, make the rotary spool 201 (shown in Fig. 2 b) when plunger reaches the terminal of advancing (shown in Fig. 2 a) and retreats terminal of this rotary reversing valve produce the rotation commutation, guarantee the suction of plunger case and extrude the coordinate synchronization motion.
The effect of described gear cluster 7 is: 1) deceleration piston crank mechanism; 2) change reduction ratio, can change separate-loading packaging.
Described piston crank mechanism can adopt conventional structure, its effect: 1) drive the plunger crank motion; 2) can adjust plunger stroke, change each packing output.Change the stroke of plunger displacement by adjusting crank length with this, thereby change the material output of single cycle, this is a prior art, does not give unnecessary details.
In rotary reversing valve and plunger case periphery and the discharging pipeline periphery of flowing through be provided with electric tracer heating system EH, it can be accompanying-heat cable or the heat insulation sheath layer that entangles rotary reversing valve and plunger case.
A described component mounted head 4 adopts the adjustable ball-valve type of valve opening to divide mounted head, can be designed to a plurality of minutes mounted heads according to purposes and material characteristic.Effect: 1) a plurality of vessels of packing; 2) valve opening is adjustable, and the load that can adjust each branch mounted head reaches consistent.Each minute, the load of mounted head also can grasp flexibly, also can adjust load at any time according to the unanimity or the inconsistency of minute packaging container.
The utility model heating type paste-like material quantitative packing machine is the quantitative control of material being exported by the stroke realization that changes plunger.
The utility model heating type paste-like material quantitative packing machine electric control theory is referring to Fig. 3, wherein:
K0 is the general supply air switch; S00 is the anxious knob that stops; S10, S11 are material output starting/stop button; S20, S21 are pipeline companion hot start/stop button; S30 is a tank body insulation starting knob; K1 is the driving pump air switch; K2 is the accompanying-heat cable air switch; K3 is the tubular electric heating element air switch; KM1 is the driving pump contactless switch; KM2 is the accompanying-heat cable contactless switch; KM3 is the tubular electric heating element contactless switch; LP0 is the general supply indication; LP1 is material output starting indication; LP2 is pipeline companion hot start indication; LP3 is that the tank body mode of operation of heating shows.
When dut temperature is lower than design temperature in the packing tank body, temperature sensor S1 output signal, temperature controller TC1 output contact closure starts tubular electric heating element H and accompanying-heat cable EH heating; Along with riseing of temperature, sensor is passed to temperature controller with the temperature-sensitive signal that collects, and LP3 shows actual temperature, and after temperature reached setting value, the temperature controller output contact disconnected, and stops the tubular electric heating element heating, and so forth.Make to keep certain temperature in the pipeline that reaches material stream passed in the packing tank body, avoided material generation condensation.
The various embodiments described above can not break away under the scope of the present utility model in addition some variations, thus above explanation comprises and accompanying drawing shown in structure should be considered as exemplary, but not in order to limit claim of the present utility model.
Principle of work of the present utility model is:
During work, the main shaft of gear cluster 7 drives cam direction reverser 3 and piston crank mechanism 6 rotates simultaneously, when connecting rod and crank during at the detaching direction being aligned, commutation cam driven commutation connecting rod makes the change-over valve of rotary reversing valve 2 rotate, the material inlet conducting of plunger case 5 and rotary reversing valve sucks plunger case with material from inlet; When the crank of the connecting rod of cam direction reverser 3 and piston crank mechanism 6 when overlapping the direction being aligned, commutation cam driven commutation connecting rod makes change-over valve rotate, the material outlet conducting of plunger case and rotary reversing valve is delivered to branch mounted head 4 with material discharge in the plunger case.Running and so forth.In addition, adjust the adjustment screw rod on the crank, can change adjustable crank length, and then change each branch loading amount.
Each material output total amount is that the stroke of adjusting plunger displacement can change output by the stroke decision of plunger single cycle, and variable range is decided according to the size of plunger case volume.After the decision of each output total amount, packing is then finished by a minute mounted head, promptly 1 the tunnel originates multichannel (graphic embodiment is 4 tunnel) output, the packing degree of uniformity is to need artificial each packing nozzle valve aperture of adjusting to realize single-nozzle output variable range 10～75ml in the present embodiment.
Working process of the present utility model:
Start working power K0, press the S11 button, motor M 1 entry into service, reducer of turbodrill reduction drive gear group; Deceleration piston crank mechanism interlock plunger is advanced again, material output beginning; Press the S10 button, motor M 1 shuts down, and material output stops.
Claims (8)
1, a kind of heating type paste-like material quantitative packing machine comprises the packing tank body and the component mounted head that have the charging and discharging mouth; It is characterized in that: the discharging opening of described packing tank body passes to the branch mounted head by pipeline through the going into of rotary reversing valve, exit end; The direction conversion of this rotary reversing valve is controlled by a cam reversing arrangement; One plunger case and rotary reversing valve the 3rd port UNICOM, the plunger in this plunger case is connected with the actuating device mouth; At least be provided with electric tracer heating system at rotary reversing valve and plunger case place that packing tank body, discharging are flowed through.
2, heating type paste-like material quantitative packing machine according to claim 1, it is characterized in that: described actuating device is constituted by the piston crank mechanism of motor, reducer of turbodrill and gear cluster and a linkage plunger, the output shaft of motor is connected with the input shaft of reducer of turbodrill, the output shaft of reducer of turbodrill joins with the driving gear of gear cluster again, one head end of the driven gear connecting crank connecting rod of gear cluster, another head end joint pin plug of crank connecting link.
3, heating type paste-like material quantitative packing machine according to claim 1 is characterized in that: in the electric tracer heating system that packing tank body place is provided with, it can be electric heater.
4, heating type paste-like material quantitative packing machine according to claim 1 is characterized in that: be provided with electric tracer heating system at rotary reversing valve and plunger case periphery, electric tracer heating system can be accompanying-heat cable or the heat insulation sheath layer that entangles rotary reversing valve and plunger case.
5, heating type paste-like material quantitative packing machine according to claim 1 is characterized in that: the place establishes temperature sensor at the packing tank body, and the signal output of temperature sensor is given a temperature controller, and the control output end of temperature controller connects electric tracer heating system.
6, heating type paste-like material quantitative packing machine according to claim 5 is characterized in that: the pipeline periphery that described discharging is flowed through is provided with electric tracer heating system, and electric tracer heating system can be accompanying-heat cable or the heat insulation sheath layer that entangles pipeline.
7, heating type paste-like material quantitative packing machine according to claim 1, it is characterized in that: described packing tank body is the double-layer water jacket structure, establish the insulation water injection valve in its water circuit system pipeline, clean water injection valve and sluicing valve, insulation water injection valve and sluicing valve are on a branch road, sluicing valve is directly arranged on the mouth of pipe of packing tank base, clean water injection valve on another branch road, be located on the mouth of pipe of packing tank body top.
8, heating type paste-like material quantitative packing machine according to claim 1 is characterized in that: be provided with exhausr port and outgate at packing tank body top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720190790XU CN201165465Y (en) | 2007-12-13 | 2007-12-13 | Heat tracing type pasty material quantitative packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200720190790XU CN201165465Y (en) | 2007-12-13 | 2007-12-13 | Heat tracing type pasty material quantitative packing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201165465Y true CN201165465Y (en) | 2008-12-17 |
Family
ID=40190847
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200720190790XU Expired - Fee Related CN201165465Y (en) | 2007-12-13 | 2007-12-13 | Heat tracing type pasty material quantitative packing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201165465Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103778719A (en) * | 2014-02-23 | 2014-05-07 | 郑景文 | Application method of intelligent bulk toothpaste vending machine |
| CN110422353A (en) * | 2019-07-31 | 2019-11-08 | 邹忠强 | A kind of vertical rolls barrier packaging machine suitable for fluid foods |
-
2007
- 2007-12-13 CN CNU200720190790XU patent/CN201165465Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103778719A (en) * | 2014-02-23 | 2014-05-07 | 郑景文 | Application method of intelligent bulk toothpaste vending machine |
| CN103778719B (en) * | 2014-02-23 | 2015-10-28 | 郑景文 | The using method of intelligence toothpaste vending machine in bulk |
| CN110422353A (en) * | 2019-07-31 | 2019-11-08 | 邹忠强 | A kind of vertical rolls barrier packaging machine suitable for fluid foods |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081217 Termination date: 20161213 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |