CN205590709U - Bionical enzymatic hydrolysis device - Google Patents
Bionical enzymatic hydrolysis device Download PDFInfo
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- CN205590709U CN205590709U CN201620048585.9U CN201620048585U CN205590709U CN 205590709 U CN205590709 U CN 205590709U CN 201620048585 U CN201620048585 U CN 201620048585U CN 205590709 U CN205590709 U CN 205590709U
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Abstract
本实用新型公开了一种仿生酶解装置,包括罐体,罐体带夹层,在所述罐体的上部有通夹层的接口,接口有三通阀,分别接入蒸汽管和出水管,所述蒸汽管和出水管上分别有蒸汽阀和止水阀;在所述罐体的中部有通罐体内部的玻璃观察窗、照明系统、通罐体夹层的测温装置;在所述罐体的下部有通罐体内部的pH值测定装置、测温装置;在所述罐体顶端有搅拌装置,所述搅拌装置的搅拌端伸入所述罐体内;在所述罐体的顶端有加酸液口、加碱液口、加酶液口、加水口、排气口、加料口各一,所述加酸液口、加碱液口、加酶液口、加水口、排气口各带一隔离阀;在所述罐体的底端有一出料口,所述出料口与罐体连接处有一隔离阀;在所述罐体的底端有通夹层的接口,接口有三通阀,分别接入进水管和冷凝水排水管,所述进水管和冷凝水排水管上分别有止水阀。该装置能适应仿生酶解的方法提取生物活性肽类成分,能专属的、更快、更精确的完成物料的仿生酶解提取。
The utility model discloses a bionic enzymolysis device, which comprises a tank body with an interlayer, an interface through the interlayer on the upper part of the tank body, and a three-way valve on the interface, which is respectively connected to a steam pipe and a water outlet pipe. There are steam valves and water stop valves respectively on the steam pipe and the water outlet pipe; in the middle of the tank body, there are glass observation windows, lighting systems, and temperature measuring devices through the tank body interlayer; The lower part has a pH value measuring device and a temperature measuring device inside the tank; there is a stirring device at the top of the tank, and the stirring end of the stirring device extends into the tank; there is an acid adding device at the top of the tank. Liquid port, lye adding port, enzyme liquid port, water adding port, exhaust port, and feeding port, each of which has a An isolation valve; there is a discharge port at the bottom of the tank body, and an isolation valve is provided at the connection between the discharge port and the tank body; there is an interface through the interlayer at the bottom end of the tank body, and the interface has a three-way valve, The water inlet pipe and the condensed water drain pipe are connected respectively, and the water inlet pipe and the condensed water drain pipe are respectively provided with water stop valves. The device can adapt to the bionic enzymolysis method to extract bioactive peptide components, and can complete the bionic enzymolysis extraction of materials exclusively, faster and more accurately.
Description
技术领域 technical field
本发明涉及生物医药设备领域,特别涉及到一种仿生酶解装置。 The invention relates to the field of biomedical equipment, in particular to a bionic enzymolysis device.
背景技术 Background technique
在大多数医药企业中,酶解过程均是采用统一的医药设备厂提供的带搅拌桨、保温夹层的酶解罐,针对不同的酶种类、酶解过程,进行人工控制。仿生酶解技术是我们根据人体服用蛋白类后的消化吸收的过程而创立的酶解方法,为胃蛋白酶、胰蛋白酶在一定条件下的连续双酶酶解,此酶解过程以普通的酶解罐酶解操控性不强,不容易达到稳定控制。故我们针对仿生酶解的技术特点,设计出仿生酶解技术专用的酶解装置。 In most pharmaceutical companies, the enzymatic hydrolysis process adopts enzymatic hydrolysis tanks with stirring paddles and insulation interlayers provided by unified pharmaceutical equipment factories, and artificially controls different enzyme types and enzymatic hydrolysis processes. Biomimetic enzymatic hydrolysis technology is an enzymatic hydrolysis method created by us according to the digestion and absorption process of human body after taking protein. It is a continuous double-enzyme hydrolysis of pepsin and trypsin under certain conditions. The manipulation of tank enzymatic hydrolysis is not strong, and it is not easy to achieve stable control. Therefore, according to the technical characteristics of biomimetic enzymolysis, we designed a special enzymolysis device for biomimetic enzymolysis technology.
发明内容 Contents of the invention
本实用新型的目的在于提供一种仿生酶解技术专用的酶解装置。 The purpose of the utility model is to provide a special enzymolysis device for bionic enzymolysis technology.
为实现上述目的,本实用新型的技术方案为: To achieve the above object, the technical solution of the utility model is:
一种仿生酶解装置,包括罐体,罐体带夹层,在所述罐体的上部有通夹层的接口,接口有三通阀,分别接入蒸汽管和出水管,所述蒸汽管和出水管上分别有蒸汽阀和止水阀;在所述罐体的中部有通罐体内部的玻璃观察窗、照明系统、通罐体夹层的测温装置;在所述罐体的下部有通罐体内部的pH值测定装置、测温装置;在所述罐体顶端有搅拌装置,所述搅拌装置的搅拌端伸入所述罐体内;在所述罐体的顶端有加酸液口、加碱液口、加酶液口、加水口、排气口、加料口各一,所述加酸液口、加碱液口、加酶液口、加水口、排气口各带一隔离阀;在所述罐体的底端有一出料口,所述出料口与罐体连接处有一隔离阀;在所述罐体的底端有通夹层的接口,接口有三通阀,分别接入进水管和冷凝水排水管,所述进水管和冷凝水排水管上分别有止水阀。 A biomimetic enzymolysis device, comprising a tank body with an interlayer, an interface through the interlayer on the upper part of the tank body, the interface has a three-way valve, and is respectively connected to a steam pipe and a water outlet pipe, and the steam pipe and the water outlet pipe There are steam valves and water stop valves on the top; in the middle of the tank, there are glass observation windows, lighting systems, and temperature measuring devices for the interlayer of the tank; in the lower part of the tank, there are tanks Internal pH value measuring device and temperature measuring device; there is a stirring device at the top of the tank body, and the stirring end of the stirring device extends into the tank body; One liquid port, one enzyme liquid port, one water feed port, one exhaust port, and one feed port, and each of the acid liquid feed port, alkali liquid feed port, enzyme liquid feed port, water feed port, and exhaust port is equipped with an isolation valve; There is a discharge port at the bottom of the tank body, and there is an isolation valve at the connection between the discharge port and the tank body; there is an interface through the interlayer at the bottom end of the tank body, and the interface has a three-way valve, respectively connected to the water inlet pipe and the condensed water drain pipe, the water inlet pipe and the condensed water drain pipe are respectively provided with water stop valves.
该装置能适应仿生酶解的方法提取生物活性肽类成分,能专属的、更快、更精确的完成物料的仿生酶解提取。 The device can adapt to the bionic enzymolysis method to extract bioactive peptide components, and can complete the bionic enzymolysis extraction of materials exclusively, faster and more accurately.
本实用新型的技术效果是:该装置为仿生酶解技术的专用酶解装置,针对性强,能够对仿生酶解的技术特点进行针对性的控制,能更快、更准确的完成物料的仿生酶解提取;该装置在酶解之前预先计算好各种物料的添加量,并置于储存料斗中,在酶解过程中按时加入,操作简单,劳动强度小;该装置可在线动态检测酶解过程酶解液的pH值、温度,随时补充酸或碱液、补偿温度,使酶解过程可控性强。 The technical effect of the utility model is: the device is a special enzymolysis device for biomimetic enzymolysis technology, which is highly targeted, can control the technical characteristics of biomimetic enzymolysis, and can complete the biomimetic biomimesis of materials faster and more accurately. Enzymolysis extraction; the device pre-calculates the amount of various materials added before enzymolysis, and puts them in the storage hopper, and adds them on time during the enzymolysis process. The operation is simple and the labor intensity is small; the device can dynamically detect the enzymolysis on-line The pH value and temperature of the enzymatic hydrolysis solution in the process can be supplemented with acid or alkali solution at any time, and the temperature can be compensated to make the enzymatic hydrolysis process highly controllable.
附图说明 Description of drawings
图1.仿生酶解装置结构示意图。 Figure 1. Schematic diagram of the biomimetic enzymatic hydrolysis device.
具体实施方式 detailed description
下面结合附图1进一步说明本实用新型的具体实施方式。 Below in conjunction with accompanying drawing 1 further illustrate the specific embodiment of the present utility model.
参见图1,计算好酶解物料的量及其所需的胃蛋白酶、胰蛋白酶的量,将胃蛋白酶配制成水混悬液,置酶料罐中;配置好酸液和碱液,分别置酸料罐和碱料罐中;从加水口加水至酶解罐内,至要求量;启动搅拌浆;从加料口加入药材粉,关闭加料口;打开蒸汽阀,从蒸汽管通入蒸汽,检测罐内升温至80℃,开始计时,15分钟后,关闭蒸汽阀;打开水阀,从进水管通入冷却水,从出水管出水,检测罐内温度至40℃,关闭水阀;启动夹层电加热,夹层测温装置测定温度达40℃,启动保温;打开隔离阀、从加酸液口加入酸液,pH测定装置检测pH值,至2.0时关闭隔离阀;打开隔离阀,从加酶液口加入胃蛋白酶混悬液,关闭隔离阀;计时酶解1小时,随时监测温度、pH值,pH值每超过2.2,打开隔离阀、从加酸液口加入酸液,pH测定装置检测pH值,至2.0时关闭隔离阀,同时将胰蛋白酶配制成水混悬液加入酶料器中;打开隔离阀、从加碱液口加入碱液,pH测定装置检测pH值,至8.0时关闭隔离阀;打开隔离阀,从加酶液口加入胰蛋白酶混悬液,关闭隔离阀;计时酶解3小时,随时监测温度、pH值,pH值每低于7.8,打开隔离阀、从加碱液口加入碱液,pH测定装置检测pH值,至8.0时关闭隔离阀;打开隔离阀、从加酸液口加入酸液,pH测定装置检测pH值,至7.0时关闭隔离阀;打开水阀,从排水管排出夹层水;打开蒸汽阀,从蒸汽管通入蒸汽,检测罐内升温至80℃,开始计时,15分钟后,关闭蒸汽阀;打开隔离阀、从出料口排出酶解液至高速离心机中离心;清液继续下一步超滤、纳滤(或电渗析)、柱系统纯化。 Referring to Figure 1, calculate the amount of enzymatic hydrolysis materials and the amount of pepsin and trypsin required, prepare pepsin into an aqueous suspension, and put it in an enzyme material tank; prepare acid and lye, and place them separately In the acid material tank and the alkali material tank; add water from the water inlet to the enzymolysis tank to the required amount; start the stirring paddle; add medicinal material powder from the feeding port, close the feeding port; open the steam valve, feed steam from the steam pipe, and detect The temperature in the tank is raised to 80°C, start timing, and after 15 minutes, close the steam valve; open the water valve, pass in cooling water from the water inlet pipe, and discharge water from the outlet pipe, check the temperature in the tank to 40°C, close the water valve; start the interlayer electric Heating, when the interlayer temperature measurement device measures the temperature to 40°C, start the heat preservation; open the isolation valve, add acid solution from the acid solution port, and the pH measuring device detects the pH value, and close the isolation valve when it reaches 2.0; open the isolation valve, add the acid solution from the enzyme solution Add pepsin suspension to the port, close the isolation valve; time the enzymolysis for 1 hour, monitor the temperature and pH value at any time, and open the isolation valve every time the pH value exceeds 2.2, add acid solution from the acid solution port, and the pH measuring device detects the pH value , close the isolation valve when it reaches 2.0, and at the same time, prepare trypsin into an aqueous suspension and add it to the enzyme feeder; open the isolation valve, add lye from the lye adding port, and the pH measuring device detects the pH value, and close the isolation valve when it reaches 8.0 ;Open the isolation valve, add trypsin suspension from the enzyme liquid port, close the isolation valve; time the enzymolysis for 3 hours, monitor the temperature and pH value at any time, and open the isolation valve every time the pH value is lower than 7.8. Add lye, the pH measuring device detects the pH value, and closes the isolation valve when it reaches 8.0; opens the isolation valve, adds acid solution from the acid solution port, and the pH measuring device detects the pH value, and closes the isolation valve when it reaches 7.0; Drain the interlayer water from the drain pipe; open the steam valve, feed steam from the steam pipe, heat up the temperature in the detection tank to 80°C, start timing, and close the steam valve after 15 minutes; open the isolation valve, discharge the enzymatic solution from the discharge port to high speed Centrifuge in a centrifuge; the supernatant proceeds to the next step of ultrafiltration, nanofiltration (or electrodialysis), and column system purification.
本专利不局限于上述实施方式。本说明书未做详细描述的内容属于本领域专业技术人员公知的现有技术。 This patent is not limited to the above embodiments. The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106916871A (en) * | 2017-04-28 | 2017-07-04 | 安徽生物肽产业研究院有限公司 | A kind of bionic enzymatic prepares the production method of freshwater mussel meat small peptide |
| CN107114555A (en) * | 2017-04-28 | 2017-09-01 | 安徽生物肽产业研究院有限公司 | A kind of bionic enzymatic prepares the production method of wheat Gly-His-Lys |
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- 2016-01-19 CN CN201620048585.9U patent/CN205590709U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106916871A (en) * | 2017-04-28 | 2017-07-04 | 安徽生物肽产业研究院有限公司 | A kind of bionic enzymatic prepares the production method of freshwater mussel meat small peptide |
| CN107114555A (en) * | 2017-04-28 | 2017-09-01 | 安徽生物肽产业研究院有限公司 | A kind of bionic enzymatic prepares the production method of wheat Gly-His-Lys |
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Granted publication date: 20160921 |