CN205581212U - Power battery internal resistance on -line monitoring system - Google Patents

Power battery internal resistance on -line monitoring system Download PDF

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CN205581212U
CN205581212U CN201620317002.8U CN201620317002U CN205581212U CN 205581212 U CN205581212 U CN 205581212U CN 201620317002 U CN201620317002 U CN 201620317002U CN 205581212 U CN205581212 U CN 205581212U
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outfan
resistance
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张向文
高冠
党选举
王子民
伍锡如
潘明
任风华
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Guilin University of Electronic Technology
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Guilin University of Electronic Technology
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Abstract

本实用新型公开一种动力电池内阻在线监测系统,由电源变换单元、信号产生单元、检测电路单元、信号采集单元和主控制单元组成。检测电路单元包括隔直模块、三项选择开关K、四线标准电阻r1、四线标准电阻r2和参考电阻r0。信号产生单元发出驱动信号,通过检测电路单元实现参考电阻r0的参考电压值U、四线标准电阻r1所对应的一个电压值U1、四线标准电阻r2所对应的一个电压值U2和待测四线夹具动力电池E所对应的一个电压值U3的检测并由信号采集单元感应到主控制单元中来实现动力电池内阻检测。本实用新型在不用采集交流信号的情况下可完成动力电池内阻的在线检测,对动力电池的损害小;测量电路可以消除接触电阻和导线电阻对测量结果的影响,性能可靠。

The utility model discloses an online monitoring system for internal resistance of a power battery, which is composed of a power conversion unit, a signal generation unit, a detection circuit unit, a signal acquisition unit and a main control unit. The detection circuit unit includes a DC blocking module, a three-item selection switch K, a four-wire standard resistor r1, a four-wire standard resistor r2 and a reference resistor r0. The signal generation unit sends out the driving signal, and realizes the reference voltage value U of the reference resistance r0, a voltage value U 1 corresponding to the four-wire standard resistance r1, a voltage value U 2 corresponding to the four-wire standard resistance r2 and the waiting time through the detection circuit unit. The detection of a voltage value U3 corresponding to the power battery E of the four-wire fixture is sensed by the signal acquisition unit to the main control unit to realize the detection of the internal resistance of the power battery. The utility model can complete the online detection of the internal resistance of the power battery without collecting the AC signal, and has little damage to the power battery; the measuring circuit can eliminate the influence of the contact resistance and the wire resistance on the measurement result, and has reliable performance.

Description

一种动力电池内阻在线监测系统A power battery internal resistance online monitoring system

技术领域technical field

本实用新型涉及动力电池监测技术领域,具体涉及一种动力电池内阻在线监测系统。The utility model relates to the technical field of power battery monitoring, in particular to an online monitoring system for the internal resistance of a power battery.

背景技术Background technique

动力电池在电动汽车、电动工具、变电站及移动基站等领域得到广泛的应用。动力电池的性能和使用寿命都与电池的内阻密切相关,而随着电池的老化,电池的内阻不断发生变化,电池可以使用的寿命和供电能力都会发生变化。通过对电池内阻的检测可以及时发现电池性能的变化,为制定合理的电池管理策略奠定基础。Power batteries are widely used in fields such as electric vehicles, electric tools, substations and mobile base stations. The performance and service life of the power battery are closely related to the internal resistance of the battery. As the battery ages, the internal resistance of the battery changes continuously, and the service life and power supply capacity of the battery will change. By detecting the internal resistance of the battery, changes in battery performance can be found in time, which lays the foundation for formulating a reasonable battery management strategy.

针对电池内阻检测,目前常用的方法有:直流放电内阻检测方法和交流信号注入检测方法。直流放电内阻检测方法,虽然硬件电路结构简单,电路稳定,抗干扰能力强,但是想要达到很高的检测精度,检测电阻的阻值就必须很小,而动力电池的电压一般很高,这样电路接通时电池的放电电流会很大,长时间使用会大大减少电池的使用寿命,且大电流放电本身也具有很高的危险性,相关设备也较大;同时在电池内阻过大时,就不能够提供足够的瞬间恒定电流,影响测量的准确性。交流信号注入检测方法,虽不会像直流放电内阻检测方法出现大电流放电的情况。但是,实际的电池模型很复杂,其内部电容及电感特性有时候会表现的特别突出,加入的交流信号很容易出现失真,抗干扰性能比较差,最终想要达到很高的检测精度,对整个系统的信号处理能力要求很高。且产生所需的稳定的交流信号也比较复杂和困难,所以,目前市面上存在的高精度电池内阻检测仪器,多为大型的专用电池内阻检测设备,这些设备大多体积庞大且沉重。For battery internal resistance detection, currently commonly used methods include: DC discharge internal resistance detection method and AC signal injection detection method. The DC discharge internal resistance detection method, although the hardware circuit structure is simple, the circuit is stable, and the anti-interference ability is strong, but in order to achieve high detection accuracy, the resistance value of the detection resistor must be small, and the voltage of the power battery is generally high. In this way, when the circuit is connected, the discharge current of the battery will be very large, and long-term use will greatly reduce the service life of the battery, and the high-current discharge itself is also very dangerous, and the related equipment is also relatively large; at the same time, the internal resistance of the battery is too large. , it cannot provide enough instantaneous constant current, which will affect the accuracy of measurement. Although the AC signal injection detection method does not cause large current discharge like the DC discharge internal resistance detection method. However, the actual battery model is very complex, and its internal capacitance and inductance characteristics are sometimes particularly prominent. The added AC signal is prone to distortion, and the anti-interference performance is relatively poor. Ultimately, it is necessary to achieve high detection accuracy. The signal processing capability of the system is very demanding. Moreover, it is complicated and difficult to generate the required stable AC signal. Therefore, most of the high-precision battery internal resistance testing instruments currently on the market are large-scale special battery internal resistance testing equipment, and most of these equipment are bulky and heavy.

为了克服上面交流信号注入检测方法的缺点,公告号为CN101685117、名称为“蓄电池的内阻测量方法”的实用新型专利提出了一种蓄电池内阻测量方法,此方法将激励信号发生单元、待测电池、取样电阻和隔离直流电容串联起来;分别将蓄电池和取样电阻两端的电压响应信号通过有源带通滤波器提取有效信号;提取信号通过峰值检测单元,获得其峰值电压;再将峰值电压放大,送入AD并由单片机进行处理,计算出内阻。此专利虽使得设备简单且体积小,能够降低噪声和失真的影响,但是在测量时整个电路中的接触电阻或导线电阻对检测结果的精度都会有较大影响。In order to overcome the shortcomings of the above AC signal injection detection method, the utility model patent with the announcement number CN101685117 and the name "Method for Measuring the Internal Resistance of the Battery" proposes a method for measuring the internal resistance of the battery. The battery, the sampling resistor and the isolated DC capacitor are connected in series; the voltage response signals at both ends of the battery and the sampling resistor are respectively extracted through an active band-pass filter; the extracted signal passes through the peak detection unit to obtain its peak voltage; then the peak voltage is amplified , sent to AD and processed by the microcontroller to calculate the internal resistance. Although this patent makes the device simple and small, and can reduce the influence of noise and distortion, the contact resistance or wire resistance in the entire circuit will have a great impact on the accuracy of the detection results during measurement.

实用新型内容Utility model content

本实用新型所要解决的技术问题是现有动力电池的内阻检测过程中存在测量精确度不高、对电池损害大和设备体积大等问题,提供一种动力电池内阻在线监测系统。The technical problem to be solved by the utility model is that there are problems such as low measurement accuracy, large damage to the battery and large equipment volume in the internal resistance detection process of the existing power battery, and an online monitoring system for the internal resistance of the power battery is provided.

为解决上述问题,本实用新型是通过以下技术方案实现的:In order to solve the above problems, the utility model is achieved through the following technical solutions:

一种动力电池内阻在线监测系统,由电源变换单元、信号产生单元、检测电路单元、信号采集单元和主控制单元组成;电源变换单元的输入端与外部电源相连,电源变换单元的输出端连接信号产生单元、信号采集单元和主控制单元;上述检测电路单元包括隔直模块、三项选择开关K、四线标准电阻r1、四线标准电阻r2和参考电阻r0;隔直模块的输入端连接信号产生单元的输出端,隔直模块的输出端连接三项选择开关K的输入端;四线标准电阻r1的第一端a1连接三项选择开关K的第一输出端,四线标准电阻r2的第一端a2连接三项选择开关K的第二输出端,待测四线夹具动力电池E的第一端a3连接三项选择开关K的第三输出端;四线标准电阻r1的第二端b1、四线标准电阻r2的第二端b2、待测四线夹具动力电池E的第二端b3、参考电阻r0的一端、信号采集单元的参考输入端和主控制单元的参考输入端相连;四线标准电阻r1的第三端c1、四线标准电阻r2的第三端c2、待测四线夹具动力电池E的第三端c3和参考电阻r0的另一端同时与信号产生单元的接地端连接;四线标准电阻r1的第四端d1、四线标准电阻r2的第四端d2和待测四线夹具动力电池E的第四端d3连接信号采集单元的测量输入端;信号采集单元的输出端与主控制单元的测量输入端连接。An online monitoring system for the internal resistance of a power battery, which is composed of a power conversion unit, a signal generation unit, a detection circuit unit, a signal acquisition unit and a main control unit; the input end of the power conversion unit is connected to an external power supply, and the output end of the power conversion unit is connected to the Signal generation unit, signal acquisition unit and main control unit; the above-mentioned detection circuit unit includes a DC blocking module, a three-item selection switch K, a four-wire standard resistor r1, a four-wire standard resistor r2 and a reference resistor r0; the input terminal of the DC blocking module is connected to The output terminal of the signal generating unit and the output terminal of the DC blocking module are connected to the input terminal of the three-item selection switch K; the first terminal a1 of the four-wire standard resistor r1 is connected to the first output terminal of the three-item selection switch K, and the four-wire standard resistor r2 The first end a2 of the three-item selection switch K is connected to the second output end of the three-item selection switch K, and the first end a3 of the four-wire fixture power battery E to be tested is connected to the third output end of the three-item selection switch K; the second end of the four-wire standard resistance r1 Terminal b1, the second terminal b2 of the four-wire standard resistance r2, the second terminal b3 of the four-wire fixture power battery E to be tested, one end of the reference resistor r0, the reference input terminal of the signal acquisition unit and the reference input terminal of the main control unit are connected ; The third terminal c1 of the four-wire standard resistor r1, the third terminal c2 of the four-wire standard resistor r2, the third terminal c3 of the power battery E of the four-wire fixture to be tested and the other end of the reference resistor r0 are connected to the ground of the signal generating unit at the same time terminal connection; the fourth end d1 of the four-wire standard resistance r1, the fourth end d2 of the four-wire standard resistance r2, and the fourth end d3 of the four-wire fixture power battery E to be tested are connected to the measurement input end of the signal acquisition unit; the signal acquisition unit The output terminal of the main control unit is connected with the measurement input terminal.

上述方案中,信号产生单元包括精密波形发生器U1、精密功率运算放大器U2、以及精密大电流运算放大器U3;精密波形发生器U1、精密功率运算放大器U2和精密大电流运算放大器U3的电源端均与电源变换单元的输出端连接;精密波形发生器U1的输出端连接精密功率运算放大器U2的输入端,精密功率运算放大器U2的输出端与精密大电流运算放大器U3的输入端连接,精密大电流运算放大器U3的输出端形成信号产生单元的输出端,并与隔直模块的输入端连接。In the above scheme, the signal generating unit includes a precision waveform generator U1, a precision power operational amplifier U2, and a precision high-current operational amplifier U3; the power terminals of the precision waveform generator U1, the precision power operational amplifier U2, and the precision high-current operational amplifier U3 are all It is connected with the output terminal of the power conversion unit; the output terminal of the precision waveform generator U1 is connected with the input terminal of the precision power operational amplifier U2, and the output terminal of the precision power operational amplifier U2 is connected with the input terminal of the precision high-current operational amplifier U3, and the precise high-current The output terminal of the operational amplifier U3 forms the output terminal of the signal generating unit, and is connected with the input terminal of the DC blocking module.

上述方案中,信号采集单元包括高精度仪表放大器U4和U5、精密低失调高阻抗运算放大器U6和U7、平衡调制解调器U8、以及精密低失调低漂移运算放大器U9;高精度仪表放大器U4和U5、精密低失调高阻抗运算放大器U6和U7、平衡调制解调器U8、以及精密低失调低漂移运算放大器U9的电源端均与电源变换单元的输出端连接;高精度仪表放大器U4的输入端形成信号采集单元的测量输入端,并同时与四线标准电阻r1的第四端d1、四线标准电阻r2的第四端d2和待测四线夹具动力电池E的第四端d3连接;高精度仪表放大器U4的输出端与精密低失调高阻抗运算放大器U6的输入端连接;精密低失调高阻抗运算放大器U6的输出端连接平衡调制解调器U8的测量输入端;高精度仪表放大器U5的输入端形成信号采集单元的参考输入端,并与参考电阻r0的一端连接;高精度仪表放大器U5的输出端与精密低失调高阻抗运算放大器U7的输入端连接;精密低失调高阻抗运算放大器U7的输出端连接平衡调制解调器U8的参考输入端;平衡调制解调器U8的输出端连接精密低失调低漂移运算放大器U9的输入端,精密低失调低漂移运算放大器U9的输出端形成信号采集单元的输出端,并与主控制单元的测量输入端连接。In the above scheme, the signal acquisition unit includes high-precision instrumentation amplifiers U4 and U5, precision low-offset high-impedance operational amplifiers U6 and U7, balanced modem U8, and precision low-offset low-drift operational amplifier U9; high-precision instrumentation amplifiers U4 and U5, precision The power supply terminals of the low-offset high-impedance operational amplifiers U6 and U7, the balanced modem U8, and the precision low-offset low-drift operational amplifier U9 are all connected to the output end of the power conversion unit; the input end of the high-precision instrumentation amplifier U4 forms the measurement of the signal acquisition unit The input terminal is connected to the fourth terminal d1 of the four-wire standard resistor r1, the fourth terminal d2 of the four-wire standard resistor r2, and the fourth terminal d3 of the four-wire fixture power battery E to be tested; the output of the high-precision instrument amplifier U4 The terminal is connected to the input terminal of the precision low offset high impedance operational amplifier U6; the output terminal of the precision low offset high impedance operational amplifier U6 is connected to the measurement input terminal of the balanced modem U8; the input terminal of the high precision instrumentation amplifier U5 forms the reference input of the signal acquisition unit and connected to one end of the reference resistor r0; the output of the high-precision instrumentation amplifier U5 is connected to the input of the precision low-offset high-impedance operational amplifier U7; the output of the precision low-offset high-impedance operational amplifier U7 is connected to the reference of the balanced modem U8 Input terminal; the output terminal of the balanced modem U8 is connected to the input terminal of the precision low offset low drift operational amplifier U9, and the output terminal of the precision low offset low drift operational amplifier U9 forms the output terminal of the signal acquisition unit, and is connected with the measurement input terminal of the main control unit connect.

上述方案中,电源变换单元包括DC-DC电压转换稳压器U10和U11、以及低压降线性稳压器U12;DC-DC电压转换稳压器U10的输入端与外部电源相连,DC-DC电压转换稳压器U10的输出端连接信号产生单元、信号采集单元和DC-DC电压转换稳压器U11的输入端,DC-DC电压转换稳压器U11的输出端连接低压降线性稳压器U12的输入端和主控制单元,低压降线性稳压器U12的输出端连接主控制单元。In the above solution, the power conversion unit includes DC-DC voltage conversion regulators U10 and U11, and a low-dropout linear regulator U12; the input terminal of the DC-DC voltage conversion regulator U10 is connected to an external power supply, and the DC-DC voltage The output terminal of the conversion regulator U10 is connected to the signal generation unit, the signal acquisition unit and the input terminal of the DC-DC voltage conversion regulator U11, and the output terminal of the DC-DC voltage conversion regulator U11 is connected to the low-dropout linear regulator U12 The input end of the low dropout linear voltage regulator U12 is connected to the main control unit.

与现有技术相比,本实用新型所设计的动力电池内阻在线监测系统增设在动力电池和电池管理系统控制器之间;在不用采集交流信号的情况下可完成动力电池内阻的在线检测,对动力电池的损害小;测量电路可以消除接触电阻和导线电阻对测量结果的影响,性能可靠;有多种通讯模块便于与其它系统通讯整合,可液晶触控显示和安卓手机控制,并对电池的健康状况做出分级报警。Compared with the prior art, the power battery internal resistance online monitoring system designed by the utility model is added between the power battery and the battery management system controller; the online detection of the power battery internal resistance can be completed without collecting AC signals , less damage to the power battery; the measurement circuit can eliminate the influence of contact resistance and wire resistance on the measurement results, and the performance is reliable; there are a variety of communication modules for easy communication and integration with other systems, which can be controlled by LCD touch display and Android mobile phones, and for The state of health of the battery makes a graded alarm.

附图说明Description of drawings

图1为一种动力电池内阻在线监测系统的结构示意图。Figure 1 is a schematic structural diagram of an online monitoring system for the internal resistance of a power battery.

图2为动力电池内阻在线监测系统的信号产生单元电路原理示意图。Fig. 2 is a schematic diagram of the circuit principle of the signal generation unit of the power battery internal resistance online monitoring system.

图3为动力电池内阻在线监测系统的信号采集单元电路原理示意图。Fig. 3 is a schematic diagram of the circuit principle of the signal acquisition unit of the power battery internal resistance online monitoring system.

图4为动力电池内阻在线监测系统的电源变换单元电路原理示意图。Fig. 4 is a schematic diagram of the circuit principle of the power conversion unit of the power battery internal resistance online monitoring system.

图5为动力电池内阻在线监测系统的主控制单元电路框图。Fig. 5 is a circuit block diagram of the main control unit of the power battery internal resistance online monitoring system.

具体实施方式detailed description

一种动力电池内阻在线监测系统,如图1所示,主要由信号产生单元、检测电路单元、信号采集单元、电源变换单元和主控制单元组成。系统整体有两个回路,分别为驱动回路和感应回路。An online monitoring system for the internal resistance of a power battery, as shown in Figure 1, is mainly composed of a signal generation unit, a detection circuit unit, a signal acquisition unit, a power conversion unit and a main control unit. There are two loops in the system as a whole, namely the drive loop and the induction loop.

检测电路单元包括隔直模块、三项选择开关K、四线标准电阻r1、四线标准电阻r2、参考电阻r0和待测四线夹具动力电池E。隔直模块的输入端连接信号产生单元的输出端,隔直模块的输出端连接三项选择开关K的输入端。四线标准电阻r1的第一端a1连接三项选择开关K的第一输出端,四线标准电阻r2的第一端a2连接三项选择开关K的第二输出端,待测四线夹具动力电池E的第一端a3连接三项选择开关K的第三输出端。四线标准电阻r1的第二端b1、四线标准电阻r2的第二端b2、待测四线夹具动力电池E的第二端b3、参考电阻r0的一端、信号采集单元的参考输入端和主控制单元的参考输入端相连。四线标准电阻r1的第三端c1、四线标准电阻r2的第三端c2、待测四线夹具动力电池E的第三端c3和参考电阻r0的另一端同时与信号产生单元的接地端连接。四线标准电阻r1的第四端d1、四线标准电阻r2的第四端d2和待测四线夹具动力电池E的第四端d3连接信号采集单元的测量输入端;信号采集单元的输出端与主控制单元的测量输入端连接。由三项选择开关K选择将信号输入到第一通路、或者第二通路、或者第三通路中。第一通路出来的信号经四线标准电阻r1输入到参考电阻r0中;第二通路出来的信号经四线标准电阻r2输入到参考电阻r0中;第三通路出来的信号经待测四线夹具动力电池E输入到参考电阻r0中。参考电阻r0连接信号产生单元。四线标准电阻r1、四线标准电阻r2和待测四线夹具动力电池E的输出信号输入到信号采集单元;同时,参考电阻r0的参考信号输出端连接信号采集单元以及主控制单元。参见图1。The detection circuit unit includes a DC blocking module, a three-item selection switch K, a four-wire standard resistor r1, a four-wire standard resistor r2, a reference resistor r0, and a four-wire fixture power battery E to be tested. The input terminal of the DC blocking module is connected to the output terminal of the signal generating unit, and the output terminal of the DC blocking module is connected to the input terminal of the three-item selection switch K. The first terminal a1 of the four-wire standard resistor r1 is connected to the first output terminal of the three-item selection switch K, and the first terminal a2 of the four-wire standard resistor r2 is connected to the second output terminal of the three-item selection switch K. The first terminal a3 of the battery E is connected to the third output terminal of the three-item selection switch K. The second terminal b1 of the four-wire standard resistor r1, the second terminal b2 of the four-wire standard resistor r2, the second terminal b3 of the power battery E of the four-wire fixture to be tested, one end of the reference resistor r0, the reference input terminal of the signal acquisition unit and The reference input of the main control unit is connected. The third terminal c1 of the four-wire standard resistor r1, the third terminal c2 of the four-wire standard resistor r2, the third terminal c3 of the four-wire fixture power battery E to be tested, and the other end of the reference resistor r0 are simultaneously connected to the ground terminal of the signal generating unit connect. The fourth end d1 of the four-wire standard resistance r1, the fourth end d2 of the four-wire standard resistance r2, and the fourth end d3 of the four-wire fixture power battery E to be tested are connected to the measurement input end of the signal acquisition unit; the output end of the signal acquisition unit Connect to the measuring input of the main control unit. The signal is selected to be input to the first channel, or the second channel, or the third channel by the three-item selection switch K. The signal from the first channel is input to the reference resistor r0 through the four-wire standard resistor r1; the signal from the second channel is input to the reference resistor r0 through the four-wire standard resistor r2; the signal from the third channel is input to the four-wire fixture to be tested The power battery E is input into the reference resistor r0. The reference resistor r0 is connected to the signal generating unit. The four-wire standard resistor r1, the four-wire standard resistor r2 and the output signal of the power battery E of the four-wire fixture to be tested are input to the signal acquisition unit; at the same time, the reference signal output terminal of the reference resistor r0 is connected to the signal acquisition unit and the main control unit. See Figure 1.

信号产生单元包括精密波形发生器U1、精密功率运算放大器U2、精密大电流运算放大器U3、以及外围的电阻R1-R14和电容C1-C5。精密波形发生器U1的输入端连接电源变换单元的输出端,精密波形发生器U1的输出端经精密功率运算放大器U2与精密大电流运算放大器U3相连,精密大电流运算放大器U3输出端经隔直模块串行连接到检测电路单元中。其中,精密波形发生器U1用于产生整个系统所需要的交流信号,并且通过精密功率运算放大器U2来提高它的带负载能力,并传输给精密大电流运算放大器U3,以产生交流电流,而产生的交流电流通过隔直模块串行输入到检测电路单元。参见图2。The signal generation unit includes a precision waveform generator U1, a precision power operational amplifier U2, a precision high-current operational amplifier U3, and peripheral resistors R1-R14 and capacitors C1-C5. The input terminal of the precision waveform generator U1 is connected to the output terminal of the power conversion unit, the output terminal of the precision waveform generator U1 is connected to the precision high-current operational amplifier U3 through the precision power operational amplifier U2, and the output terminal of the precision high-current operational amplifier U3 is through a DC blocking The modules are serially connected into the detection circuit unit. Among them, the precision waveform generator U1 is used to generate the AC signal required by the whole system, and the precision power operational amplifier U2 is used to improve its load capacity, and it is transmitted to the precision high-current operational amplifier U3 to generate AC current. The AC current is serially input to the detection circuit unit through the DC blocking module. See Figure 2.

信号采集单元包括高精度仪表放大器U4和U5、精密低失调高阻抗运算放大器U6和U7、平衡调制解调器U8、精密低失调低漂移运算放大器U9、以及外围的电阻R1-1至R1-7、电容C1-1至C1-7、电阻R2-1至R2-7、电容C2-1至C2-7、电阻R15-R22和电容C6-C9。高精度仪表放大器U4和U5、精密低失调高阻抗运算放大器U6和U7、平衡调制解调器U8、以及精密低失调低漂移运算放大器U9的电源端均与电源变换单元的输出端连接。The signal acquisition unit includes high-precision instrumentation amplifiers U4 and U5, precision low-offset high-impedance operational amplifiers U6 and U7, balanced modem U8, precision low-offset low-drift operational amplifier U9, and peripheral resistors R1-1 to R1-7 and capacitor C1 -1 to C1-7, resistors R2-1 to R2-7, capacitors C2-1 to C2-7, resistors R15-R22 and capacitors C6-C9. The power supply terminals of high-precision instrumentation amplifiers U4 and U5, precision low-offset high-impedance operational amplifiers U6 and U7, balanced modem U8, and precision low-offset low-drift operational amplifier U9 are all connected to the output terminal of the power conversion unit.

高精度仪表放大器U4的输入端形成信号采集单元的测量输入端,并同时与四线标准电阻r1的第四端d1、四线标准电阻r2的第四端d2和待测四线夹具动力电池E的第四端d3连接。高精度仪表放大器U4的输入端具体连接待测四线夹具动力电池E的第四端d3或四线标准电阻r1的第四端d1或四线标准电阻r2的第四端d2,这里由三项选择开关K来选择。高精度仪表放大器U4的输出端与精密低失调高阻抗运算放大器U6的输入端连接;精密低失调高阻抗运算放大器U6的输出端连接平衡调制解调器U8的测量输入端。高精度仪表放大器U5的输入端形成信号采集单元的参考输入端,并与参考电阻r0的一端连接。高精度仪表放大器U5的输出端与精密低失调高阻抗运算放大器U7的输入端连接;精密低失调高阻抗运算放大器U7的输出端连接平衡调制解调器U8的参考输入端。平衡调制解调器U8的输出端连接精密低失调低漂移运算放大器U9的输入端,精密低失调低漂移运算放大器U9的输出端形成信号采集单元的输出端,并与主控制单元的测量输入端连接。高精度仪表放大器U4和U5用于放大电路中的信号,并经过精密低失调高阻抗运算放大器U6和U7将放大后的信号进行滤波处理,精密低失调高阻抗运算放大器U6和U7的输出信号输入到平衡调制解调器U8。平衡调制解调器U8将两个输出信号进行相乘,而产生的信号通过精密低失调低漂移运算放大器U9进行滤波后输入到主控制单元。参见图3。The input terminal of the high-precision instrumentation amplifier U4 forms the measurement input terminal of the signal acquisition unit, and is simultaneously connected with the fourth terminal d1 of the four-wire standard resistor r1, the fourth terminal d2 of the four-wire standard resistor r2, and the power battery E of the four-wire fixture to be tested The fourth terminal d3 is connected. The input terminal of the high-precision instrument amplifier U4 is specifically connected to the fourth terminal d3 of the power battery E of the four-wire fixture to be tested or the fourth terminal d1 of the four-wire standard resistor r1 or the fourth terminal d2 of the four-wire standard resistor r2. Here, there are three items Select switch K to select. The output end of the high-precision instrumentation amplifier U4 is connected to the input end of the precision low-offset high-impedance operational amplifier U6; the output end of the precision low-offset high-impedance operational amplifier U6 is connected to the measurement input end of the balanced modem U8. The input end of the high-precision instrumentation amplifier U5 forms the reference input end of the signal acquisition unit, and is connected with one end of the reference resistor r0. The output terminal of the high-precision instrumentation amplifier U5 is connected to the input terminal of the precision low-offset high-impedance operational amplifier U7; the output terminal of the precision low-offset high-impedance operational amplifier U7 is connected to the reference input terminal of the balanced modem U8. The output end of the balanced modem U8 is connected to the input end of the precision low offset low drift operational amplifier U9, and the output end of the precision low offset low drift operational amplifier U9 forms the output end of the signal acquisition unit and is connected to the measurement input end of the main control unit. High-precision instrumentation amplifiers U4 and U5 are used to amplify the signals in the circuit, and the amplified signals are filtered through precision low-offset high-impedance operational amplifiers U6 and U7, and the output signals of precision low-offset high-impedance operational amplifiers U6 and U7 are input to balanced modem U8. A balanced modem U8 multiplies the two output signals and the resulting signal is filtered by a precision low offset low drift operational amplifier U9 before being input to the main control unit. See Figure 3.

电源变换单元包括DC-DC电压转换稳压器U10和U11、低压降线性稳压器U12,以及外围的电阻R23、发光二极管D1、电容C10至C12和电解电容C01至C03。其中,DC-DC电压转换稳压器U10的输入端连接外部电源,DC-DC电压转换稳压器U10输出端连接另一个DC-DC电压转换稳压器U11的输入端和系统中的信号产生单元和信号采集单元;低压降线性稳压器U12的输入端连接DC-DC电压转换稳压器U11的输出端,低压降线性稳压器U12的输出端连接系统中的主控制单元。电源变换单元的输入端与外部电源相连,电源变换单元的输出端与每一个需要供电的单元相连。外部电源的电通过电源变换单元,变成电路所需要的+/-15V、5V和3.3V电压,以便提供给各个单元,其中信号产生单元和信号采集单元需要+/-15V的V+、V-的电压。主控制单元接5V和3.3V。参见图4。The power conversion unit includes DC-DC voltage conversion regulators U10 and U11, a low-dropout linear regulator U12, and peripheral resistors R23, LED D1, capacitors C10 to C12, and electrolytic capacitors C01 to C03. Among them, the input terminal of the DC-DC voltage conversion regulator U10 is connected to an external power supply, and the output terminal of the DC-DC voltage conversion regulator U10 is connected to the input terminal of another DC-DC voltage conversion regulator U11 and the signal generation in the system unit and signal acquisition unit; the input terminal of the low dropout linear regulator U12 is connected to the output terminal of the DC-DC voltage conversion regulator U11, and the output terminal of the low dropout linear regulator U12 is connected to the main control unit in the system. The input end of the power conversion unit is connected to the external power supply, and the output end of the power conversion unit is connected to each unit that needs power supply. The power of the external power supply passes through the power conversion unit to become the +/-15V, 5V and 3.3V voltage required by the circuit, so as to provide to each unit, in which the signal generation unit and the signal acquisition unit need +/-15V V+, V- voltage. The main control unit is connected to 5V and 3.3V. See Figure 4.

主控制单元从信号采集单元获得数据后,对数据进行处理和分析,并通过液晶触摸模块和等级报警模块来触控显示和报警,还可通过CAN通讯模块、蓝牙通讯模块和串口通讯模块与电池管理系统、安卓手机和电脑进行交互。参见图5。After the main control unit obtains the data from the signal acquisition unit, it processes and analyzes the data, and touches the display and alarms through the LCD touch module and the level alarm module, and can also communicate with the battery through the CAN communication module, Bluetooth communication module and serial communication module Management system, Android phone and computer interact. See Figure 5.

上述系统所实现的一种动力电池内阻在线监测方法,信号产生单元产生的交流信号通过隔直模块注入到检测电路单元中。在检测电路单元中,三项选择开关K首先选择第一通路,信号采集单元可采集到四线标准电阻r1所对应的一个电压值U1;然后三项选择开关K再选择第二通路,信号采集单元可采集到四线标准电阻r2所对应的一个电压值U2;最后三项选择开关K选择第三通路,信号采集单元可采集到待测四线夹具动力电池E所对应的一个电压值U3。采集参考电阻r0的电压可以得到一个所对应的参考电压值U。由于电路中交流电流保持不变,且线路上存在电阻r和电池的内阻re,则依据电路原理有:In the online monitoring method of the internal resistance of the power battery implemented by the above system, the AC signal generated by the signal generating unit is injected into the detection circuit unit through the DC blocking module. In the detection circuit unit, the three-item selection switch K first selects the first path, and the signal acquisition unit can collect a voltage value U 1 corresponding to the four-wire standard resistance r1; then the three-item selection switch K selects the second path, and the signal The acquisition unit can acquire a voltage value U 2 corresponding to the four-wire standard resistance r2; the last three selection switches K select the third channel, and the signal acquisition unit can acquire a voltage value corresponding to the power battery E of the four-wire fixture to be tested U 3 . A corresponding reference voltage value U can be obtained by collecting the voltage of the reference resistor r0. Since the AC current in the circuit remains unchanged, and there are resistance r on the line and the internal resistance re of the battery, according to the circuit principle:

Uu 11 -- Uu Uu 22 -- Uu == rr 11 ++ rr rr 22 ++ rr -- -- -- (( 11 ))

Uu 22 -- Uu Uu 33 -- Uu == rr 22 ++ rr rr ee ++ rr -- -- -- (( 22 ))

由(1)、(2)可得:From (1), (2) can get:

rr == Uu (( rr 11 -- rr 22 )) -- Uu 22 ·· rr 11 ++ Uu 11 ·· rr 22 Uu 22 -- Uu 11 -- -- -- (( 33 ))

rr ee == (( Uu 33 -- Uu )) rr 22 ++ (( Uu 33 -- Uu 22 )) rr Uu 22 -- Uu -- -- -- (( 44 ))

再由(3)、(4)联立可得:Then by combining (3) and (4), we can get:

rr ee == (( Uu 22 ·· Uu 33 ++ Uu 11 ·· Uu -- Uu 33 ·· Uu -- Uu 22 ·· Uu 11 )) rr 22 -- (( Uu 33 ·· Uu 22 -- Uu 33 ·· Uu -- Uu 22 22 ++ Uu 22 ·· Uu )) rr 11 Uu 22 22 -- Uu 22 ·&Center Dot; Uu -- Uu 11 ·&Center Dot; Uu 22 ++ Uu 11 ·· Uu -- -- -- (( 55 ))

其中,r1为四线标准电阻r1的电阻值;r2为四线标准电阻r2的电阻值。Among them, r1 is the resistance value of the four-wire standard resistor r1; r2 is the resistance value of the four-wire standard resistor r2.

此后根据公式主芯片通过软件编程和采集到的数据进行处理、计算和分析,来得到相应的内阻值,并显示、判断和报警。Afterwards, according to the formula, the main chip processes, calculates and analyzes the collected data through software programming to obtain the corresponding internal resistance value, and displays, judges and alarms.

上述所述内容仅仅是本实用新型的优选实施方式,尽管已经对本实用新型进行了详细描述,对于本技术领域的工作人员来说,可以在形式上和细节上对其做出各种各样的改变,这些改变也应视为本实用新型的保护范围。The above-mentioned content is only the preferred embodiment of the utility model, although the utility model has been described in detail, for those skilled in the art, various changes can be made to it in terms of form and details. Changes, these changes should also be regarded as the protection scope of the present utility model.

Claims (4)

1. an electrokinetic cell internal resistance on-line monitoring system, it is characterised in that: by power conversion unit, Signal generation unit, testing circuit unit, signal gathering unit and main control unit composition;Power supply becomes The input changing unit is connected with external power source, and the outfan of power conversion unit connects signal and produces single Unit, signal gathering unit and main control unit;
Above-mentioned testing circuit unit include every straight module, three select switch K, four line standard resistance r1, Four line standard resistance r2 and reference resistance r0;
Input every straight module connects the outfan of signal generation unit, and the outfan every straight module connects Connect three inputs selecting switch K;
First three the first outfans selecting switch K of end a1 connection of four line standard resistance r1, four The first end a2 of line standard resistance r2 connects three the second outfans selecting switch K, four lines to be measured The first end a3 of fixture electrokinetic cell E connects three the 3rd outfans selecting switch K;
The second end b1 of four line standard resistance r1, the second end b2 of four line standard resistance r2, to be measured The second end b3 of four wire holder electrokinetic cell E, one end of reference resistance r0, signal gathering unit Reference input is connected with the reference input of main control unit;
The 3rd end c1 of four line standard resistance r1, the 3rd end c2 of four line standard resistance r2, to be measured The other end of the 3rd end c3 and reference resistance r0 of four wire holder electrokinetic cell E produces with signal simultaneously The earth terminal of unit connects;
The 4th end d1 of four line standard resistance r1, the 4th end d2 of four line standard resistance r2 and to be measured The 4th end d3 of four wire holder electrokinetic cell E connects the measurement input of signal gathering unit;Signal The outfan of collecting unit is connected with the measurement input of main control unit.
A kind of electrokinetic cell internal resistance on-line monitoring system the most according to claim 1, its feature Be: signal generation unit include Precision Wave-Form Generator IC U1, smart power operational amplifier U2, And precision great current operation amplifier U3;Precision Wave-Form Generator IC U1, smart power operation amplifier The power end of device U2 and accurate great current operation amplifier U3 all with the outfan company of power conversion unit Connect;
The outfan of Precision Wave-Form Generator IC U1 connects the input of smart power operational amplifier U2, The outfan of smart power operational amplifier U2 connects with the input of accurate great current operation amplifier U3 Connecing, the outfan of accurate great current operation amplifier U3 forms the outfan of signal generation unit, and It is connected with the input every straight module.
A kind of electrokinetic cell internal resistance on-line monitoring system the most according to claim 1, its feature It is: signal gathering unit includes high-precision meter amplifier U4 and U5, accurate low imbalance high impedance Operational amplifier U6 and U7, balanced modulation demodulator U8 and accurate low imbalance low drifting computing are put Big device U9;High-precision meter amplifier U4 and U5, accurate low imbalance high input impedance operational amplifier U6 With U7, balanced modulation demodulator U8 and the power supply of accurate low imbalance low drifting operating amplifier U9 End is all connected with the outfan of power conversion unit;
The input of high-precision meter amplifier U4 forms the measurement input of signal gathering unit, and Simultaneously with the 4th end d1, the 4th end d2 of four line standard resistance r2 of four line standard resistance r1 and treat The 4th end d3 surveying four wire holder electrokinetic cell E connects;The outfan of high-precision meter amplifier U4 The input of imbalance high input impedance operational amplifier U6 low with precision is connected;Accurate low imbalance high impedance fortune The outfan calculating amplifier U6 connects the measurement input of balanced modulation demodulator U8;
The input of high-precision meter amplifier U5 forms the reference input of signal gathering unit, and It is connected with one end of reference resistance r0;The outfan of high-precision meter amplifier U5 and the low imbalance of precision The input of high input impedance operational amplifier U7 connects;Accurate low imbalance high input impedance operational amplifier U7's Outfan connects the reference input of balanced modulation demodulator U8;
The outfan of balanced modulation demodulator U8 connects accurate low imbalance low drifting operating amplifier U9's Input, the outfan of accurate low imbalance low drifting operating amplifier U9 forms signal gathering unit Outfan, and be connected with the measurement input of main control unit.
A kind of electrokinetic cell internal resistance on-line monitoring system the most according to claim 1, its feature It is: power conversion unit includes DC-DC voltage conversion manostat U10 and U11 and low pressure drop Linear voltage regulator U12;The input of DC-DC voltage conversion manostat U10 is connected with external power source, DC-DC voltage conversion manostat U10 outfan connect signal generation unit, signal gathering unit and The input of DC-DC voltage conversion manostat U11, the output of DC-DC voltage conversion manostat U11 End connects input and main control unit, the low-voltage-drop linear voltage regulator of low-voltage-drop linear voltage regulator U12 The outfan of U12 connects main control unit.
CN201620317002.8U 2016-04-15 2016-04-15 Power battery internal resistance on -line monitoring system Withdrawn - After Issue CN205581212U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105675996A (en) * 2016-04-15 2016-06-15 桂林电子科技大学 Power cell internal resistance on-line monitoring system and method
TWI658279B (en) * 2017-03-20 2019-05-01 上海騏宏電驅動科技有限公司 Resistance measurement system and resistance measurement device
CN113589045A (en) * 2018-01-17 2021-11-02 珠海极海半导体有限公司 Sensitive resistance measuring device and measuring method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105675996A (en) * 2016-04-15 2016-06-15 桂林电子科技大学 Power cell internal resistance on-line monitoring system and method
CN105675996B (en) * 2016-04-15 2018-04-17 桂林电子科技大学 A kind of power battery internal resistance on-line monitoring system and method
TWI658279B (en) * 2017-03-20 2019-05-01 上海騏宏電驅動科技有限公司 Resistance measurement system and resistance measurement device
CN113589045A (en) * 2018-01-17 2021-11-02 珠海极海半导体有限公司 Sensitive resistance measuring device and measuring method

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