CN205563220U - Online performance of extrusion press vacuum pump and durable monitoring system - Google Patents

Online performance of extrusion press vacuum pump and durable monitoring system Download PDF

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Publication number
CN205563220U
CN205563220U CN201620064573.5U CN201620064573U CN205563220U CN 205563220 U CN205563220 U CN 205563220U CN 201620064573 U CN201620064573 U CN 201620064573U CN 205563220 U CN205563220 U CN 205563220U
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CN
China
Prior art keywords
vacuum pump
network
machine interface
vacuum
extrusion press
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Expired - Fee Related
Application number
CN201620064573.5U
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Chinese (zh)
Inventor
杨孟涛
金红伟
徐子晟
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Chongqing University of Science and Technology
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Chongqing University of Science and Technology
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Priority to CN201620064573.5U priority Critical patent/CN205563220U/en
Application granted granted Critical
Publication of CN205563220U publication Critical patent/CN205563220U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to an online performance of extrusion press vacuum pump and durable monitoring system is particularly suitable for doing online performance and durable monitoring to the extrusion press vacuum pump under experiment and production conditions. Prison time measuring passes through the analog signal that power of motor table, temperature transmitter, vacuum sensor, flow sensor output were gathered to the AD module, and PLC does data and calculates, handles, the storage to the test data who shows the extrusion press vacuum pump at network type man -machine interface in real time. Through the wireless network signal who receives wireless router, the computer can carry out the setting of control command and parameter to network type man -machine interface to realize test data's real -time demonstration, save on the computer, the automatic alarm function. Can realize online performance of extrusion press vacuum pump and durable prison time measuring's full -automatic unmanned on duty completely.

Description

Vacuum pump for milking machine on-line performance and durable monitoring system
Technical field
This patent relates to a kind of vacuum pump for milking machine on-line performance and durable monitoring system, is particularly suitable for making vacuum pump for milking machine under test and working condition on-line performance and durable monitoring.
Background technology
Vacuum pump is the power part of whole milking machine, and its performance and reliability directly affect the performance of milking machine.In order to ensure that vacuum pump for milking machine properties and reliability reach to design requirement, it is necessary to vacuum pump for milking machine to be carried out on-line performance and durable monitoring under test or working condition.The performance data wherein monitored mainly has motor power (output), bearing of vacuum cylinder temperature, vacuum, flow.Current each enterprises and institutions do not have the special on-line performance for vacuum pump for milking machine and durable monitoring system, and usual way is to use various test instrumentations to test properties data respectively, then tests data by manual operation record.This method there is the problem that hardware equipment is more, time-consuming, it is difficult to realizes real-time on-line performance and durable detection requirement, simultaneously because vacuum pump for milking machine working environment noise is very big, the impact on test operation personnel is bigger.Especially when carrying out the durable monitoring of vacuum pump for milking machine, the most inconvenient especially.
Summary of the invention
This patent solves the technical problem that and there is provided a kind of vacuum pump for milking machine on-line performance and durable monitoring system, and it is suitable for making vacuum pump for milking machine under test and working condition on-line performance and durable monitoring.Motor power (output) table, temperature transmitter, vacuum sensor, the analog signals of flow transducer output is gathered by A/D module during monitoring, data are calculated, process, store by PLC, and show the test data of vacuum pump for milking machine in real time in network-type man machine interface.By receiving the wireless network signal of wireless router, computer can be controlled instruction and the setting of parameter to network-type man machine interface, and realize the display in real time of test data on computers, preserve, auto-alarm function.Full-automatic unmanned on duty when vacuum pump for milking machine on-line performance and durable monitoring can be fully achieved.
Vacuum pump for milking machine on-line performance and the durable monitoring system of this patent are mainly made up of computer, wireless router, network-type man machine interface, PLC, A/D module, start button, DC source, power meter, temperature transmitter, magnetic-type temperature sensor, vacuum sensor, flow transducer, current transformer, portable proof box.Network-type man machine interface, PLC, A/D module, start button, DC source, power meter, temperature transmitter are fixed in a portable proof box.By wire by motor three-phase voltage access power table, three current transformers are respectively fitted on the three-phase firewire of motor, the output lead access power table of three current transformers.Vacuum sensor, flow transducer are arranged on vacuum line.Magnetic-type temperature sensor is adsorbed at bearing of vacuum cylinder shell outer surface, magnetic-type temperature sensor output signal cut-in temperature transmitter.Vacuum sensor, flow transducer, temperature transmitter, the analog output of power meter are accessed the A/D module of PLC by holding wire, and after AD conversion, data are calculated, process, store by PLC.PLC uses RS232 to communicate with network-type man machine interface, arranges control instruction and parameter by network-type man machine interface, and shows the test data of vacuum pump for milking machine in real time.When the bound having data to exceed setting, network-type man machine interface can automatic alarm.Wireless router is connected by netting twine with network-type man machine interface, and computer receives, by wireless network, the signal that wireless router sends.Network-type man machine interface can be controlled instruction and the setting of parameter by operation computer, and realize the display in real time of test data on computers, preserve, auto-alarm function.Full-automatic unmanned on duty when system can be fully achieved vacuum pump for milking machine on-line performance and durable monitoring.
First install and connect each sensor and holding wire, pressing start button, system energization, powered to network-type man machine interface, PLC, A/D module, power meter, temperature transmitter, vacuum sensor, flow transducer by DC source.Setting control instruction and the parameter of network-type man machine interface, system can be automatically performed the on-line performance to vacuum pump for milking machine and durable monitoring by wireless network with computer.
This patent has that hardware equipment is simple, mobility good, it is quick, easy to use to arrange, automaticity is high feature, simultaneously because possess the function being wirelessly transferred monitoring, makes tester avoid the noise circumstance of milking machine vacuum pump work.This patent is suitable for, under test and working condition, vacuum pump for milking machine is made on-line performance and durable monitoring, and the development for vacuum pump for milking machine real-time online performance and durable monitoring technology provides strong support, has good using value.
Accompanying drawing explanation
Fig. 1 is vacuum pump for milking machine on-line performance and the hardware layout connection effect figure of durable monitoring system of this patent.
Fig. 2 is vacuum pump for milking machine on-line performance and the hardware elementary diagram of durable monitoring system of this patent.
In figure: 1 start button, 2 computers, 3 current transformers, 4 power meters, 5 DC sources, 6 PLC, 7 A/D module, 8 temperature transmitters, 9 portable proof boxs, 10 vacuum sensors, 11 flow transducers, 12 magnetic-type temperature sensors, 13 network-type man machine interfaces, 14 wireless routers.
Detailed description of the invention
Vacuum pump for milking machine on-line performance and the durable monitoring system of this patent are mainly made up of computer 2, wireless router 14, network-type man machine interface 13, PLC 6, A/D module 7, start button 1, DC source 5, power meter 4, temperature transmitter 8, magnetic-type temperature sensor 12, vacuum sensor 10, flow transducer 11, current transformer 3, portable proof box 9.Network-type man machine interface 13, PLC 6, A/D module 7, start button 1, DC source 5, power meter 4, temperature transmitter 8 are fixed in a portable proof box 9.By wire by motor three-phase voltage access power table 4, three current transformers 3 are respectively fitted on the three-phase firewire of motor, the output lead access power table 4 of three current transformers 3.Vacuum sensor 10, flow transducer 11 are arranged on vacuum line.Magnetic-type temperature sensor 12 is adsorbed at bearing of vacuum cylinder shell outer surface, magnetic-type temperature sensor 12 output signal cut-in temperature transmitter 8.Vacuum sensor 10, flow transducer 11, temperature transmitter 8, the analog output of power meter 4 are accessed the A/D module 7 of PLC 6 by holding wire, and after AD conversion, data are calculated, process, store by PLC 6.PLC 6 uses RS232 to communicate with network-type man machine interface 13, arranges control instruction and parameter by network-type man machine interface 13, and shows the test data of vacuum pump for milking machine in real time.When the bound having data to exceed setting, network-type man machine interface 13 can automatic alarm.Wireless router 14 is connected by netting twine with network-type man machine interface 13, and computer 2 receives, by wireless network, the signal that wireless router 14 sends.Network-type man machine interface 13 can be controlled instruction and the setting of parameter by operation computer 2, and realize the display in real time of test data on the computer 2, preserve, auto-alarm function.Full-automatic unmanned on duty when system can be fully achieved vacuum pump for milking machine on-line performance and durable monitoring.
First install and connect each sensor and holding wire, pressing start button 1, system energization, power to network-type man machine interface 13, PLC 6, A/D module 7, power meter 4, temperature transmitter 8, vacuum sensor 10, flow transducer 11 by DC source 5.Setting control instruction and the parameter of network-type man machine interface 13, system can be automatically performed the on-line performance to vacuum pump for milking machine and durable monitoring by wireless network with computer 2.

Claims (1)

1. vacuum pump for milking machine on-line performance and durable monitoring system are mainly made up of computer, wireless router, network-type man machine interface, PLC, A/D module, start button, DC source, power meter, temperature transmitter, magnetic-type temperature sensor, vacuum sensor, flow transducer, current transformer, portable proof box;Network-type man machine interface, PLC, A/D module, start button, DC source, power meter, temperature transmitter are fixed in a portable proof box;By wire by motor three-phase voltage access power table, three current transformers are respectively fitted on the three-phase firewire of motor, the output lead access power table of three current transformers;Vacuum sensor, flow transducer are arranged on vacuum line;Magnetic-type temperature sensor is adsorbed at bearing of vacuum cylinder shell outer surface, magnetic-type temperature sensor output signal cut-in temperature transmitter;Vacuum sensor, flow transducer, temperature transmitter, the analog output of power meter are accessed the A/D module of PLC by holding wire;Wireless router is connected by netting twine with network-type man machine interface.
CN201620064573.5U 2016-01-24 2016-01-24 Online performance of extrusion press vacuum pump and durable monitoring system Expired - Fee Related CN205563220U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620064573.5U CN205563220U (en) 2016-01-24 2016-01-24 Online performance of extrusion press vacuum pump and durable monitoring system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620064573.5U CN205563220U (en) 2016-01-24 2016-01-24 Online performance of extrusion press vacuum pump and durable monitoring system

Publications (1)

Publication Number Publication Date
CN205563220U true CN205563220U (en) 2016-09-07

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Application Number Title Priority Date Filing Date
CN201620064573.5U Expired - Fee Related CN205563220U (en) 2016-01-24 2016-01-24 Online performance of extrusion press vacuum pump and durable monitoring system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105549525A (en) * 2016-01-24 2016-05-04 重庆科技学院 Online performance and durability monitoring system for vacuum pump of milking machine
CN108765890A (en) * 2018-04-27 2018-11-06 国家电网公司 Vacuum monitor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105549525A (en) * 2016-01-24 2016-05-04 重庆科技学院 Online performance and durability monitoring system for vacuum pump of milking machine
CN108765890A (en) * 2018-04-27 2018-11-06 国家电网公司 Vacuum monitor

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160907

Termination date: 20180124

CF01 Termination of patent right due to non-payment of annual fee