CN105467318A - Motor ex-factory automatic detection system and detection method - Google Patents
Motor ex-factory automatic detection system and detection method Download PDFInfo
- Publication number
- CN105467318A CN105467318A CN201511002804.6A CN201511002804A CN105467318A CN 105467318 A CN105467318 A CN 105467318A CN 201511002804 A CN201511002804 A CN 201511002804A CN 105467318 A CN105467318 A CN 105467318A
- Authority
- CN
- China
- Prior art keywords
- motor
- control module
- communication module
- turn
- driver
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
Abstract
The invention discloses a motor ex-factory automatic detection system and a detection method, wherein the detection system comprises a to-be-detected motor, a drive used to drive operations of the to-be-detected motor and a detection instrument connected to the to-be-detected motor. The detection system is characterized by comprising a control module and a communication module as well, wherein mutual communications are realized between the control module and the communication module; mutual communications are realized between the communication module and the drive; mutual communications are realized between the control module and the detection instrument; the control module writes in parameters of the to-be-detected motor to the drive by the communication module and sends motor operation instructions to the drive; the control module reads signals fed back by the drive to the communication module in real time and records operational data obtained from the no-load operations of the to-be-detected motor; and the control module sends an instrument of detection starting to the detection instrument and reads and records detection data fed back by the detection instrument. The system and method disclosed by the invention have the advantages that the motor operations can be controlled automatically; automation of motor no-load detection can be realized; manual labor is saved; and ex-factory detection efficiency is increased.
Description
Technical field
The present invention relates to Motor Production Test detection field, particularly relate to a kind of Motor Production Test automatic checkout system and detection method.
Background technology
Along with motor is in the widespread use of industrial circle, motor manufacturing enterprise there has also been new requirement for the detection efficiency of the motor that dispatches from the factory.Detection before Motor Production Test, mainly comprises whether detect the resistance of motor, inductance, proof voltage, leakage current, turn-to-turn qualified etc., also comprises the virtual voltage, actual current, actual speed, maximum current etc. when empty load of motor runs.Motor Production Test traditional at present detects, mostly be still based on manpower manual arrange drive parameter to drive treat measured motor and manpower record or read data, this detection mode not only waste of manpower but also detection efficiency is not high, does not meet the requirement of automatical and efficient detection.
Summary of the invention
In order to solve above-mentioned the deficiencies in the prior art, the invention provides a kind of Motor Production Test automatic checkout system and detection method, can run by automatic control motor, realizing the robotization that empty load of motor detects, saving manpower, improving factory testing efficiency.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of Motor Production Test automatic checkout system, comprise and treat measured motor, treat the driver that measured motor runs and treat with described the detector that measured motor is connected described in driving, it is characterized in that, also comprise: control module and communication module, wherein
Described control module intercoms mutually with described communication module, and described communication module intercoms mutually with described driver, and described control module intercoms mutually with described detector;
Described control module to the parameter treating measured motor described in described driver write, sends motor rotation instruction to described driver by described communication module; Described control module reads the signal that described driver feeds back to described communication module in real time, records described empty load of motor to be measured and runs the service data obtained;
Described control module sends the instruction starting to detect to described detector, and reads and record the detection data of described detector feedback.Thus, can by the automatic testing process of the realizations such as control module, communication module, detector to the motor that dispatches from the factory, realize running to empty load of motor the robotization detected, do not need artificially to arrange drive parameter and artificially to reading and the record of the motor turn-to-turn that dispatches from the factory, withstand voltage, resistance, inductive data, save manpower, improve factory testing efficiency.
In some embodiments, treat described in that the parameter of measured motor comprises: described in treat the rated power of measured motor and rated speed, detect described in treat the resistance value of measured motor and inductance value and described in treat setting running speed and setting working time of measured motor.Thereby, it is possible to according to the model treating measured motor, the rated power of write motor and rated speed, write setting running speed and setting make the operational process robotization treating measured motor working time.
In some embodiments, described communication module comprises ethernet communication module and CAN communication module, the intercommunication of described control module and described ethernet communication module, the intercommunication of described CAN communication module and described driver.Thus, described communication module can convert the ethernet communication information received to CAN communication information and maybe convert the CAN communication information received to ethernet communication information.Use Ethernet udp protocol to carry out data transmission between control module and communication module, message transmission rate is fast, real-time good; By CAN communication between communication module and driver, antijamming capability is strong.Communication module can change into CAN information the Ethernet information received, then information is passed to driver, or CAN information is changed into Ethernet information, then information is passed to control module.
In some embodiments, described detector is made up of the turn-to-turn resistance test instrument integrated and resistance-inductance detector.Thus, detector one end with treat that measured motor is connected, the other end is connected with control module, make install and testing process more convenient.
The method adopting above-mentioned Motor Production Test automatic checkout system to carry out Motor Production Test automatically to detect, is characterized in that, comprise the following steps:
1. connect and treat measured motor, driver, communication module, control module, turn-to-turn resistance test instrument and resistance-inductance detector;
2. control module sends to start to detect to resistance-inductance detector and treats the resistance of measured motor and the instruction of inductance, and resistance-inductance detector starts to detect the resistance value and inductance value for the treatment of measured motor after receiving this instruction;
3. resistance-inductance detector stops detecting after obtaining and detecting data, and feedback detects data to control module, and control module recording detection data, namely treats resistance value and the inductance value of measured motor;
4. control module is according to the model treating measured motor, treated rated power and the rated speed of measured motor to driver write by communication module, control module writes the setting running speed and setting working time and the resistance value treating measured motor detected and inductance value for the treatment of measured motor to driver by communication module simultaneously;
5. control module sends the motor rotation instruction comprising setting running speed and set working time, and is transferred to driver by communication module, according to the motor rotation order-driven received, driver treats that measured motor runs according to setting running speed;
6. transmit the service data of no-load running in motor operation course to be measured in real time to driver, driver back-to-back running data are to communication module, and control module reads the signal of communication module in real time, and record the service data of empty load of motor to be measured operation;
7., after measured motor runs to and reaches setting working time, driver stops driving treating that measured motor runs, and empty load of motor to be measured operation is complete;
8. control module sends the instruction starting to detect proof voltage, leakage current and the turn-to-turn data for the treatment of measured motor to turn-to-turn resistance test instrument, whether qualified starts to detect proof voltage value, leakage current value and the turn-to-turn for the treatment of measured motor after turn-to-turn resistance test instrument receives this instruction;
9. turn-to-turn resistance test instrument stops detecting after obtaining and detecting data, and feedback detects data to control module, and control module recording detection data, namely treats that whether the proof voltage value of measured motor, leakage current value and turn-to-turn be qualified;
10. end is detected.
Described step 6. in when if testing staff finds to have abnormal sound or have abnormal in the process run until measured motor in motor operation course to be measured, control module is made to send the instruction of speed-changing, and being transferred to driver by communication module, driver switches the rotating speed treating measured motor according to the speed-changing instruction received.
Compared with prior art, the invention has the advantages that:
(1) upper computer control module incorporates the operating process of factory testing, motor can be learnt, to operate and the step such as stopping is run automatically by flow process, realize the robotization of motor load operating.
(2) use Ethernet udp protocol to carry out data transmission between control module and communication module, message transmission rate is fast, real-time good, and by CAN communication between communication module and driver, antijamming capability is strong.
(3) upper computer control module can gather turn-to-turn, resistance test instrument and resistance, inductance measuring tester detect after data, also every data when testing of electric motors runs can be recorded, and drawing data curve, the performance being conducive to treating measured motor carries out data analysis.
Accompanying drawing explanation
Fig. 1 is the theory diagram of a kind of Motor Production Test automatic checkout system of one embodiment of the invention.
Embodiment
Below in conjunction with accompanying drawing, a kind of Motor Production Test automatic checkout system of the present invention is described in further detail, but not as a limitation of the invention.
Embodiment 1
As shown in Figure 1, a kind of Motor Production Test automatic checkout system, comprise treat measured motor 4, for drive the driver 3 for the treatment of that measured motor 4 runs and with the detector 5 treating that measured motor 4 is connected, also comprise: control module 1 and communication module 2.Wherein, control module 1 intercoms with communication module 2 phase, and communication module 2 intercoms with driver 3 phase, and control module 1 intercoms with detector 5 phase.
Control module 1 treats the parameter of measured motor 4 to driver 3 write by communication module 2, send motor rotation instruction to driver 3.In the present embodiment, write treats that the parameter of measured motor 4 comprises: treat rated power and rated speed, the resistance value treating measured motor 4 detected and the inductance value of measured motor 4 and treat the setting running speed of measured motor 4 and set working time.Control module 1 reads the signal that 3 drivers feed back to communication module 2 in real time, and the service data that measured motor 4 no-load running obtains treated in record.Control module 1 sends the instruction starting to detect to detector 5, and reads and record the detection data of detector 5 feedback.
In the present embodiment, control module 1 is PC upper computer control module, and communication module 2 comprises ethernet communication module and CAN(ControllerAreaNetwork, controller local area network) communication module.By Ethernet UDP(UserDatagramProtocol between control module 1 and ethernet communication module, User Datagram Protoco (UDP)) intercom mutually, the intercommunication of CAN communication module and driver 3.Communication module 2 can change into CAN information the Ethernet information received, then information is passed to driver 3, or the CAN information received is changed into Ethernet information, then information is passed to control module 1.
In the present embodiment, detector 5 is made up of the turn-to-turn resistance test instrument integrated and resistance-inductance detector.
Below a kind of Motor Production Test automatic testing method of the present invention is described in further detail, but not as a limitation of the invention.
Embodiment 2
The above-mentioned Motor Production Test automatic checkout system of employing of the present invention carries out the method that Motor Production Test detects automatically, comprises the following steps:
1. connect and treat that measured motor 4, driver 3, communication module 2, control module 1, turn-to-turn resistance test instrument and resistance-inductance are examined
Survey instrument.
2. control module 1 sends to start to detect to resistance-inductance detector and treats the resistance of measured motor 4 and the instruction of inductance, and resistance-inductance detector starts to detect the resistance value and inductance value for the treatment of measured motor 4 after receiving this instruction.
3. resistance-inductance detector stops detecting after obtaining and detecting data, and feedback detects data to control module 1, and control module 1 recording detection data, namely treats resistance value and the inductance value of measured motor 4.
4. control module 1 is according to the model treating measured motor 4, treated rated power and the rated speed of measured motor 4 to driver 3 write by communication module 2, control module 1 writes the setting running speed and setting working time and the resistance value treating measured motor 4 detected and inductance value for the treatment of measured motor 4 to driver 3 by communication module 2 simultaneously.In the present embodiment, treat that the setting running speed of measured motor 4 is 1000 turns, setting working time is 30 seconds.
5. control module 1 sends the motor rotation instruction comprising setting running speed and set working time, and is transferred to driver 3 by communication module 2, according to the motor rotation order-driven received, driver 3 treats that measured motor 4 runs according to setting running speed.
6. treat the service data transmitting no-load running in measured motor 4 operational process in real time to driver 3, driver 3 back-to-back running data are to communication module 2, and control module 1 reads the signal of communication module 2 in real time, and the service data of measured motor 4 no-load running treated in record.In the present embodiment, virtual voltage, actual current, actual speed, maximum current etc. when the service data of measured motor 4 no-load running is mainly until measured motor 4 no-load running.
7. until measured motor 4 run arrive setting working time after, driver 3 stop driving treating measured motor 4 runs, treat that measured motor 4 no-load running is complete.
8. control module 1 sends the instruction starting to detect proof voltage, leakage current and the turn-to-turn data for the treatment of measured motor 4 to turn-to-turn resistance test instrument, whether qualified starts to detect proof voltage value, leakage current value and the turn-to-turn for the treatment of measured motor 4 after turn-to-turn resistance test instrument receives this instruction.
9. turn-to-turn resistance test instrument stops detecting after obtaining and detecting data, and feedback detects data to control module 1, and control module 1 recording detection data, namely treats that whether the proof voltage value of measured motor 4, leakage current value and turn-to-turn be qualified.
10. end is detected.
If step 6. in measured motor 4 operational process testing staff find until measured motor 4 run process in have abnormal sound or have abnormal time, control module 1 is made to send the instruction of speed-changing, and being transferred to driver 3 by communication module 2, driver 3 switches the rotating speed treating measured motor 4 according to the speed-changing instruction received.
Claims (6)
1. a Motor Production Test automatic checkout system, comprises and treats measured motor, treats the driver that measured motor runs and treat with described the detector that measured motor is connected described in driving, it is characterized in that, also comprise: control module and communication module, wherein,
Described control module intercoms mutually with described communication module, and described communication module intercoms mutually with described driver, and described control module intercoms mutually with described detector;
Described control module to the parameter treating measured motor described in described driver write, sends motor rotation instruction to described driver by described communication module; Described control module reads the signal that described driver feeds back to described communication module in real time, records described empty load of motor to be measured and runs the service data obtained;
Described control module sends the instruction starting to detect to described detector, and reads and record the detection data of described detector feedback.
2. a kind of Motor Production Test automatic checkout system as claimed in claim 1, it is characterized in that, described in treat that the parameter of measured motor comprises: described in treat the rated power of measured motor and rated speed, detect described in treat the resistance value of measured motor and inductance value and described in treat setting running speed and setting working time of measured motor.
3. a kind of Motor Production Test automatic checkout system as claimed in claim 1, it is characterized in that, described communication module comprises ethernet communication module and CAN communication module, the intercommunication of described control module and described ethernet communication module, the intercommunication of described CAN communication module and described driver.
4. a kind of Motor Production Test automatic checkout system as claimed in claim 1, is characterized in that, described detector is made up of the turn-to-turn resistance test instrument integrated and resistance-inductance detector.
5. employing Motor Production Test automatic checkout system according to claim 4 carries out the method that Motor Production Test detects automatically, it is characterized in that, comprises the following steps:
1. connect and treat measured motor, driver, communication module, control module, turn-to-turn resistance test instrument and resistance-inductance detector;
2. control module sends to start to detect to resistance-inductance detector and treats the resistance of measured motor and the instruction of inductance, and resistance-inductance detector starts to detect the resistance value and inductance value for the treatment of measured motor after receiving this instruction;
3. resistance-inductance detector stops detecting after obtaining and detecting data, and feedback detects data to control module, and control module recording detection data, namely treats resistance value and the inductance value of measured motor;
4. control module is according to the model treating measured motor, treated rated power and the rated speed of measured motor to driver write by communication module, control module writes the setting running speed and setting working time and the resistance value treating measured motor detected and inductance value for the treatment of measured motor to driver by communication module simultaneously;
5. control module sends the motor rotation instruction comprising setting running speed and set working time, and is transferred to driver by communication module, according to the motor rotation order-driven received, driver treats that measured motor runs according to setting running speed;
6. transmit the service data of no-load running in motor operation course to be measured in real time to driver, driver back-to-back running data are to communication module, and control module reads the signal of communication module in real time, and record the service data of empty load of motor to be measured operation;
7., after measured motor runs to and reaches setting working time, driver stops driving treating that measured motor runs, and empty load of motor to be measured operation is complete;
8. control module sends the instruction starting to detect proof voltage, leakage current and the turn-to-turn data for the treatment of measured motor to turn-to-turn resistance test instrument, whether qualified starts to detect proof voltage value, leakage current value and the turn-to-turn for the treatment of measured motor after turn-to-turn resistance test instrument receives this instruction;
9. turn-to-turn resistance test instrument stops detecting after obtaining and detecting data, and feedback detects data to control module, and control module recording detection data, namely treats that whether the proof voltage value of measured motor, leakage current value and turn-to-turn be qualified;
10. end is detected.
6. a kind of Motor Production Test automatic testing method as claimed in claim 5, it is characterized in that, described step 6. in when if testing staff finds to have abnormal sound or have abnormal in the process run until measured motor in motor operation course to be measured, control module is made to send the instruction of speed-changing, and being transferred to driver by communication module, driver switches the rotating speed treating measured motor according to the speed-changing instruction received.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511002804.6A CN105467318A (en) | 2015-12-28 | 2015-12-28 | Motor ex-factory automatic detection system and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511002804.6A CN105467318A (en) | 2015-12-28 | 2015-12-28 | Motor ex-factory automatic detection system and detection method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105467318A true CN105467318A (en) | 2016-04-06 |
Family
ID=55605234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511002804.6A Pending CN105467318A (en) | 2015-12-28 | 2015-12-28 | Motor ex-factory automatic detection system and detection method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105467318A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106680713A (en) * | 2017-01-05 | 2017-05-17 | 中国科学院上海光学精密机械研究所 | Model selection comparison test and motion parameter determination method for electric machine and driver thereof |
| CN109444696A (en) * | 2018-12-04 | 2019-03-08 | 合肥凯邦电机有限公司 | Motor dead point and pressure withstanding degree detect all-in-one machine |
| CN109856512A (en) * | 2019-02-01 | 2019-06-07 | 广州小鹏汽车科技有限公司 | Integrated form driving motor system insulation pressure resistance method for testing performance, device and system |
| CN112198431A (en) * | 2020-09-30 | 2021-01-08 | 广东奥科伟业科技发展有限公司 | Opening and closing curtain motor test system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1994011747A1 (en) * | 1992-11-06 | 1994-05-26 | General Electric Company | Auto-self test of ac motor system |
| US5568058A (en) * | 1994-05-20 | 1996-10-22 | Emerson Electric Co. | Automatic motor tester |
| CN102778895A (en) * | 2012-07-02 | 2012-11-14 | 中国工程物理研究院总体工程研究所 | System and method for accurate positioning control under overweight environment |
| CN102866354A (en) * | 2012-08-28 | 2013-01-09 | 上海电机系统节能工程技术研究中心有限公司 | Motor delivery test system |
| CN104678299A (en) * | 2014-12-10 | 2015-06-03 | 上海电机系统节能工程技术研究中心有限公司 | Fully automatic automobile motor delivery test measurement and control system |
| CN104771188A (en) * | 2014-01-13 | 2015-07-15 | 上海西门子医疗器械有限公司 | Motor detection system, motor detection method, control panel, sickbed moving system and X-ray unit |
| CN205450214U (en) * | 2015-12-28 | 2016-08-10 | 宁波安信数控技术有限公司 | Motor automatic check out system that dispatches from factory |
-
2015
- 2015-12-28 CN CN201511002804.6A patent/CN105467318A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1994011747A1 (en) * | 1992-11-06 | 1994-05-26 | General Electric Company | Auto-self test of ac motor system |
| US5568058A (en) * | 1994-05-20 | 1996-10-22 | Emerson Electric Co. | Automatic motor tester |
| CN102778895A (en) * | 2012-07-02 | 2012-11-14 | 中国工程物理研究院总体工程研究所 | System and method for accurate positioning control under overweight environment |
| CN102866354A (en) * | 2012-08-28 | 2013-01-09 | 上海电机系统节能工程技术研究中心有限公司 | Motor delivery test system |
| CN104771188A (en) * | 2014-01-13 | 2015-07-15 | 上海西门子医疗器械有限公司 | Motor detection system, motor detection method, control panel, sickbed moving system and X-ray unit |
| CN104678299A (en) * | 2014-12-10 | 2015-06-03 | 上海电机系统节能工程技术研究中心有限公司 | Fully automatic automobile motor delivery test measurement and control system |
| CN205450214U (en) * | 2015-12-28 | 2016-08-10 | 宁波安信数控技术有限公司 | Motor automatic check out system that dispatches from factory |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106680713A (en) * | 2017-01-05 | 2017-05-17 | 中国科学院上海光学精密机械研究所 | Model selection comparison test and motion parameter determination method for electric machine and driver thereof |
| CN106680713B (en) * | 2017-01-05 | 2019-04-19 | 中国科学院上海光学精密机械研究所 | The type selecting of motor and its driver compares test and kinematic parameter determines method |
| CN109444696A (en) * | 2018-12-04 | 2019-03-08 | 合肥凯邦电机有限公司 | Motor dead point and pressure withstanding degree detect all-in-one machine |
| CN109856512A (en) * | 2019-02-01 | 2019-06-07 | 广州小鹏汽车科技有限公司 | Integrated form driving motor system insulation pressure resistance method for testing performance, device and system |
| CN112198431A (en) * | 2020-09-30 | 2021-01-08 | 广东奥科伟业科技发展有限公司 | Opening and closing curtain motor test system |
| CN112198431B (en) * | 2020-09-30 | 2024-04-16 | 广东奥科伟业科技发展有限公司 | Motor test system for opening and closing curtain |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105467318A (en) | Motor ex-factory automatic detection system and detection method | |
| CN203783562U (en) | Underground multi-parameter monitoring device for electric submersible pump | |
| CN204758788U (en) | Motor detection device | |
| CN103792939B (en) | Absolute value encoder signal measurement and control instrument and its detection method | |
| CN203520139U (en) | ZigBee-based intelligent diagnosis system for cluster motor fault | |
| CN102969970B (en) | Motor efficiency tracking driving system and driving method | |
| CN103884371A (en) | Fault diagnosis device and method based on WIA-PA wireless vibration instrument | |
| CN104989381A (en) | Soft measuring method and device for stroke period of beam-pumping unit | |
| CN105865769A (en) | Detection device and method for mechanical parameters of electric isolation disconnecting link | |
| CN111786988A (en) | Ship and shore data interaction system based on 5G | |
| CN105840900A (en) | Foundation Fieldbus type controller for electric valve actuator | |
| CN203785620U (en) | Bidirectional thrust bearing oil film thickness measuring device | |
| CN103516270A (en) | Rotation speed control circuit and method for motor | |
| CN205450214U (en) | Motor automatic check out system that dispatches from factory | |
| CN101931351A (en) | Network motors and acquisition and diagnostic system for fault remote data thereof | |
| CN205944374U (en) | Automatic debug system of duplexer | |
| CN205745547U (en) | Foundation fieldbus type electric device for valve controller | |
| CN101719755B (en) | Method and device for checking lost steps of stepping motor and impedance matching device | |
| CN103823182A (en) | Test system for servo motor | |
| CN103744394B (en) | A kind of monitoring device and method of hydrofoil catamaran flap empennage servo-drive system | |
| CN203151411U (en) | Multi-motor intelligent servo system | |
| CN204945754U (en) | Motor intelligent detecting and controlling system | |
| CN105737973A (en) | Motor noise automatic detection system and detection method | |
| CN102616531B (en) | Power balance adjustment method and system of frequency conversion transmission of belt conveyor | |
| CN104977466A (en) | Stepping motor pulse frequency test method, system and equipment thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160406 |
|
| RJ01 | Rejection of invention patent application after publication |