CN205557013U - Template sewing machine device's autoloading controlling means - Google Patents
Template sewing machine device's autoloading controlling means Download PDFInfo
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- CN205557013U CN205557013U CN201620094229.0U CN201620094229U CN205557013U CN 205557013 U CN205557013 U CN 205557013U CN 201620094229 U CN201620094229 U CN 201620094229U CN 205557013 U CN205557013 U CN 205557013U
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- material conveying
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Abstract
The utility model provides a template sewing machine device's autoloading controlling means, includes and is used for the long arm computer flush joint machine of sewing for the controller of sewing template autoloading's feeding platform, the motion status switching who is used for controlling long arm computer flush joint machine and sewing speed and feeding platform's motion state, be used for sending the orbit file of sewing template and show the human -computer interaction unit of long arm computer flush joint machine state and be used for the power module of power supply, human -computer interaction unit, feeding platform and long arm computer flush joint machine respectively with the controller is connected, long arm computer flush joint machine, feeding platform, human -computer interaction unit and controller all with power module connects. The utility model provides a cost of labor is lower, work efficiency is higher, the better template sewing machine device's autoloading controlling means of sewing precision.
Description
Technical field
The utility model relates to industrial automation of sewing, and especially a kind of template sewing machine sets
Standby automatic feed control device.
Background technology
Recently as China's clothes, the product industry such as bedding, shoes, leather continuous
Expanding, traditional sewing machine is gradually eliminated, at China's industrial production automation also with automatically
The development in change field and the rise of cost of labor and by more attention with universal, current market
On also occur in that some novel sewing machines, the length of commonplace is strap cam and not strap cam
Arm computer flat sewing machine, the full-automatic template sewing machine that also a class is more advanced.
Generally there are the following problems for the sewing machine of these a new generations in the market:
1, long-armed computer flat sewing machine: sewing process needs artificial participation, in addition it is also necessary to artificial foot-operated seam
Machine pedal of threading is to control sewing velocity, and sewing precision is poor, and cost of labor is higher.
2, the long-armed computer flat sewing machine of strap cam: for common long-armed computer flat sewing machine,
Cam can drive sewing template to carry out unidirectional movement, but needs artificial participation in sewing process
The processes such as the rotation of sewing template, commutation, sewing velocity needs also exist for by artificial foot-operated sewing
Machine pedal controls, and sewing precision is poor.
3, full-automatic template sewing machine: substantially given up original mechanism of long-armed computer flat sewing machine,
Head needs die sinking again, and main frame for movement has been carried out substantial amounts of change, production cost
Higher, there is also the shortcomings such as stability is poor, efficiency is low simultaneously.
Utility model content
In order to overcome long-armed computer flat sewing machine hand labor intensity in sewing process big, artificial
Deficiency relatively costly, that operating efficiency is relatively low, sewing precision is poor, the utility model provides
A kind of cost of labor is relatively low, operating efficiency is higher, sewing precision preferable template sewing machine equipment
Automatic feed control device.
The utility model solves its technical problem and be the technical scheme is that
The automatic feed control device of a kind of template sewing machine equipment, including long-armed in order to sew
Computer flat sewing machine, in order to the material conveying platform of sewing template self-feeding, in order to control long-armed computer
The motion state switching of flat seam machine and the control of the motion state of sewing velocity and material conveying platform
Device, in order to send the trail file of sewing template and to show the man-machine of long-armed computer flat sewing machine state
Interactive unit and in order to the power module powered, described man-machine interaction unit, material conveying platform and length
Arm computer flat sewing machine is connected with described controller respectively, and described long-armed computer flat sewing machine, feeding are put down
Platform, man-machine interaction unit and controller are all connected with described power module.
Further, described material conveying platform includes moving beam, in order to drive moving beam to move
Driving motor and the reseting sensor resetted in order to moving beam, described sewing template passes through template
Fixture is fixed on described moving beam, and described driving motor and described reseting sensor are all and institute
State controller to connect；
Described moving beam includes X-axis moving beam and Y-axis moving beam, described driving motor
Driving motor and Y-axis to drive motor including X-axis, described reseting sensor includes that X-axis resets
Sensor and Y-axis reseting sensor, one end of described X-axis moving beam is moved with described Y-axis
One end of dynamic crossbeam is fixing to be connected, and described X-axis drives the clutch end of motor and described X-axis
The other end of moving beam connects, and described Y-axis drives the clutch end of motor and described Y-axis
The other end of moving beam connects, and described X-axis reseting sensor and Y-axis reseting sensor are respectively
It is arranged on described X-axis moving beam and Y-axis moving beam.
Further, described man-machine interaction unit includes ARM9 core control panel and touch-screen,
Described ARM9 core control panel is connected with described touch-screen.
Further, described controller includes core control panel, in order to control long-armed computer flush joint
The motion state of machine switches the flat seam machine control module with sewing velocity, in order to control material conveying platform
Self-feeding motion state material conveying platform motion-control module and in order to realize and man-machine friendship
Mutually unit carries out the interface display communication module of data exchange, described core control panel respectively with institute
State flat seam machine control module, the motion-control module of material conveying platform and interface display communication module even
Connect；
Described flat seam machine control module is connected with described long-armed computer flat sewing machine, described material conveying platform
Motion-control module be connected with described material conveying platform, described interface display communication module is with described
Man-machine interaction unit connects.
Further, the control chip of described ARM9 core control panel is S3C2440 chip,
Described touch-screen is LCD touch screen.
Further, described driving motor is servomotor.
Further, described flat seam machine control module include flat seam machine state switching signal interface,
In order to control flat seam machine speed control signal interface and the use of the sewing velocity of long-armed computer flat sewing machine
To obtain the encoder interfaces that the encoder of the actual sewing velocity of long-armed computer flat sewing machine connects, institute
State the state switching signal end of flat seam machine state switching signal interface and described long-armed computer flat sewing machine
Mouth connects, described flat seam machine speed control signal interface and the speed of described long-armed computer flat sewing machine
Control signal port connects, and the head that described encoder is arranged on described long-armed computer flat sewing machine is same
On step axle.
Further, described core control panel is TMS320F2812 digital signal processor.
Further, the motion-control module of described material conveying platform include servo-driver interface and
Reset signal input interface, described reseting sensor is connected with described reset signal input interface,
Described servo-driver interface is connected with the signal port of described servomotor；
Described interface display communication module includes man-machine interaction unit interface, described man-machine interaction list
The signal port of unit is connected with described man-machine interaction unit interface.
Functional module in the utility model, is realized by hardware circuit.
Design concept of the present utility model: by combining with common long-armed computer flat sewing machine, energy
Enough realize the automatic sewing function of automatic moulding plate sewing machine, the motion control of material conveying platform in controller
Molding block realizes the automatic feeding function of material conveying platform according to the trail file of sewing template, controls
The flat seam machine control module of device coordinates the movement of material conveying platform that long-armed computer flat sewing machine is carried out state
Switching and the control of velocity variations.
The beneficial effects of the utility model are mainly manifested in: modularized design, and it is convenient to install
, can separately overhaul；Can be with long-armed computer flat sewing machine with the use of reaching full-automatic sewing machine
Automatic sewing function, stability is stronger；The X-axis of material conveying platform, Y-axis are respectively adopted servo-drive
Device connects servomotor, drives moving beam to move by conveyer belt, and positional precision is the highest
, be difficult to step-out；The core control panel of controller uses TMS320F2812 digital signal processor
, fast operation, real-time；Man-machine interaction unit is provided, objective interface, simple to operate
, it is possible to meet the man-machine interaction demand under different operating mode.
Accompanying drawing explanation
Fig. 1 is the block architecture diagram of the automatic feed control device of a kind of template sewing machine equipment.
Fig. 2 is the theory diagram of controller.
Fig. 3 is the theory diagram of man-machine interaction unit.
Detailed description of the invention
With embodiment, the utility model is further described below in conjunction with the accompanying drawings.
Reference Fig. 1～Fig. 3, the automatic feed control device of a kind of template sewing machine equipment, including
In order to the long-armed computer flat sewing machine sewed, in order to material conveying platform, the use of sewing template self-feeding
To control motion state switching and sewing velocity and the fortune of material conveying platform of long-armed computer flat sewing machine
The controller of dynamic state, in order to send trail file and the people of display device state of sewing template
Machine interactive unit and in order to the power module powered, described man-machine interaction unit, material conveying platform and
Long-armed computer flat sewing machine is connected with described controller respectively, described long-armed computer flat sewing machine, feeding
Platform, man-machine interaction unit and controller are all connected with described power module.
Further, described material conveying platform includes moving beam, in order to drive moving beam to move
Driving motor and the reseting sensor resetted in order to moving beam, described sewing template passes through template
Fixture is fixed on described moving beam, and described driving motor and described reseting sensor are all and institute
State controller to connect；
Described moving beam includes X-axis moving beam and Y-axis moving beam, described driving motor
Driving motor and Y-axis to drive motor including X-axis, described reseting sensor includes that X-axis resets
Sensor and Y-axis reseting sensor, one end of described X-axis moving beam is moved with described Y-axis
One end of dynamic crossbeam is fixing to be connected, and described X-axis drives the clutch end of motor and described X-axis
The other end of moving beam connects, and described Y-axis drives the clutch end of motor and described Y-axis
The other end of moving beam connects, and described X-axis reseting sensor and Y-axis reseting sensor are respectively
It is arranged on described X-axis moving beam and Y-axis moving beam.
Further, described man-machine interaction unit includes ARM9 core control panel and touch-screen,
Described ARM9 core control panel is connected with described touch-screen.
Further, described controller includes core control panel, in order to control long-armed computer flush joint
The motion state of machine switches the flat seam machine control module with sewing velocity, in order to control material conveying platform
Self-feeding motion state material conveying platform motion-control module and in order to realize and man-machine friendship
Mutually unit carries out the interface display communication module of data exchange, described core control panel respectively with institute
State flat seam machine control module, the motion-control module of material conveying platform and interface display communication module even
Connect；
Described flat seam machine control module is connected with described long-armed computer flat sewing machine, described material conveying platform
Motion-control module be connected with described material conveying platform, described interface display communication module is with described
Man-machine interaction unit connects.
Further, the control chip of described ARM9 core control panel is S3C2440 chip,
Described touch-screen is LCD touch screen.
Further, described driving motor is servomotor.
Further, described flat seam machine control module include flat seam machine state switching signal interface,
In order to control flat seam machine speed control signal interface and the use of the sewing velocity of long-armed computer flat sewing machine
To obtain the encoder interfaces that the encoder of the actual sewing velocity of long-armed computer flat sewing machine connects, institute
State the state switching signal end of flat seam machine state switching signal interface and described long-armed computer flat sewing machine
Mouth connects, described flat seam machine speed control signal interface and the speed of described long-armed computer flat sewing machine
Control signal port connects, and the head that described encoder is arranged on described long-armed computer flat sewing machine is same
On step axle.
Further, described core control panel is TMS320F2812 digital signal processor.
Further, the motion-control module of described material conveying platform include servo-driver interface and
Reset signal input interface, described reseting sensor is connected with described reset signal input interface,
Described servo-driver interface is connected with the signal port of described servomotor；
Described interface display communication module includes man-machine interaction unit interface, described man-machine interaction list
The signal port of unit is connected with described man-machine interaction unit interface.
Functional module in the utility model, is realized by hardware circuit.
In the present embodiment, described controller is by being divided by two-way motion state switching signal interface
Not being connected with two line state switching signal ports of long-armed computer flat sewing machine, it is flat to realize long-armed computer
The sewing of seam machine, stopping, the switching of trimming these three state；Described controller is by flat
Seam motor speed control signal interface output analog voltage controls long-armed computer flat sewing machine sewing velocity
's；Encoder is differential encoder, in order to obtain the actual sewing velocity of long-armed computer flat sewing machine,
Thus realize the speed feedback control to long-armed computer flat sewing machine；Described LCD touch screen is 7
Very little touch LCD liquid crystal display；Reseting sensor is the normally opened metal sensor of PNP.
Described long-armed computer flat sewing machine is that Jaico C.V., Cooperatieve Vennootschap produces, and model is JK-9300E；Servo
Selection of Motor is Delta ASDA-A2 series, including a 400W servomotor and one
200W servomotor；
As it is shown in figure 1,400W servomotor and 200W servomotor are by conveyer belt respectively
Drive X-axis moving beam and Y-axis moving beam.
As in figure 2 it is shown, described controller be by by the motion-control module of material conveying platform with outer
The servomotor in portion is connected, and servomotor drives the movement of moving beam to realize by conveyer belt
Self-feeding, the motion-control module of material conveying platform also receives and is arranged on material conveying platform simultaneously
The reset signal of reseting sensor realizes the reset of material conveying platform；Described interface display communication mould
Block is logical is to be connected with man-machine interaction unit by two serial ports.
State switching for long-armed computer flat sewing machine is to connect long-armed computer by controller to put down
Two line state switching signal ports of seam machine control, and the voltage of high level signal is 3.3V,
The voltage of low level signal is 0V, it is assumed that two paths of signals is respectively a and b, and high level is expressed as 1,
Low level is expressed as 0, and the most concrete switching mode is: (a, b)=(0,0) is halted state；
(a, b)=(1,0) are trimming state；(a, b)=(1,1) are sewing state.Described controller is used for controlling
The voltage analog of the speed of long-armed computer flat sewing machine exports minimum 0V, and the most long-armed computer is put down
The speed of seam machine is minimum；Being up to 5V, the most long-armed computer flat sewing machine sewing velocity is maximum.
As it is shown on figure 3, USB interface is connected with the USB flash disk of the trail file having sewing template.
Workflow of the present utility model is as follows:
Material conveying platform can automatically reset when powering on, if controller moves horizontal stroke in X-axis
Beam, Y-axis moving beam move distance do not receive X-axis and move when exceeding maximum preseting length
Dynamic crossbeam, the reset signal of Y-axis moving beam, then touch screen interface display alarm, need shutdown
Whether inspection equipment breaks down；When controller is successfully received X-axis moving beam, Y-axis shifting
When moving the reset signal of crossbeam, long-armed computer flat sewing machine can enter holding state, waits letter to be launched
Number, the touch-screen display of man-machine interaction unit waits interface；Now, USB flash disk is inserted, it is thus achieved that seam
Thread the trail file of required sewing template；Now the corresponding sewing template laid is put
Putting on material conveying platform, the startup command key on point touching screen, long-armed computer flat sewing machine enters
Enter duty；In the long-armed computer flat sewing machine course of work, controller is united by modules
Raise the long-armed computer flat sewing machine of control and material conveying platform carries out cooperating, until a sewing template
Sewing completes；Hereafter, the state of long-armed computer flat sewing machine is introduced into halted state, performs trimming
After line is cut by action, material conveying platform is by return sewing initial point.In whole sewing process, people
Work only take part in laying and the placement of sewing template, while equipment carries out automatic sewing,
This manually can also complete the laying of next sewing template, thus saves the time；This is artificial
The sewing work of this kind of template sewing machine equipment of multiple stage can also be responsible for simultaneously, solve the longest
The problem that arm computer flat sewing machine must complete sewing work one to one.
Claims (9)
1. the automatic feed control device of a template sewing machine equipment, it is characterised in that: described automatically
Feed-control device includes the long-armed computer flat sewing machine sewed, and automatically send in order to sewing template
Material material conveying platform, in order to control long-armed computer flat sewing machine motion state switch and sewing velocity
And the controller of the motion state of material conveying platform, in order to send sewing template trail file and
The man-machine interaction unit of display device state and in order to the power module powered, described man-machine interaction
Unit, material conveying platform and long-armed computer flat sewing machine are connected with described controller respectively, described long-armed
Computer flat sewing machine, material conveying platform, man-machine interaction unit and controller are all with described power module even
Connect.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 1, its feature
It is: described material conveying platform includes moving beam, in order to the driving electricity driving moving beam to move
Machine and the reseting sensor resetted in order to moving beam, described sewing template is solid by form clamp
Be scheduled on described moving beam, described driving motor and described reseting sensor all with described control
Device connects；
Described moving beam includes X-axis moving beam and Y-axis moving beam, described driving motor
Driving motor and Y-axis to drive motor including X-axis, described reseting sensor includes that X-axis resets
Sensor and Y-axis reseting sensor, one end of described X-axis moving beam is moved with described Y-axis
One end of dynamic crossbeam is fixing to be connected, and described X-axis drives the clutch end of motor and described X-axis
The other end of moving beam connects, and described Y-axis drives the clutch end of motor and described Y-axis
The other end of moving beam connects, and described X-axis reseting sensor and Y-axis reseting sensor are respectively
It is arranged on described X-axis moving beam and Y-axis moving beam.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 1 or 2, its
It is characterised by: described man-machine interaction unit includes ARM9 core control panel and touch-screen, described
ARM9 core control panel is connected with described touch-screen.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 2, its
It is characterised by: described controller includes core control panel, in order to control long-armed computer flat sewing machine
Motion state switching and sewing velocity flat seam machine control module, in order to control material conveying platform from
Move the motion-control module of the material conveying platform of feeding motion state and in order to realize and man-machine interaction list
Unit carries out the interface display communication module of data exchange, and described core control panel is flat with described respectively
Seam machine control module, the motion-control module of material conveying platform and interface display communication module connect；
Described flat seam machine control module is connected with described long-armed computer flat sewing machine, described material conveying platform
Motion-control module be connected with described material conveying platform, described interface display communication module is with described
Man-machine interaction unit connects.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 3, its feature
It is: the control chip of described ARM9 core control panel is S3C2440 chip, described touch
Screen is LCD touch screen.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 4, its feature
It is: described driving motor is servomotor.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 4, its feature
It is: described flat seam machine control module includes flat seam machine state switching signal interface, in order to control
The flat seam machine speed control signal interface of the sewing velocity of long-armed computer flat sewing machine and in order to obtain length
The encoder interfaces that the encoder of the actual sewing velocity of arm computer flat sewing machine connects, described flat seam machine
State switching signal interface is connected with the state switching signal port of described long-armed computer flat sewing machine,
Described flat seam machine speed control signal interface and the speed control signal of described long-armed computer flat sewing machine
Port connects, and described encoder is arranged on the head synchronizing shaft of described long-armed computer flat sewing machine.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 4, its
It is characterised by: described core control panel is TMS320F2812 digital signal processor.
The automatic feed control device of a kind of sewing-machine equipment the most as claimed in claim 6, its feature
It is: the motion-control module of described material conveying platform includes servo-driver interface and reset signal
Input interface, described reseting sensor is connected with described reset signal input interface, described servo
Driver interface is connected with the signal port of described servomotor；
Described interface display communication module includes man-machine interaction unit interface, described man-machine interaction list
The signal port of unit is connected with described interface display communication module interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620094229.0U CN205557013U (en) | 2016-01-29 | 2016-01-29 | Template sewing machine device's autoloading controlling means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620094229.0U CN205557013U (en) | 2016-01-29 | 2016-01-29 | Template sewing machine device's autoloading controlling means |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205557013U true CN205557013U (en) | 2016-09-07 |
Family
ID=56820487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620094229.0U Expired - Fee Related CN205557013U (en) | 2016-01-29 | 2016-01-29 | Template sewing machine device's autoloading controlling means |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205557013U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110791888A (en) * | 2019-10-18 | 2020-02-14 | 上海鲍麦克斯电子科技有限公司 | Novel template flush joint device |
-
2016
- 2016-01-29 CN CN201620094229.0U patent/CN205557013U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110791888A (en) * | 2019-10-18 | 2020-02-14 | 上海鲍麦克斯电子科技有限公司 | Novel template flush joint device |
| CN110791888B (en) * | 2019-10-18 | 2022-01-04 | 上海鲍麦克斯电子科技有限公司 | Novel template flush joint device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160907 Termination date: 20190129 |
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| CF01 | Termination of patent right due to non-payment of annual fee |