CN205551757U - Welding special plane of an electromagnetism knocker protection section of thick bamboo - Google Patents
Welding special plane of an electromagnetism knocker protection section of thick bamboo Download PDFInfo
- Publication number
- CN205551757U CN205551757U CN201620424059.8U CN201620424059U CN205551757U CN 205551757 U CN205551757 U CN 205551757U CN 201620424059 U CN201620424059 U CN 201620424059U CN 205551757 U CN205551757 U CN 205551757U
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- welding
- buncher
- protection cylinder
- welding machine
- thick bamboo
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Abstract
The utility model provides a welding special plane of an electromagnetism knocker protection section of thick bamboo, it includes the welding machine support, a speed regulation motor, and a control syste, the gyro wheel rotates, welder adjustment mechanism etc, its characterized in that left and right sides on the table surface of welding machine support is equipped with a vertically riser respectively, on the every riser respectively the level be equipped with a pair of gyro wheel, every centre -to -centre spacing to the gyro wheel is the same, two pairs of gyro wheels are used for supporting a knocker protection section of thick bamboo and rotatable, be equipped with the buncher bottom the welding machine support, gyro wheel of speed governing motor drive is rotatory, this technical scheme drives the rotation of a protection section of thick bamboo through machinery, electrical apparatus control technique, drive buncher, satisfies the flange of a knocker protection section of thick bamboo and the weldment work of top cap, guarantees welding stability simultaneously, promotes product quality, improves productivity.
Description
Technical field
This utility model relates to the protection cylinder of electromagnetic vibrator in cleaner unit, is specifically related to the special welding machine of a kind of electromagnetic vibrator protection cylinder.
Background technology
Electromagnetic vibrator is the important composition parts of cleaner unit, its operation principle: when the coil is energized, magnetic field to be produced around coil, rapping rod is elevated under magnetic field force effect, disappear because of coil blackout, magnetic field when reaching a certain height, the free-falling under gravity of rapping rod, clash into vibrating rod, by vibrating rod, rapping power is delivered on internal cathode and anode system or airflow distribution device, it is achieved the purpose of vibration dust-cleaning.
At present; in cleaner unit in the welding procedure of electromagnetic vibrator protection cylinder, generally use the form of manual end rotation vibrator protection cylinder to weld, need when welder manually method to weld; and can only weld by each spacer segment; production efficiency is extremely low, welding process extremely unstable, and product quality is difficult to ensure that; labor strength is very big; repair rate is relatively big, and production cost is high, cannot meet modernization and produce in enormous quantities.Particularly in mega project production process, this welding sequence becomes " bottleneck " operation for production, and its production efficiency can not meet the demand producing order, therefore must substitute with new welding equipment.Weld and custom-designed production equipment for vibrator protection cylinder as one, it is necessary to by machinery, electrical equipment control technology, it is achieved the rotary motion of driven by motor protection cylinder, and flange and the welding job requirement of top cover of vibrator protection cylinder can be met.
Utility model content
The purpose of this utility model is for the deficiency for above-mentioned existing equipment, it is provided that a kind of small investment, instant effect, and constant product quality, the special welding machine of the full automatic cleaner unit electromagnetic vibrator protection cylinder that production efficiency is high.
For achieving the above object, this utility model adopts the following technical scheme that
A kind of special welding machine of electromagnetic vibrator protection cylinder; it includes welder support, buncher, control system, rotation roller, welding gun governor motion etc.; it is characterized in that on the work top of welder support, be respectively arranged on the left side and the right side one piece of vertical riser; on every piece of riser, level is provided with a pair roller respectively; all roller radiuses are identical; the centre-to-centre spacing of every pair roller is identical; the centre-height of left and right two pair rollers is identical; two pair rollers are used for supporting vibrator protection cylinder rotatable; being provided with buncher on welder support, buncher driving rolls rotates.
Described buncher drives one of them roller by drive sprocket, and its excess-three roller is driven pulley.
Described control system is provided with and manually sets adjusting means, and adjusting means controls the rotating speed of converter regulation buncher, and controls weld interval and speed of welding.
Described welding gun governor motion can make the arbitrarily angled regulation of welding gun, and has welding gun locking function, it is ensured that welding stability.
In technique scheme:
Products characteristics according to electromagnetic vibrator protection cylinder; for meeting the welding requirements of product; raising labour productivity, this special welding machine comprises welder support, buncher, control system, motor strainer, rotation roller, welding gun governor motion, electric control system.Under control system control, by the common cooperation of each mechanism, to complete the welding job of electromagnetic vibrator protection cylinder.
Welding gun governor motion.Owing to the vibrator protection cylinder two-end structure of welding is incomplete same, according to products characteristics, for ensureing that welding is easy in welding position, spy arranges this welding gun governor motion, makes welding gun arbitrarily angled to regulate, and has welding gun locking function, it is ensured that welding stability.
Vibrator protection cylinder.For product parts to be welded, this product needs twice welding, therefore there are two welding posts.
Rotation roller.Support the parts of vibrator protection cylinder.
Control system.Control the action of welding gun, adjust motor speed.For adapting to welding needs, it is ensured that welding quality, appearance of weld is attractive in appearance, and motor rotation speed to match with speed of welding, and these utilize control system to be adjusted exactly.
Buncher.Power when rotating for welding, uses frequency control motor, can need to be adjusted velocity of rotation according to welding, meet welding demand.
Motor strainer.Mechanism purpose is the degree of tightness adjusting chain, it is ensured that welding is stable, uses bolt and nut fixed adjustment mechanisms to be adjusted.
Welder support.For the support frame of welding machine, angle steel is used to be welded, sturdy and durable, easy to make.
The beneficial effects of the utility model are:
One, this special welding machine can fully solve " bottleneck " operation in actual production, can rapidly and efficiently complete production, meet customer need.
Two, this special welding machine everything all uses electrical system control, and the automatization of welding process is fully achieved, it is ensured that the stability of welding, is greatly promoted product quality.
Three, the full automatic welding termination process that this special welding machine uses, labor strength is substantially reduced, and improves labor condition, improves the enthusiasm of operator.
Four, the Full-automatic welding that this special welding machine uses, production efficiency improves about 4 times, thus reduces production cost, creates good economic benefit, and welding quality stable, be greatly enhanced labor productivity, create fine economic benefit.
Below in conjunction with the accompanying drawings this utility model is described further.
Accompanying drawing explanation
Fig. 1, Fig. 2 are the structural representations of electromagnetic vibrator protection cylinder special welding machine
In figure: 1, welding gun governor motion；2, vibrator protection cylinder；3, rotation roller；4, control system；5, buncher；6, motor tensioning guiding mechanism；7, welder support.
Detailed description of the invention
As depicted in figs. 1 and 2, it is respectively equipped with one piece of riser on the upper left right side of work top of welder support (7), on every piece of riser, level is provided with a pair rotation roller (3) respectively, the radius of all rotation rollers (3) is identical, the centre-to-centre spacing of every pair of rotation roller (3) is identical, the centre-height of two pairs of rotation rollers (3) is identical, in the bottom of welder support (7), buncher (5) is set, the sprocket wheel of buncher (5) couples the sprocket wheel of a rotation roller (3) by driving chain, the base of buncher (5) is provided with motor tensioning guiding mechanism (6), for regulating the tension force of driving chain.
Welding manner uses carbon dioxide gas arc welding, electromagnetic vibrator is protected cylinder (2) horizontal location be positioned on two pairs of rotation rollers (3), angle of welding gun and welding condition is adjusted by welding gun governor motion (1), motor speed is adjusted by control system (4), special plane is started by electrical system, now, startup welding gun and protective gas are started to weld one end of vibrator protection cylinder (2) by special welding machine, after welding one week, welding gun quits work, adjust the direction of vibrator protection cylinder (2), electromagnetic vibrator is protected cylinder (2) horizontal location be positioned on two pairs of rotation rollers (3) again, after the other end of welding vibrator protection cylinder (2), special welding machine control system closes closed system, by manually removing lower vibrator protection cylinder (2), it is positioned on turnover rack.Then next vibrator protection cylinder (2) is placed in location, starts welding machine and welds, circulates welding with this, continual can produce, be greatly improved production efficiency.
Claims (4)
1. the special welding machine of an electromagnetic vibrator protection cylinder; it includes welder support, buncher, control system, rotation roller, welding gun governor motion etc.; it is characterized in that on the work top of welder support, be respectively arranged on the left side and the right side one piece of vertical riser; on every piece of riser, level is provided with a pair roller respectively; all roller radiuses are identical; the centre-to-centre spacing of every pair roller is identical; the centre-height of left and right two pair rollers is identical; two pair rollers are used for supporting vibrator protection cylinder rotatable; being provided with buncher on welder support, buncher driving rolls rotates.
The special welding machine of a kind of electromagnetic vibrator protection cylinder, it is characterised in that buncher drives one of them roller by drive sprocket, and its excess-three roller is driven pulley.
The special welding machine of a kind of electromagnetic vibrator protection cylinder, it is characterised in that control system is provided with and manually sets adjusting means, adjusting means controls the rotating speed of converter regulation buncher, and controls weld interval and speed of welding.
The special welding machine of a kind of electromagnetic vibrator protection cylinder, it is characterised in that welding gun governor motion can make the arbitrarily angled regulation of welding gun, and has welding gun locking function, it is ensured that welding stability.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620424059.8U CN205551757U (en) | 2016-05-10 | 2016-05-10 | Welding special plane of an electromagnetism knocker protection section of thick bamboo |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620424059.8U CN205551757U (en) | 2016-05-10 | 2016-05-10 | Welding special plane of an electromagnetism knocker protection section of thick bamboo |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205551757U true CN205551757U (en) | 2016-09-07 |
Family
ID=56804006
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620424059.8U Expired - Fee Related CN205551757U (en) | 2016-05-10 | 2016-05-10 | Welding special plane of an electromagnetism knocker protection section of thick bamboo |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205551757U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798434A (en) * | 2016-05-10 | 2016-07-27 | 艾尼科环保技术(安徽)有限公司 | Special welding machine for protective barrel of electromagnetic vibrator |
-
2016
- 2016-05-10 CN CN201620424059.8U patent/CN205551757U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798434A (en) * | 2016-05-10 | 2016-07-27 | 艾尼科环保技术(安徽)有限公司 | Special welding machine for protective barrel of electromagnetic vibrator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160907 Termination date: 20170510 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |