CN105798434A - Special welding machine for protective barrel of electromagnetic vibrator - Google Patents
Special welding machine for protective barrel of electromagnetic vibrator Download PDFInfo
- Publication number
- CN105798434A CN105798434A CN201610311258.2A CN201610311258A CN105798434A CN 105798434 A CN105798434 A CN 105798434A CN 201610311258 A CN201610311258 A CN 201610311258A CN 105798434 A CN105798434 A CN 105798434A
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- CN
- China
- Prior art keywords
- welding
- welding machine
- roller
- buncher
- electromagnetic vibrator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Disclosed is a special welding machine for a protective barrel of an electromagnetic vibrator. The special welding machine comprises a welding machine support, an adjustable-speed motor, a control system, rotating rollers, a welding gun regulating mechanism and the like. The special welding machine is characterized in that the left side and the right side of a working table of the welding machine support are each provided with a vertical standing plate, each standing plate is horizontally provided with a pair of rollers, the center distances of each pair of rollers are the same, and the two pairs of rollers are used for supporting the vibrator protective barrel and can further rotate; the adjustable-speed motor is arranged at the bottom of the welding machine support, and drives one roller to rotate. According to the technical scheme, the adjustable-speed motor is driven to actuate rotation of the protective barrel through the machine and electric appliance control technique, and the requirement for welding work of a flange and top cover of the vibrator protective barrel is met; meanwhile, welding stability is guaranteed, product quality is improved, and labor productivity is also improved.
Description
Technical field
The present invention relates to the protection cylinder of electromagnetic vibrator in cleaner unit, be specifically related to the special welding machine of a kind of electromagnetic vibrator protection cylinder.
Background technology
Electromagnetic vibrator is the important composition parts of cleaner unit, its operation principle: when the coil is energized, just magnetic field is produced around coil, rapping rod is elevated under magnetic field force effect, because coil blackout, magnetic field disappear when reaching a certain height, the free-falling under gravity of rapping rod, clash into vibrating rod, by vibrating rod, rapping power is delivered on internal cathode and anode system or airflow distribution device, it is achieved the purpose of vibration dust-cleaning.
At present; in cleaner unit in the welding procedure of electromagnetic vibrator protection cylinder, generally adopt the form of manual end rotation vibrator protection cylinder to weld, require over manual methods when welder and weld; and can only weld by each spacer segment; production efficiency is extremely low, welding process extremely unstable, and product quality is difficult to ensure that; labor strength is very big; repair rate is relatively big, and production cost is high, cannot meet modernization and produce in enormous quantities.Particularly in mega project production process, this welding sequence becomes " bottleneck " operation for production, and its production efficiency can not meet the demand producing order, therefore must substitute with new welding equipment.Protect cylinder to weld and custom-designed production equipment as one for vibrator, it is necessary to by machinery, electrical equipment control technology, it is achieved the rotary motion of driven by motor protection cylinder, and the flange of vibrator protection cylinder and the welding job requirement of top cover can be met.
Summary of the invention
The invention aims to the deficiency for above-mentioned existing equipment, it is provided that a kind of small investment, instant effect, and constant product quality, the special welding machine of the full automatic cleaner unit electromagnetic vibrator protection cylinder that production efficiency is high.
For achieving the above object, the present invention adopts the following technical scheme that
A kind of special welding machine of electromagnetic vibrator protection cylinder; it includes the compositions such as welder support, buncher, control system, rotation roller, welding gun governor motion; it is characterized in that on the work top of welder support, be respectively arranged on the left side and the right side riser one piece vertical; on every piece of riser, level is provided with a pair roller respectively; all roller radiuses are identical; the centre-to-centre spacing of every pair roller is identical; the centre-height of left and right two pair rollers is identical; two pair rollers are used for supporting vibrator protection cylinder and rotatable; being provided with buncher on welder support, buncher driving rolls rotates.
Described buncher drives one of them roller by drive sprocket, and its excess-three roller is driven pulley.
Described control system is provided with and manually sets adjustment device, regulates device and controls the rotating speed of converter adjustment buncher, and controls weld interval and speed of welding.
Described welding gun governor motion can make the arbitrarily angled adjustment of welding gun, and has welding gun locking function, it is ensured that welding stability.
In technique scheme:
The products characteristics of cylinder is protected according to electromagnetic vibrator; for meeting the welding requirements of product; raising labour productivity, this special welding machine comprises welder support, buncher, control system, motor strainer, rotation roller, welding gun governor motion, electric control system.Under controlling system control, by the common cooperation of each mechanism, to complete the welding job of electromagnetic vibrator protection cylinder.
Welding gun governor motion.Owing to the vibrator protection cylinder two-end structure of welding is incomplete same, according to products characteristics, for ensureing that welding is easy in welding position, spy arranges this welding gun governor motion, makes welding gun arbitrarily angled to regulate, and has welding gun locking function, it is ensured that welding stability.
Vibrator protection cylinder.For product parts to be welded, this product needs twice welding, therefore there are two welding posts.
Rotation roller.Support the parts of vibrator protection cylinder.
Control system.Control the action of welding gun, adjust motor speed.For adapting to welding needs, it is ensured that welding quality, appearance of weld is attractive in appearance, and motor rotation speed to match with speed of welding, and these utilize control system to be adjusted exactly.
Buncher.Power when rotating for welding, adopts frequency control motor, can need to be adjusted velocity of rotation according to welding, meet welding demand.
Motor strainer.Mechanism purpose is the degree of tightness adjusting chain, it is ensured that welding is stable, adopts bolt and nut fixed adjustment mechanisms to be adjusted.
Welder support.For the support framework of welding machine, employing angle steel is welded, sturdy and durable, easy to make.
The invention has the beneficial effects as follows:
One, this special welding machine can fully solve " bottleneck " operation in actual production, can rapidly and efficiently complete production, meet customer need.
Two, this special welding machine everything all adopts electrical system control, and the automatization of welding process is fully achieved, it is ensured that the stability of welding, is greatly promoted product quality.
Three, the full automatic welding termination process that this special welding machine adopts, labor strength is substantially reduced, and improves labor condition, improves the enthusiasm of operator.
Four, the Full-automatic welding that this special welding machine adopts, production efficiency improves about 4 times, thus reducing production cost, creating good economic benefit and welding quality stable, being greatly enhanced labor productivity, creating fine economic benefit.
Below in conjunction with accompanying drawing, the present invention will be further described.
Accompanying drawing explanation
Fig. 1, Fig. 2 are the structural representations of electromagnetic vibrator protection cylinder special welding machine
In figure: 1, welding gun governor motion；2, vibrator protection cylinder；3, rotation roller；4, system is controlled；
5, buncher；6, motor tensioning guiding mechanism；7, welder support.
Detailed description of the invention
As depicted in figs. 1 and 2, it is respectively equipped with one piece of riser on the upper left right side of work top of welder support (7), on every piece of riser, level is provided with a pair rotation roller (3) respectively, the radius of all rotation rollers (3) is identical, the centre-to-centre spacing of every pair of rotation roller (3) is identical, the centre-height of two pairs of rotation rollers (3) is identical, in the bottom of welder support (7), buncher (5) is set, the sprocket wheel of buncher (5) couples the sprocket wheel of a rotation roller (3) by driving chain, the base of buncher (5) is provided with motor tensioning guiding mechanism (6), for regulating the tension force of driving chain.
Welding manner adopts carbon dioxide gas arc welding, electromagnetic vibrator is protected cylinder (2) horizontal location be positioned on two pairs of rotation rollers (3), angle of welding gun and welding condition is adjusted by welding gun governor motion (1), motor speed is adjusted by controlling system (4), special plane is started by electrical system, now, startup welding gun and protective gas are started to weld one end of vibrator protection cylinder (2) by special welding machine, after welding one week, welding gun quits work, adjust the direction of vibrator protection cylinder (2), electromagnetic vibrator is protected cylinder (2) horizontal location be positioned on two pairs of rotation rollers (3) again, after the other end of welding vibrator protection cylinder (2), special welding machine controls system and closes closed system, by manually removing lower vibrator protection cylinder (2), it is positioned on turnover rack.Then next vibrator protection cylinder (2) is placed in location, starts welding machine and welds, circulates welding with this, it is possible to continual production, be greatly improved production efficiency.
Claims (4)
1. the special welding machine of an electromagnetic vibrator protection cylinder; it includes the compositions such as welder support, buncher, control system, rotation roller, welding gun governor motion; it is characterized in that on the work top of welder support, be respectively arranged on the left side and the right side riser one piece vertical; on every piece of riser, level is provided with a pair roller respectively; all roller radiuses are identical; the centre-to-centre spacing of every pair roller is identical; the centre-height of left and right two pair rollers is identical; two pair rollers are used for supporting vibrator protection cylinder and rotatable; being provided with buncher on welder support, buncher driving rolls rotates.
2. a kind of electromagnetic vibrator protects the special welding machine of cylinder according to claim 1, it is characterised in that buncher drives one of them roller by drive sprocket, and its excess-three roller is driven pulley.
3. a kind of electromagnetic vibrator protects the special welding machine of cylinder according to claim 1, it is characterised in that control system is provided with and manually sets adjustment device, regulates device and controls the rotating speed of converter adjustment buncher, and controls weld interval and speed of welding.
4. a kind of electromagnetic vibrator protects the special welding machine of cylinder according to claim 1, it is characterised in that welding gun governor motion can make the arbitrarily angled adjustment of welding gun, and has welding gun locking function, it is ensured that welding stability.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610311258.2A CN105798434A (en) | 2016-05-10 | 2016-05-10 | Special welding machine for protective barrel of electromagnetic vibrator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610311258.2A CN105798434A (en) | 2016-05-10 | 2016-05-10 | Special welding machine for protective barrel of electromagnetic vibrator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105798434A true CN105798434A (en) | 2016-07-27 |
Family
ID=56456965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610311258.2A Pending CN105798434A (en) | 2016-05-10 | 2016-05-10 | Special welding machine for protective barrel of electromagnetic vibrator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105798434A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271274A (en) * | 2016-08-31 | 2017-01-04 | 芜湖起重运输机器股份有限公司 | Drive Drum on Belt Conveyor automatic soldering device |
| CN106903471A (en) * | 2017-05-05 | 2017-06-30 | 马鞍山市润启新材料科技有限公司 | A kind of stainless steel shaft welding support |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040217096A1 (en) * | 2003-04-29 | 2004-11-04 | Lincoln Global, Inc. | Robotic cylinder welding |
| CN202555992U (en) * | 2012-03-23 | 2012-11-28 | 成都环龙智能系统设备有限公司 | Circular seam automatic welding machine |
| CN202607055U (en) * | 2012-05-04 | 2012-12-19 | 三一重工股份有限公司 | Rotary drum welding device |
| CN203091935U (en) * | 2013-01-28 | 2013-07-31 | 浙江金浪液压配件有限公司 | Cooler flange plate welding tool device |
| CN203649697U (en) * | 2013-10-02 | 2014-06-18 | 桐庐天元机电有限公司 | Full-automatic rotating type welding machine for wind driven generator compartment |
| CN205551757U (en) * | 2016-05-10 | 2016-09-07 | 艾尼科环保技术(安徽)有限公司 | Welding special plane of an electromagnetism knocker protection section of thick bamboo |
-
2016
- 2016-05-10 CN CN201610311258.2A patent/CN105798434A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040217096A1 (en) * | 2003-04-29 | 2004-11-04 | Lincoln Global, Inc. | Robotic cylinder welding |
| CN202555992U (en) * | 2012-03-23 | 2012-11-28 | 成都环龙智能系统设备有限公司 | Circular seam automatic welding machine |
| CN202607055U (en) * | 2012-05-04 | 2012-12-19 | 三一重工股份有限公司 | Rotary drum welding device |
| CN203091935U (en) * | 2013-01-28 | 2013-07-31 | 浙江金浪液压配件有限公司 | Cooler flange plate welding tool device |
| CN203649697U (en) * | 2013-10-02 | 2014-06-18 | 桐庐天元机电有限公司 | Full-automatic rotating type welding machine for wind driven generator compartment |
| CN205551757U (en) * | 2016-05-10 | 2016-09-07 | 艾尼科环保技术(安徽)有限公司 | Welding special plane of an electromagnetism knocker protection section of thick bamboo |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271274A (en) * | 2016-08-31 | 2017-01-04 | 芜湖起重运输机器股份有限公司 | Drive Drum on Belt Conveyor automatic soldering device |
| CN106903471A (en) * | 2017-05-05 | 2017-06-30 | 马鞍山市润启新材料科技有限公司 | A kind of stainless steel shaft welding support |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160727 |
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| WD01 | Invention patent application deemed withdrawn after publication |