CN205551119U - Converge and take naked flat copper wire processing equipment - Google Patents
Converge and take naked flat copper wire processing equipment Download PDFInfo
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- CN205551119U CN205551119U CN201620133061.XU CN201620133061U CN205551119U CN 205551119 U CN205551119 U CN 205551119U CN 201620133061 U CN201620133061 U CN 201620133061U CN 205551119 U CN205551119 U CN 205551119U
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Abstract
The utility model discloses a converge and take naked flat copper wire processing equipment from left to right rolls module, annealing room, the water tank and weather the module of annealing including the pressure in proper order, the pressure is rolled to be provided with between module and the annealing room and is repaired module and traction wheel device, wherein repair the module including repairing the mould, the middle department of repairing the module opens there is the mould fixed orifices, the both ends of annealing room are provided with anodal annealing wheel and negative pole annealing wheel respectively, the needs of naked flat copper wire processing are taken to this processing equipment to converging, through equitable construction improvement, especially roll module, annealing room, annealing water tank, repair module, traction wheel device and weather the design of module through the pressure, and the naked copper rolls through pressing together, the mould is repaired, the step that compresses tightly, electrically conduct, anneal, only needs pressure together roll the process coordination mould and repairs, and can accomplish converges takes the pressure to roll processing, and surperficial smooth atrichia stings in addition, and the quality has obvious improvement.
Description
Technical field
This utility model relates to metal processing sectors, especially for the pressure rolling of convergent belt bare copper flat wire, finishing, the equipment of annealing process.
Background technology
Convergent belt is a kind of welding, generally as exposed conductive component, is arranged on insulant, collects electric current from power supply, then electric current of providing and delivering is to output feeder, for by interconnective for each cell piece being cascaded before, is commonly used in photovoltaic industry.General convergent belt is that naked copper material processes, and common production technology is circle copper material Xian Jing tetra-road pressure rolling operation molding, and re-annealing softens.In practice, it has been found that common production technology has a following shortcoming: 1) every one pressure rolling operation, need a mair motor respectively, cause energy consumption too high；2) during four road pressing and rolling process produce, in the case of starting up speed and bus specification are constant, also need the tension force counterweight before and after the calendering of Simultaneous Stabilization four road, and to match before and after first, second, third and fourth road pressure rolling the deviation value between tension force counterweight in order, just can stably produce a kind of specification copper strips, four pressing and rolling process control point, roads are many, and wherein between one pressure rolling tension force counterweight or Dao Yu road, counterweight deviation value changes, and the copper strips specification produced will change.Such as, same round wires specification Ф 3.4mm, under four certain road pressure rolling tension force counterweight states, copper strips specification can be gone out for wide 8X thickness 0.3mm with pressure rolling；But once the tension force counterweight in four road pressure rollings varies slightly, and the copper strips specification that pressure rolling goes out is possible to the big of 0.3mm thicker than wide 8X, or little.3) sectional area after wire rod Jing Gong tetra-road pressur rolling forming, the round copper material sectional area deviation value that relative first starts before pressure rolling is bigger；4) after four road pressure rollings the width both sides of lenticular wire if any there is burr, more directly by direct current annealing soften, two burrs still cannot be removed；5) the product size precision after four road pressure rollings is unstable, and gauge fluctuation range is ± 0.005mm, width dimensions fluctuation range ± 0.05mm.Referring for example to " a kind of manufacturing technology of copper strip for photovoltaic solar device " of Patent No. 201310297693.0, it is mentioned that repeatedly pressure rolling, annealing are to obtain soft state finished product copper strips, complex steps.
Utility model content
In order to overcome the deficiencies in the prior art, this utility model provides the equipment that a kind of one pressure rolling of convergent belt bare copper flat wire, finishing, annealing process are used.
This utility model solves its technical problem and be the technical scheme is that
A kind of convergent belt bare copper flat wire process equipment, include rolling module, annealing chamber, annealing water tank the most successively and dry up module, repair module and traction wheel apparatus it is provided with between described rolling module and annealing chamber, wherein said repair module includes finishing mould, the middle of described repair module has mould fixing hole, and the two ends of described annealing chamber are respectively arranged with positive pole annealing wheel and negative pole annealing wheel.
As a preference, described repair module includes cooling spray, finishing diaphragm capsule, and described finishing mould and cooling spray are positioned at finishing diaphragm capsule.
As a preference, the outfan of described finishing diaphragm capsule is provided with blow-dry device, and the side of described blow-dry device has air inlet, and the equipped at outlet port of described blow-dry device is provided with plug mouth.
As a preference, described traction wheel apparatus includes traction width wheel and draws pinch roller and the multiple-grooved branching wheel that width wheel is close to, and described pinch roller connects pinch roller telescoping cylinder.
As a preference, the output of described rolling module is provided with the caliper governor motion of band laser diameter measuring instrument and thickness measuring guide wheel group.
As a preference, the pressure rolling outlet guide wheel of two horizontal distribution it is provided with between described rolling module and repair module, the adjustable pressure rolling in position outlet loosening and tightening wheel it is provided with below described pressure rolling outlet guide wheel, described pressure rolling outlet guide wheel connects lifting polished rod, and the top of described pressure rolling outlet guide wheel is by being provided with the trimmed wire carrier of two vertical distribution at repair module side
As a preference, it is provided with three the annealed wire carriers lining up triangular shape between described traction wheel apparatus and annealing chamber, wherein connects by the annealed wire carrier at rolling module side and have annealed line governor motion.
As a preference, being disposed with overflow area and wire drawing coolant storage area in described finishing diaphragm capsule, the output of described mould fixing hole is provided with and dries up backwater box.
The beneficial effects of the utility model are: the needs that this process equipment is processed for convergent belt bare copper flat wire, by rational structural improvement, especially by rolling module, annealing chamber, annealing water tank, repair module, traction wheel apparatus and the design drying up module, naked copper by one pressure rolling, trimming die, compress, conduct electricity, annealing steps, only need pressure rolling coordination of processes trimming die together, convergent belt pressure rolling can be completed process, and smooth surface impulse-free robustness, quality is significantly improved.
Accompanying drawing explanation
With embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is front view of the present utility model；
Fig. 2 is the STRUCTURE DECOMPOSITION figure of rolling module part in this utility model.
Detailed description of the invention
In order to make the purpose of the application, technical scheme and advantage clearer, below in conjunction with drawings and Examples, this utility model is further elaborated.For thorough explanation this utility model, following description can relate to some specific detail.And when not having these specific detail, this utility model then may still can realize, i.e. technical staff in art uses these descriptions herein and statement others skilled in the art in art effectively to introduce their work essence.In addition it should be noted that; in describing below, the word "front", "rear" of use, "left", "right", "up" and "down" refer to the direction in accompanying drawing; word " interior " and " outward " refer respectively to the direction towards or away from particular elements geometric center, and person skilled should not be construed as the technology beyond the application protection domain in the adjustment that above-mentioned direction is made simply, be need not creativeness.Should be appreciated that specific embodiment described herein, only in order to explain the application, is not used to limit real protection scope.And for avoiding confusion the purpose of this utility model, due to the copper material known, cut the technology such as material it will be understood that therefore they are not described in detail.With reference to Fig. 1, Fig. 2, a kind of convergent belt bare copper flat wire process equipment, include rolling module 1, annealing chamber 2, annealing water tank 3 the most successively and dry up module 4, repair module 5 and traction wheel apparatus 6 it is provided with between described rolling module 1 and annealing chamber 2, wherein said repair module 5 includes finishing mould, the middle of described repair module 5 has mould fixing hole 52, and the two ends of described annealing chamber 2 are respectively arranged with positive pole annealing wheel 21 and negative pole annealing wheel 22.Rolling module 1 is processed into lenticular wire for copper material 11 is carried out disposable pressure rolling.It is pressed into the copper material 11 finishing mould through repair module 5 of lenticular wire, by the finishing hole of finishing mould, the burr on copper material 11 surface is struck off and repair smooth.The finishing mould of repair module 5 is removable, an independent mould, is customized according to concrete lenticular wire specification, is close in mould fixing hole 52 work.Copper material 11, after finishing trimming die, is imported unidirectional current by the copper wheel of contact positive and negative electrode, coordinates annealing water tank 3 to realize annealing online, reaches to eliminate the purpose of the internal stress that pressure rolling operation produces.Dry up module 4 coolant on copper material 11 surface to be dried up.
Further embodiment, with reference to a kind of convergent belt bare copper flat wire process equipment of Fig. 1, Fig. 2, " embodiment " the most referred to herein refers to may be included in special characteristic, structure or the characteristic at least one implementation of the application.Different in this manual local " in the embodiments " occurred not refer both to same embodiment, are not single or the most mutually exclusive with other embodiments embodiment.Embodiment includes having rolling module 1, annealing chamber 2, annealing water tank 3 the most successively and dry up module 4, repair module 5 and traction wheel apparatus 6 it is provided with between described rolling module 1 and annealing chamber 2, wherein said repair module 5 includes finishing mould, the middle of described repair module 5 has mould fixing hole 52, and the two ends of described annealing chamber 2 are respectively arranged with positive pole annealing wheel 21 and negative pole annealing wheel 22.Described repair module 5 includes cooling spray, finishing diaphragm capsule 53, and described finishing mould and cooling spray are positioned at finishing diaphragm capsule 53, and finishing diaphragm capsule 53, built with wire drawing coolant shower nozzle, is responsible for, toward finishing mould spray coolant, playing the effect on cooling cleaning lenticular wire surface.The outfan of described finishing diaphragm capsule 53 is provided with blow-dry device 54, the side of described blow-dry device 54 has air inlet 55, the equipped at outlet port of described blow-dry device 54 is provided with plug mouth 56, when compressed gas enters blow-dry device 54 inside, gas only can blow to porch along the tip direction of plug mouth 56, thus the effect of air knife is formed in porch, the wire drawing coolant of copper material 11 remained on surface can be blown off, i.e. play the effect of drain, ensure that coolant is dried in time, it is ensured that follow-up annealing effect.Being disposed with overflow area 57 and wire drawing coolant storage area 58 in described finishing diaphragm capsule 53, the output of described mould fixing hole 52 is provided with and dries up backwater box 59.In dressing process, wire drawing coolant overflows to overflow area 57 from wire drawing coolant storage area 58, it is back to water tank again from overflow area 57 pipeline under, after wire drawing coolant is back to water tank, it is extracted into wire drawing coolant storage area 58 again by water pump, filling up when liquid is extracted into wire drawing coolant storage area 58 by water pump and keeps high level, the liquid exceeded will overflow to overflow area 57.Wire drawing coolant storage area 58, when wire drawing liquid fills up, makes copper material 11 have enough coolants to cool down during being drawn always.Wire drawing coolant storage area 58 is arranged below pipeline, when wire drawing coolant storage area 58 is cleaned by needs, can open valve, makes liquid discharge at wire drawing coolant storage area 58 pipeline under.Out, the blow-dry device 54 running past exit dries up the copper material 11 drawing finishing process through wire drawing coolant storage area 58, and the wire drawing liquid of copper material remained on surface is blown to dry up backwater box 59, and is back to water tank by drying up backwater box 59 pipeline under.This design just can keep wire drawing coolant sufficient and recyclable circulation.
Further embodiment, a kind of convergent belt bare copper flat wire process equipment with reference to Fig. 1, Fig. 2, include rolling module 1, annealing chamber 2, annealing water tank 3 the most successively and dry up module 4, repair module 5 and traction wheel apparatus 6 it is provided with between described rolling module 1 and annealing chamber 2, wherein said repair module 5 includes finishing mould, the middle of described repair module 5 has mould fixing hole 52, and the two ends of described annealing chamber 2 are respectively arranged with positive pole annealing wheel 21 and negative pole annealing wheel 22.Described traction wheel apparatus 6 includes that traction is wide to be taken turns 61 and wide take turns 61 pinch roller 62 being close to and multiple-grooved branching wheels 63 with drawing, described pinch roller 62 connects a pinch roller telescoping cylinder 64, and wherein pinch roller telescoping cylinder 64 can control that pinch roller 62 is flexible and then to make traction wheel apparatus 6 compress dynamics adjustable.It is provided with three the annealed wire carriers 9 lining up triangular shape between described traction wheel apparatus 6 and annealing chamber 2, wherein connects by the annealed wire carrier 9 at rolling module 1 side and have annealed line governor motion 91, play the effect of tension copper material 11.Additionally, annealed line governor motion 91 scalable positive pole annealing wheel 21 and draw and wide take turns the length of copper material 11 between 61, because this section of copper material 11 has electric current to pass through, have certain temperature, but temperature can not be the highest, otherwise can surface oxidation.If having oxidative phenomena it is necessary to by adjusting long positive pole annealing wheel 21 and drawing and wide take turns the length of copper material 11 between 61, it is ensured that it does not aoxidizes.
Further embodiment, a kind of convergent belt bare copper flat wire process equipment with reference to Fig. 1, Fig. 2, include rolling module 1, annealing chamber 2, annealing water tank 3 the most successively and dry up module 4, repair module 5 and traction wheel apparatus 6 it is provided with between described rolling module 1 and annealing chamber 2, wherein said repair module 5 includes finishing mould, the middle of described repair module 5 has mould fixing hole 52, and the two ends of described annealing chamber 2 are respectively arranged with positive pole annealing wheel 21 and negative pole annealing wheel 22.The output of described rolling module 1 is provided with the caliper governor motion 7 of band laser diameter measuring instrument 71 and thickness measuring guide wheel group 72, and thickness measuring guide wheel group 72 can play the effect to copper material 11 tension force.The left and right thickness measuring guide wheel group 72 of rolling module 1 assists rolling module 1 pressure rolling to work, so that it may make the copper material 11 sectional area after one pressur rolling forming of rolling module 1, and the round copper material sectional area deviation value before relative pressure rolling is little.Laser diameter measuring instrument 71 is then pressed into copper material 11 width of lenticular wire to be further ensured that pressure rolling effect for on-line checking.The pressure rolling outlet guide wheel 8 of two horizontal distribution it is provided with between described rolling module 1 and repair module 5, the adjustable pressure rolling in position outlet loosening and tightening wheel 81 it is provided with below described pressure rolling outlet guide wheel 8, described pressure rolling outlet guide wheel 8 connects lifting polished rod 82, the top of described pressure rolling outlet guide wheel 8, by being provided with the trimmed wire carrier 83 of two vertical distribution at repair module 5 side, coordinates rolling module 1 to strain copper material 11.
According to above-mentioned principle, this utility model can also carry out suitable change and amendment to above-mentioned embodiment.Therefore, this utility model is not limited to detailed description of the invention disclosed and described above, should also be as falling in scope of the claims of the present utility model to modifications and changes more of the present utility model.
It was verified that this process equipment can enormously simplify the step of convergent belt bare copper flat wire processing.When real work, comprise the following steps:
1) one pressure rolling, copper material 11 carries out disposable pressure rolling through rolling module 1 and is processed into lenticular wire；
2) trimming die; copper material 11 is through the finishing mould in band finishing hole; coordinate the drawing of drivewheel, copper material 11 width Side burrL is struck off, the copper material 11 thickness direction two sides being pressed into lenticular wire is repaired smooth by the copper material 11 both sides sliding impulse-free robustness of finishing modulus of smoothness simultaneously；
3) compressing, copper material 11 compresses compacting through traction wheel apparatus；
4) conduction, copper material 11 is through charged positive pole annealing wheel 21, annealing chamber 2 and negative pole annealing wheel 22；
5) annealing, copper material 11 through annealing water tank 3, dry up module 4 and complete annealing steps.
Claims (8)
1. a convergent belt bare copper flat wire process equipment, include rolling module (1), annealing chamber (2), annealing water tank (3) the most successively and dry up module (4), it is characterized in that: between described rolling module (1) and annealing chamber (2), be provided with repair module (5) and traction wheel apparatus (6), wherein said repair module (5) includes finishing mould, the middle of described repair module (5) has mould fixing hole (52), and the two ends of described annealing chamber (2) are respectively arranged with positive pole annealing wheel (21) and negative pole annealing wheel (22).
A kind of convergent belt bare copper flat wire process equipment the most according to claim 1, it is characterised in that: described repair module (5) includes cooling spray, finishing diaphragm capsule (53), and described finishing mould and cooling spray are positioned at finishing diaphragm capsule (53).
A kind of convergent belt bare copper flat wire process equipment the most according to claim 2, it is characterized in that: the outfan of described finishing diaphragm capsule (53) is provided with blow-dry device (54), the side of described blow-dry device (54) has air inlet (55), and the equipped at outlet port of described blow-dry device (54) is provided with plug mouth (56).
A kind of convergent belt bare copper flat wire process equipment the most according to claim 1, it is characterized in that: described traction wheel apparatus (6) includes traction width wheel (61) and draws pinch roller (62) and the multiple-grooved branching wheel (63) that width wheel (61) is close to, and described pinch roller (62) connects pinch roller telescoping cylinder (64).
A kind of convergent belt bare copper flat wire process equipment the most according to claim 1, it is characterised in that: the output of described rolling module (1) is provided with the caliper governor motion (7) of band laser diameter measuring instrument (71) and thickness measuring guide wheel group (72).
A kind of convergent belt bare copper flat wire process equipment the most according to claim 1, it is characterized in that: between described rolling module (1) and repair module (5), be provided with pressure rolling outlet guide wheel (8) of two horizontal distribution, described pressure rolling outlet guide wheel (8) lower section is provided with position adjustable pressure rolling outlet loosening and tightening wheel (81), described pressure rolling outlet guide wheel (8) connects lifting polished rod (82), and the top of described pressure rolling outlet guide wheel (8) is by being provided with the trimmed wire carrier (83) of two vertical distribution at repair module (5) side.
A kind of convergent belt bare copper flat wire process equipment the most according to claim 1, it is characterized in that: be provided with three the annealed wire carriers (9) lining up triangular shape between described traction wheel apparatus (6) and annealing chamber (2), wherein connect by the annealed wire carrier (9) at rolling module (1) side and have annealed line governor motion (91).
A kind of convergent belt bare copper flat wire process equipment the most according to claim 2, it is characterized in that: be disposed with overflow area (57) and wire drawing coolant storage area (58) in described finishing diaphragm capsule (53), the output of described mould fixing hole (52) is provided with and dries up backwater box (59).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620133061.XU CN205551119U (en) | 2016-02-22 | 2016-02-22 | Converge and take naked flat copper wire processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620133061.XU CN205551119U (en) | 2016-02-22 | 2016-02-22 | Converge and take naked flat copper wire processing equipment |
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| CN205551119U true CN205551119U (en) | 2016-09-07 |
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| CN201620133061.XU Active CN205551119U (en) | 2016-02-22 | 2016-02-22 | Converge and take naked flat copper wire processing equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105562455A (en) * | 2016-02-22 | 2016-05-11 | 深圳市科谱森精密技术有限公司 | One-time rolling, finishing and annealing technology and device of bus belt bare copper flat wire |
| CN106424173A (en) * | 2016-10-09 | 2017-02-22 | 宁波金田铜业(集团)股份有限公司 | Wire drawing device for large-specification copper alloy flat wires |
-
2016
- 2016-02-22 CN CN201620133061.XU patent/CN205551119U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105562455A (en) * | 2016-02-22 | 2016-05-11 | 深圳市科谱森精密技术有限公司 | One-time rolling, finishing and annealing technology and device of bus belt bare copper flat wire |
| CN105562455B (en) * | 2016-02-22 | 2018-06-22 | 深圳市科谱森精密技术有限公司 | A kind of one of pressure rolling of convergent belt bare copper flat wire, finishing, annealing process and equipment |
| CN106424173A (en) * | 2016-10-09 | 2017-02-22 | 宁波金田铜业(集团)股份有限公司 | Wire drawing device for large-specification copper alloy flat wires |
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