CN205528921U - Online guenching unit of large -scale extruder - Google Patents
Online guenching unit of large -scale extruder Download PDFInfo
- Publication number
- CN205528921U CN205528921U CN201620320717.9U CN201620320717U CN205528921U CN 205528921 U CN205528921 U CN 205528921U CN 201620320717 U CN201620320717 U CN 201620320717U CN 205528921 U CN205528921 U CN 205528921U
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- CN
- China
- Prior art keywords
- quenching
- guide rail
- water jet
- controller
- cistern
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010791 quenching Methods 0.000 claims abstract description 60
- 230000000171 quenching effect Effects 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000007921 spray Substances 0.000 claims abstract description 11
- 238000007664 blowing Methods 0.000 claims description 26
- 238000000889 atomisation Methods 0.000 claims description 15
- 238000005086 pumping Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000003595 mist Substances 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006386 memory function Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Extrusion Of Metal (AREA)
Abstract
The utility model belongs to aluminum product production facility field, concretely relates to online guenching unit of large -scale extruder, be provided with the propelling movement guide rail in the quenching unit that sets up including controller, cistern, cistern top, the quenching unit, quenching unit lower extreme and cistern intercommunication, the spray ring of quenching unit suit in the quenching kiln, quenching kiln that are cylindrical structures, quenching kiln and spray ring's axis set up with the axis syntropy of propelling movement guide rail respectively, spray ring is last be provided with respectively blow mouthful, atomizing mouthful and water jet, blow mouthful, the output of atomizing mouthful and water jet is respectively towards the setting of propelling movement guide rail. Adopt forced air cooling, fog cold, spray water with high pressure and unite together, the circumference of work piece upwards, even cooling is quenched, not only guarantees to quench to prevent evenly that the work piece is out of shape, adjusts with the help of electromagnetic flow valve in addition to add the gas in man -hour, the volume of liquid, it provides great cooling rate scope to have better adjusting function for the range of work of equipment enlarges, and the qualification rate promotes.
Description
Technical field
This utility model belongs to aluminium and produces apparatus field, is specifically related to large-size extruder press quenching dress
Put.
Background technology
Through the fast development of last decade, aluminium extrusion equipment is greatly improved, press quenching
Technology also obtains the biggest progress, but still does not catches up with the needs of aluminium profile product development.
The most domestic traditional press quenching major part the most backward:
1), it is not provided that sufficiently large rate of cooling scope, it is impossible to according to different-alloy and section bar wall thickness
Select different rate of cooling；
2), modulability is poor.Section bar cross section is the most all asymmetric, and wall thickness is not uniform, as
Fruit can not carry out the regulation of rate of cooling size according to the situation in section bar cross section, and the place of heavy wall will be cold
But slow, it is fast that the place of thin-walled will cool down, and so will result in section bar deformation and performance is uneven；
3), operability is poor.Some press quenching device has possessed the function of above 2, but operability
Difference, workman's practical operation difficulty, poor accuracy, and time-consumingly, so the need of use cannot be met at all
Ask.
More than due to, causing section bar deflection big, unstable properties, percent defective is too high, becomes
This rising, it is difficult to meet the demand produced.So promoting the equipment of domestic press quenching, it is
The vital task of domestic aluminium section bar equipment industry.
Utility model content
This utility model is in order to solve above-mentioned problems of the prior art, and this utility model provides
Large-size extruder press quenching device, it is possible to make air-cooled, mist is cold, spray water with high pressure associating together, energy
Bigger rate of cooling scope is provided, obtains, by electromagnetic flow valve, the modulability that preferably quenches, adopt
Controlling equipment with touch screen module, man machine interface is friendly, easy to adjust, strong operability.
The concrete technical scheme that this utility model uses is:
Large-size extruder press quenching device, including quenching that controller, cistern, cistern are provided above
Being provided with propelling movement guide rail in fire unit, quenching unit, quenching unit lower end connects with cistern, described
Quenching unit include cylindrical structure quenching kiln, quenching kiln in suit ring sparger, described
The axis of quenching kiln and ring sparger is arranged in the same direction with the axis pushing guide rail respectively, and ring sparger sets respectively
It is equipped with blowing mouth, atomization mouth and water jet, blowing mouth, atomization mouth and the outfan court respectively of water jet
Arrange to pushing guide rail.
Described blowing mouth, atomization oral sex mistake are arranged on the inside circumference face of ring sparger.
The axis of described blowing mouth is obliquely installed, and blowing mouth points to the feed direction pushing guide rail, blows
The axis direction in air port is 30 °-45 ° with the axis direction angle of propelling movement guide rail.
Described water jet is of an L-shaped structure, and water jet is arranged on the end face of ring sparger, water jet position
Pushing the side, supplied materials direction of guide rail on ring sparger, water jet distal opening is pointed to and is pushed guide rail.
Described atomization mouth and water jet connect to connect after electromagnetic flow valve respectively pumping plant, pumping station layout
In cistern, described pumping plant input is connected with the outfan of controller, described Electromagnetic Flow
Valve is connected with controller respectively.
Connect after described blowing mouth series connection electromagnetic flow valve and have compressor, compressor input and control
The outfan of device connects, and described electromagnetic flow valve is connected with controller.
Described controller is also associated with display device, and described display device is touch screen module.
It is additionally provided with sensor unit, including the temperature sensor being arranged in quenching kiln, humidity sensor
Device, sensor unit is connected with controller.
The beneficial effects of the utility model are:
This utility model, use air-cooled, mist is cold, spray water with high pressure associating together, workpiece circumference to
On, uniform Cooling Quenching, not only ensure that uniform quenching prevents workpiece from deforming, and by Electromagnetic Flow
The amount of air-liquid when valve regulation is processed, has preferable modulability and is provided that bigger cooling speed
Degree scope so that the range of work of equipment expands, qualification rate promotes.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the schematic diagram of ring sparger；
In accompanying drawing, 1, controller, 2, cistern, 3, push guide rail, 4, quenching kiln, 5, spray
Ring, 6, blowing mouth, 7, atomization mouth, 8, water jet, 9, display device.
Detailed description of the invention
Below in conjunction with the accompanying drawings and specific embodiment the utility model is described in further detail:
Specific embodiment as shown in Figures 1 and 2, quench online for a kind of large-size extruder by this utility model
Fire device, the quenching unit being provided above including controller 1, cistern 2, cistern 2, quenching are single
Being provided with propelling movement guide rail 3 in unit, quenching unit lower end connects with cistern 2, waste water after workpiece quenching
Being directly discharged into cistern 2 and be circulated utilization, described quenching unit includes quenching of cylindrical structure
The ring sparger 5 of suit in fire kiln 4, quenching kiln 4, described quenching kiln 4 and the axis of ring sparger 5 divide
Not arranging in the same direction with the axis pushing guide rail 3, ring sparger 5 arranges some along the axis pushing guide rail 3
Group, ring sparger 5 is respectively arranged with blowing mouth 6, atomization mouth 7 and water jet 8, blowing mouth 6, mist
The outfan of change mouth 7 and water jet 8 is respectively facing propelling movement guide rail 3 and arranges.This utility model is arranged on
The outlet side of aluminum section extruder, carries out press quenching, blowing mouth 6, atomization while discharging workpiece
Mouth 7 and water jet 8 are on ring sparger 5, when workpiece is discharged forward on propelling movement guide rail 3, and work
Personnel by controller, regulation and control ring sparger 5 workpiece is carried out air-cooled, mist is cold, operation of spraying water with high pressure,
Make workpiece quenching to obtain preferable quality, use circumference to quenching, it is ensured that uniform quenching, work
Part harmomegathus is uniform, it is possible to avoid the deformation of workpiece, improves yield rate, and the multiple type of cooling combines,
Provide bigger quenching velocity scope, it is possible to use different workpieces for the requirement of quenching.
Described blowing mouth 6, atomization mouth 7 are crisscross arranged on the inside circumference face of ring sparger 5.Make
When quenching with equipment, owing to the liquid velocity after atomization is relatively slow, when workpiece temperature is the highest, workpiece week
Enclosing air heats rapid expanding, water smoke is difficult to, near workpiece, produce for atomization mouth 7 by blowing mouth 6
Water smoke blowing accelerate, it is possible to the contacting of water smoke and workpiece is effectively ensured, improves quenching efficiency.
The axis of described blowing mouth 6 is obliquely installed, and blowing mouth 6 points to the feeding side pushing guide rail 3
To, the axis direction of blowing mouth 6 is 30 °-45 ° with the axis direction angle of propelling movement guide rail 3.Blowing
Mouthful 6 air supply directions are consistent with workpiece discharge direction, along with workpiece discharge quenches kiln 4, with workpiece together by
The gas of blowout forms protection to workpiece, it is to avoid workpiece directly and air contact and oxidation stain, causes
The problem that quality does not passes a test.
Described water jet 8 is of an L-shaped structure, and water jet 8 is arranged on the end face of ring sparger 5, spray
The mouth of a river 8 is positioned on ring sparger 5 side, supplied materials direction pushing guide rail 3, prevents when water spray and blowing
The gases of mouthfuls 6 ejections interfere, it is to avoid the situation that water column is broken up by gases at high pressure occurs, it is ensured that
Water jet 8 directly acts on workpiece, and water jet 8 distal opening is pointed to and pushed guide rail 3.
Described atomization mouth 7 and water jet 8 connect to connect after electromagnetic flow valve respectively pumping plant, pumping plant
Being arranged in cistern 2, described pumping plant input is connected with the outfan of controller 1, described
Electromagnetic flow valve is connected with controller 1 respectively.
Described blowing mouth 6 connects to connect after electromagnetic flow valve compressor, compressor input and control
The outfan of device 1 processed connects, and described electromagnetic flow valve is connected with controller 1 respectively.
Described controller 1 is also associated with display device 9, and described display device 9 is touch screen module.
It is additionally provided with sensor unit, passes including the temperature sensor being arranged in quenching kiln 4, humidity
Sensor, sensor unit is connected with controller 1.
Use the mixing of air-cooled, wind mist, mist is cold, the function of the four-in-one that sprays water with high pressure, and each function is all
Size adjustment can be carried out as required, form the intensity of cooling of the most stepless change, adapt to not
With the alloy different wall different demands to intensity of cooling；
Being distributed some transportation work style mouths and shower nozzle in the circumference in section bar cross section, each transportation work style mouth and shower nozzle are all borrowed
Helping Electromagnetic Flow valve regulation flow, such operator just can carry out cold according to section bar cross section structure difference
But the directivity regulation of intensity；Operator are controlled by the man machine interface of touch screen module, adjust
Saving more convenient, strong operability, set-up of control system memorizer has automatic Memory function, will be the most secondary
The technological parameter produced automatically records, and next time can call when using automatically.
Claims (8)
1. large-size extruder press quenching device, including controller (1), cistern (2), cistern
(2) propelling movement guide rail (3) it is provided with in the quenching unit being provided above, the unit that quenches, under quenching unit
End connects with cistern (2), it is characterised in that: described quenching unit includes cylindrical structure
The ring sparger (5) of suit, described quenching kiln (4) and spray in quenching kiln (4), quenching kiln (4)
The axis drenching ring (5) is arranged in the same direction with the axis pushing guide rail (3) respectively, upper point of ring sparger (5)
It is not provided with blowing mouth (6), atomization mouth (7) and water jet (8), blowing mouth (6), atomization mouth (7)
And the outfan of water jet (8) is respectively facing propelling movement guide rail (3) and arranges.
Large-size extruder press quenching device the most according to claim 1, it is characterised in that: institute
Blowing mouth (6), atomization mouth (7) stated are crisscross arranged on the inside circumference face of ring sparger (5).
3., according to the large-size extruder press quenching device described in any one of claim 1 or 2, it is special
Levying and be: the axis of described blowing mouth (6) is obliquely installed, blowing mouth (6) points to and pushes guide rail
(3) feed direction, the axis direction of blowing mouth (6) and the axis direction folder pushing guide rail (3)
Angle is 30 °-45 °.
Large-size extruder press quenching device the most according to claim 1, it is characterised in that: institute
The water jet (8) stated is of an L-shaped structure, and water jet (8) is arranged on the end face of ring sparger (5),
Water jet (8) is positioned at the side, supplied materials direction pushing guide rail (3) on ring sparger (5), water jet (8)
Distal opening is pointed to and is pushed guide rail (3).
Large-size extruder press quenching device the most according to claim 1, it is characterised in that: institute
The atomization mouth (7) stated and water jet (8) connect to connect after electromagnetic flow valve respectively pumping plant, pumping plant
Being arranged in cistern (2), described pumping plant input is connected with the outfan of controller (1),
Described electromagnetic flow valve is connected with controller (1) respectively.
Large-size extruder press quenching device the most according to claim 1, it is characterised in that: institute
Connect after blowing mouth (6) the series connection electromagnetic flow valve stated and have compressor, compressor input and controller
(1) outfan connects, and described electromagnetic flow valve is connected with controller (1).
Large-size extruder press quenching device the most according to claim 1, it is characterised in that: institute
The controller (1) stated is also associated with display device (9), and described display device (9) is touch screen
Module.
Large-size extruder press quenching device the most according to claim 1, it is characterised in that: also
It is provided with sensor unit, including the temperature sensor being arranged in quenching kiln (4), humidity sensor,
Sensor unit is connected with controller (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620320717.9U CN205528921U (en) | 2016-04-15 | 2016-04-15 | Online guenching unit of large -scale extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620320717.9U CN205528921U (en) | 2016-04-15 | 2016-04-15 | Online guenching unit of large -scale extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205528921U true CN205528921U (en) | 2016-08-31 |
Family
ID=56792310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620320717.9U Expired - Fee Related CN205528921U (en) | 2016-04-15 | 2016-04-15 | Online guenching unit of large -scale extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205528921U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107525710A (en) * | 2017-09-14 | 2017-12-29 | 德清宏晨铸造有限公司 | A kind of high-carbon steel specimen cooling device |
-
2016
- 2016-04-15 CN CN201620320717.9U patent/CN205528921U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107525710A (en) * | 2017-09-14 | 2017-12-29 | 德清宏晨铸造有限公司 | A kind of high-carbon steel specimen cooling device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Online guenching unit of large -scale extruder Effective date of registration: 20171221 Granted publication date: 20160831 Pledgee: CHINA YAOHUA GLASS GROUP Co.,Ltd. Pledgor: LEAR ALUMINUM Co.,Ltd. Registration number: 2017990001202 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CP03 | Change of name, title or address |
Address after: 057650 Handan City, Hebei Province, Guang Ping Economic Development Zone Patentee after: HEBEI LIER ALUMINUM Co.,Ltd. Address before: 057650 Hebei Handan Handan City Economic Development Zone Patentee before: LEAR ALUMINUM Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20190621 Granted publication date: 20160831 Pledgee: CHINA YAOHUA GLASS GROUP Co.,Ltd. Pledgor: HEBEI LIER ALUMINUM Co.,Ltd. Registration number: 2017990001202 |
|
| PM01 | Change of the registration of the contract for pledge of patent right |
Change date: 20190621 Registration number: 2017990001202 Pledgor after: HEBEI LIER ALUMINUM Co.,Ltd. Pledgor before: LEAR ALUMINUM Co.,Ltd. |
|
| PM01 | Change of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Online guenching unit of large -scale extruder Effective date of registration: 20190625 Granted publication date: 20160831 Pledgee: The Bank of Handan branch of Limited by Share Ltd. Guangping Pledgor: HEBEI LIER ALUMINUM Co.,Ltd. Registration number: 2019990000604 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |