CN209349514U - A kind of high-speed steel spraying forming device - Google Patents
A kind of high-speed steel spraying forming device Download PDFInfo
- Publication number
- CN209349514U CN209349514U CN201822006317.2U CN201822006317U CN209349514U CN 209349514 U CN209349514 U CN 209349514U CN 201822006317 U CN201822006317 U CN 201822006317U CN 209349514 U CN209349514 U CN 209349514U
- Authority
- CN
- China
- Prior art keywords
- leak
- tundish
- forming device
- settling vessel
- speed steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 16
- 229910000997 High-speed steel Inorganic materials 0.000 title claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims abstract description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims abstract description 8
- 230000007306 turnover Effects 0.000 claims abstract description 5
- 238000005192 partition Methods 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 16
- 239000010959 steel Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 7
- 238000000889 atomisation Methods 0.000 abstract description 6
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000001746 injection moulding Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- 238000007670 refining Methods 0.000 abstract description 2
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000009718 spray deposition Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Abstract
The utility model provides a kind of high-speed steel spraying forming device, belongs to metal refining device technical field.It solves the problems, such as that the eject position fixation of injection molding in existing steel sweetening process causes material to be unevenly distributed.This high-speed steel spraying forming device includes reaction chamber and is arranged in the tundish for reacting indoor settling vessel and being arranged in above reaction chamber, there is the cavity for molten metal of putting upside down in tundish, the bottom of tundish is equipped with the leak for pouring out molten metal, the bottom of settling vessel is equipped with the driving part for driving it to carry out continuing turnover, the side of leak is additionally provided with cylinder and air compressor for storing nitrogen, the gas outlet setting of air compressor is in leak side, and gas outlet goes out liquid direction towards leak.Compared with prior art, the present apparatus can be changed by nitrogen from the atomization molten steel path that leak goes out, and carried out cooling expand to a certain extent to atomization molten steel and received, and the molten steel being ejected on settling vessel is more uniformly spread.
Description
Technical field
The utility model belongs to metal refining device technical field, is related to a kind of high-speed steel spraying forming device.
Background technique
Spray forming technology be grow up within nearly 30 years using quick setting method directly prepare metal material blank or
A kind of advanced forming technique of semi-finished product.Its process is that molten metal is atomized into small liquid droplets, then in high speed
Under the drive of air-flow, small molten drop is injected directly on colder receiver, thus formation of parts.
In existing spray-forming method, directly it is ejected on settling vessel from vertical direction after molten steel atomization, due to injection
Position it is single, so the upper surface molten metal of steel pad is unevenly distributed in gradually precipitation process, influence the quality of product.
Utility model content
The purpose of this utility model is to lead to material for the eject position fixation of injection molding in existing steel sweetening process
The problem of being unevenly distributed, and a kind of high-speed steel spraying forming device proposed.
The purpose of this utility model can be realized by the following technical scheme:
A kind of high-speed steel spraying forming device, including reaction chamber and setting are being reacted indoor settling vessel and are being arranged anti-
The tundish above room is answered, there is the cavity for molten metal of putting upside down in tundish, the bottom of tundish is equipped with for pouring out gold
Belong to the leak of liquid, the bottom of settling vessel is equipped with the driving part for driving it to carry out continuing turnover, which is characterized in that the leakage
The side of mouth is additionally provided with cylinder and air compressor for storing nitrogen, and the gas outlet of air compressor is arranged by leak
Side, and gas outlet goes out liquid direction towards leak, there are two leak, and height of the two leak relative to the bottom surface of tundish
Position is different, and a partition furnished vertically is detachably equipped in the tundish between two leak, and cavity can be divided into two by partition
A sub- chamber, the position lateral separation on partition in same level height offer several through-holes, are detachably equipped with plug in through-hole
Mouthful.
In a kind of above-mentioned high-speed steel spraying forming device, the inclined bottom surface of the tundish is arranged, and the void of leak
Quasi- extended line passes through the upper surface of settling vessel.
In a kind of above-mentioned high-speed steel spraying forming device, the lower leak in wherein relative position is taper
Hole, the higher leak in relative position are straight hole.
In a kind of above-mentioned high-speed steel spraying forming device, connection is freely rotated by universal joint in the leak bottom
There is a nozzle, nozzle is connected to leak.
Compared with prior art, the present apparatus can be changed by nitrogen from the atomization molten steel path that leak goes out, and to mist
Change cooling expand that molten steel carries out to a certain extent to receive, more uniformly spreads the molten steel being ejected on settling vessel.
Detailed description of the invention
Fig. 1 is the working principle diagram of the present apparatus.
Fig. 2 is the structural schematic diagram of tundish.
In figure, 1, reaction chamber;2, settling vessel;3, tundish;4, leak;5, air compressor;6, nozzle;7, partition;8,
Through-hole.
Specific embodiment
It is specific embodiment of the utility model and in conjunction with attached drawing below, the technical solution of the utility model is made further
Description, but the utility model is not limited to these examples.
As shown in Figure 1, this high-speed steel spraying forming device reaction chamber 1 and the settling vessel 2 being arranged in reaction chamber 1 and setting
The tundish 3 above reaction chamber 1 is set, there is the cavity for molten metal of putting upside down, the bottom of tundish 3 is equipped in tundish 3
For pouring out the leak 4 of molten metal, the bottom of settling vessel 2 is equipped with the driving part for driving it to carry out continuing turnover, leak 4
Side be additionally provided with cylinder and air compressor 5 for storing nitrogen, the gas outlet of air compressor 5 is arranged by leak 4
Side, and gas outlet goes out liquid direction, the inclined bottom surface setting of tundish 3 towards leak 4, and the virtual extended line of leak 4 passes through
The upper surface of settling vessel 2, there are two leak 4, and the two leak 4 are different relative to the height and position of the bottom surface of tundish 3,
The middle lower leak 4 in relative position is bellmouth, and the higher leak 4 in relative position is straight hole, and 4 bottom of leak passes through universal joint
It is freely rotated and is connected with a nozzle 6, nozzle 6 is connected to leak 4.
As shown in Figure 1, the metal molten steel under molten condition is poured into centre after dissolving in crucible and with certain flow velocity
In packet 3, the molten metal of the outflow of 3 bottom of tundish should be poured out downwards under self gravitation effect perpendicular to ground,
Enter to do not stop turnover sedimentation basin on to complete sprayup process.But the design is due to devising one in 4 side of leak
Cylinder and air compressor 5, nitrogen under the action of air compressor 5 in sending down abnormally ascending cylinder are extracted out and rush at stream with given pace
Liquid, so flow liquid can be provided to obtain the momentum of side one at this time, makes it since nitrogen is to rush at flow liquid from the side of flow liquid
Flow direction, which generates drift angle, promptly can be dissolved into atomization molten steel for flow liquid moreover, nitrogen is a cold air, moreover, in atomization steel
After liquid is gradually distance from leak 4, it can gradually expand and receive, so it is formed tapered molten steel atomizer (atomizing) cone shown in figure, and metal
Mist jet is to settling vessel 2 during this, and the drop of high-speed flight when colliding on settling vessel 2, made by impact by spheric granules
It is flat with will become, sputtering piece is formed, the cooling effect of settling vessel 2 is then passed through, these particles can cool down rapidly, and certainly
The lower accumulation molding of fusibleness effect, this just completes the whole process of injection molding.
In the design, the bottom of tundish 3 uses two leak 4, and the hole shape of the two leak 4 is different, and one
For straight hole, another is bellmouth, and all initial momentums for spraying molten steel also difference, these power are first is that there is leakage
What the shape of mouth 4 determined, second is that the pressure for having leak 4 to generate relative to the difference in height on molten metal surface determined, just as shown in figure 1
Two leak 4 of display, the leak 4 in left side is since pressure is big, so the metal flow quantity sprayed from here is initial
Momentum also can more greatly, and the original metal amount of surging that right side leak 4 is sprayed then can be smaller, shows so also just producing in figure
, different leak 4 are injected in the different effect in the position on sedimentation basin.
Certainly, specific eject position is main or is adjusted by the height of liquid level in control tundish 3 come and by experiment
What examination determined.After this method, regardless of any position on 2 surface of settling vessel, the pyrosol that can be ejected into all can be relatively
To be uniform, so the uniformity for the precipitating steel pad being preferably formed as also can be very good.
As shown in Fig. 2, being detachably equipped with a partition 7 furnished vertically, 7 energy of partition in tundish 3 between two leak 4
Cavity is divided into two sub- chambers, the position lateral separation in same level height offers several through-holes 8, through-hole 8 on partition 7
It is interior to be detachably equipped with mouth.
Because the holding cavity structure of tundish 3 has been fixed, the liquid level of cavity inner metal liquid anyway is adjusted,
The metal flow velocity gone out from two leak 4 is all fixed between each other, from the angle of mathematics, the molten metal of two leak 4
The variable of flow velocity only one, that is, the liquid level of 3 inner metal liquid of tundish.This can make two 4 eject positions of leak
Regulative mode extremely limits to, and general says, can not adjust second leakage under conditions of first injection of leak 4 dynamics is certain
Mouthfuls 4 injection dynamics, because the injection dynamics for changing second leak 4 is intended to change this variable of liquid level, and this
The injection dynamics of first leak 4 can change again after variable changes.
So the design is also detachably provided with a partition 7 between two leak 4, cavity is divided into two by partition 7
Sub- chamber, and the corresponding leak 4 of a sub- chamber, that is to say, that the injection dynamics of the leak 4 below respective sub- chamber only should
The liquid level of leak 4 determines, and can be opened and closed how many a through-holes 8 on partition 7 with unrestricted choice, and deflecting adjusts two sub- chambers
The stationary value of liquid level.
As what is shown in Fig. 2, constantly pour into the molten metal in cavity, the sub- chamber in left side can be poured into first, then again by every
Partial through holes 8 on plate 7 are poured into the sub- chamber in right side, and during this, people also need to adjust these several through-holes on partition 7
8 quantity being actually opened and closed, such as from the flows per unit time that the sub- chamber in left side is poured into the external world be A, and the sub- chamber in left side is fallen by through-hole 8
Enter to the sub- chamber in right side flows per unit time be B, at this moment two respective flow velocitys of leak 4 just need be two variables of A and B simultaneously
It determines.Rather than as above-mentioned, only determined by A merely, then people only need to debug this variable of B, energy
The relative adjustment of two 4 flows of leak is realized, to meet a variety of different process requirements.
It should be understood that in claims, specification of the utility model, all " including ... " should be understood as out
The meaning of formula is put, that is, its meaning is equal to " at least containing ... ", but should not be understood as enclosed meaning, i.e. its meaning
It should not be construed " only including ... ".
The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute
Belonging to those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Claims (4)
1. a kind of high-speed steel spraying forming device, including reaction chamber (1) and the settling vessel (2) being arranged in reaction chamber (1) and
The tundish (3) being arranged above reaction chamber (1), the interior cavity having for molten metal of putting upside down of tundish (3), tundish (3)
Bottom be equipped with leak (4) for pouring out molten metal, the bottom of settling vessel (2) is equipped with for driving it to carry out continuing turnover
Driving part, which is characterized in that the side of the leak (4) is additionally provided with cylinder and air compressor (5) for storing nitrogen,
The gas outlet setting of air compressor (5) is in leak (4) side, and gas outlet goes out liquid direction, leak (4) towards leak (4)
There are two, and the two leak (4) are different relative to the height and position of the bottom surface of tundish (3), between two leak (4) in
Between wrap and be detachably equipped with a partition (7) furnished vertically in (3), cavity can be divided into two sub- chambers by partition (7), on partition (7)
Position lateral separation in same level height offers several through-holes (8), and mouth is detachably equipped in through-hole (8).
2. a kind of high-speed steel spraying forming device according to claim 1, which is characterized in that the bottom of the tundish (3)
Face is obliquely installed, and the virtual extended line of leak (4) passes through the upper surface of settling vessel (2).
3. a kind of high-speed steel spraying forming device according to claim 1 or 2, which is characterized in that described is wherein opposite
The lower leak in position (4) is bellmouth, and the higher leak in relative position (4) is straight hole.
4. a kind of high-speed steel spraying forming device according to claim 1 or 2, which is characterized in that described leak (4) bottom
Portion is freely rotated by universal joint to be connected with a nozzle (6), and nozzle (6) is connected to leak (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822006317.2U CN209349514U (en) | 2018-11-30 | 2018-11-30 | A kind of high-speed steel spraying forming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822006317.2U CN209349514U (en) | 2018-11-30 | 2018-11-30 | A kind of high-speed steel spraying forming device |
Publications (1)
Publication Number | Publication Date |
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CN209349514U true CN209349514U (en) | 2019-09-06 |
Family
ID=67798102
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822006317.2U Expired - Fee Related CN209349514U (en) | 2018-11-30 | 2018-11-30 | A kind of high-speed steel spraying forming device |
Country Status (1)
Country | Link |
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CN (1) | CN209349514U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115430846A (en) * | 2022-09-30 | 2022-12-06 | 江苏理工学院 | Consumable electrode argon arc welding 3D printing material increase device and method |
-
2018
- 2018-11-30 CN CN201822006317.2U patent/CN209349514U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115430846A (en) * | 2022-09-30 | 2022-12-06 | 江苏理工学院 | Consumable electrode argon arc welding 3D printing material increase device and method |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190906 |
|
CF01 | Termination of patent right due to non-payment of annual fee |