CN205521894U - A bottom plate replacement device for crosscut machine - Google Patents
A bottom plate replacement device for crosscut machine Download PDFInfo
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- CN205521894U CN205521894U CN201620311900.2U CN201620311900U CN205521894U CN 205521894 U CN205521894 U CN 205521894U CN 201620311900 U CN201620311900 U CN 201620311900U CN 205521894 U CN205521894 U CN 205521894U
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Abstract
本实用新型公开了一种用于横切机的底板置换装置，它包括固定支架、导向轮组件、提升柱、提升框架、提升油缸和同步机构，固定支架包括立柱和横梁，立柱和横梁之间固定连接，提升柱的外侧通过导向轮组件与立柱的内侧相连接，提升油缸固定设置在固定支架的横梁上，提升油缸的伸缩活塞杆与提升框架相连接，所述的轴承座固定设置在提升柱上。本实用新型所提出的一种用于横切机的底板置换装置，确保了底板和坯体提升的稳定性，缩短了小车等待时间，提高了生产作业效率，有利于加气混凝土砌块产量的提高和全自动化生产的实现。
The utility model discloses a bottom plate replacement device for a cross-cutting machine, which comprises a fixed bracket, a guide wheel assembly, a lifting column, a lifting frame, a lifting oil cylinder and a synchronous mechanism. Fixed connection, the outer side of the lifting column is connected with the inner side of the column through the guide wheel assembly, the lifting cylinder is fixedly set on the beam of the fixed bracket, the telescopic piston rod of the lifting cylinder is connected with the lifting frame, and the bearing seat is fixedly set on the lifting frame. column. The utility model proposes a bottom plate replacement device for a cross-cutting machine, which ensures the stability of the bottom plate and blank body lifting, shortens the waiting time of the trolley, improves the production efficiency, and is beneficial to the increase in the output of aerated concrete blocks. Improvement and realization of fully automated production.
Description
技术领域technical field
本实用新型属于建材工业化生产领域，尤其涉及一种用于横切机的底板置换装置。The utility model belongs to the field of industrialized production of building materials, in particular to a bottom plate replacement device for a cross-cutting machine.
背景技术Background technique
横切机作为加气混凝土生产线当中的关键设备，其工作的稳定性和连续性对最终产品的质量有着至关重要的影响。传统的横切机在切割坯体之前须先将底板和坯体抬起，待输送小车移出切割工位后(该小车返回空翻吊机工位)，从堆垛工位返回的输送小车移至切割工位，此时再将抬起的底板和坯体落在该小车上，之后对坯体进行切割。在坯体抬起的过程中，由于抬升油缸的不同步，可能引起坯体在底板产生裂纹，严重时可能无法完成坯体切割动作。As the key equipment in the air-entrained concrete production line, the cross-cutting machine's work stability and continuity have a vital impact on the quality of the final product. The traditional cross-cutting machine must first lift the bottom plate and the green body before cutting the green body. After the conveying trolley moves out of the cutting station (the trolley returns to the flip crane station), the conveying trolley returned from the stacking station moves to the Cutting station, at this time, drop the raised bottom plate and green body on the trolley, and then cut the green body. During the lifting process of the green body, due to the asynchrony of the lifting cylinder, the green body may have cracks on the bottom plate, and in severe cases, the cutting action of the green body may not be completed.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种用于横切机的底板置换装置，确保了底板和坯体提升的稳定性，缩短了小车等待时间，提高了生产作业效率，有利于加气混凝土砌块产量的提高和全自动化生产的实现。The technical problem to be solved by the utility model is to provide a floor replacement device for a cross-cutting machine, which ensures the stability of the floor and blank lifting, shortens the waiting time of the trolley, improves the production efficiency, and is beneficial to aerated concrete. The improvement of block production and the realization of fully automated production.
为实现上述技术效果，本实用新型提供一种用于横切机的底板置换装置，它包括固定支架、导向轮组件、提升柱、提升框架、提升油缸和同步机构，固定支架包括立柱和横梁，立柱和横梁之间固定连接，提升柱的外侧通过导向轮组件与立柱的内侧相连接，提升油缸固定设置在固定支架的横梁上，提升油缸的伸缩活塞杆与提升框架相连接，同步机构包括同步轴、轴承座、齿条和齿轮，同步轴的两端分别设置轴承座和齿轮，齿轮套装在同步轴上，轴承座与同步轴的端部相连接，齿轮位于轴承座的内侧，齿条设置在固定支架上，同步轴两端的齿轮与设置在固定支架上的齿条啮合，所述的轴承座固定设置在提升柱上。In order to achieve the above-mentioned technical effects, the utility model provides a floor replacement device for a cross-cutting machine, which includes a fixed bracket, a guide wheel assembly, a lifting column, a lifting frame, a lifting cylinder and a synchronous mechanism. The fixed bracket includes a column and a beam. The column and the beam are fixedly connected, the outer side of the lifting column is connected with the inner side of the column through the guide wheel assembly, the lifting cylinder is fixed on the beam of the fixed bracket, the telescopic piston rod of the lifting cylinder is connected with the lifting frame, and the synchronization mechanism includes synchronous Shaft, bearing seat, rack and gear, the two ends of the synchronous shaft are respectively provided with a bearing seat and a gear, the gear is set on the synchronous shaft, the bearing seat is connected with the end of the synchronous shaft, the gear is located inside the bearing seat, and the rack is set On the fixed bracket, the gears at both ends of the synchronous shaft mesh with the racks arranged on the fixed bracket, and the bearing seat is fixedly arranged on the lifting column.
本实用新型作进一步改进，它还包括滑块组件，提升框架还设置有支腿，滑块组件固定设置在固定支架的横梁上，滑块组件包括滑块和气缸，滑块与气缸的活塞杆相连接，支腿的底部位于气缸的活塞杆最大行程时的滑块正上方。The utility model is further improved. It also includes a slider assembly. The lifting frame is also provided with legs. Connected, the bottom of the leg is directly above the slider when the piston rod of the cylinder is at its maximum stroke.
导向轮组件对提升柱的升降动作起导向作用，同时作为提升柱的支撑可以有效克服底板和坯体的重力对提升柱产生的变形；滑块组件可作为提升框架的四个活动支点，在切割坯体时起支撑作用，不用时收缩，不发生干涉；提升框架置于最低位，待切割输送小车到位后，油缸顶升将提升框架抬至最高位，此时输送小车移出切割工位返回空翻吊机工位(与此同时来自堆垛工位的输送小车移至切割工位)，同时滑块组件的滑块向外伸出形成四个支点，随后油缸略微下降将提升框架落在四个支点上，之后切割框开始对坯体进行切割。切割完成后，油缸顶升将提升框架略微升起，滑块收回，此时提升框架在油缸作用下带动底板和坯体落至输送小车上，提升框架下落至最低位，至此完成一个切割动作的循环。The guide wheel assembly plays a guiding role in the lifting action of the lifting column. At the same time, as a support for the lifting column, it can effectively overcome the deformation of the lifting column caused by the gravity of the bottom plate and the blank; the slider assembly can be used as the four movable fulcrums of the lifting frame. The green body plays a supporting role, shrinks when not in use, and does not interfere; the lifting frame is placed at the lowest position, and after the cutting and conveying trolley is in place, the oil cylinder is lifted to lift the lifting frame to the highest position, and the conveying trolley moves out of the cutting station and returns to somersault At the crane station (at the same time, the conveying trolley from the stacking station moves to the cutting station), at the same time, the slider of the slider assembly protrudes outwards to form four fulcrums, and then the oil cylinder descends slightly to drop the lifting frame on the four On the fulcrum, the cutting frame starts to cut the green body. After the cutting is completed, the lifting frame is raised slightly by the lifting of the oil cylinder, and the slider is retracted. At this time, the lifting frame drives the bottom plate and the green body to fall on the conveying trolley under the action of the oil cylinder, and the lifting frame falls to the lowest position, thus completing a cutting action. cycle.
本实用新型所提出的一种用于横切机的底板置换装置，在工作时两端的同步装置可以保证升降油缸的同步性，确保了底板和坯体提升的稳定性，而且由于切割动作是在提升框架上进行的，在切割的同时就可以完成输送小车的更换，缩短了小车等待时间，提高了生产作业效率，有利于加气混凝土砌块产量的提高和全自动化生产的实现。The utility model proposes a bottom plate replacement device for a cross-cutting machine. The synchronous devices at both ends can ensure the synchronization of the lifting cylinders during work, ensuring the stability of the bottom plate and blank lifting, and because the cutting action is in the It is carried out on the lifting frame, and the replacement of the conveying trolley can be completed at the same time as cutting, which shortens the waiting time of the trolley, improves the production efficiency, and is conducive to the increase in the output of aerated concrete blocks and the realization of fully automated production.
附图说明Description of drawings
图1是本实用新型所提出的一种用于横切机的底板置换装置结构示意图。Fig. 1 is a structural schematic diagram of a floor replacement device for a cross-cutting machine proposed by the utility model.
图2是同步机构(除齿条)的结构示意图。Fig. 2 is a schematic structural view of the synchronous mechanism (except the rack).
具体实施方式detailed description
参见附图，一种用于横切机的底板置换装置，它包括固定支架、导向轮组件6、提升柱1、提升框架2、提升油缸5和同步机构4，固定支架包括立柱9和横梁8，立柱和横梁之间固定连接，提升柱的外侧通过导向轮组件与立柱的内侧相连接，提升油缸固定设置在固定支架的横梁上，提升油缸的伸缩活塞杆与提升框架相连接，同步机构包括同步轴41、轴承座42、齿条(图中未示出)和齿轮43，同步轴的两端分别设置轴承座和齿轮，齿轮套装在同步轴上，轴承座与同步轴的端部相连接，齿轮位于轴承座的内侧，齿条设置在固定支架上，同步轴两端的齿轮与设置在固定支架上的齿条啮合，所述的轴承座固定设置在提升柱上。Referring to the accompanying drawings, a floor replacement device for a cross-cutting machine includes a fixed bracket, a guide wheel assembly 6, a lifting column 1, a lifting frame 2, a lifting cylinder 5 and a synchronous mechanism 4, and the fixed bracket includes a column 9 and a beam 8 , the column and the beam are fixedly connected, the outer side of the lifting column is connected with the inner side of the column through the guide wheel assembly, the lifting cylinder is fixed on the beam of the fixed bracket, the telescopic piston rod of the lifting cylinder is connected with the lifting frame, and the synchronization mechanism includes Synchronous shaft 41, bearing seat 42, rack (not shown in the figure) and gear 43, the two ends of the synchronous shaft are respectively provided with a bearing seat and a gear, the gear is sleeved on the synchronous shaft, and the bearing seat is connected with the end of the synchronous shaft , the gear is located inside the bearing seat, the rack is arranged on the fixed bracket, the gears at both ends of the synchronous shaft mesh with the rack arranged on the fixed bracket, and the bearing seat is fixedly arranged on the lifting column.
本实用新型作进一步改进，它还包括滑块组件3，提升框架还设置有支腿7，滑块组件固定设置在固定支架的横梁上，滑块组件包括滑块和气缸，滑块与气缸的活塞杆相连接，支腿的底部位于气缸的活塞杆最大行程时的滑块正上方。The utility model is further improved, it also includes a slider assembly 3, the lifting frame is also provided with legs 7, the slider assembly is fixedly arranged on the crossbeam of the fixed bracket, the slider assembly includes a slider and a cylinder, and the connection between the slider and the cylinder The piston rods are connected, and the bottom of the legs is directly above the slide block when the piston rod of the cylinder has the maximum stroke.
导向轮组件对提升柱的升降动作起导向作用，同时作为提升柱的支撑可以有效克服底板和坯体的重力对提升柱产生的变形；滑块组件可作为提升框架的四个活动支点，在切割坯体时起支撑作用，不用时收缩，不发生干涉；提升框架置于最低位，待切割输送小车到位后，油缸顶升将提升框架抬至最高位，此时输送小车移出切割工位返回空翻吊机工位(与此同时来自堆垛工位的输送小车移至切割工位)，同时滑块组件的滑块向外伸出形成四个支点，随后油缸略微下降将提升框架落在四个支点上，之后切割框开始对坯体进行切割。切割完成后，油缸顶升将提升框架略微升起，滑块收回，此时提升框架在油缸作用下带动底板和坯体落至输送小车上，提升框架下落至最低位，至此完成一个切割动作的循环。The guide wheel assembly plays a guiding role in the lifting action of the lifting column. At the same time, as a support for the lifting column, it can effectively overcome the deformation of the lifting column caused by the gravity of the bottom plate and the blank; the slider assembly can be used as the four movable fulcrums of the lifting frame. The green body plays a supporting role, shrinks when not in use, and does not interfere; the lifting frame is placed at the lowest position, and after the cutting and conveying trolley is in place, the oil cylinder is lifted to lift the lifting frame to the highest position, and the conveying trolley moves out of the cutting station and returns to somersault At the crane station (at the same time, the conveying trolley from the stacking station moves to the cutting station), at the same time, the slider of the slider assembly protrudes outwards to form four fulcrums, and then the oil cylinder descends slightly to drop the lifting frame on the four On the fulcrum, the cutting frame starts to cut the green body. After the cutting is completed, the lifting frame is raised slightly by the lifting of the oil cylinder, and the slider is retracted. At this time, the lifting frame drives the bottom plate and the green body to fall on the conveying trolley under the action of the oil cylinder, and the lifting frame falls to the lowest position, thus completing a cutting action. cycle.
本实用新型所提出的一种用于横切机的底板置换装置，在工作时两端的同步装置可以保证升降油缸的同步性，确保了底板和坯体提升的稳定性，而且由于切割动作是在提升框架上进行的，在切割的同时就可以完成输送小车的更换，缩短了小车等待时间，提高了生产作业效率，有利于加气混凝土砌块产量的提高和全自动化生产的实现。The utility model proposes a bottom plate replacement device for a cross-cutting machine. The synchronous devices at both ends can ensure the synchronization of the lifting cylinders during work, ensuring the stability of the bottom plate and blank lifting, and because the cutting action is in the It is carried out on the lifting frame, and the replacement of the conveying trolley can be completed at the same time as cutting, which shortens the waiting time of the trolley, improves the production efficiency, and is conducive to the increase in the output of aerated concrete blocks and the realization of fully automated production.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620311900.2U CN205521894U (en) | 2016-04-13 | 2016-04-13 | A bottom plate replacement device for crosscut machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620311900.2U CN205521894U (en) | 2016-04-13 | 2016-04-13 | A bottom plate replacement device for crosscut machine |
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| CN205521894U true CN205521894U (en) | 2016-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620311900.2U Expired - Lifetime CN205521894U (en) | 2016-04-13 | 2016-04-13 | A bottom plate replacement device for crosscut machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110872077A (en) * | 2019-12-18 | 2020-03-10 | 江苏润鼎智能装备科技有限公司 | Automatic lifting and replacement platform of cross-cutting machine |
-
2016
- 2016-04-13 CN CN201620311900.2U patent/CN205521894U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110872077A (en) * | 2019-12-18 | 2020-03-10 | 江苏润鼎智能装备科技有限公司 | Automatic lifting and replacement platform of cross-cutting machine |
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Address after: 243000 555 north section of Ling Xiao Road, Ma'anshan economic and Technological Development Zone, Anhui Patentee after: Anhui Keda electromechanical Co.,Ltd. Address before: 243000 555 north section of Ling Xiao Road, Ma'anshan economic and Technological Development Zone, Anhui Patentee before: ANHUI KEDA INDUSTRIAL Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
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Granted publication date: 20160831 |