CN205515852U - Machine carries molecular sieve oxygen system - Google Patents

Machine carries molecular sieve oxygen system Download PDF

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Publication number
CN205515852U
CN205515852U CN201620093140.2U CN201620093140U CN205515852U CN 205515852 U CN205515852 U CN 205515852U CN 201620093140 U CN201620093140 U CN 201620093140U CN 205515852 U CN205515852 U CN 205515852U
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oxygen
molecular sieve
gas circuit
control device
air accumulator
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CN201620093140.2U
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藤佳
席艳芳
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Chengdu Kangtuo Xingye Technology Co Ltd
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Chengdu Kangtuo Xingye Technology Co Ltd
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  • Oxygen, Ozone, And Oxides In General (AREA)

Abstract

The utility model discloses a machine carries molecular sieve oxygen system, including the air supply subassembly, oxygen concentrator and oxygen suppliment subassembly, the air supply subassembly includes scroll compressor, cooling fan and filter, the oxygen concentrator includes the control unit, the molecule sifting bed I, molecule sifting bed II and gas holder, the oxygen suppliment subassembly includes the oxygen suppliment face guard, the oxygen supply pipe way, it independently adjusts the oxygen suppliment regulator of structure to have prevent stifling valve structure and oxygen flow, molecule sifting bed I is provided with program controlled device I and program controlled device II respectively with molecule sifting bed II, the gas circuit output of gas holder passes through the oxygen supply pipe way and is connected with the oxygen suppliment regulator, the oxygen suppliment face guard sets up the gas circuit output at the oxygen suppliment regulator, scroll compressor, program controlled device I and program controlled device II all are connected with the the control unit electricity. The utility model discloses have autonomic oxygen flow regulatory function and prevent the function of stifling, the total is the modularized design, makes things convenient for modular system to change the maintenance.

Description

Airborne molecular sieve oxygen system
Technical field
The utility model relates to airmanship field, is specifically related to a kind of airborne molecular sieve oxygen system.
Background technology
A oxygen generation system that airborne molecular sieve oxygen system is researched and developed mainly for helicopter special oxygen pattern.Molecular sieve oxygen generating system is to utilize pressure-variable adsorption (PSA/VPSA) principle, molecular sieve to oxygen, the selective absorption characteristic of nitrogen, by by air carry out nitrogen, oxygen separating and oxygen producing, meet airborne personnel's physiology oxygen demand.
Along with aircraft runs the increase of height, oxygen content in air constantly declines; what thin oxygen can not meet airborne member uses oxygen demand; the existing molecular-sieve oxygen generator in market is to utilize molecular sieve omnibus control system principle equally, but the oxygen making amount of existing oxygenerator, output oxygen pressure all can not meet high-altitude oxygen demand.
Existing oxygenerator overall construction design, intensity, volume, sealing, material all can not meet military helicopter and use environmental requirement, it is impossible to meet national military standard to airborne products high and low temperature, resisting temperature impact, damp and hot, mould, salt fog, acceleration, vibrate, impact, temperature-humidity-highly, EMC, the life-span, reliability, maintainability, testability, protection, the requirement such as security.
Existing oxygenerator not height oxygen flow self-regulating function, autonomous oxygen flow regulation can not be highly carried out with the operation of aircraft, in aircraft operates, flying height is in constantly change, in different high air, oxygen content is different, airborne to the most different by the demand of oxygen, constant oxygen flow can cause: when flying height is relatively low, such as flying height < 2000m, oxygen content in air is close with ground, now, airborne personnel are not required to unnecessary oxygen, the only amount of oxygen by air can meet normal demand, oxygenerator can be inoperative, now oxygenerator running can cause the waste of the airborne energy.
If the oxygen flow that the most constant oxygen flow sets output is too high, cause airborne personnel not draw completely, draw incomplete oxygen and can cause interference in air flow by being ejected in face shield at face or the nasal cavity of airborne personnel, cause airborne personnel uncomfortable;Along with aircraft runs the increase of height, when highly reaching 7000m, the oxygen content in air is low, and airborne personnel need to draw the oxygen of oxygenerator output, if the oxygen flow setting output is not enough to airborne personnel and draws, can cause expiratory dyspnea, causes unexpected.
Utility model content
The purpose of this utility model is that provides a kind of airborne molecular sieve oxygen system to solve the problems referred to above.
The utility model is achieved through the following technical solutions above-mentioned purpose:
nullA kind of airborne molecular sieve oxygen system,Including source of the gas assembly、Oxygen concentrator and oxygen supply assembly,Described source of the gas assembly includes screw compressor、Cooling fan and filter,Described oxygen concentrator includes control unit、Molecular sieve bed I、Molecular sieve bed II and air accumulator,Described oxygen supply assembly includes oxygen mask、Ventilation channel、There is anti-suffocation valve structure and the oxygenregulator of the autonomous adjustment structure of oxygen flow,Described molecular sieve bed I and described molecular sieve bed II are respectively arranged with program control device I and program control device II,The gas circuit output of described screw compressor is connected with the gas circuit input of described filter,The blowing mouth of described cooling fan is towards described screw compressor,The gas circuit output of described filter is connected with the gas circuit input of described program control device I and described program control device II simultaneously,Described molecular sieve bed I connects with described air accumulator with the gas circuit output of described molecular sieve bed II simultaneously,The gas circuit output of described air accumulator is connected with described oxygenregulator by described ventilation channel,Described oxygen mask is arranged on the gas circuit output of described oxygenregulator,Described screw compressor、Described program control device I and described program control device II all electrically connect with described control unit.
Preferably, being provided with multiple state detection sensor in described air accumulator, multiple described state detection sensors all electrically connect with described control unit.
Preferably, described program control device I and described program control device II are provided with the magnetic valve electrically connected with described control unit.
Preferably, described air accumulator is the tank body with structure of voltage regulation.
Preferably, being provided with check valve in the gas circuit between described air accumulator and two described molecular sieve beds, the outlet of described check valve communicates inside described air accumulator.
Preferably, described oxygenregulator and described oxygen mask all have three, and all by ventilation channel with described air accumulator even, three described oxygen masks are separately positioned on the gas circuit output of three described oxygenregulators to three described oxygenregulators.
Preferably, described anti-suffocation valve structure includes anti-suffocation valve epicoele, anti-suffocation valve cavity of resorption and atmosphere inlet pipe, described anti-suffocation valve epicoele communicates with finished product oxygen pipeline, the valve for turning on or block described atmosphere inlet pipe and finished product oxygen pipeline it is provided with in described anti-suffocation valve cavity of resorption, described valve is provided with vertical connecting rod, being cased with spring on described connecting rod, the upper end of described connecting rod is provided with film, and the upper surface of described film communicates with described anti-suffocation valve epicoele.
Preferably, the autonomous adjustment structure of described oxygen flow includes steam vent that bellows extensible member communicates with air, for turning on or block the rubber blanket of finished product oxygen pipeline and described steam vent, and described rubber blanket is fixed on the upper end of described bellows extensible member.
Preferably, described oxygen concentrator is fixed by oxygen concentration assembly support, the fixed form of described molecular sieve bed uses clamp connection to fix, and the barrel of described molecular sieve bed is provided with groove, in described clip is stuck in described groove and connects with described oxygen concentration assembly support.
Preferably, whole described airborne molecular sieve oxygen system periphery is provided with panel beating covering.
The beneficial effects of the utility model are:
1) can meet 7000m high-altitude oxygen demand, system has autonomous oxygen flow regulatory function and anti-suffocation function;
2) by composition source of the gas assemblies such as compressor, radiator, filter and respective line, using control unit, program control device, molecular sieve bed, air accumulator etc. as oxygen concentrator assembly, using ventilation channel, face shield assembly, oxygenregulator as oxygen supply assembly, carry out modularized design, facilitating modular system repair and replacement, and structure is compact to design, volume is little, noise is low, and energy consumption is little, oxygen-producing amount is high, gas transmission continuous and stable, reliable;
3) be with the protection of panel beating covering outside, it is to avoid collision to the parts such as compressor and controller in handling process, it is to avoid device interior laying dust, increase compressor and the service life of associated components, and panel beating covering outward appearance upright, attractive in appearance beautiful;
4) the molecular sieve bed fixed form in oxygen concentrator assembly uses clamp connection to fix, and effectively prevent the vibration that the airflow fluctuation that molecular sieve bed separation air-making oxygen causes brings, and increases overall construction intensity.
Accompanying drawing explanation
Fig. 1 is the fundamental diagram of airborne molecular sieve oxygen system described in the utility model;
Fig. 2 is the structural representation of airborne molecular sieve oxygen system described in the utility model;
Fig. 3 is the schematic diagram of anti-suffocation valve structure described in the utility model;
Fig. 4 is the schematic diagram of the autonomous adjustment structure of oxygen flow described in the utility model;
Fig. 5 is the fixed structure schematic diagram of molecular sieve bed described in the utility model;
In figure: 1-molecular sieve bed I, 2-control unit, 3-filter, 4-molecular sieve bed II, 5-oxygen concentration assembly support, 6-screw compressor, 7-cooling fan, 8-oxygenregulator, 9-ventilation channel, 10-magnetic valve, 11-air accumulator, 12-clip, 13-groove, 81-anti-suffocation valve epicoele, 82-film, 83-spring, 84-valve, 85-atmosphere inlet pipe, 86-anti-suffocation valve cavity of resorption, 87-rubber blanket, 88-steam vent, 89-bellows extensible member, A-finished product oxygen outlet, B-finished product oxygen pipeline.
Detailed description of the invention
The utility model is described in further detail below in conjunction with the accompanying drawings:
nullAs depicted in figs. 1 and 2,The utility model includes source of the gas assembly、Oxygen concentrator and oxygen supply assembly,Source of the gas assembly includes screw compressor 6、Cooling fan 7 and filter 3,Oxygen concentrator includes control unit 2、Molecular sieve bed I 1、Molecular sieve bed II 4 and the air accumulator 11 with structure of voltage regulation,Oxygen supply assembly includes oxygen mask、Ventilation channel 9、There is anti-suffocation valve structure and the oxygenregulator 8 of the autonomous adjustment structure of oxygen flow,Molecular sieve bed I 1 and molecular sieve bed II 4 are respectively arranged with program control device I and program control device II,The gas circuit output of screw compressor 6 is connected with the gas circuit input of filter 3,The blowing mouth of cooling fan 7 is towards screw compressor 6,The gas circuit output of filter 3 is connected with the gas circuit input of program control device I and program control device II simultaneously,Molecular sieve bed I 1 connects with air accumulator 11 with the gas circuit output of molecular sieve bed II 4 simultaneously,The gas circuit output of air accumulator 11 is connected with oxygenregulator 8 by ventilation channel 9,Oxygen mask is arranged on the gas circuit output of oxygenregulator 8,Screw compressor 6、Program control device I and program control device II all electrically connect with control unit 2.Above-mentioned program control device I and program control device II are the controller that can realize telecommunication, for the conventional equipment of prior art.
nullAirborne molecular sieve oxygen system described in the utility model,Source of the gas compresses the gas of backward air pipe line output HTHP through screw compressor 6,The gas of HTHP first passes through after cooling fan 7 carries out cooling process,Flow to filter 3 again and remove oil、The solid impurities such as dust and most aqueous water,Clean pressure-air after process flows to molecular sieve bed to carry out separating air-making oxygen,Two molecular sieve bed alternations in oxygen preparation,One absorption、Another desorption,So circulate oxygen processed,The work switching of molecular sieve bed,Program control device I and program control device II are provided with the magnetic valve 10 electrically connected with control unit 2,It is controlled by magnetic valve 10 and control unit 2,The oxygen that molecular sieve bed separation air is produced is transported to air accumulator 11,Air accumulator 11 communicates with oxygen mask,Air accumulator 11 has storage finished product gas and pressure stabilization function,Too low or reduce air supply pressure fluctuation in order to prevent occupant on machine from breathing the supply gas pressure of generation simultaneously.Being provided with check valve in gas circuit between air accumulator 11 and two molecular sieve beds, the outlet of check valve is internal with air accumulator 11 to be communicated, and when preventing molecular sieve bed work from switching by check valve, the finished product gas in air accumulator reversely flows into sifting bed.Air accumulator 11 communicates with two molecular sieve beds, is that certain surge volume space is played in two molecular sieve bed work switchings.
Oxygenregulator 8 and oxygen mask all have three, and all by ventilation channel 9 with air accumulator 11 even, three oxygen masks are separately positioned on the gas circuit output of three oxygenregulators 8 to three oxygenregulators 8.Air accumulator 11 is connected with three oxygenregulators 8, and oxygenregulator 8 has anti-suffocation valve structure and the autonomous adjustment structure of oxygen flow.
As shown in Figure 3, anti-suffocation valve structure includes anti-suffocation valve epicoele 81, anti-suffocation valve cavity of resorption 86 and atmosphere inlet pipe 85, anti-suffocation valve epicoele 81 communicates with finished product oxygen pipeline B, the valve 84 for turning on or block atmosphere inlet pipe 85 and finished product oxygen pipeline B it is provided with in anti-suffocation valve cavity of resorption 86, valve 84 is provided with vertical connecting rod, spring 83 it is cased with on connecting rod, the upper end of connecting rod is provided with film 82, the upper surface of film 82 communicates with anti-suffocation valve epicoele 81, and in Fig. 2 and Fig. 3, A mouth all connects oxygen mask.
Anti-suffocation function: when product inlet operating pressure is less than 50kPa, user of service can suck environmental gas by anti-suffocation valve.When being 60L/min by the flow of anti-suffocation valve, flow resistance is not more than 100mmH2O.Mainly reach this function by the oxygenregulator structure of molecular-sieve oxygen generator, after the finished product gas of oxygen concentrator arrives separately at anti-suffocation valve epicoele after entering oxygenregulator inside, when oxygen source pressure is at more than 50kPa, gas pressure effect makes valve 84 close, and user of service smokes oxygen concentrator finished product gas;When oxygen source insufficient pressure 50kPa, oxygen source pressure can not close anti-suffocation valve 84, and user of service can be supplemented by anti-suffocation valve and suck environmental gas, to avoid oxygen source hypotony or inspissator not aerogenesis to cause apneic events.
As shown in Figure 4, the autonomous adjustment structure of oxygen flow includes steam vent 88 that bellows extensible member 89 communicates with air, for turning on or block the rubber blanket 87 of finished product oxygen pipeline B and steam vent 88, and rubber blanket 87 is fixed on the upper end of bellows extensible member 89.
The autonomous regulatory function of oxygen flow: realize oxygen flow from main regulation by oxygenregulator 8 structure in molecular sieve oxygen system, make the oxygen pressure of oxygenregulator tend to a stability range.Oxygenregulator 8 is designed with bellows extensible member 89, thus air pressure change is converted to change in displacement, by the change of position, control the cross section of oxygen channel, thus realize flow-control.When ground or use environment < 2000m, ambient pressure is relatively big, and the oxygen production capacity of oxygen system is strong, the axial compressive force that bellows is subject to is bigger, bellows shrinks, i.e. rubber blanket 87 in Fig. 4 separates with the sealing surface of housing, and unnecessary oxygen is discharged from steam vent 88.Along with height above sea level raises, ambient pressure reduces, and air is the thinnest, and the oxygen production capacity of oxygen system declines, and the axial compressive force that bellows is subject to reduces, and bellows extends, and reduces oxygen discharge, or makes rubber blanket 87 compress housing seal face, stops oxygen discharge.So that oxygenregulator tends to a stationary value at the oxygen supply pressure of different altitude height (0~7000 meter).
As shown in Figure 1 and Figure 5, oxygen concentrator is fixed by oxygen concentration assembly support 5, and it is fixing that the fixed form of molecular sieve bed uses clip 12 to connect, and the barrel of molecular sieve bed is provided with groove 13, in clip 12 is stuck in groove 13 and connects with oxygen concentration assembly support 5.
The work switching of on off control of the present utility model and molecular sieve bed is completed by control unit 2, and monitors finished product gas oxygen concentration and temperature.Finished product gas output pipe after air accumulator 11 is drawn shallow bid finished product gas and enters control unit 2, in real time the oxygen concentration in detection finished product gas.Meanwhile, control unit 2 is by high stress sensor acquisition system working environment height, in order to judge whether system reaches the condition of automatic start-stop.Being provided with multiple state detection sensor in air accumulator 11, multiple state detection sensors all electrically connect with control unit 2.State detection sensor includes oxygen concentration sensor, high stress sensor, temperature sensor etc., after the detection information that control unit comprehensively analyzes them, it is judged that working state of system.
System of the present utility model operation is as follows:
Automatic operation mode state is entered after system electrification.In this operating mode, during flying height >=2000m, system starts automatically, is in work (product oxygen) state;As flying height < 2000m, system will be automatically stopped work.When night flight or unit need, the hand push button on control unit 2 panel can be pressed, enter manual work pattern state, system startup work.
The system failure of the present utility model alarm, instruction and data transmission are as follows:
When system detects feed air temperature signal, oxygen concentration abnormal signal or other fault, control unit 2 can record failure code, is also turned on machine corresponding stand by lamp, makes stand by lamp bright, and unit people system is faulty in prompting.Under ground maintenance state, sending to control unit 2 and read data command, the failure code of record is transferred back to ground-support device according to 422 communications protocol system data after receiving order by control unit, provides foundation for Fault Isolation and detection.
System ground of the present utility model maintenance function is to carry out data interaction by RS422 communication interface and native system ground-support device, is put on record by native system log and gives ground-support device, and is detected system by ground-support device, verifies.System status monitoring function relates to product oxygen concentration, the system failure, therefore priority is the highest, in the course of the work, when system detects feed air temperature signal, oxygen concentration abnormal signal, compressor fault signal or other fault, control unit 2 can record failure code, being also turned on machine corresponding stand by lamp, make stand by lamp bright, unit people system is faulty in prompting.When system jam, record fault message outputting alarm signal;Simultaneously to system and there is the working time of longevity part to add up, reach maintenance period and can provide prompting.
Compared with prior art, innovative point of the present utility model is as follows:
By composition source of the gas assemblies such as compressor, radiator, filter and respective line, using control unit, program control device, molecular sieve bed, air accumulator etc. as oxygen concentrator assembly, using ventilation channel, face shield assembly, oxygenregulator as oxygen supply assembly, carry out modularized design, facilitate modular system repair and replacement.System structure design is in addition to rubber blanket and fastening standard component, all use 2Al2 aluminum alloy materials, do not fire, light weight, structural strength high, system structure design meet national military standard to airborne products high and low temperature, resisting temperature impact, damp and hot, mould, salt fog, acceleration, vibrate, impact, temperature-humidity-highly, EMC, the life-span, reliability, maintainability, testability, protection, the requirement such as security;
Be with the protection of panel beating covering outside this molecular sieve oxygen system, it is to avoid collision to the parts such as compressor and controller in handling process, it is to avoid device interior laying dust, increase compressor and the service life of associated components, and panel beating covering outward appearance upright, attractive in appearance beautiful;
Molecular sieve bed fixed form in oxygen concentrator assembly uses clamp connection to fix, and effectively prevent the vibration that the airflow fluctuation that molecular sieve bed separation air-making oxygen causes brings, increases overall construction intensity;
This molecular sieve oxygen system structure is compact to design, volume is little: appearance and size≤400 × 600 × 800mm noise is low :≤75dB, lightweight :≤43kg, energy consumption are little :≤100W, life-span are long: service life >=10 year, oxygen-producing amount are high: >=54L/min, 3 people can be met and persistently use oxygen demand, gas transmission continuous and stable, reliable.
These are only preferred embodiment of the present utility model, not in order to limit the utility model, all any amendment, equivalent and improvement etc. made within spirit of the present utility model and principle, should be included in protection domain of the present utility model.

Claims (10)

  1. null1. an airborne molecular sieve oxygen system,It is characterized in that: include source of the gas assembly、Oxygen concentrator and oxygen supply assembly,Described source of the gas assembly includes screw compressor、Cooling fan and filter,Described oxygen concentrator includes control unit、Molecular sieve bed I、Molecular sieve bed II and air accumulator,Described oxygen supply assembly includes oxygen mask、Ventilation channel、There is anti-suffocation valve structure and the oxygenregulator of the autonomous adjustment structure of oxygen flow,Described molecular sieve bed I and described molecular sieve bed II are respectively arranged with program control device I and program control device II,The gas circuit output of described screw compressor is connected with the gas circuit input of described filter,The blowing mouth of described cooling fan is towards described screw compressor,The gas circuit output of described filter is connected with the gas circuit input of described program control device I and described program control device II simultaneously,Described molecular sieve bed I connects with described air accumulator with the gas circuit output of described molecular sieve bed II simultaneously,The gas circuit output of described air accumulator is connected with described oxygenregulator by described ventilation channel,Described oxygen mask is arranged on the gas circuit output of described oxygenregulator,Described screw compressor、Described program control device I and described program control device II all electrically connect with described control unit.
  2. Airborne molecular sieve oxygen system the most according to claim 1, it is characterised in that: being provided with multiple state detection sensor in described air accumulator, multiple described state detection sensors all electrically connect with described control unit.
  3. Airborne molecular sieve oxygen system the most according to claim 1, it is characterised in that: described program control device I and described program control device II are provided with the magnetic valve electrically connected with described control unit.
  4. Airborne molecular sieve oxygen system the most according to claim 1, it is characterised in that: described air accumulator is the tank body with structure of voltage regulation.
  5. Airborne molecular sieve oxygen system the most according to claim 1, it is characterised in that: being provided with check valve in the gas circuit between described air accumulator and two described molecular sieve beds, the outlet of described check valve communicates inside described air accumulator.
  6. Airborne molecular sieve oxygen system the most according to claim 1, it is characterized in that: described oxygenregulator and described oxygen mask all have three, all by ventilation channel with described air accumulator even, three described oxygen masks are separately positioned on the gas circuit output of three described oxygenregulators to three described oxygenregulators.
  7. Airborne molecular sieve oxygen system the most according to claim 1, it is characterized in that: described anti-suffocation valve structure includes anti-suffocation valve epicoele, anti-suffocation valve cavity of resorption and atmosphere inlet pipe, described anti-suffocation valve epicoele communicates with finished product oxygen pipeline, the valve for turning on or block described atmosphere inlet pipe and finished product oxygen pipeline it is provided with in described anti-suffocation valve cavity of resorption, described valve is provided with vertical connecting rod, it is cased with spring on described connecting rod, the upper end of described connecting rod is provided with film, and the upper surface of described film communicates with described anti-suffocation valve epicoele.
  8. Airborne molecular sieve oxygen system the most according to claim 1, it is characterized in that: the autonomous adjustment structure of described oxygen flow includes steam vent that bellows extensible member communicates with air, for turning on or block the rubber blanket of finished product oxygen pipeline and described steam vent, described rubber blanket is fixed on the upper end of described bellows extensible member.
  9. Airborne molecular sieve oxygen system the most according to claim 1, it is characterized in that: described oxygen concentrator is fixed by oxygen concentration assembly support, the fixed form of described molecular sieve bed uses clamp connection to fix, it is provided with groove on the barrel of described molecular sieve bed, in described clip is stuck in described groove and connects with described oxygen concentration assembly support.
  10. Airborne molecular sieve oxygen system the most according to claim 1, it is characterised in that: whole described airborne molecular sieve oxygen system periphery is provided with panel beating covering.
CN201620093140.2U 2016-01-30 2016-01-30 Machine carries molecular sieve oxygen system Active CN205515852U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105727405A (en) * 2016-01-30 2016-07-06 成都康拓兴业科技有限责任公司 Airborne molecular sieve oxygen system
CN107500251A (en) * 2017-10-09 2017-12-22 合肥同智机电控制技术有限公司 A kind of military portable minisize molecular sieve oxygen generator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105727405A (en) * 2016-01-30 2016-07-06 成都康拓兴业科技有限责任公司 Airborne molecular sieve oxygen system
CN105727405B (en) * 2016-01-30 2018-10-23 成都康拓兴业科技有限责任公司 airborne molecular sieve oxygen system
CN107500251A (en) * 2017-10-09 2017-12-22 合肥同智机电控制技术有限公司 A kind of military portable minisize molecular sieve oxygen generator

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