CN205492374U - Convenient energy -conserving formula broken black tea production line of maintaining - Google Patents

Convenient energy -conserving formula broken black tea production line of maintaining Download PDF

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Publication number
CN205492374U
CN205492374U CN201520866076.2U CN201520866076U CN205492374U CN 205492374 U CN205492374 U CN 205492374U CN 201520866076 U CN201520866076 U CN 201520866076U CN 205492374 U CN205492374 U CN 205492374U
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China
Prior art keywords
hammer
rotating shaft
transfer roller
casing
machine
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Expired - Fee Related
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CN201520866076.2U
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Chinese (zh)
Inventor
黄家德
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Chongqing Rongfa Tea Imp&exp Co Ltd
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Chongqing Rongfa Tea Imp&exp Co Ltd
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Priority to CN201520866076.2U priority Critical patent/CN205492374U/en
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Publication of CN205492374U publication Critical patent/CN205492374U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a convenient energy -conserving formula broken black tea production line of maintaining, including once hammer cutter, stalk -sorting machine, mixer, secondary hammer cutter, granulator, rotary strainer machine, fermentation vat and the drying -machine that sets gradually, it is equipped with material collecting cabin once to hammer into shape between cutter and the stalk -sorting machine. Once hammer the one end of the last casing of cutter into shape and be connected with the casing is articulated down, and go up the casing and be equipped with quick assembly and disassembly mechanism down between the casing, so, when clean the maintenance, can raise the casing and cut the chamber to the material hammer and clean the maintenance, the maintenance conveniently, and can realize once hammering into shape automatic transfer of material between cutter and the stalk -sorting machine, and stalk -sorting machine's screening efficiency is better, more thoroughly, change roller and feeding commentaries on classics roller through setting up in the box of drying -machine, the material is dried along with the material transmission band removes in succession, and the stoving effect is better even to can effectively improve drying efficiency, in addition, through set up induced draft channel on the box top surface, can discharge gaseous heat, fuel saving by effective recycling.

Description

The energy-saving type broken black tea production line maintained easily
Technical field
This utility model belongs to broken black tea and produces equipment technical field, is specifically related to a kind of energy-saving type broken black tea production line maintained easily.
Background technology
Broken black tea is the bulk product of international tea market, accounts for about the 80% of generation Folium Camelliae sinensis total export volume at present, has the product history of over one hundred year, and develops in China, is then the thing of nearly 30 years.
In the production technology of broken black tea, it is necessary first to by spreading for cooling, the Folium Camelliae sinensis that withers after first chopping, then the stalky tea that will wherein comprise is rejected.Although existing hammer is cut machine and be disclosure satisfy that use requirement to a certain extent, but, still suffer from hammer and cut that granularity is uneven and the troublesome shortcoming of cleaning.In prior art, large enterprise typically uses electrostatic stalk extractor to reject the stalky tea in fannings, but electrostatic stalk extractor exists the problem that investment is big, cost is high.And for small business, the common sieve of general employing screens, there is inefficiency and stalky tea rejects sordid problem.It addition, in existing equipment, after Folium Camelliae sinensis hammer cuts into, use man-handling of materials at stalk-sorting equipment in Folium Camelliae sinensis is typically contained in container again, not only waste time and energy, and reduce production efficiency;Although existing broken black tea drying plant disclosure satisfy that use requirement to a certain extent, but, owing to broken black tea is static being placed on inside drying plant, there is the problem that drying efficiency is low and drying degree is uneven.
Summary of the invention
In view of this, the purpose of this utility model is to provide a kind of energy-saving type broken black tea production line maintained easily, and can not only meet the requirement of manufacturing of broken black tea, and can be effectively improved production efficiency, and repair and maintenance is convenient, and can effectively reduce energy consumption.
For reaching above-mentioned purpose, this utility model following technical scheme of offer:
A kind of energy-saving type broken black tea production line maintained easily, including the once hammer set gradually cut machine, stalk pickup machine, blender, secondary hammer cut machine, granulator, circular screening machine, fermentation vat and dehydrator;
The upper shell that machine includes that lower house and closed cover are contained on described lower house cut by described once hammer, it is provided with material hammer between described upper shell and lower house and cuts chamber, chamber cut by described material hammer is cylinder, and described material hammer cuts intracavity and be provided with the rotating shaft I that rotatable engagement is arranged on described lower house, described rotating shaft I is provided with the hammer cutting knife group cutting material for hammer;The end face of described upper shell is provided with cuts, with described material hammer, the charging aperture that chamber communicates, and the front end of described upper shell is provided with and cuts, with described material hammer, the discharging opening that chamber communicates, described charging aperture and discharging opening lay respectively at described material hammer and cut the two ends in chamber, and the axis horizontal of described discharging opening is arranged;Also include the drive mechanism I for driving described rotating shaft I to rotate;One end of described upper shell is articulated and connected with described lower house, and is provided with Quick Release quick assembling mechanism between described upper shell and lower house;
Described Quick Release quick assembling mechanism includes the connection seat being arranged on the mounting seat on described lower house and being correspondingly arranged on described upper shell with described mounting seat, described mounting seat is provided with rotary shaft, in described rotary shaft, set is equiped with the bolt rotating cooperation, described connection seat is provided with the connection draw-in groove rotated into for described bolt, and described bolt is provided with for being pressed abd fixed on the nut on described connection seat;
Described once hammer is cut and is provided with material collection storehouse between machine and described stalk pickup machine, described material collection storehouse is correspondingly provided with described discharging opening powder entrance, is provided with dismountable discharging guiding channel between described powder entrance and described discharging opening;The bottom in described material collection storehouse is provided with discharge bucket, and the lower section of described discharge bucket is provided with receiving hopper I, and the lower section of described receiving hopper I is provided with the belt pulley conveyer device for carrying material;
Described stalk pickup machine includes cylindrical framework and the screen cloth being arranged in described cylindrical framework; the center of described cylindrical framework is provided with rotating shaft II; one end of described rotating shaft II is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting described rotating shaft II and the adjustable movable support mechanism of bearing height;The discharge end of described belt pulley conveyer device stretches in the described screen cloth of described rotary support mechanism one end;
Described rotary support mechanism includes supporting base and rotatable engagement is sleeved on the rotating seat in described rotating shaft II, described rotating seat be respectively arranged at two ends with installation axle, the axis collinear of two described installation axles the axis with described rotating shaft II intersect vertically, and described rotating seat is arranged on described support base by described installation axle rotatable engagement;
Described guiding mechanism includes guide holder, the arc-shaped slide rail with the axis of described installation axle as axis it is provided with in described guide holder, the slide block being slidably matched with it it is provided with in described arc-shaped slide rail, described slide block rotatable engagement is sleeved in described rotating shaft II, and described slide block is provided with the drive mechanism II for driving described rotating shaft II to rotate;The receiving hopper II for splicing it is provided with between described support base and guide holder;
Described dehydrator includes casing, the front end of described casing is provided with charging aperture, the rear end of casing is provided with hot gas inlet, transfer roller alternately it is provided with along direction from bottom to up in described casing, the two ends up and down of described charging aperture are provided with charging transfer roller, on all of described transfer roller and described charging transfer roller, set is equiped with material transferring band, and forms the horizontal material span line of even level in described casing and form charging span line between two described charging transfer rollers;The drying drive mechanism for driving described transfer roller and charging transfer roller to rotate it is additionally provided with on described casing;
Described material transferring band includes the connection chain laying respectively at both sides, article two, between described connection chain, compartment of terrain is provided with the rotating shaft III rotating cooperation, one end of described rotating shaft III is provided with stock supporting plate, and the width of described stock supporting plate is equal to the spacing between adjacent two described rotating shafts;Also being provided with horizontal support mechanism with described horizontal material span line one_to_one corresponding in described casing, described horizontal support mechanism includes laying respectively at described horizontal material span line both sides and for supporting the supporting track of described stock supporting plate;In two the described supporting tracks up and down being correspondingly arranged with same described transfer roller, described supporting track above is provided with discharging breach in the position near this transfer roller;The described supporting track being correspondingly arranged with the described horizontal material span line being positioned at bottom is provided with discharging breach, and the lower section of described discharging breach is provided with material collecting device;
Described dehydrator also includes that heating furnace, the heat outlet of described heating furnace are connected with described hot gas inlet, and the end face of described casing is provided with air-suction channel, and described air-suction channel is provided with induced draught fan, and described air-suction channel is connected with the air inlet of described heating furnace.
Further, the axis of described discharging opening is positioned at described material hammer and cuts the tangential direction in chamber.
Further, described drive mechanism I includes driving motor, is provided with tape handler between described driving motor and described rotating shaft.
Further, described hammer cutting knife group includes being spaced the cutterhead being arranged in described rotating shaft I, and on the periphery wall of described cutterhead, annular is laid with hammer cutting edge;Described hammer cutting edge towards the end face of side, described discharging opening place in for material is driven to the inclined-plane of discharging opening from described charging aperture.
Further, the described discharging guiding channel side's of being taper, and the hole size of described discharging guiding channel along described discharging opening point to described powder entrance direction be gradually increased.
Further, on described discharge bucket periphery wall, parcel is provided with the dustproof cloth bag for preventing dust;The regulation valve for regulating material feed flow it is additionally provided with on described discharge bucket.
Further, described movable support mechanism includes base, is positioned at the installing plate above described base, expansion link is used to be connected between described installing plate with described base, and it is installed with support motor on described base, being provided with vertical thread bush on the bottom surface of described installing plate, the output shaft of described support motor is provided with the vertical threaded screw rod coordinated with described vertical thread bush;Described installing plate is provided with two roller seats being parallel to each other, it is provided with side by side between two roller seats and rotates two backing rolls coordinating and coordinating with described shaft contacts, the axis of described backing roll is parallel with the axis of described rotating shaft, and two described backing rolls are arranged axisymmetricly relative to the axis of described rotating shaft.
Further, described drive mechanism II includes the electric rotating machine being fixedly mounted on described slide block, is in transmission connection between described electric rotating machine and described rotating shaft II.
Further, between described skeleton and described rotating shaft II, annular is laid with supporting linkage;The top of described support base is provided with mounting groove, is arranged on described rotating seat two described installation axle rotatable engagement respectively and is arranged on the two side of described mounting groove;Described skeleton is provided with the vibrator for patting described screen cloth.
Further, described transfer roller and being respectively arranged at two ends with of charging transfer roller are connected, with described, the sprocket wheel that chain coordinates;The described inclined shape of charging span line, and in described charging aperture, it is provided with the bearing diagonal mechanism for supporting described charging span line;Described bearing diagonal mechanism includes laying respectively at described charging span line both sides and for supporting the bearing diagonal track of described stock supporting plate;Described charging span line be arranged over homocline transfer roller, described homocline transfer roller is provided with for the scraper plate by material drawout;The two ends rotatable engagement respectively of described homocline transfer roller is arranged on the two side of described charging aperture, and described casing is provided with the homocline drive mechanism for driving described homocline transfer roller to rotate.
The beneficial effects of the utility model are:
The energy-saving type broken black tea production line that this utility model maintains easily, it is articulated and connected with lower house by once hammer being cut the upper shell of machine, and Quick Release quick assembling mechanism is set between upper shell and lower house, so, when cleaning, can raise upper shell to material hammer cut chamber be cleaned safeguard, easy to maintenance;By arranging hammer cutting knife group, it is possible to realize the hammer of material is highly necessary asked, and reach the granularity set;By arranging dust-proof material collection storehouse, hammer the material after cutting into shape after discharging opening sprays, enter directly in dust-proof material collection storehouse under the guide effect of discharging guiding channel, can effectively prevent dust polluting environment, enter material in dust-proof material collection storehouse by after discharge bucket and receiving hopper automatically on belt pulley conveyer device, it is capable of the automatic transfer of material, not only saves manpower, and improve efficiency;
By using the skeleton of cylinder on stalk pickup machine, and screen cloth is installed on skeleton, so, a cylindrical sieve can be formed, to reject the stalky tea of broken black tea;And by being respectively provided with rotary support mechanism and guiding mechanism at the two ends of rotating shaft, by regulating the bearing height of movable support mechanism, can drive shaft along by install axle axis centered by line track rotate, i.e. scalable skeleton and the angle of inclination of screen cloth, and then control material screening time in screen cloth, and the screen cloth rotated can realize the agitation to broken black tea, it is possible to be effectively improved screening efficiency and screening effect, and there is the advantage that investment is low;
By arranging transfer roller and charging transfer roller in the casing of dehydrator, utilization is sleeved on material transferring band thereon and forms multiple-layer horizontal material transferring section, and by arranging discharging breach on supporting track, in material transferring band motor process, the stock supporting plate being positioned at this discharging indentation, there overturns under gravity, material thereon automatically falls on the horizontal material span line of lower floor, the material i.e. achieved between each layer horizontal material span line shifts automatically, material carries out continuous oven drying along with material transferring Tape movement, not only drying effect is the most uniform, and the form of continuous oven drying can be effectively improved drying efficiency;It addition, be connected with the air inlet of heating furnace by arranging air-suction channel on box top, it is possible to efficient recovery discharges the heat of the discharge gas after dehydrator, saves fuel, reaches energy-saving and cost-reducing purpose.
Accompanying drawing explanation
In order to make the purpose of this utility model, technical scheme and beneficial effect clearer, this utility model provides drawings described below to illustrate:
Fig. 1 is that the equipment of the energy-saving type broken black tea production line embodiment that this utility model maintains easily arranges block diagram;
Fig. 2 is once to hammer the attachment structure schematic diagram cutting between machine and stalk pickup machine into shape;
Fig. 3 is the structural representation that machine cut by hammer;
Fig. 4 is the right view of Fig. 3;
Fig. 5 is the A detail drawing of Fig. 3;
Fig. 6 is the structural representation of hammer cutting knife group;
Fig. 7 is the structural representation of stalk pickup machine;
Fig. 8 is the left view of Fig. 7;
Fig. 9 is the structural representation of broken black tea dehydrator;
Figure 10 is the structural representation between upper and lower two-layer horizontal material span line.
Detailed description of the invention
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, so that those skilled in the art can be better understood from this utility model and can be practiced, but illustrated embodiment is not as to restriction of the present utility model.
As it is shown in figure 1, the equipment layout block diagram of the energy-saving type broken black tea production line embodiment maintained easily for this utility model.The energy-saving type broken black tea production line that the present embodiment maintains easily, including the once hammer set gradually cut machine 100, stalk pickup machine 300, for stirring that the Folium Camelliae sinensis after chopping is added water blender 400, be used for again hammering the Folium Camelliae sinensis after agitated into shape the secondary hammer cut cut machine 500, hammer is cut after Folium Camelliae sinensis make the granulator 600 of granule, be used for screening the circular screening machine 700 of Folium Camelliae sinensis granule, be used for the fermentation vat 800 of tea leaf fermentation and be used for drying the dehydrator 900 of Folium Camelliae sinensis.
Once the upper shell 102 that machine 100 includes that lower house 101 and closed cover are contained on lower house 101 cut by hammer, one end of upper shell 102 is articulated and connected with lower house 101, it is provided with material hammer between upper shell 102 and lower house 101 and cuts chamber, chamber cut by material hammer is cylinder, and material hammer cuts intracavity and be provided with the rotating shaft I 103 that rotatable engagement is arranged on lower house 101, rotating shaft I 103 is provided with the hammer cutting knife group cutting material for hammer.The end face of upper shell 102 is provided with cuts, with material hammer, the charging aperture 104 that chamber communicates, and the front end of upper shell 102 is provided with and cuts, with material hammer, the discharging opening 105 that chamber communicates, charging aperture 104 and discharging opening 105 lay respectively at material hammer and cut the two ends in chamber, and the axis horizontal of discharging opening 105 is arranged, the axis of the discharging opening 105 of the present embodiment is positioned at material hammer and cuts the tangential direction in chamber.The Anti-dust type Folium Camelliae sinensis hammer cutting apparatus of the present embodiment also includes the drive mechanism I rotated for drive shaft I 103.The drive mechanism I of the present embodiment includes driving motor 6, drives and is provided with tape handler 7 between motor 6 and rotating shaft 3.
One end of the upper shell 102 of the present embodiment is articulated and connected with lower house 101, and is provided with Quick Release quick assembling mechanism between upper shell 102 and lower house 101.Quick Release quick assembling mechanism includes the mounting seat 110 being arranged on lower house 101 and the connection seat 111 being correspondingly arranged on upper shell 102 with mounting seat 110, mounting seat 110 is provided with rotary shaft 112, in rotary shaft 112, set is equiped with the bolt 113 rotating cooperation, connect seat 111 and be provided with the connection draw-in groove 114 rotated into for bolt 113, and bolt 113 is provided with for being pressed abd fixed on the nut 115 connected on seat 111.So, by turning nut 115 and swivel bolt 113, mounting seat 110 and the fixing connection connected between seat 111 can be conveniently realized or mounting seat 110 and connection seat 111 are taken apart, it is achieved fast-assembling and the purpose of Quick Release, convenient during repair and maintenance.
The hammer cutting knife group of the present embodiment includes being spaced the cutterhead 108 being arranged in rotating shaft I 103, and on the periphery wall of cutterhead 108, annular is laid with hammer cutting edge 109.The hammer cutting edge 109 of the present embodiment towards the end face of side, discharging opening 105 place in for material is driven the inclined-plane to discharging opening 105 from charging aperture 104.
Once hammer is cut and is provided with material collection storehouse 200 between machine 100 and stalk pickup machine 300; it is correspondingly provided with powder entrance with discharging opening 105 on the material collection storehouse 200 of the present embodiment; dismountable discharging guiding channel 201 it is provided with between powder entrance and discharging opening 105; the bottom in material collection storehouse 200 is provided with discharge bucket 202; the lower section of discharge bucket 202 is provided with receiving hopper I 203; the lower section of receiving hopper I 203 is provided with the belt pulley conveyer device 204 for carrying material; preferably, also can wrap up on discharge bucket 202 periphery wall and be provided for preventing the dustproof cloth bag of dust.
Further, discharging guiding channel 201 is in square taper, and the direction that the hole size of discharging guiding channel 201 points to powder entrance along discharging opening is gradually increased.Preferably, discharge bucket 202 is additionally provided with the regulation valve 205 for regulating material feed flow.
The stalk pickup machine 300 of the present embodiment includes cylindrical framework 301 and the screen cloth 302 being arranged in cylindrical framework 301; the center of cylindrical framework 301 is provided with rotating shaft II 303; one end of rotating shaft II 303 is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting rotating shaft II 303 and the adjustable movable support mechanism of bearing height.The discharge end of belt pulley conveyer device 204 stretches into screen cloth 302 inside one end of rotary support mechanism, i.e. screen cloth 302 is feed end near one end of rotary support mechanism, owing to screen cloth 302 is in cylinder, it rotates during sieving, and does not results in interference in the discharge end of belt pulley conveyer device 204 is stretched into screen cloth 302.
The rotary support mechanism of the present embodiment includes the rotating seat 305 that support base 304 and rotatable engagement are sleeved in rotating shaft II 303, axle 306 is installed in being respectively arranged at two ends with of rotating seat 305, two axis collinear installing axle 306 axis with rotating shaft II 303 intersect vertically, and rotating seat 305 is arranged on support base 304 by installing axle 306 rotatable engagement.So, rotating shaft II 303 can be rotated around the axis installing axle 306 by rotating seat 305.
The guiding mechanism of the present embodiment includes guide holder 307, the arc-shaped slide rail 308 with the axis installing axle 306 as axis it is provided with in guide holder 307, the slide block 309 being slidably matched with it it is provided with in arc-shaped slide rail 308, slide block 309 rotatable engagement is sleeved in rotating shaft II 303, and slide block 309 is provided with the drive mechanism II rotated for drive shaft II 303.Drive mechanism II can use various ways to realize.The drive mechanism II of the present embodiment includes the electric rotating machine being fixedly mounted on slide block 309, is in transmission connection between electric rotating machine and rotating shaft II 303.
Further, the movable support mechanism of the present embodiment includes base 310, is positioned at the installing plate 311 above base 310, expansion link 312 is used to be connected between installing plate 311 with base 310, and on base 310, it is installed with support motor 313, being provided with vertical thread bush 314 on the bottom surface of installing plate 311, the output shaft supporting motor 313 is provided with the vertical threaded screw rod 315 coordinated with vertical thread bush 314.Installing plate 311 is provided with two roller seats 316 being parallel to each other, it is provided with side by side between two roller seats 316 to rotate and coordinates and contact with rotating shaft II 303 two backing rolls 317 coordinated, the axis of backing roll 317 is parallel with the axis of rotating shaft II 303, and two backing rolls 317 are arranged axisymmetricly relative to the axis of rotating shaft II 303, vertical threaded screw rod 315 is driven to rotate by supporting motor 313, the i.e. height of scalable backing roll 317, and then the angle of inclination of regulation rotating shaft II 303.
Further, supporting and be provided with the receiving hopper II 318 for splicing between base 304 and guide holder 307, between skeleton 301 and rotating shaft II 303, annular is laid with supporting linkage 319.The top supporting base 304 of the present embodiment is provided with mounting groove 320, is arranged on rotating seat 305 two installation axle 306 rotatable engagement respectively and is arranged on the two side of mounting groove 320.Preferably, skeleton 301 is provided with the vibrator for patting screen cloth 302, is used for patting screen cloth 302, prevents the mesh of screen cloth 302 from blocking.
The dehydrator of the present embodiment includes casing 901, the front end of casing 901 is provided with charging aperture, the rear end of casing 901 is provided with hot gas inlet 902, the interior of casing 901 is alternately provided with transfer roller 903 along direction from bottom to up, the two ends up and down of charging aperture are provided with charging transfer roller 904, on all of transfer roller 903 and charging transfer roller 904, set is equiped with material transferring band 905, and forms the horizontal material span line 905a of even level in casing 901 and form charging span line 905b between two charging transfer rollers 904.The drying drive mechanism for driving transfer roller 903 and charging transfer roller 904 to rotate it is additionally provided with on casing 901.
Material transferring band 905 includes the connection chain laying respectively at both sides, article two, between connection chain, compartment of terrain is provided with the rotating shaft III 906 rotating cooperation, one end of rotating shaft III 906 is provided with stock supporting plate 907, and the width of stock supporting plate 907 is equal to the spacing between adjacent two rotating shafts 906;Also being provided with horizontal support mechanism with horizontal material span line 905a one_to_one corresponding in casing 901, horizontal support mechanism includes laying respectively at horizontal material span line 905a both sides and for supporting the supporting track 908 of stock supporting plate 907.In two supporting tracks 908 up and down being correspondingly arranged with same transfer roller 903, supporting track 908 above is provided with discharging breach 909 in the position near this transfer roller 903.The supporting track 908 being correspondingly arranged with the horizontal material span line 905a being positioned at bottom is provided with discharging breach, and the lower section of discharging breach is provided with material collecting device 910.The dehydrator of the present embodiment also includes that the heat outlet 912 of heating furnace 911 is connected with hot gas inlet 902, and the end face of casing 901 is provided with air-suction channel 913, and air-suction channel 913 is provided with induced draught fan 914, and air-suction channel 913 is connected with the air inlet 915 of heating furnace 911.
Further, synchronous axial system is carried out by the connection chain of material transferring band 905 between transfer roller 903 and the sprocket wheel being respectively arranged at two ends with and being connected chain cooperation of charging transfer roller 904, i.e. each transfer roller 903 and charging transfer roller 904.The drying drive mechanism of the present embodiment includes drying driving motor, dries and drives the output shaft of motor and be wherein in transmission connection between a transfer roller 903 or charging transfer roller 904.
Further, feed the inclined shape of span line 905b, and in charging aperture, be provided with the bearing diagonal mechanism for supporting charging span line 905b.The bearing diagonal mechanism of the present embodiment includes laying respectively at charging span line 905b both sides and for supporting the bearing diagonal track of stock supporting plate 907.
Further, charging span line 905b is arranged over homocline transfer roller 916, and homocline transfer roller 916 is provided with for by the scraper plate 917 of material drawout.The two ends rotatable engagement respectively of the homocline transfer roller 916 of the present embodiment is arranged on the two side of charging aperture, and casing 1 is provided with the homocline drive mechanism for driving homocline transfer roller 916 to rotate.By arranging homocline transfer roller 916, utilize scraper plate 917 that material can be made to be evenly distributed on material transferring band 905, improve and dry uniformity.
Concrete, it is identical with existing traditional approach that the material branch mode between machine 500, granulator 600, circular screening machine 700, fermentation vat 800 and dehydrator 900 cut by stalk pickup machine 300, blender 400, secondary hammer, is not repeated.
Embodiment described above is only the preferred embodiment lifted by absolutely proving this utility model, and protection domain of the present utility model is not limited to this.The equivalent that those skilled in the art are made on the basis of this utility model substitutes or conversion, all within protection domain of the present utility model.Protection domain of the present utility model is as the criterion with claims.

Claims (10)

1. the energy-saving type broken black tea production line that a kind maintains easily, it is characterised in that: include the once hammer set gradually cut machine, stalk pickup machine, blender, secondary hammer cut machine, granulator, circular screening machine, fermentation vat and dehydrator;
The upper shell that machine includes that lower house and closed cover are contained on described lower house cut by described once hammer, it is provided with material hammer between described upper shell and lower house and cuts chamber, chamber cut by described material hammer is cylinder, and described material hammer cuts intracavity and be provided with the rotating shaft I that rotatable engagement is arranged on described lower house, described rotating shaft I is provided with the hammer cutting knife group cutting material for hammer;The end face of described upper shell is provided with cuts, with described material hammer, the charging aperture that chamber communicates, and the front end of described upper shell is provided with and cuts, with described material hammer, the discharging opening that chamber communicates, described charging aperture and discharging opening lay respectively at described material hammer and cut the two ends in chamber, and the axis horizontal of described discharging opening is arranged;Also include the drive mechanism I for driving described rotating shaft I to rotate;One end of described upper shell is articulated and connected with described lower house, and is provided with Quick Release quick assembling mechanism between described upper shell and lower house;
Described Quick Release quick assembling mechanism includes the connection seat being arranged on the mounting seat on described lower house and being correspondingly arranged on described upper shell with described mounting seat, described mounting seat is provided with rotary shaft, in described rotary shaft, set is equiped with the bolt rotating cooperation, described connection seat is provided with the connection draw-in groove rotated into for described bolt, and described bolt is provided with for being pressed abd fixed on the nut on described connection seat;
Described once hammer is cut and is provided with material collection storehouse between machine and described stalk pickup machine, described material collection storehouse is correspondingly provided with described discharging opening powder entrance, is provided with dismountable discharging guiding channel between described powder entrance and described discharging opening;The bottom in described material collection storehouse is provided with discharge bucket, and the lower section of described discharge bucket is provided with receiving hopper I, and the lower section of described receiving hopper I is provided with the belt pulley conveyer device for carrying material;
Described stalk pickup machine includes cylindrical framework and the screen cloth being arranged in described cylindrical framework; the center of described cylindrical framework is provided with rotating shaft II; one end of described rotating shaft II is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting described rotating shaft II and the adjustable movable support mechanism of bearing height;The discharge end of described belt pulley conveyer device stretches in the described screen cloth of described rotary support mechanism one end;
Described rotary support mechanism includes supporting base and rotatable engagement is sleeved on the rotating seat in described rotating shaft II, described rotating seat be respectively arranged at two ends with installation axle, the axis collinear of two described installation axles the axis with described rotating shaft II intersect vertically, and described rotating seat is arranged on described support base by described installation axle rotatable engagement;
Described guiding mechanism includes guide holder, the arc-shaped slide rail with the axis of described installation axle as axis it is provided with in described guide holder, the slide block being slidably matched with it it is provided with in described arc-shaped slide rail, described slide block rotatable engagement is sleeved in described rotating shaft II, and described slide block is provided with the drive mechanism II for driving described rotating shaft II to rotate;The receiving hopper II for splicing it is provided with between described support base and guide holder;
Described dehydrator includes casing, the front end of described casing is provided with charging aperture, the rear end of casing is provided with hot gas inlet, transfer roller alternately it is provided with along direction from bottom to up in described casing, the two ends up and down of described charging aperture are provided with charging transfer roller, on all of described transfer roller and described charging transfer roller, set is equiped with material transferring band, and forms the horizontal material span line of even level in described casing and form charging span line between two described charging transfer rollers;The drying drive mechanism for driving described transfer roller and charging transfer roller to rotate it is additionally provided with on described casing;
Described material transferring band includes the connection chain laying respectively at both sides, article two, between described connection chain, compartment of terrain is provided with the rotating shaft III rotating cooperation, one end of described rotating shaft III is provided with stock supporting plate, and the width of described stock supporting plate is equal to the spacing between adjacent two described rotating shafts;Also being provided with horizontal support mechanism with described horizontal material span line one_to_one corresponding in described casing, described horizontal support mechanism includes laying respectively at described horizontal material span line both sides and for supporting the supporting track of described stock supporting plate;In two the described supporting tracks up and down being correspondingly arranged with same described transfer roller, described supporting track above is provided with discharging breach in the position near this transfer roller;The described supporting track being correspondingly arranged with the described horizontal material span line being positioned at bottom is provided with discharging breach, and the lower section of described discharging breach is provided with material collecting device;
Described dehydrator also includes that heating furnace, the heat outlet of described heating furnace are connected with described hot gas inlet, and the end face of described casing is provided with air-suction channel, and described air-suction channel is provided with induced draught fan, and described air-suction channel is connected with the air inlet of described heating furnace.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: the axis of described discharging opening is positioned at described material hammer and cuts the tangential direction in chamber.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: described drive mechanism I includes driving motor, is provided with tape handler between described driving motor and described rotating shaft.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: described hammer cutting knife group includes being spaced the cutterhead being arranged in described rotating shaft I, and on the periphery wall of described cutterhead, annular is laid with hammer cutting edge;Described hammer cutting edge towards the end face of side, described discharging opening place in for material is driven to the inclined-plane of discharging opening from described charging aperture.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: the described discharging guiding channel side's of being taper, and the hole size of described discharging guiding channel along described discharging opening point to described powder entrance direction be gradually increased.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: on described discharge bucket periphery wall, parcel is provided with the dustproof cloth bag for preventing dust;The regulation valve for regulating material feed flow it is additionally provided with on described discharge bucket.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterized in that: described movable support mechanism includes base, is positioned at the installing plate above described base, expansion link is used to be connected between described installing plate with described base, and it is installed with support motor on described base, being provided with vertical thread bush on the bottom surface of described installing plate, the output shaft of described support motor is provided with the vertical threaded screw rod coordinated with described vertical thread bush;Described installing plate is provided with two roller seats being parallel to each other, it is provided with side by side between two roller seats and rotates two backing rolls coordinating and coordinating with described shaft contacts, the axis of described backing roll is parallel with the axis of described rotating shaft, and two described backing rolls are arranged axisymmetricly relative to the axis of described rotating shaft.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: described drive mechanism II includes the electric rotating machine being fixedly mounted on described slide block, is in transmission connection between described electric rotating machine and described rotating shaft II.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: between described skeleton and described rotating shaft II, annular is laid with supporting linkage;The top of described support base is provided with mounting groove, is arranged on described rotating seat two described installation axle rotatable engagement respectively and is arranged on the two side of described mounting groove;Described skeleton is provided with the vibrator for patting described screen cloth.
The energy-saving type broken black tea production line maintained easily the most according to claim 1, it is characterised in that: described transfer roller and being respectively arranged at two ends with of charging transfer roller are connected, with described, the sprocket wheel that chain coordinates;The described inclined shape of charging span line, and in described charging aperture, it is provided with the bearing diagonal mechanism for supporting described charging span line;Described bearing diagonal mechanism includes laying respectively at described charging span line both sides and for supporting the bearing diagonal track of described stock supporting plate;Described charging span line be arranged over homocline transfer roller, described homocline transfer roller is provided with for the scraper plate by material drawout;The two ends rotatable engagement respectively of described homocline transfer roller is arranged on the two side of described charging aperture, and described casing is provided with the homocline drive mechanism for driving described homocline transfer roller to rotate.
CN201520866076.2U 2015-11-03 2015-11-03 Convenient energy -conserving formula broken black tea production line of maintaining Expired - Fee Related CN205492374U (en)

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