CN106615308A - Energy-saving dustproof broken black tea production line capable of realizing automatic material transfer - Google Patents
Energy-saving dustproof broken black tea production line capable of realizing automatic material transfer Download PDFInfo
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- CN106615308A CN106615308A CN201510735252.3A CN201510735252A CN106615308A CN 106615308 A CN106615308 A CN 106615308A CN 201510735252 A CN201510735252 A CN 201510735252A CN 106615308 A CN106615308 A CN 106615308A
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Abstract
The invention relates to an energy-saving dustproof broken black tea production line capable of realizing automatic material transfer. The energy-saving dustproof broken black tea production line comprises a primary hammering and cutting machine, a stalk-sorting machine, a stirrer, a secondary hammering and cutting machine, a pelletizer, a round sifter, a fermenting tank and a drying machine which are sequentially arranged, wherein a material collecting bin is arranged between the primary hammering and cutting machine and the stalk-sorting machine, one end of an upper housing of the primary hammering and cutting machine is in hinged connection with a lower housing, and a rapid-disassembly rapid-assembly mechanism is arranged between the upper housing and the lower housing, so that the upper housing can be lifted to conveniently clean and maintain a material hammering and cutting cavity, automatic material transfer between the primary hammering and cutting machine and the stalk-sorting machine can be realized, and the screening efficiency of the stalk-sorting machine is better, and more thorough; and rotating rollers and feed rotating rollers are arranged in a box body of the drying machine, materials move along with a material conveyer belt to be continuously dried, the drying effect is more uniform, and the drying efficiency can be effectively improved. In addition, an air suction passage is formed on the top surface of the box body, so that the quantity of heat of exhausted gas can be effectively recovered, and fuel is saved.
Description
Technical field
The invention belongs to broken black tea production equipment technical field, is specifically related to the energy-conservation dust protected broken black tea production line that a kind of material is shifted automatically.
Background technology
Broken black tea is the bulk product of international tea market, accounts for the 80% or so of generation Folium Camelliae sinensis total export volume at present, has the product history of over one hundred year, and develops in China, is then the thing of nearly 30 years.
In the production technology of broken black tea, it is necessary first to which by spreading for cooling, the Folium Camelliae sinensis for withering are Jing after first chopping, then the stalky tea for wherein including is rejected.Although existing hammer is cut machine and disclosure satisfy that use requirement to a certain extent, still suffer from hammer and cut that granularity is uneven and the troublesome shortcoming of cleaning.In prior art, the stalky tea in fannings is typically rejected using electrostatic stalk extractor by large enterprise, but electrostatic stalk extractor there is a problem of investing big, high cost.And for small business, typically screened using common sieve, there are problems that inefficiency and stalky tea reject sordid.In addition, in existing equipment, after the completion of Folium Camelliae sinensis hammer is cut, typically Folium Camelliae sinensis being mounted in container again using man-handling of materials to stalk-sorting equipment, not only being wasted time and energy, and is reduced production efficiency；Although existing broken black tea drying plant disclosure satisfy that use requirement to a certain extent, due to broken black tea be it is static be placed on inside drying plant, there is a problem of that drying efficiency is low and drying degree is uneven.
The content of the invention
In view of this, it is an object of the invention to provide the energy-conservation dust protected broken black tea production line that a kind of material is shifted automatically, can not only meet the requirement of manufacturing of broken black tea, and can effectively improve production efficiency, repair and maintenance is convenient, and being capable of effective reducing energy consumption.
To reach above-mentioned purpose, the present invention provides following technical scheme：
The energy-conservation dust protected broken black tea production line that a kind of material is shifted automatically, cuts machine, stalk pickup machine, blender, secondary hammer including the once hammer for setting gradually and cuts machine, granulator, circular screening machine, fermentation vat and dehydrator；
The once hammer cuts the upper shell that machine includes that lower house and closed cover are mounted on the lower house, material hammer is provided between the upper shell and lower house and cuts chamber, the material hammer cuts chamber in cylinder, and the material hammer is cut intracavity and is provided with rotating shaft I of the rotatable engagement on the lower house, the rotating shaft I is provided with the hammer cutter group that material is cut for hammer；The top surface of the upper shell is provided with cuts the charging aperture that chamber communicates with material hammer, and the front end of the upper shell is provided with and cuts the discharging opening that chamber communicates with material hammer, the charging aperture and discharging opening are located at the two ends that material hammer cuts chamber respectively, and the axis horizontal of the discharging opening is arranged；Also include the drive mechanism I for driving the rotating shaft I to rotate；One end of the upper shell is articulated and connected with the lower house, and Quick Release quick assembling mechanism is provided between the upper shell and lower house；
The Quick Release quick assembling mechanism includes the mounting seat being arranged on the lower house and is correspondingly arranged at the connecting seat on the upper shell with the mounting seat, the mounting seat is provided with rotary shaft, in the rotary shaft, set is equiped with the bolt for rotating cooperation, the connecting seat is provided with the connection draw-in groove rotated into for the bolt, and the bolt is provided with the nut for being pressed abd fixed on the connecting seat；
The Quick Release quick assembling mechanism includes the mounting seat being arranged on the lower house and is correspondingly arranged at the connecting seat on the upper shell with the mounting seat, the mounting seat is provided with rotary shaft, in the rotary shaft, set is equiped with the bolt for rotating cooperation, the connecting seat is provided with the connection draw-in groove rotated into for the bolt, and the bolt is provided with the nut for being pressed abd fixed on the connecting seat；
The once hammer is cut, and is correspondingly provided with powder entrance on the material collection storehouse with the discharging opening, and dismountable discharging guiding channel is provided between the powder entrance and the discharging opening；The bottom in the material collection storehouse is provided with discharge bucket, is provided with receiving hopper I below the discharge bucket, and the lower section of the receiving hopper I is provided with for conveying the belt pulley conveyer device of material；
The stalk pickup machine includes cylindrical framework and the screen cloth in the cylindrical framework; the center of the cylindrical framework is provided with rotating shaft II; one end of the rotating shaft II is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting the rotating shaft II and the adjustable movable support mechanism of bearing height；The discharge end of the belt pulley conveyer device is stretched in the screen cloth of described rotary support mechanism one end；
The rotary support mechanism includes the rotating seat that support base and rotatable engagement are sleeved in the rotating shaft II, the rotating seat is respectively arranged at two ends with installation axle, the axis collinear of two installation axles is simultaneously intersected vertically with the axis of the rotating shaft II, and the rotating seat is arranged in the support base by the installation axle rotatable engagement；
The guiding mechanism includes guide holder, the arc-shaped slide rail with the axis of the installation axle as axis is provided with the guide holder, the slide block being slidably matched with which is provided with the arc-shaped slide rail, the slide block rotatable engagement is sleeved in the rotating shaft II, and the slide block is provided with the drive mechanism II for driving the rotating shaft II to rotate；The skeleton overcoat is equiped with and is coaxial therewith and for the cylindrical jacket of splicing, the cylindrical jacket is provided with sealing plate near one end of the rotary support mechanism, the other end is provided with outlet, and the internal diameter of the cylindrical jacket gradually increases along the direction that the sealing plate points to the outlet；
The dehydrator includes casing, the front end of the casing is provided with charging aperture, the rear end of casing is provided with hot gas inlet, transfer roller is provided with along direction alternating from bottom to up in the casing, the upper and lower ends of the charging aperture are provided with charging transfer roller, on all of transfer roller and the charging transfer roller, set is equiped with material transferring band, and the horizontal material span line of even level is formed in the casing and charging span line is formed between two charging transfer rollers；The drying drive mechanism for driving the transfer roller and charging transfer roller to rotate is additionally provided with the casing；
The material transferring band includes connects chain respectively positioned at both sides, between two connects chains, compartment of terrain is provided with the rotating shaft III for rotating cooperation, one end of the rotating shaft III is provided with stock supporting plate, and the width of the stock supporting plate is equal to the spacing between adjacent two rotating shafts；Also correspond with the horizontal material span line in the casing and be provided with horizontal support mechanism, the horizontal support mechanism includes being located at the horizontal material span line both sides the supporting track for supporting the stock supporting plate respectively；In two supporting tracks up and down being correspondingly arranged with the same transfer roller, the supporting track above is being provided with discharging breach at the position of the transfer roller；The supporting track being correspondingly arranged with the described horizontal material span line positioned at bottom is provided with discharging breach, is provided with material collecting device below the discharging breach；
The dehydrator also includes heating furnace, and the heat outlet of the heating furnace is connected with the hot gas inlet, and the top surface of the casing is provided with air-suction channel, and the air-suction channel is provided with induced draught fan, and the air-suction channel is connected with the air inlet of the heating furnace.
Further, the axis of the discharging opening is located at the tangential direction that material hammer cuts chamber.
Further, the drive mechanism I includes motor, is provided with tape handler between the motor and the rotating shaft.
Further, the hammer cutter group includes the cutterhead being spaced in the rotating shaft I, and on the periphery wall of the cutterhead, annular is laid with hammer cutting edge；It is described to hammer cutting edge into shape towards the end face of discharging opening place side in for driving material from the charging aperture to the inclined-plane of discharging opening.
Further, the discharging guiding channel is in square taper, and the hole size of the discharging guiding channel gradually increases along the direction that the discharging opening points to the powder entrance.
Further, on the discharge bucket periphery wall, parcel is provided with for preventing the dustproof cloth bag of dust；It is additionally provided with the discharge bucket for adjusting the regulating valve of material feed flow.
Further, the movable support mechanism includes base, the installing plate above the base, it is connected using expansion link between the installing plate and the base, and on the base, it is installed with support motor, vertical thread bush is installed on the bottom surface of the installing plate, the output shaft of the support motor is provided with the vertical threaded screw rod coordinated with the vertical thread bush；The installing plate is provided with two roller seats being parallel to each other, it is provided between two roller seats side by side and rotates two backing rolls with merging with shaft contacts cooperation, the diameter parallel of the axis of the backing roll and the rotating shaft, and two backing rolls are axisymmetricly arranged relative to the axis of the rotating shaft.
Further, the drive mechanism II includes the electric rotating machine being fixedly mounted on the slide block, is connected between the electric rotating machine and the rotating shaft II.
Further, between the skeleton and the rotating shaft II, annular is laid with supporting linkage；The top of the support base is provided with mounting groove, is arranged on the rotating seat two installation axle difference rotatable engagements and is arranged on the two side of the mounting groove；The skeleton is provided with for patting the vibrator of the screen cloth.
Further, the sprocket wheel being respectively arranged at two ends with connects chain cooperation of the transfer roller and charging transfer roller；The charging span line is oblique, and is provided with the charging aperture for supporting the bearing diagonal mechanism for feeding span line；The bearing diagonal mechanism includes being located at the charging span line both sides the bearing diagonal track for supporting the stock supporting plate respectively；Homocline transfer roller is provided with above the charging span line, the homocline transfer roller is provided with for by the scraper plate of material drawout；The two ends difference rotatable engagement of the homocline transfer roller is arranged on the two side of the charging aperture, and the casing is provided with the homocline drive mechanism for driving the homocline transfer roller to rotate.
The beneficial effects of the present invention is：
The energy-conservation dust protected broken black tea production line that material of the present invention is shifted automatically, it is articulated and connected with lower house by once hammer to be cut the upper shell of machine, and Quick Release quick assembling mechanism is set between upper shell and lower house, so, in cleaning, upper shell can be raised material hammer is cut chamber and is cleaned maintenance, it is easy to maintenance；By arranging hammer cutter group, can realize highly necessary seeking the hammer of material, and reach the granularity of setting；By arranging dust-proof material collection storehouse, hammer cut after material Jing discharging opening ejection after, enter directly in dust-proof material collection storehouse under the guide effect of discharging guiding channel, dust polluting environment can effectively be prevented, into the material in dust-proof material collection storehouse after discharge bucket and receiving hopper automatically on belt pulley conveyer device, the automatic transfer of material can be realized, manpower is not only saved, and is improved efficiency；
Stalk pickup machine is by the skeleton using cylinder; and screen cloth is installed on skeleton; so; a cylindrical sieve can be constituted; to reject the stalky tea of broken black tea; by cylindrical jacket is arranged outside skeleton, the material filtered out through screen cloth is fallen directly in cylindrical jacket, and can be prevented effectively from the dust polluting environment produced when rotating shaft rotary speed is higher；By being respectively provided with rotary support mechanism and guiding mechanism at the two ends of rotating shaft, by the bearing height for adjusting movable support mechanism, can drive shaft along the line centered on the axis of installation axle track rotate, that is the angle of inclination of scalable skeleton and screen cloth, and then screening time of the control material in screen cloth, and the screen cloth for rotating is capable of achieving the agitation to broken black tea, screening efficiency and screening effect can be effectively improved, and has the advantages that investment is low；
By transfer roller and charging transfer roller are arranged in the casing of dehydrator, multiple-layer horizontal material transferring section is formed using suit material transferring band thereon, and by discharging breach is arranged on supporting track, in material transferring band motor process, stock supporting plate positioned at the discharging indentation, there is overturn under gravity, material thereon is automatically fallen on the horizontal material span line of lower floor, the material realized between the horizontal material span line of each layer is shifted automatically, material carries out continuous oven drying with material transferring Tape movement, not only drying effect is more preferably uniform, and the form of continuous oven drying can effectively improve drying efficiency；In addition, by box top arrange air-suction channel be connected with the air inlet of heating furnace, can efficient recovery discharge dehydrator after discharge gas heat, saving fuel, reach energy-saving purpose.
Description of the drawings
In order that the purpose of the present invention, technical scheme and beneficial effect are clearer, the present invention provides drawings described below and illustrates：
Fig. 1 is the equipment arrangement block diagram of the energy-conservation dust protected broken black tea production line embodiment that material of the present invention is shifted automatically；
Fig. 2 is once to hammer the attachment structure schematic diagram cut between machine and stalk pickup machine into shape；
Fig. 3 is the structural representation that hammer cuts machine；
Right views of the Fig. 4 for Fig. 3；
A detail drawings of the Fig. 5 for Fig. 3；
Fig. 6 is the structural representation for hammering cutter group into shape；
Structural representations of the Fig. 7 for stalk pickup machine；
Left views of the Fig. 8 for Fig. 7；
Structural representations of the Fig. 9 for broken black tea dehydrator；
Figure 10 is the structural representation between the horizontal material span line of upper and lower two-layer.
Specific embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings, so that those skilled in the art can be better understood from the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
As shown in figure 1, the equipment arrangement block diagram of the energy-conservation dust protected broken black tea production line embodiment for being shifted for material of the present invention automatically.The energy-conservation dust protected broken black tea production line of the automatic transfer of the present embodiment material, including the once hammer for setting gradually cut machine 100, stalk pickup machine 300, for by the Folium Camelliae sinensis after chopping add water stirring blender 400, hammered into shape for the Folium Camelliae sinensis after will be agitated again the secondary hammer cut cut machine 500, hammer is cut after Folium Camelliae sinensis make granulator 600, the circular screening machine 700 for screening Folium Camelliae sinensis granule, the fermentation vat 800 for tea leaf fermentation and the dehydrator 900 for drying Folium Camelliae sinensis of granule.
Once hammer cuts the upper shell 102 that machine 100 includes that lower house 101 and closed cover are mounted on lower house 101, one end of upper shell 102 is articulated and connected with lower house 101, material hammer is provided between upper shell 102 and lower house 101 and cuts chamber, material hammer cuts chamber in cylinder, and material hammer is cut intracavity and is provided with rotating shaft I 103 of the rotatable engagement on lower house 101, rotating shaft I 103 is provided with the hammer cutter group that material is cut for hammer.The top surface of upper shell 102 is provided with cuts the charging aperture 104 that chamber communicates with material hammer, and the front end of upper shell 102 is provided with and cuts the discharging opening 105 that chamber communicates with material hammer, charging aperture 104 and discharging opening 105 are located at the two ends that material hammer cuts chamber respectively, and the axis horizontal of discharging opening 105 is arranged, the axis of the discharging opening 105 of the present embodiment is located at the tangential direction that material hammer cuts chamber.The Anti-dust type Folium Camelliae sinensis hammer cutting apparatus of the present embodiment also include the drive mechanism I for the rotation of drive shaft I 103.The drive mechanism I of the present embodiment includes motor 6, and tape handler 7 is provided between motor 6 and rotating shaft 3.
One end of the upper shell 102 of the present embodiment is articulated and connected with lower house 101, and Quick Release quick assembling mechanism is provided between upper shell 102 and lower house 101.The connecting seat 111 that Quick Release quick assembling mechanism is included the mounting seat 110 being arranged on lower house 101 and is correspondingly arranged at mounting seat 110 on upper shell 102, mounting seat 110 is provided with rotary shaft 112, in rotary shaft 112, set is equiped with the bolt 113 for rotating cooperation, connecting seat 111 is provided with the connection draw-in groove 114 rotated into for bolt 113, and bolt 113 is provided with the nut 115 for being pressed abd fixed on connecting seat 111.It is thus, by turning nut 115 and swivel bolt 113, you can conveniently realize being fixedly connected between mounting seat 110 and connecting seat 111 or take mounting seat 110 and connecting seat 111 apart, realize the purpose of fast-assembling and Quick Release, convenient during repair and maintenance.
The hammer cutter group of the present embodiment includes the cutterhead 108 being spaced in rotating shaft I 103, and on the periphery wall of cutterhead 108, annular is laid with hammer cutting edge 109.The hammer cutting edge 109 of the present embodiment towards 105 place side of discharging opening end face in for material being driven from charging aperture 104 to the inclined-plane of discharging opening 105.
Once hammer is cut; powder entrance is correspondingly provided with discharging opening 105 on the material collection storehouse 200 of the present embodiment; dismountable discharging guiding channel 201 is provided between powder entrance and discharging opening 105; the bottom in material collection storehouse 200 is provided with discharge bucket 202; the lower section of discharge bucket 202 is provided with receiving hopper I 203; the lower section of receiving hopper I 203 is provided with for conveying the belt pulley conveyer device 204 of material; preferably, can also wrap up on 202 periphery wall of discharge bucket and be provided for preventing the dustproof cloth bag of dust.
Further, guiding channel 201 is discharged in square taper, and the hole size of the guiding channel 201 that discharges gradually increases along the direction that discharging opening points to powder entrance.Preferably, it is additionally provided with discharge bucket 202 for adjusting the regulating valve 205 of material feed flow.
The stalk pickup machine 300 of the present embodiment includes cylindrical framework 301 and the screen cloth 302 in cylindrical framework 301; the center of cylindrical framework 301 is provided with rotating shaft II 303; one end of rotating shaft II 303 is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting rotating shaft II 303 and the adjustable movable support mechanism of bearing height.The discharge end of belt pulley conveyer device 204 stretches into screen cloth 302 inside one end of rotary support mechanism, i.e. screen cloth 302 is feed end near one end of rotary support mechanism, as screen cloth 302 is in cylinder, during its rotation is sieved, the discharge end of belt pulley conveyer device 204 is stretched in screen cloth 302 and does not result in interference.
The rotary support mechanism of the present embodiment includes the rotating seat 305 that support base 304 and rotatable engagement are sleeved in rotating shaft II 303, rotating seat 305 is respectively arranged at two ends with installation axle 306, the axis collinear of two installation axles 306 is simultaneously intersected vertically with the axis of rotating shaft II 303, and rotating seat 305 is arranged in support base 304 by 306 rotatable engagement of installation axle.Thus, rotating shaft II 303 can pass through rotating seat 305 rotating around the axis of installation axle 306.
The guiding mechanism of the present embodiment includes guide holder 307, the arc-shaped slide rail 308 with the axis of installation axle 306 as axis is provided with guide holder 307, the slide block 309 being slidably matched with which is provided with arc-shaped slide rail 308,309 rotatable engagement of slide block is sleeved in rotating shaft II 303, and slide block 309 is provided with the drive mechanism II for the rotation of drive shaft II 303.Drive mechanism II can be realized using various ways.The drive mechanism II of the present embodiment includes the electric rotating machine being fixedly mounted on slide block 309, is connected between electric rotating machine and rotating shaft II 303.
Further, the movable support mechanism of the present embodiment includes base 310, the installing plate 311 above base 310, it is connected using expansion link 312 between installing plate 311 and base 310, and on base 310, it is installed with support motor 313, vertical thread bush 314 is installed on the bottom surface of installing plate 311, supports the output shaft of motor 313 to be provided with the vertical threaded screw rod 315 coordinated with vertical thread bush 314.Installing plate 311 is provided with two roller seats 316 being parallel to each other, it is provided between two roller seats 316 side by side and rotates two backing rolls 317 with merging and rotating shaft II 303 is engaged, the axis of backing roll 317 and the diameter parallel of rotating shaft II 303, and two backing rolls 317 are axisymmetricly arranged relative to the axis of rotating shaft II 303, vertical threaded screw rod 315 is driven to rotate by supporting motor 313, that is the angle of inclination of the height of scalable backing roll 317, and then regulation rotating shaft II 303.
Further, 301 overcoat of skeleton is equiped with and is coaxial therewith and for the cylindrical jacket 318 of splicing, cylindrical jacket 318 is provided with sealing plate 321 near one end of rotary support mechanism, the other end is provided with outlet, so, in 301 rotary course of skeleton, the dust produced by broken black tea is blocked in cylindrical jacket 318, dust polluting environment can be prevented effectively from, and the also function with splicing of cylindrical jacket 318, the internal diameter of the cylindrical jacket 318 of the present embodiment gradually increases along the direction that sealing plate 321 points to outlet, angle of inclination is formed in the bottom of cylindrical jacket 318, avoid solid accumulation.Between skeleton 301 and rotating shaft II 303, annular is laid with supporting linkage 319.The top of the support base 304 of the present embodiment is provided with mounting groove 320, is arranged on rotating seat 305 two difference rotatable engagements of installation axle 306 and is arranged on the two side of mounting groove 320.Preferably, skeleton 301 is provided with for patting the vibrator of screen cloth 302, for patting screen cloth 302, prevents the mesh of screen cloth 302 from blocking.
The dehydrator of the present embodiment includes casing 901, the front end of casing 901 is provided with charging aperture, the rear end of casing 901 is provided with hot gas inlet 902, the interior of casing 901 is provided with transfer roller 903 along direction alternating from bottom to up, the upper and lower ends of charging aperture are provided with charging transfer roller 904, cover on all of transfer roller 903 and charging transfer roller 904 and be equiped with material transferring band 905, and the horizontal material span line 905a of even level is formed in casing 901 and formation charging span line 905b between transfer roller 904 is fed at two.The drying drive mechanism for driving transfer roller 903 and charging transfer roller 904 to rotate is additionally provided with casing 901.
Material transferring is with 905 connects chains for including being located at respectively both sides, between two connects chains, compartment of terrain is provided with the rotating shaft III 906 for rotating cooperation, one end of rotating shaft III 906 is provided with stock supporting plate 907, and the width of stock supporting plate 907 is equal to the spacing between adjacent two rotating shafts 906；Also correspond with horizontal material span line 905a in casing 901 and be provided with horizontal support mechanism, horizontal support mechanism includes being located at horizontal material span line 905a both sides the supporting track 908 for supporting stock supporting plate 907 respectively.In two supporting tracks 908 up and down being correspondingly arranged with same transfer roller 903, supporting track 908 above is being provided with discharging breach 909 at the position of the transfer roller 903.The supporting track 908 being correspondingly arranged with the horizontal material span line 905a positioned at bottom is provided with discharging breach, is provided with material collecting device 910 below discharging breach.The dehydrator of the present embodiment is also connected with hot gas inlet 902 including the heat outlet 912 of heating furnace 911, and the top surface of casing 901 is provided with air-suction channel 913, and air-suction channel 913 is provided with induced draught fan 914, and air-suction channel 913 is connected with the air inlet 915 of heating furnace 911.
Further, transfer roller 903 and being respectively arranged at two ends between the sprocket wheel coordinated with connects chain, i.e. each transfer roller 903 and charging transfer roller 904 for charging transfer roller 904 synchronize rotation with 905 connects chain by material transferring.The drying drive mechanism of the present embodiment includes drying motor, is connected between the output shaft and wherein one transfer roller 903 or charging transfer roller 904 of drying motor.
Further, feed span line 905b oblique, and be provided with charging aperture for supporting the bearing diagonal mechanism for feeding span line 905b.The bearing diagonal mechanism of the present embodiment includes being located at charging span line 905b both sides the bearing diagonal track for supporting stock supporting plate 907 respectively.
Further, feed above span line 905b and be provided with homocline transfer roller 916, homocline transfer roller 916 is provided with for by the scraper plate 917 of material drawout.The two ends difference rotatable engagement of the homocline transfer roller 916 of the present embodiment is arranged on the two side of charging aperture, and casing 1 is provided with the homocline drive mechanism for driving homocline transfer roller 916 to rotate.By arranging homocline transfer roller 916, material can be made to be evenly distributed on material transferring band 905 using scraper plate 917, improve drying uniformity.
Specifically, stalk pickup machine 300, blender 400, the secondary material branch mode cut between machine 500, granulator 600, circular screening machine 700, fermentation vat 800 and dehydrator 900 of hammering into shape are identical with existing traditional approach, are not repeated.
Embodiment described above is only the preferred embodiment lifted to absolutely prove the present invention, protection scope of the present invention not limited to this.Equivalent substitute or conversion that those skilled in the art are made on the basis of the present invention, within protection scope of the present invention.Protection scope of the present invention is defined by claims.
Claims (10)
1. the energy-conservation dust protected broken black tea production line that a kind of material is shifted automatically, it is characterised in that：Machine, stalk pickup machine, blender, secondary hammer are cut including the once hammer for setting gradually and cuts machine, granulator, circular screening machine, fermentation vat and dehydrator；
The once hammer cuts the upper shell that machine includes that lower house and closed cover are mounted on the lower house, material hammer is provided between the upper shell and lower house and cuts chamber, the material hammer cuts chamber in cylinder, and the material hammer is cut intracavity and is provided with rotating shaft I of the rotatable engagement on the lower house, the rotating shaft I is provided with the hammer cutter group that material is cut for hammer；The top surface of the upper shell is provided with cuts the charging aperture that chamber communicates with material hammer, and the front end of the upper shell is provided with and cuts the discharging opening that chamber communicates with material hammer, the charging aperture and discharging opening are located at the two ends that material hammer cuts chamber respectively, and the axis horizontal of the discharging opening is arranged；Also include the drive mechanism I for driving the rotating shaft I to rotate；One end of the upper shell is articulated and connected with the lower house, and Quick Release quick assembling mechanism is provided between the upper shell and lower house；
The Quick Release quick assembling mechanism includes the mounting seat being arranged on the lower house and is correspondingly arranged at the connecting seat on the upper shell with the mounting seat, the mounting seat is provided with rotary shaft, in the rotary shaft, set is equiped with the bolt for rotating cooperation, the connecting seat is provided with the connection draw-in groove rotated into for the bolt, and the bolt is provided with the nut for being pressed abd fixed on the connecting seat；
The Quick Release quick assembling mechanism includes the mounting seat being arranged on the lower house and is correspondingly arranged at the connecting seat on the upper shell with the mounting seat, the mounting seat is provided with rotary shaft, in the rotary shaft, set is equiped with the bolt for rotating cooperation, the connecting seat is provided with the connection draw-in groove rotated into for the bolt, and the bolt is provided with the nut for being pressed abd fixed on the connecting seat；
The once hammer is cut, and is correspondingly provided with powder entrance on the material collection storehouse with the discharging opening, and dismountable discharging guiding channel is provided between the powder entrance and the discharging opening；The bottom in the material collection storehouse is provided with discharge bucket, is provided with receiving hopper I below the discharge bucket, and the lower section of the receiving hopper I is provided with for conveying the belt pulley conveyer device of material；
The stalk pickup machine includes cylindrical framework and the screen cloth in the cylindrical framework; the center of the cylindrical framework is provided with rotating shaft II; one end of the rotating shaft II is provided with rotary support mechanism, and the other end is provided with guiding mechanism and for supporting the rotating shaft II and the adjustable movable support mechanism of bearing height；The discharge end of the belt pulley conveyer device is stretched in the screen cloth of described rotary support mechanism one end；
The rotary support mechanism includes the rotating seat that support base and rotatable engagement are sleeved in the rotating shaft II, the rotating seat is respectively arranged at two ends with installation axle, the axis collinear of two installation axles is simultaneously intersected vertically with the axis of the rotating shaft II, and the rotating seat is arranged in the support base by the installation axle rotatable engagement；
The guiding mechanism includes guide holder, the arc-shaped slide rail with the axis of the installation axle as axis is provided with the guide holder, the slide block being slidably matched with which is provided with the arc-shaped slide rail, the slide block rotatable engagement is sleeved in the rotating shaft II, and the slide block is provided with the drive mechanism II for driving the rotating shaft II to rotate；The skeleton overcoat is equiped with and is coaxial therewith and for the cylindrical jacket of splicing, the cylindrical jacket is provided with sealing plate near one end of the rotary support mechanism, the other end is provided with outlet, and the internal diameter of the cylindrical jacket gradually increases along the direction that the sealing plate points to the outlet；
The dehydrator includes casing, the front end of the casing is provided with charging aperture, the rear end of casing is provided with hot gas inlet, transfer roller is provided with along direction alternating from bottom to up in the casing, the upper and lower ends of the charging aperture are provided with charging transfer roller, on all of transfer roller and the charging transfer roller, set is equiped with material transferring band, and the horizontal material span line of even level is formed in the casing and charging span line is formed between two charging transfer rollers；The drying drive mechanism for driving the transfer roller and charging transfer roller to rotate is additionally provided with the casing；
The material transferring band includes connects chain respectively positioned at both sides, between two connects chains, compartment of terrain is provided with the rotating shaft III for rotating cooperation, one end of the rotating shaft III is provided with stock supporting plate, and the width of the stock supporting plate is equal to the spacing between adjacent two rotating shafts；Also correspond with the horizontal material span line in the casing and be provided with horizontal support mechanism, the horizontal support mechanism includes being located at the horizontal material span line both sides the supporting track for supporting the stock supporting plate respectively；In two supporting tracks up and down being correspondingly arranged with the same transfer roller, the supporting track above is being provided with discharging breach at the position of the transfer roller；The supporting track being correspondingly arranged with the described horizontal material span line positioned at bottom is provided with discharging breach, is provided with material collecting device below the discharging breach；
The dehydrator also includes heating furnace, and the heat outlet of the heating furnace is connected with the hot gas inlet, and the top surface of the casing is provided with air-suction channel, and the air-suction channel is provided with induced draught fan, and the air-suction channel is connected with the air inlet of the heating furnace.
2. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：The axis of the discharging opening is located at the tangential direction that material hammer cuts chamber.
3. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：The drive mechanism I includes motor, is provided with tape handler between the motor and the rotating shaft.
4. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：The hammer cutter group includes the cutterhead being spaced in the rotating shaft I, and on the periphery wall of the cutterhead, annular is laid with hammer cutting edge；It is described to hammer cutting edge into shape towards the end face of discharging opening place side in for driving material from the charging aperture to the inclined-plane of discharging opening.
5. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：The discharging guiding channel is in square taper, and the hole size of the discharging guiding channel gradually increases along the direction that the discharging opening points to the powder entrance.
6. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：On the discharge bucket periphery wall, parcel is provided with for preventing the dustproof cloth bag of dust；It is additionally provided with the discharge bucket for adjusting the regulating valve of material feed flow.
7. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：The movable support mechanism includes base, the installing plate above the base, it is connected using expansion link between the installing plate and the base, and on the base, it is installed with support motor, vertical thread bush is installed on the bottom surface of the installing plate, the output shaft of the support motor is provided with the vertical threaded screw rod coordinated with the vertical thread bush；The installing plate is provided with two roller seats being parallel to each other, it is provided between two roller seats side by side and rotates two backing rolls with merging with shaft contacts cooperation, the diameter parallel of the axis of the backing roll and the rotating shaft, and two backing rolls are axisymmetricly arranged relative to the axis of the rotating shaft.
8. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：The drive mechanism II includes the electric rotating machine being fixedly mounted on the slide block, is connected between the electric rotating machine and the rotating shaft II.
9. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：Between the skeleton and the rotating shaft II, annular is laid with supporting linkage；The top of the support base is provided with mounting groove, is arranged on the rotating seat two installation axle difference rotatable engagements and is arranged on the two side of the mounting groove；The skeleton is provided with for patting the vibrator of the screen cloth.
10. the energy-conservation dust protected broken black tea production line that material is shifted automatically according to claim 1, it is characterised in that：The sprocket wheel being respectively arranged at two ends with connects chain cooperation of the transfer roller and charging transfer roller；The charging span line is oblique, and is provided with the charging aperture for supporting the bearing diagonal mechanism for feeding span line；The bearing diagonal mechanism includes being located at the charging span line both sides the bearing diagonal track for supporting the stock supporting plate respectively；Homocline transfer roller is provided with above the charging span line, the homocline transfer roller is provided with for by the scraper plate of material drawout；The two ends difference rotatable engagement of the homocline transfer roller is arranged on the two side of the charging aperture, and the casing is provided with the homocline drive mechanism for driving the homocline transfer roller to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510735252.3A CN106615308A (en) | 2015-11-03 | 2015-11-03 | Energy-saving dustproof broken black tea production line capable of realizing automatic material transfer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510735252.3A CN106615308A (en) | 2015-11-03 | 2015-11-03 | Energy-saving dustproof broken black tea production line capable of realizing automatic material transfer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106615308A true CN106615308A (en) | 2017-05-10 |
Family
ID=58809436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510735252.3A Pending CN106615308A (en) | 2015-11-03 | 2015-11-03 | Energy-saving dustproof broken black tea production line capable of realizing automatic material transfer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106615308A (en) |
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2015
- 2015-11-03 CN CN201510735252.3A patent/CN106615308A/en active Pending
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Application publication date: 20170510 |
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| WD01 | Invention patent application deemed withdrawn after publication |