CN205472201U - Assembled water and electricity maintenance platform - Google Patents
Assembled water and electricity maintenance platform Download PDFInfo
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- CN205472201U CN205472201U CN201521067240.XU CN201521067240U CN205472201U CN 205472201 U CN205472201 U CN 205472201U CN 201521067240 U CN201521067240 U CN 201521067240U CN 205472201 U CN205472201 U CN 205472201U
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Abstract
本实用新型提供了一种组装式水电检修平台,该组装式水电检修平台包括悬吊支架、架设于悬吊支架并能相对平移滑动的行走台车以及通过绳体悬吊连接于行走台车的工作台;悬吊支架由横梁、纵梁、立柱连接而成;行走台车包括由带防护罩的骨架、控制箱、提升工作台的提升机、收绳器、离心安全锁、导向轮、贯穿该骨架且两端架设于台车横梁的轴以及装设在该轴两端的轮组成,该检修平台提升装置、收绳装置和控制箱等主要部件均安装在行走台车上部,极大的减少了工作台的外形尺寸;本实用新型的技术方案有效的减少了维修难度,适用于检修孔空间狭小、复杂的应用环境,并且具有易拆装、好运输、结构简单、操作方便、安全性高等特点。
The utility model provides an assembled hydropower overhaul platform, which includes a suspension bracket, a walking trolley erected on the suspension bracket and capable of relatively translational sliding, and a trolley connected to the trolley through a rope suspension. The workbench; the suspension bracket is connected by beams, longitudinal beams and columns; the walking trolley consists of a skeleton with a protective cover, a control box, a hoist for lifting the workbench, a rope collector, a centrifugal safety lock, a guide wheel, and a through The skeleton is composed of a shaft with both ends erected on the trolley beam and wheels installed at both ends of the shaft. The maintenance platform lifting device, rope receiving device and control box are all installed on the upper part of the traveling trolley, which greatly reduces The overall size of the workbench is improved; the technical solution of the utility model effectively reduces the difficulty of maintenance, and is suitable for the narrow and complex application environment of the inspection hole, and has the advantages of easy disassembly, easy transportation, simple structure, convenient operation, and high safety. features.
Description
技术领域 technical field
本实用新型设计一种组装式水电检修平台,具体是一款适合深井作业中的狭小复杂空间使用,专门应用于水电领域的易拆装、容易操作且更为安全的检修平台。 The utility model designs an assembled hydroelectric overhaul platform, specifically an easy-to-disassemble, easy-to-operate and safer overhaul platform suitable for use in narrow and complex spaces in deep well operations and specially used in the field of hydropower.
背景技术 Background technique
目前水电站多采用自制吊笼配合门吊进行深井检修作业,作业人员无法自主控制吊笼升降,往往需要与地面控制人员经过长时间沟通才可达到最佳工作位置,严重影响工作效率;更为重要的是,自制吊笼多是单纯的笼栏,通过绳索与门吊的吊钩相连,没有适当的安全保护措施,检修作业人员的人身安全无法得到保障;其中唯一的安全措施便是将吊笼六面全封闭,以免工作人员不慎从吊笼中坠落,而该设计在避免上述危险发生的同时,也限制了工作人员的操作空间,给检修工作带来极大的不便;由于工作环境狭小,对吊篮尺寸也有严格的要求。另外,按照吊车安全操作规程,门吊是不可以作为载人的提升设备使用的;由于门吊承载量很大,相应的其自身架构十分厚重牢固,造成装卸、运输都特别困难;再有,尽管载有检修人员的吊笼的重量远小于门吊的承载力,单门吊工作起来所需的能源并不因此而减少,因此吊笼与门吊配合工作无形中造成了能源的极大浪费。 At present, hydropower stations mostly use self-made hanging cages and door cranes for deep well maintenance operations. Operators cannot independently control the lifting of the hanging cages, and often need to communicate with ground control personnel for a long time to reach the best working position, seriously affecting work efficiency; more importantly Unfortunately, most of the self-made hanging cages are simple cage bars, which are connected to the hooks of the door crane through ropes. Without proper safety protection measures, the personal safety of maintenance workers cannot be guaranteed; the only safety measure is to put the hanging cage The six sides are fully enclosed to prevent the staff from accidentally falling from the cage. While avoiding the above-mentioned dangers, this design also limits the operating space of the staff, which brings great inconvenience to the maintenance work; due to the narrow working environment , There are also strict requirements on the size of the hanging basket. In addition, according to the crane safety operating regulations, the door crane cannot be used as a lifting device for people; because the door crane has a large load capacity, the corresponding structure is very thick and firm, which makes loading, unloading and transportation very difficult; moreover, Although the weight of the cage carrying the maintenance personnel is much smaller than the carrying capacity of the door crane, the energy required for the single door crane to work is not reduced, so the cooperation between the cage and the door crane has virtually caused a great waste of energy .
因此,可以说本领域急需一种安全性高,易操控、拆装、适用于狭小工况的检修平台来填补市场空白,满足水电领域工作需求,尤其是满足水电领域应用于深井作业或者类似深井作业的操作需求。 Therefore, it can be said that this field is in urgent need of a maintenance platform with high safety, easy manipulation, disassembly and assembly, and suitable for narrow working conditions to fill the market gap and meet the work needs of the hydropower field, especially to meet the application of deep well operations or similar deep wells in the hydropower field. The operational requirements of the job.
本实用新型所要解决的问题是提供一种能够使提升、收揽装置集中安装在平台上部并能用无线传输信号控制、适用于狭小、复杂空间的一种水电检修平台,代替现有的自制吊笼的组合或普通动力在吊篮的检修平台,已达到使用安全、易操作结构简单小巧、拆装、运输方便的效果。 The problem to be solved by this utility model is to provide a kind of hydropower maintenance platform that can make the lifting and receiving devices centrally installed on the upper part of the platform and can be controlled by wireless transmission signals, and is suitable for narrow and complicated spaces, replacing the existing self-made hanging cage The combination of common power or ordinary power on the maintenance platform of the hanging basket has achieved the effect of safe use, easy operation, simple and compact structure, convenient disassembly and transportation.
实用新型内容 Utility model content
为达到本实用新型的目的、解决目前存在的技术问题,本实用新型采用的技术方案为: In order to achieve the purpose of the utility model and solve the existing technical problems, the technical solution adopted in the utility model is:
本实用新型提供了一种组装式水电检修平台,该组装式水电检修平台包括悬吊支架、架设于悬吊支架并能往复运动的行走台车以及通过绳体悬吊连接于行走台车的工作台;其所述的悬吊支架包括由横梁和纵梁围合而成的方形平面结构以及一端固接于横梁且垂直并支撑该方形平面结构的立柱;所述行走台车包括由带防护罩的骨架、提升机、收绳器、贯穿该骨架且两端架设于上述横梁的轴以及装设在该轴两端的轮组成,该骨架供所述工作台悬吊,该轮支撑该轴且假设于所述横梁上,并使该行走台车能在所述悬吊支架的横梁上移动;所述的工作台是由底板与前、后两面护栏和左、右端部吊架围合而成的栏体,该栏体上设有控制信号发射箱,顶端设有上限位开关触板,下端设有下限位开关;所述的绳体包括工作绳和安全绳,将工作绳的一端固定在所述行走台车上的收绳器收揽桶一端通过导向轮最终连接在工作台的端部吊架上,使所述工作台与所述的行走台车悬吊连接。 The utility model provides an assembled hydropower overhaul platform, which includes a suspension bracket, a walking trolley erected on the suspension bracket and capable of reciprocating movement, and a working trolley connected to the trolley suspended by a rope body. platform; the suspension bracket includes a square plane structure surrounded by beams and longitudinal beams and a column with one end fixed to the beam and perpendicular to and supporting the square plane structure; the walking trolley includes a frame, a hoist, a rope drawer, a shaft that runs through the frame and is erected on the beam at both ends, and wheels installed at both ends of the shaft. The frame is used for the suspension of the workbench. The wheels support the shaft and assume on the beam, and enable the walking trolley to move on the beam of the suspension bracket; the workbench is surrounded by the bottom plate, the front and rear guardrails and the left and right end hangers The fence body is provided with a control signal transmitting box, the upper end is provided with an upper limit switch contact plate, and the lower end is provided with a lower limit switch; the rope body includes a working rope and a safety rope, and one end of the working rope is fixed on the One end of the rope receiving bucket on the walking trolley is finally connected to the end hanger of the workbench through guide wheels, so that the workbench is suspended and connected to the walking trolley.
本实用新型其所述的悬吊支架由横梁和纵梁围合而成的方形平面结构以及一端固接于横梁且垂直并支撑该方形平面结构的立柱所组成,所述的横梁优选用型钢制作,更优选工字钢,在工字钢上固接行走台车的轨道,所述纵梁的端面与横梁两侧的下端面相连接,横梁的两端头延伸至该横梁与纵梁围合成的长方形边缘。 The suspension bracket of the utility model is composed of a square planar structure surrounded by crossbeams and longitudinal beams, and a column with one end fixed to the crossbeam and perpendicular to and supporting the square planar structure. The crossbeam is preferably made of section steel , more preferably I-shaped steel, on which the track of the traveling trolley is fixed, the end faces of the longitudinal beams are connected with the lower end faces on both sides of the cross beams, and the two ends of the cross beams extend to the joint formed by the cross beams and the longitudinal beams Rectangular edges.
本实用新型上述行走台车由带防护罩的骨架、轴以及装设在该轴两端的轮、收绳器、提升机、离心安全锁、钢丝绳等构件所组成,两件提升机对称布置在行走台车中间位置,两件收绳器分别对称布置在行走台车的两场端部边缘,所述的钢丝绳包括工作绳和安全绳,将工作绳的一端固定在所述行走台车上的收绳器中收揽桶一端并通过导向轮最终连接在工作台的端部吊架上,使所述工作台与所述的行走台车悬吊连接,将安全绳的一端固定在所述的收揽桶另一端并通过离心安全锁与工作台连接,这种两侧对称布置增加了钢丝绳收绳距离,保证收绳器上钢丝绳排列均匀一致,工作绳与安全绳均在收绳器上环形连接做为固定锚点。该行走台车上的骨架下面设有多个固定吊点,为实际工作中优选多种组合,用于连接于工作台内检修人员身穿的安全带相连接的安全绳索,为检修人员提供又一重保护措施。 The above-mentioned walking trolley of the utility model is composed of a skeleton with a protective cover, a shaft and wheels installed at both ends of the shaft, a rope collector, a hoist, a centrifugal safety lock, a steel wire rope and other components. The two hoists are symmetrically arranged on the walking In the middle position of the trolley, two rope retractors are respectively arranged symmetrically on the edge of the two ends of the trolley. The steel wire rope includes a working rope and a safety rope, and one end of the working rope is fixed to the retractor on the trolley. One end of the storage bucket in the rope device is finally connected to the end hanger of the workbench through the guide wheel, so that the workbench is suspended and connected to the walking trolley, and one end of the safety rope is fixed on the storage bucket The other end is connected to the workbench through a centrifugal safety lock. This symmetrical arrangement on both sides increases the distance of the wire rope to ensure that the wire ropes on the rope retractor are evenly arranged. Both the working rope and the safety rope are circularly connected on the rope retractor. Fixed anchor. There are multiple fixed lifting points under the skeleton on the walking trolley, which are selected for various combinations in actual work, and are used to connect the safety ropes connected with the safety belts worn by maintenance personnel in the workbench, providing maintenance personnel with A protective measure.
本实用新型上述工作台是由底板与前、后两面护栏和左、右端部吊架围合而成的栏体,端部吊架分为上下两部分,该两部分吊架通过过载保护装置连为一体,所述端部吊架的上半部分与工作台的两面护栏通过螺栓连接,控制信号发射箱固定在两面护栏上部。 The above-mentioned workbench of the utility model is a fence body surrounded by the bottom plate, the front and rear guardrails and the left and right end hangers. The end hangers are divided into upper and lower parts. The two parts of the hanger are connected by an overload protection device As a whole, the upper part of the end hanger is connected with the two side guardrails of the workbench by bolts, and the control signal transmitting box is fixed on the upper part of the two side guardrails.
附图说明 Description of drawings
图1示出了根据本实用新型的水电平台的实施例的立体结构示意图; Fig. 1 shows the schematic diagram of the three-dimensional structure according to the embodiment of the hydropower platform of the present utility model;
图2示出了图1的水电平台的行走台车的水平示意图; Fig. 2 shows the horizontal schematic view of the traveling trolley of the hydropower platform of Fig. 1;
图3示出了图1的水电平台的行走台车的俯视示意图; Fig. 3 shows a schematic top view of the traveling trolley of the hydropower platform of Fig. 1;
图4示出了图1的水电平台工作台的主视示意图; Fig. 4 shows the schematic diagram of the front view of the hydropower platform workbench of Fig. 1;
图5示出了图3的收绳器的立体结构示意图; Fig. 5 shows a schematic diagram of the three-dimensional structure of the rope retractor in Fig. 3;
其中,上述附图包括以下附图标记: Wherein, the above-mentioned accompanying drawings include the following reference signs:
10、悬吊支架;20、工作台;30、行走台车;11、轨道;12、横梁;13、纵梁;14、脚轮;15、支腿;16、立柱;17、台车限位器;21、控制信号发射箱;50、工作绳;51、安全绳;31、减速机;32、安全锁;33、总控制箱;34、收绳器;35、提升机;36、安全导向轮;37、工作导向轮;38、轮;39、轴;41、骨架;42、限位装置;43、限位开关;53、减速电机;61、高度限制器;62、收揽桶;64、钢丝绳夹;71、上限位;72、手动提升机;73、过载限位装置;74、下限位装置;75、脚轮。 10. Suspension bracket; 20. Workbench; 30. Walking trolley; 11. Track; 12. Beam; 13. Longitudinal beam; 14. Caster; 15. Outrigger; 16. Column; 17. Limiter for trolley 21. Control signal launch box; 50. Working rope; 51. Safety rope; 31. Reducer; 32. Safety lock; 33. Master control box; ; 37, working guide wheel; 38, wheel; 39, axle; 41, skeleton; 42, limit device; 43, limit switch; 53, deceleration motor; 61, height limiter; Clip; 71, upper limit; 72, manual hoist; 73, overload limit device; 74, lower limit device; 75, casters.
具体实施方式 detailed description
下面结合附图对本实用新型进行详细说明。 The utility model is described in detail below in conjunction with accompanying drawing.
如图1所示,本实用新型的组装式水电检修平台包括悬吊支架(10)、架设于悬吊支架(10)并能往复运动的行走台车(30),以及通过绳体悬吊连接于行走台车(30)的工作台(20);其所述的悬吊支架(10)包括由横梁(12)和纵梁(13)围合而成的方形平面结构以及一端固接于横梁(12)垂直并支撑该方形平面结构的立柱(16),立柱(16)与地面接触的底面设有三角形排列的三个可支撑的支腿(15)和一个脚轮(14),横梁(12)上左右居中的位置设有平行于横梁(12)的长向轨道(11)。 As shown in Figure 1, the assembled hydropower maintenance platform of the present invention includes a suspension bracket (10), a walking trolley (30) erected on the suspension bracket (10) and capable of reciprocating movement, and a suspension connection through a rope body. The working platform (20) of the walking trolley (30); the suspension bracket (10) includes a square planar structure surrounded by beams (12) and longitudinal beams (13) and one end is fixed to the beam (12) vertically and supporting the column (16) of the square plane structure, the bottom surface of the column (16) in contact with the ground is provided with three supportable legs (15) and a caster (14) in a triangular arrangement, and the beam (12 ) is provided with a long track (11) parallel to the crossbeam (12) at the left, right, and center position.
如图2、图3所示本实用新型组装式检修平台的行走台车(30)包括由骨架(41)的防护罩的和固定在骨架(41)上的总控制箱(33)、贯穿该骨架(41)且两端架设于台车横梁(12)的轴(39)以及装设在该轴(39)两端的轮(38)、提升工作台(20)的提升机(35)、收绳器(34)、离心安全锁(32)、导向轮(36)等,该轮(38)支撑该轴(39)架设在所述横梁(12)上,并使该行走台车(30)在所述悬吊支架(10)的横梁(12)上移动。 As shown in Figure 2 and Figure 3, the walking trolley (30) of the assembled maintenance platform of the present invention includes a protective cover of the skeleton (41) and a total control box (33) fixed on the skeleton (41), which runs through the Skeleton (41) and the axle (39) that two ends are erected on trolley beam (12) and the wheel (38) that is installed on this axle (39) two ends, the hoist (35) that lifts workbench (20), retracts Rope device (34), centrifugal safety lock (32), guide wheel (36), etc., the wheel (38) supports the shaft (39) and erects on the beam (12), and makes the walking trolley (30) Move on the beam (12) of the suspension bracket (10).
如图4所示,本实用新型的组装式水电检修平台的工作台(20)是由底板与前、后两面护栏和左、右端部围合而成的篮体,该两端部吊架的下端设有手动提升机(72)、过载限位装置(73),上端设有控制信号发射箱(21),工作台底部设有限位装置(75);所述的绳体包括工作绳(50)和安全绳(51),将工作绳(50)的一端固定在所述行走台车(30)上收绳器(34)的收揽桶(62)一端通过导向轮最终连接在工作台(20)的端部吊架上,将安全绳(51)的一端固定在所述的收揽桶(62)另一端通过离心安全锁(32)、手动提升机(72)与工作台(20)连接,使所述工作台(20)与所述的行走台车(30)悬吊连接。 As shown in Figure 4, the workbench (20) of the assembled hydropower maintenance platform of the present invention is a basket body surrounded by the bottom plate, the front and rear guardrails and the left and right ends. The lower end is provided with a manual hoist (72), an overload limiting device (73), the upper end is provided with a control signal launch box (21), and the bottom of the workbench is provided with a limiting device (75); the rope body includes a working rope (50 ) and a safety rope (51), one end of the working rope (50) is fixed on the walking trolley (30) and one end of the receiving barrel (62) of the rope collector (34) is finally connected to the workbench (20) through the guide wheel ) on the end hanger, fix one end of the safety rope (51) to the other end of the storage bucket (62) and connect it to the workbench (20) through the centrifugal safety lock (32) and the manual hoist (72), The workbench (20) is suspended and connected to the walking trolley (30).
如图5所示,上述收绳器(34)分为内外两部分,中间有隔板隔开,侧面分别连接高度限制器(61)和减速电机(53),在工作收揽桶(62)上包含钢丝绳夹(64)、工作绳(50)和安全绳(51)。 As shown in Figure 5, the above-mentioned rope retractor (34) is divided into two parts, the inner and outer parts, separated by a partition in the middle, and the height limiter (61) and the geared motor (53) are connected to the sides respectively, on the working storage barrel (62) Contains wire rope clamp (64), work rope (50) and safety rope (51).
此外,所述的行走台车(30)与其轴(3)平行的两侧面上设有限位装置(42),其限位装置(42)四周环绕于悬吊支架(10)的轨道(11),保证行走台车不会脱离轨道(11),并且悬吊支架(10)的横梁(12)两侧面内侧上还设有台车限位器(17),其轴(39)垂直的两端面上设有限位开关(43)。 In addition, the traveling trolley (30) is provided with a limit device (42) on both sides parallel to its axis (3), and the limit device (42) is surrounded by the track (11) of the suspension bracket (10) , to ensure that the trolley will not detach from the track (11), and the inside of the two sides of the beam (12) of the suspension bracket (10) is also provided with a trolley stopper (17), and the vertical two ends of the shaft (39) A limit switch (43) is provided on it.
所述的工作台(20)的两端部吊架为上、下两部分,通过过载保护器(73)连为一体,该上半部分端部吊架与前、后护栏通过螺栓连接,该螺栓连接的螺栓孔位于端部吊架上,且螺栓孔为垂直水平面的长孔,工作台两面护栏设有护网。 The hangers at both ends of the workbench (20) are upper and lower parts, which are connected as a whole through an overload protector (73). The bolt holes for bolt connection are located on the end hanger, and the bolt holes are long holes in the vertical horizontal plane, and the guardrails on both sides of the workbench are equipped with guard nets.
行走台车(30)架设在悬吊支架(10)上,即行走台车(30)的轮(38)架在横梁(12)上,使其能做往复运动,再将工作台(20)通过工作绳(50)和安全绳(51)悬吊在行走台车(30)上。 The walking trolley (30) is erected on the suspension bracket (10), that is, the wheel (38) of the walking trolley (30) is mounted on the beam (12), so that it can do reciprocating motion, and then the workbench (20) Suspension on the walking trolley (30) by working rope (50) and safety rope (51).
本实用新型的组装式水电检修平台组装完成后便可通过总控制箱或工作台上的控制信号发射箱遥控行走台车及工作台移动或升降,从而完成检修任务。 After the assembled hydropower maintenance platform of the utility model is assembled, the traveling trolley and the workbench can be moved or lifted remotely through the master control box or the control signal transmitting box on the workbench, thereby completing the maintenance task.
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| CN201521067240.XU CN205472201U (en) | 2015-12-21 | 2015-12-21 | Assembled water and electricity maintenance platform |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106495007A (en) * | 2016-10-28 | 2017-03-15 | 共享铸钢有限公司 | A kind of nacelle device in melt pit |
| CN106495069A (en) * | 2016-11-03 | 2017-03-15 | 北京航天试验技术研究所 | A kind of Test System for Rocket Engine Test basket-hanging traverser |
-
2015
- 2015-12-21 CN CN201521067240.XU patent/CN205472201U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106495007A (en) * | 2016-10-28 | 2017-03-15 | 共享铸钢有限公司 | A kind of nacelle device in melt pit |
| CN106495069A (en) * | 2016-11-03 | 2017-03-15 | 北京航天试验技术研究所 | A kind of Test System for Rocket Engine Test basket-hanging traverser |
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