CN205449683U - Carbon fiber gas cylinder detection line - Google Patents

Carbon fiber gas cylinder detection line Download PDF

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Publication number
CN205449683U
CN205449683U CN201521082168.8U CN201521082168U CN205449683U CN 205449683 U CN205449683 U CN 205449683U CN 201521082168 U CN201521082168 U CN 201521082168U CN 205449683 U CN205449683 U CN 205449683U
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China
Prior art keywords
gas cylinder
test
vertical
laid
pouring
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CN201521082168.8U
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Chinese (zh)
Inventor
曹海平
白金亮
俞涛
吴荣宽
马维强
刘小齐
王天明
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Technical Monitoring Center of PetroChina Changqing Oilfield Co
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Technical Monitoring Center of PetroChina Changqing Oilfield Co
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Abstract

The utility model discloses a carbon fiber gas cylinder detection line, include by preceding water pressure testing device, water pressure auxiliary test device and the air -tight test device of laying after to, water pressure testing device includes test rack, test operating table, pressure device, installs the test box on test rack and supplies a plurality of test dollies of steadily being placed by the test gas cylinder, water pressure auxiliary test device includes and is carried out the gas container holder of centre gripping, conveying trolley and gas cylinder pouring and the drying process equipment to carried out pouring and drying process by the test gas cylinder to being undertaken transporting by the test gas cylinder to a plurality of by the test gas cylinder, the air -tight test device includes air tightness testing device and is a plurality of is tested the 2nd air feeder that the gas cylinder carries out the air feed, and air tightness testing device is cabinet type air tightness testing device or ground slot type air tightness testing device. The utility model has the advantages of reasonable design and use easy and simple to handle, excellent in use effect, can accomplish the hydrostatic test and air -tight test process of a plurality of carbon fiber gas cylinders portably, fast.

Description

A kind of carbon fiber gas cylinder detection line
Technical field
This utility model belongs to gas cylinder detection technique field, especially relates to a kind of carbon fiber gas cylinder detection line.
Background technology
Gas cylinder is a kind of container bearing pressure, the finishing operation of its production process is intended to carry out hydraulic pressure test (the also referred to as water pressure test, refer to " gas cylinder by hydrostatic pressure test method " standard GB/T/T9251 1997), to measure the deflection under hydraulic pressure effect and bearing capacity, and judge that the quality of gas cylinder is the most qualified with this.Further, actually used during also need periodically gas cylinder to be detected, detection project includes the deflection of gas cylinder and bearing capacity, air-tightness etc..Wherein, when the deflection of gas cylinder and bearing capacity are tested, use hydraulic pressure test method (also referred to as hydraulic test method).At present, the hydraulic test method used mainly has buret method and weight method, and wherein the Application comparison of weight method is extensive.
Carbon fiber gas cylinder belongs to composite cylinder, and it uses metal inner tube, is wound around carbon fiber processing through hot setting by outside, pressure can reach 30MPa.Compare metal cylinder (seamless steel cylinder etc.), carbon fiber gas cylinder has better performance, and weight saving more than 50%, operating with more light, especially deeper subsurface (such as mine etc., petroleum and petrochemical industry etc.) deathtrap is more convenient when using in the case of running into rescue situation or major disaster.It addition, composite cylinder is also the non-conductor of electricity, and composite cylinder is corroding and is presenting neutrality under corrosion occasion, thus uses safer.According to laws and regulations and actually used code requirement, it is necessary to gas cylinder is carried out the regular water pressure test, the water pressure test must carry out drying and processing to gas cylinder after completing, it is ensured that its clean dried, to facilitate use.But nowadays, a set of special test equipment can tested the deflection of carbon fiber gas cylinder and bearing capacity does not the most also occur, and existing bottle hydraulic pressure testing device exists defect and the deficiencies such as use operation inconvenience, testing efficiency is low, measuring accuracy is low the most to some extent.Additionally, also do not occur that a set of water pressure test can carry out pouring the carbon fiber gas cylinder hydraulic pressure auxiliary test unit dried to carbon fiber gas cylinder after completing at present, actual mechanical process can only rely on and artificially complete, there is defect and the deficiencies such as use operation is inconvenient, drying efficiency is low, time-consuming.Nowadays, the air-tight test of domestic overwhelming majority gas cylinder manufacturer still uses traditional bowssening, mainly by being accomplished manually, actual mechanical process exists test process and controls defect and the deficiencies such as inconvenient, time-consuming, using effect is poor, cause gas cylinder quality to there is potential safety hazard.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of carbon fiber gas cylinder detection line is provided, its reasonable in design and use easy and simple to handle, using effect good, can easy, be rapidly completed the water pressure test and the air-tight test process of multiple carbon fiber gas cylinder.
For solving above-mentioned technical problem, the technical solution adopted in the utility model is: a kind of carbon fiber gas cylinder detection line, it is characterised in that: include hydraulic pressure testing device, hydraulic pressure auxiliary test unit and the tightness test device laid from front to back；
Described hydraulic pressure testing device includes test chassis, the checkout console being positioned at test chassis side, the pressue device pressurizeing tested gas cylinder, the test box being arranged in test chassis and steadily places and tested gas cylinder can be moved to the test car on front side of test chassis for multiple tested gas cylinders, the multiple described tested gas cylinder being loaded on test car all in vertically to laying；Described tested gas cylinder is carbon fiber gas cylinder, equipped with seal nipple on the bottleneck of described carbon fiber gas cylinder；
Described test chassis is purlin vehicle type frame；Described purlin vehicle type frame includes lower support frame, be positioned at above described lower support frame and can carry out the translating bracket that moves forward and backward in the horizontal plane and the vertical lifting that multiple described tested gas cylinders are lifted and can be moved up and down on vertical plane is shelved, and described vertical lifting is shelved and is arranged on described translating bracket；Described lower support frame includes the symmetrical support bracket laid in two, left and right, two described support brackets are all in being vertically mounted on, to laying and the two top, the first translation track that a described translating bracket of confession is movable, all in level, laying and both are laid in same level two described first translation tracks, and two described first translation tracks are parallel laying；Described vertical lifting is shelved and is included a upper bracket that can move up and down on vertical plane, is positioned at the mounting seat immediately below upper bracket, multiple vertical connecting tube being installed in mounting seat and multiple second branch's compression tube being connected with multiple described vertical connecting tubes respectively, and described upper bracket and mounting seat are all laid in level；Multiple described second branch's compression tubes are laid in the surface of multiple described vertical connecting tube respectively, the bottom of each described second branch's compression tube is all connected with the vertical connecting tube upper end being disposed below, and each described second branch's compression tube top is each attached on upper bracket；It is respectively arranged with one for the jointing being attached with seal nipple bottom each described vertical connecting tube；Described upper bracket and mounting seat are all laid in level, and upper bracket and the perpendicular laying of the first translation track；Described translating bracket includes that two, left and right drives the first vertical lifting frame that upper bracket moves up and down, two described first vertical lifting framves all in vertically to laying, two described first vertical lifting framves lay respectively at the surface of two described support brackets and the two is symmetrically laid, and the left and right sides of described upper bracket is separately mounted on two described first vertical lifting framves；The bottom of two described first vertical lifting framves is mounted on first slip base that can move forward and backward along the first translation track, and described first slip base is installed on the first translation track；The upper back of two described support brackets is provided with drive the first slip base to carry out moving forward and backward first and moves horizontally drive mechanism, and described first moves horizontally drive mechanism is positioned on rear side of the first slip base and it is in transmission connection with the first slip base；Described second branch's compression tube is identical with the quantity of vertical connecting tube and both at rigid pipe；
Described test box includes a tank being installed between two described support brackets rear side and multiple water jacket being all laid in tank, the structure of multiple described water jackets is the most identical and it is all in vertically to laying, described tank is that level is laid, and multiple described water jacket is all laid in same level；Each described water jacket is the cylindrical body of upper opening；Described test car is front side between two described support brackets, and test car is positioned on front side of tank；
The quantity of described water jacket is identical with the quantity of vertical connecting tube；In each described vertical connecting tube, equal coaxial sleeve is equipped with a upper press cover blocking the upper opening of water jacket, the installation position of multiple described water jackets respectively with the installation position one_to_one corresponding of multiple described upper press covers；Multiple described upper press covers are all laid in same level and it is respectively positioned on below mounting seat, and described mounting seat is provided with the driving mechanism for compressing driving multiple described upper press covers to move up and down, and multiple described upper press covers are all connected with described driving mechanism for compressing；
Described pressue device includes feed pipe that main compression tube is connected and air supply pipe, multiple first branch's compression tube being connected with the outlet of main compression tube respectively and a tank feed pipe being connected with the outlet of main compression tube that the first feeder connects with water supply installation, and the quantity of described first branch's compression tube is identical with the quantity of second branch's compression tube；The outlet of multiple described first branch's compression tubes upper end with multiple described second branch's compression tubes respectively is connected, and each described first branch's compression tube is respectively arranged with the first electromagnetic valve and the first pressure sensing cell；The outlet of described feed pipe and air supply pipe all imports with main compression tube are connected, and described main compression tube is provided with electro-hydraulic booster pump；Equipped with the second electromagnetic valve on described tank feed pipe, described bottom of gullet is equipped with sink drain, equipped with water temperature detector unit in described sink drain；
Described checkout console includes levels operation platform, the first supervising device and multiple weighing device being all laid on levels operation platform, and the quantity of described weighing device is identical with the quantity of water jacket；A water container has all been kept flat on each described weighing device；All extending out to outside tank bottom each described water jacket, and the bottom of each described water jacket all has a under shed, the under shed of multiple described water jackets is connected with multiple described water containers by multiple first row water pipes respectively；It is respectively arranged with the 4th control valve on each described first row water pipe；
Described first supervising device includes that the first main controller and the first parameter set unit being connected with the first main controller respectively and the first display unit, described water temperature detector unit and multiple described first pressure sensing cell are all connected with the first main controller；Described first electromagnetic valve, the second electromagnetic valve and the 4th control valve are controlled by the first main controller and it is all connected with the first main controller；Described electro-hydraulic booster pump is controlled by the first main controller and it is connected with the first main controller；Described driving mechanism for compressing, two described first move horizontally drive mechanism and two described first vertical lifting framves are controlled by the first main controller and it is all connected with the first main controller；
Described hydraulic pressure auxiliary test unit includes the gas cylinder fixture clamping multiple described tested gas cylinders, the transport dolly transporting gas cylinder fixture and clamped tested gas cylinder and gas cylinder pouring and drying and processing equipment that tested gas cylinder carries out pouring and drying and processing, and described transport dolly is the horizontal positioned platform that level laying and its top are provided with air feed bottle fixture horizontal positioned；On described gas cylinder fixture, the multiple described tested gas cylinder of clamping is respectively positioned on same plane, and multiple described tested gas cylinders are all in parallel laying and its all perpendicular with gas cylinder fixture laying；Described gas cylinder pouring and drying and processing equipment are positioned on rear side of test chassis；
Described gas cylinder pouring and drying and processing equipment include pouring and drying and processing frame, the second supervising device, gas cylinder fixture carries out 180 ° of upsets overturn pouring device and tested gas cylinder carries out the drying unit of drying and processing, and described upset pouring device is arranged in pouring and drying and processing frame；
Translating bracket, lifting device that gas cylinder fixture is promoted by the vertical direction and the clamping device that gas cylinder fixture carries out level clamping that described pouring and drying and processing frame include main backstop, is positioned at above described main backstop and can carry out in the horizontal plane moving forward and backward, described lifting device is arranged on described translating bracket；Described main backstop includes the symmetrical vertical supports laid in two, left and right, two described vertical supports are parallel laying and the two top is mounted on the second translation track that a described translating bracket of confession is movable, all in level, laying and both are laid in same level two described second translation tracks, and two described second translation tracks are parallel laying；Described translating bracket be portal support and it include entablature and two the first vertical upright columns being respectively supported at below two ends, entablature left and right, described entablature be level lay, two described first vertical upright columns are symmetrically laid；The bottom of two described first vertical upright columns is mounted on second slip base that can move forward and backward along the second translation track, and described second slip base is installed on the second translation track；The upper back of two described vertical supports is provided with drive the second slip base to carry out moving forward and backward second and moves horizontally drive mechanism, and described second moves horizontally drive mechanism is positioned on rear side of the second slip base and it is in transmission connection with the second slip base；Described lifting device includes a horizontal mast-up and two the second vertical lifting framves promoted horizontal mast-up up and down, and the structure of two described second vertical lifting framves is the most identical and the two is symmetrically laid；Two described second vertical lifting framves lay respectively at inside two described first vertical upright columns and the two top is separately mounted to the inner sidewall upper portion of two described first vertical upright columns, and the left and right sides of described horizontal mast-up is separately mounted to bottom two described second vertical lifting frame left and right sides and it is between two described first vertical upright columns；Described clamping and fixing body is arranged on horizontal mast-up and it is positioned at the underface of horizontal mast-up；Described clamp system includes that the left and right sides to gas cylinder fixture respectively, two, left and right carries out the clamp system of level clamping, and the structure of two described clamp systems is identical and below the two symmetrical left and right sides being laid in horizontal mast-up；
Region between two described vertical supports is divided into lifting inlet region, entrance side pouring baking zone, outlet side pouring baking zone and lifting outlet area before backward；Described upset pouring device includes two upset pouring mechanisms being separately mounted in described entrance side pouring baking zone and described outlet side pouring baking zone；Described drying unit includes two drying plants and two drying pipelines being respectively protruding into described entrance side pouring baking zone and described outlet side pouring baking zone, two described drying pipelines respectively stretch to the entrance side drying pipeline in described entrance side pouring baking zone and the outlet side drying pipeline stretched in described outlet side pouring baking zone, and two described drying plants are respectively the entrance side drying plant being connected with described entrance side drying pipeline and the outlet side drying plant being connected with described outlet side drying pipeline；
Described transport dolly includes horizontal sliding to enter the second vehicle frame in described lifting inlet region or described lifting outlet area and multiple road wheel being installed in the second bottom of frame, and described lifting inlet region all leaves for transporting the dolly placement space that dolly is placed in lifting outlet area；Described horizontal positioned platform is positioned at the second vehicle frame top；
Height detection unit that include described second supervising device horizontal displacement detector unit that the second main controller, horizontal displacement to described translating bracket detect in real time, hoisting depth to horizontal mast-up detect in real time and the second parameter set unit being connected with the second main controller respectively and the second display unit, described horizontal displacement detector unit and height detection unit are all connected with the second main controller；Two described second move horizontally drive mechanism, two described second vertical lifting framves, two described clamp systems, two described upset pouring mechanisms and two described drying plants and are controlled by the second main controller；
Described tightness test device includes test device for air tightness and carries out the second feeder supplied for multiple described tested gas cylinders, and described test device for air tightness is cabinet type test device for air tightness or ground trough type test device for air tightness；
Described cabinet type test device for air tightness include testing cabinet cabinet and being arranged on test cabinet cabinet in bottom cabinet in tank and be arranged on the gas cylinder of test cabinet cabinet internal upper part and install elevating mechanism and cabinet type air tightness test controller, it is provided with cabinet top monitoring camera on the roof of described test cabinet cabinet, described gas cylinder is installed elevating mechanism and is included horizontally disposed gas cylinder mounting rod and drive gas cylinder mounting rod to carry out the mounting rod lift drive mechanism lifted, and described gas cylinder mounting rod is provided with multiple for connecting the first snap joint of institute's bottling valve on tested gas cylinder；Described cabinet type air tightness test controller and cabinet top monitoring camera are all connected with the 3rd main controller, and described 3rd main controller and the 3rd display unit connect；Described first snap joint is connected with described second feeder；
Described ground trough type test device for air tightness include excavating molding underground tank, stand in the vertical supporting frame above underground tank and be arranged on vertical supporting frame control box and multiple tested gas cylinders synchronized the gas cylinder mast-up lifted, the quantity of described gas cylinder mast-up is two and both is arranged on vertical supporting frame；Described underground tank inside bottom is equipped with multiple monitoring cameras under water, equipped with multiple tops monitoring camera above described underground tank, multiple described in monitoring camera and multiple described tops monitoring camera all connect with the 3rd main controller under water；Described vertical supporting frame includes rectangular frame and four the second vertical upright columns being respectively supported at below four drift angles of rectangular frame, and described rectangular frame is that level is laid and directly over its tank located underground；The structure of two described gas cylinder mast-ups is identical and the two is separately mounted to below the left and right sides of rectangular frame；Each described gas cylinder mast-up all includes the vertical lifting frame that gas cylinder mounting bracket is promoted by a gas cylinder mounting bracket and an in the vertical direction up and down, described gas cylinder mounting bracket be level lay and its be arranged on bottom vertical lifting frame, described vertical lifting frame top is arranged on rectangular frame；Described gas cylinder mounting bracket includes horizontal stand and multiple is respectively used to connect the second snap joint of institute's bottling valve on multiple described tested gas cylinder, multiple described snap joints are respectively positioned in same level and it is installed in bottom horizontal stand, and multiple described tested gas cylinders are all lifted on below gas cylinder mounting bracket and on it, institute's bottling valve is separately mounted in multiple described second snap joint；Described second snap joint is connected with described second feeder.
Above-mentioned a kind of carbon fiber gas cylinder detection line, is characterized in that: be respectively arranged with exhaustor on each described upper press cover, equipped with air discharge cook on described exhaustor；
The under shed of each described water jacket is respectively arranged with a second row water pipe being connected with drainage channel, and each described second row water pipe is respectively arranged with the 5th control valve；Described water supply installation is connected with the under shed of multiple described water jackets by multiple water injection pipes respectively, and each described water injection pipe is respectively arranged with the 6th control valve；Described 5th control valve and the 6th control valve is controlled by the first main controller and it is all connected with the first main controller；
Described pressue device also includes that the accumulator that hydraulic giant and the feed water inlet with described water supply installation are connected, the described import of main compression tube are connected with the outlet of accumulator；The import of multiple described water injection pipes is all connected by the outlet of the second connecting tube with described hydraulic giant, and the water inlet of described hydraulic giant is connected with the outlet of accumulator.
Above-mentioned a kind of carbon fiber gas cylinder detection line, it is characterized in that: described test car includes the first vehicle frame, multiple gas cylinder rack supplying multiple described tested gas cylinders to place respectively, is arranged on the first horizontal shelf of the first frame inside middle and upper part and multiple the first row travelling wheel being installed in described first bottom of frame, and described first vehicle frame is that level is laid；The quantity of described gas cylinder rack is identical with the quantity of water jacket, and the structure of multiple described gas cylinder racks is the most identical and it is all laid in same level；The installation position of multiple described gas cylinder racks respectively with the installation position one_to_one corresponding of multiple described water jackets；Each described gas cylinder rack all includes a upper limit plate, a lower limiting board immediately below upper limit plate and multiple support bar being respectively supported between upper limit plate and lower limiting board, described upper limit plate and lower limiting board are all laid in level and the middle part of the two all has the manhole that a tested gas cylinder of confession is placed, the upper end of each described support bar is each attached on upper limit plate and its lower end is each attached on the first horizontal shelf, and described upper limit plate, lower limiting board and the first horizontal shelf all have multiple installing hole installed for support bar.
Above-mentioned a kind of carbon fiber gas cylinder detection line, is characterized in that: multiple described vertical connecting tubes are laid in two separate ranks, vertical connecting tube described in each column all includes multiple vertical connecting tube laid from front to back, and two arrange the described symmetrical laying of vertical connecting tube；Described mounting seat includes that upper seat and two down pressing seat being separately mounted to below the upper seat left and right sides, two described down pressing seat are laid in the surface of the two described vertical connecting tubes of row respectively；The lower gland pipe that in each described vertical connecting tube, upper press cover is pressed down by equal coaxial sleeve equipped with one, described lower gland pipe is positioned at below down pressing seat, and the upper end of described lower gland pipe is arranged in down pressing seat and its lower end is connected with upper press cover；The quantity of described driving mechanism for compressing is two, and two described driving mechanism for compressings are separately mounted in two described down pressing seat.
Above-mentioned a kind of carbon fiber gas cylinder detection line, is characterized in that: described driving mechanism for compressing is the second cylinder, two described second cylinders are all in being vertically laid on same vertical plane to laying and both；The top of two described second cylinders is installed on upper seat and the lower end of the two is connected with two described down pressing seat respectively；
Described first to move horizontally drive mechanism be the first cylinder, and described first cylinder is that level is laid and two described first cylinders are all laid in same level；
Two described first vertical lifting framves are the 3rd cylinder, and two described 3rd cylinders are all in being vertically laid on same vertical plane to laying and both；
Described pressue device also includes the 3rd connecting tube that is connected with air supply pipe and three branched pipes being connected respectively with the outlet of the 3rd connecting tube, and the outlet of three described branched pipes import with three solenoid directional control valves respectively is connected；Three described branched pipes are respectively the first branched pipe, second branched pipe and Three branched pipe, three described solenoid directional control valves are Pneumatic solenoid valves and three is respectively and described first branched pipe, the first solenoid directional control valve that second branched pipe and Three branched pipe connect, second solenoid directional control valve and the 3rd solenoid directional control valve, two working holes of described first solenoid directional control valve, first cylinder described with two respectively is connected, two working holes of described second solenoid directional control valve, second cylinder described with two respectively is connected, two working holes of described 3rd solenoid directional control valve, threeth cylinder described with two respectively is connected.
Above-mentioned a kind of carbon fiber gas cylinder detection line, is characterized in that: described transport dolly also includes mounting plate and is positioned at the bottom plate immediately below mounting plate, described mounting plate and bottom plate are all laid in level；Described mounting plate is positioned at the second vehicle frame top and it is described horizontal positioned platform, and described mounting plate has the manhole that on multiple air feed bottle fixture respectively, clamped multiple described tested gas cylinder is placed；Described bottom plate is positioned at the middle and upper part, inner side of the second vehicle frame.
Above-mentioned a kind of carbon fiber gas cylinder detection line, it is characterized in that: be provided with bottom described mounting plate and multiple respectively multiple described tested gas cylinder clamped on gas cylinder fixture carried out spacing upper limit sleeve, the structure of multiple described upper limit sleeves is the most identical with size and it is laid in the underface of multiple described manhole respectively；Described bottom plate top is provided with and multiple respectively multiple described tested gas cylinder clamped on gas cylinder fixture is carried out spacing lower limit sleeve, and multiple described lower limit sleeves are laid in the underface of multiple described upper limit sleeve respectively；Multiple described upper limit sleeves and multiple described lower limit sleeve are all in vertically to laying.
Above-mentioned a kind of carbon fiber gas cylinder detection line, is characterized in that: the structure of two described upset pouring mechanisms is identical；Each described upset pouring mechanism all includes the vertical grip block that the left and right sides of gas cylinder fixture is clamped by trip shaft, the turnover driving mechanism being driven trip shaft and two, a left and right laid in level respectively, described turnover driving mechanism is in transmission connection with trip shaft, and the structure of two described vertical grip blocks is identical and the two is symmetrically laid；Described trip shaft and the perpendicular laying of vertical supports, described trip shaft between two described vertical supports and around two ends are separately mounted in two described vertical supports, and two described vertical grip blocks are all laid in same level and the two is separately mounted to the left and right sides of trip shaft；Described trip shaft be can carry out 180 ° rotate rotary shafts and around two ends be arranged in two described vertical supports by bearing respectively；Described turnover driving mechanism is controlled by the second main controller and it is connected with the second main controller.
Above-mentioned a kind of carbon fiber gas cylinder detection line, it is characterized in that: described gas cylinder fixture includes clamping framework, two vertical spacing plates being installed in described clamping framework and multiple respectively multiple described tested gas cylinders being carried out spacing gas cylinder locating part, described clamping framework is plane framework, and described clamping framework, two described vertical spacing plates and multiple described gas cylinder locating part are all laid in same level；Described clamping framework is rectangle and it is the side shield of parallel laying by former and later two and two, left and right can carry out the grip block that left and right horizontal moves between two described side shields and be spliced, two described grip blocks are parallel laying and both is held between two described side shields, and two described side shields and two described grip blocks are all in vertically to laying and it is respectively positioned in same level；
Two described side shields are respectively positioned at front apron and the backboard of both sides before and after two described grip blocks, and two described grip blocks are respectively left grip block and are positioned at the right grip block on the right side of left grip block, two all perpendicular with front apron layings of described grip block；It is attached by two described vertical spacing plates between described front apron and backboard, two described vertical spacing plates all in vertically to laying and both and the perpendicular laying of front apron, two described vertical spacing plate respectively left limit plates and be positioned at the right limit plate on the right side of left limit plate；Multiple described gas cylinder locating parts divide left and right two row to lay, and two arrange described gas cylinder locating part symmetrically lays；Gas cylinder locating part described in each column all includes multiple described gas cylinder locating part laid from front to back on the same line, the structure of multiple described gas cylinder locating parts is the most identical and each described gas cylinder locating part all includes the symmetrical grip blocks laid in two, left and right, and two described grip blocks are held on the left and right sides, middle part of tested gas cylinder respectively；Two to arrange in described gas cylinder locating parts gas cylinder locating part described in the string being positioned at described clamping frame left be left side gas cylinder locating part, and to be positioned at gas cylinder locating part described in the string of described clamping frame right be right side gas cylinder locating part；Two described grip blocks in the gas cylinder locating part of described left side are separately fixed on left grip block and left limit plate, and two described grip blocks in the gas cylinder locating part of described right side are separately fixed on right limit plate and right grip block.
Above-mentioned a kind of carbon fiber gas cylinder detection line, is characterized in that: two described drying plants are hot-air blower, two described drying pipelines are warm-air pipe；Described entrance side drying pipeline is entrance side warm-air pipe, and described outlet side drying pipeline is outlet side warm-air pipe；Described entrance side drying plant is entrance side hot-air blower, and described outlet side drying plant is outlet side hot-air blower；Two described hot-air blowers are controlled by the second main controller and it is connected with the second main controller.
This utility model compared with prior art has the advantage that
1, the test chassis reasonable in design used and processing and fabricating are easy, and input cost is relatively low.This test chassis is purlin vehicle type frame, the overall stainless steel frame structure that uses, and compact conformation, take up room little.
2, the test chassis used uses easy and simple to handle and using effect good, the two-dimentional purlin vehicle type frame that the lifting of tested gas cylinder, the compression of water jacket upper press cover and tested gas cylinder station shift operation all use Rodless cylinder to form completes, reasonable in design and control simplicity, operating process is easily controllable.Test chassis lifting gas cylinder safely is reliable, displacement is steady.
3, the test box reasonable in design used and processing and fabricating are easy, using effect is good, including a tank and multiple water jacket being all laid in tank, by tank, water temperature in water jacket is controlled, tank is mutually isolated with in water jacket simultaneously, it is independent of each other, can effective guarantee deflection and the test accuracy of bearing capacity.
4, the pressue device reasonable in design that used, use easy and simple to handle and pressure effect good, the synchronzed press of multiple tested gas cylinder can be realized, and the separate pressure process of pressure pipeline of each gas cylinder is independent of each other.Pressurize in gas cylinder pressure-bearing experimentation, pressure discharge operations, by manually completing before operating board, away from gas cylinder.
5, the fiber gas cylinder deflection used and bearing capacity test device can synchronously complete deflection and the bearing capacity test process of multiple gas cylinder, and the quantity of tested gas cylinder is adjustable, and motility is strong.
6, the fiber gas cylinder deflection used and bearing capacity test plant automation degree height, testing efficiency height and saving of work and time, and simplicity can carry out pressure release, it is ensured that equipment safety.
7, the test car reasonable in design used and processing and fabricating and use easy and simple to handle, using effect good, can be for multiple in vertically steadily placing to the tested gas cylinder laid, and can easy, quickly multiple tested gas cylinders are translated, by multiple gas cylinder racks, each tested gas cylinder is carried out spacing, it is ensured that tested gas cylinder is in vertical state all the time.
8, the hydraulic pressure testing device using effect used is good and measuring accuracy high, in test procedure, automatically test result is recorded by the first main controller, the test result recorded includes the water temperature information that water temperature detector unit is detected during applied voltage test, the pressure information that each pressure sensing cell is detected, the value of initially weighing of each weighing device output, value of weighing after value of weighing after pressurize and pressure release and all deformation of each tested gas cylinder calculated, remaining deformation, rate of residual and elastic deformation amount, recorded comprehensively and can realize the automatic record of synchronization, and data post inquiry simplicity.
9, the fiber gas cylinder deflection used and bearing capacity method of testing step is simple, reasonable in design and it is convenient to realize, using effect is good, energy is easy, be rapidly completed deflection and the bearing capacity synchronism detection process of multiple carbon fiber gas cylinder, and measuring accuracy is higher, test process is safe and reliable.
10, the pouring that used and drying and processing rack construction is reasonable in design and processing and fabricating is easy, input cost is relatively low.This pouring and drying and processing frame entirety use rustless steel or other alloy (such as aluminium alloy) frame structure, and compact conformation, take up room little, fixed platform is provided, it is ensured that the stability of each structure for translating bracket, lifting device, clamping device and upset pouring device.
11, the pouring used and drying and processing frame use easy and simple to handle and using effect good, translating bracket, lifting device and clamping device match and easy can complete the lifting of gas cylinder fixture, translation and upper and lower lifting process, and the lifting of gas cylinder fixture, translation and upper and lower lifting process are the most controlled, reasonable in design and control simplicity, operating process is easily controllable.Pouring and the lifting of drying and processing frame, translation and to promote gas cylinder process safety up and down reliable and steadily.
Wherein, clamping device is for being clamped multiple carbon fiber gas cylinders before lifting, its clamping is reliable and stable, carry out consolidating clamping to carbon fiber gas cylinder by clamping gas cylinder fixture, can guarantee that carbon fiber gas cylinder surface will not be damaged, simultaneously clamp on device to match with translating bracket and lifting device, and combine horizontal displacement detector unit and height detection unit, form closed loop control.The lifting position of gas cylinder fixture is adjusted by the lifting device used, lifting, smooth decreasing, for accurately the multiple carbon fiber gas cylinders after clamping being promoted, declined；The translation position of gas cylinder fixture is accurately positioned by translating bracket, it is ensured that can accurately be dropped to by the multiple carbon fiber gas cylinders raised up on upset pouring device.
12, the gas cylinder clamp structure used is reasonable in design and processing and fabricating and use easy and simple to handle, using effect good, can easy, quickly synchronize steadily to clamp to multiple gas cylinders, and clamp firm.
13, being clamped gas cylinder by front and back's grip block in the gas cylinder fixture used, it is firm not only to clamp, and gas cylinder will not cause any damage.
14, the transport vehicle structure used is reasonable in design and processing and fabricating and use easy and simple to handle, using effect good, match with gas cylinder fixture, by multiple in being vertically stably placed on the second vehicle frame to the tested gas cylinder laid, and can easy, quickly multiple tested gas cylinders are translated.
15, the upset pouring device reasonable in design that used and use easy and simple to handle, easy accessibility, using effect are preferable, use the mode of two-way clamping and rotary turning, realize convenient and switching process is easily controllable, upset pouring position accurately can be controlled, and can be effectively ensured clean for the water in multiple carbon fiber gas cylinders.
16, that the drying unit reasonable in design that used and installing is laid is convenient, it is easy and simple to handle to use, using effect good, can synchronize to dry to the multiple carbon fiber gas cylinders being finished down water, with by easy for residual moisture in gas cylinder after upset pouring, flash baking, and dry temperature can freely set, drying time also can freely set, energy-conservation, efficient, carbon fiber gas cylinder can be carried out simplicity, flash baking.
17, the hydraulic pressure auxiliary test unit used uses easy and simple to handle and occupation mode flexible, both can only carry out entrance side drying or outlet side is dried, it is also possible to entrance side is dried to dry with outlet side and all carried out；Further, can use actively or automatic two kinds of control modes, control process simple, it is achieved be convenient.
18, the hydraulic pressure auxiliary test methods used is simple, reasonable in design and realization facilitates, using effect is good, carbon fiber gas cylinder after the water pressure test being completed passes through hydraulic pressure auxiliary test unit, translate, promote, upset, the flow processs such as drying, reach carbon fiber gas cylinder is carried out pouring, the automated job dried, the gas cylinder fixture used can clamp multiple carbon fiber gas cylinder simultaneously, and can synchronize to carry out the carbon fiber gas cylinder on two gas cylinder fixtures overturning pouring and drying and processing, it is convenient to realize, drying efficiency is high, the whole pouring drying course of carbon fiber gas cylinder is carried out automated job, can be accurately, complete gas cylinder pouring drying course expeditiously.
19, the hydraulic pressure auxiliary test unit use used is easy and simple to handle, using effect good and practical value high, easy can complete deflection and the bearing capacity synchronism detection process of multiple carbon fiber gas cylinder, and easy multiple carbon fiber gas cylinders after test can be carried out pouring and drying and processing.
20, the tightness test device compact conformation used, modern design rationally and realizes conveniently, using easy and simple to handle.After carbon fiber gas cylinder air-tightness automatic testing equipment is by 35MPa air source of the gas output pressure-air, by the 4th air relief valve and the regulation of pneumatic stopping valve, ensure that output pressure is required goal pressure, and it is slower to control rate of pressure rise, tested gas cylinder is made to be unlikely to serious in boost process heating, it is ensured that tested gas cylinder will not be caused damage by air tightness test.Further, detect whether bubbling phenomenon by photographic head, and be configured with explosion-proof water-proof projection lamp under water, tested gas cylinder with pressure has been placed in water, carry out air-leakage test, job security and reliability high, test result intuitive display；After having tested, Pneumatic blow valve is used to carry out pressure release, it is ensured that personnel and the safety of equipment.
The air-tightness of multiple tested gas cylinders can be tested by the tightness test device 21, used simultaneously, and gas cylinder air tightness test efficiency is high.Further, the second feeder used separates with control system, rationally distributed, easy to maintenance.
23, this utility model provides cabinet type and two kinds of gas cylinder test device for air tightness of ground trough type and method, it is possible to efficiently solve that the manpower and materials that the testing efficiency using traditional bowssening test gas cylinder air-tightness to exist in Display Technique is low, test expends are high, air pressure is unstable, there is the various problems such as security-hidden trouble；Method of testing step is simple, it is achieved convenient and testing efficiency height, test result accuracy is high.
24, the tightness test device used practical, using effect is good, it is simple to promote the use of.
25, the detection line structure used is reasonable in design, use easy and simple to handle and using effect good, detection efficiency is high, saving of work and time, including the hydraulic pressure testing device laid from front to back, hydraulic pressure auxiliary test unit and tightness test device, by first to after successively multiple tested gas cylinders are carried out hydraulic pressure test, pouring and drying and processing and air-tight test, realize each detection operation successive, it is convenient to realize, and energy is easy, be rapidly completed the water pressure test and the air-tight test process of multiple carbon fiber gas cylinder.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is use state reference map of the present utility model.
Fig. 1-1 is the use state reference map of this utility model hydraulic pressure testing device.
Fig. 1-2 is the structural representation of this utility model test chassis.
Fig. 1-3 is the structural representation of this utility model test car.
Fig. 1-4 is the superstructure schematic diagram of this utility model test car.
Fig. 1-5 is gas circuit and the water route schematic diagram of this utility model hydraulic pressure testing device.
Fig. 1-6 is the schematic block circuit diagram of this utility model hydraulic pressure testing device.
Fig. 2-1 is the use state reference map of this utility model hydraulic pressure auxiliary test unit.
Fig. 2-2 is the structural representation of this utility model gas cylinder fixture.
Fig. 2-3 is the side portion structure schematic diagram of this utility model gas cylinder fixture.
Fig. 2-4 transports the structural representation of dolly for this utility model.
Fig. 2-5 transports the superstructure schematic diagram of dolly for this utility model.
Fig. 2-6 is that this utility model gas cylinder fixture is at the placement location schematic diagram transported on dolly.
Fig. 2-7 transports the use state reference map of dolly for this utility model.
Fig. 2-8 is the schematic block circuit diagram of this utility model hydraulic pressure auxiliary test unit.
Fig. 3-1 is the structural representation (the second feeder not shown in figure) of carbon fiber gas cylinder air-tightness automatic testing equipment in this utility model embodiment 1.
Fig. 3-2 is that in utility model embodiment 1, cabinet front view outdoors installed by cabinet type test device for air tightness degasification bottle.
Fig. 3-3 is the left view of Fig. 3-2.
Fig. 3-4 is the schematic diagram of gas circuit of the second feeder in this utility model embodiment 1.
Fig. 3-5 is the schematic block circuit diagram that in this utility model embodiment 1, cabinet type air tightness test controller is connected with other each several part.
Fig. 3-6 is the structural representation (the second feeder not shown in figure) of carbon fiber gas cylinder air-tightness automatic testing equipment in this utility model embodiment 2.
The structural representation of ground trough type test device for air tightness in Fig. 3-7 this utility model embodiment 2.
Fig. 3-8 is monitoring camera, the installation position schematic diagram of the explosion-proof water-proof projection lamp of top monitoring camera and underground under water in utility model embodiment 2.
Fig. 3-9 is the schematic diagram of gas circuit of the second feeder in this utility model embodiment 2.
Fig. 3-10 is the schematic block circuit diagram that in this utility model embodiment 2, ground trough type air tightness test controller is connected with other each several part.
Detailed description of the invention
Embodiment 1
As it is shown in figure 1, this utility model includes hydraulic pressure testing device, hydraulic pressure auxiliary test unit and the tightness test device laid from front to back.
In conjunction with Fig. 1-1, described hydraulic pressure testing device includes test chassis 1, the checkout console 4 being positioned at test chassis 1 side, the pressue device pressurizeing tested gas cylinder 2, the test box being arranged in test chassis 1 and steadily places and tested gas cylinder 2 can be moved to the test car 3 on front side of test chassis 1 for multiple tested gas cylinders 2, the multiple described tested gas cylinder 2 being loaded on test car 3 all in vertical to laying.Described tested gas cylinder 2 is carbon fiber gas cylinder, equipped with seal nipple 5 on the bottleneck of described carbon fiber gas cylinder.
Described test chassis 1 is purlin vehicle type frame.As shown in Figure 1-2, described purlin vehicle type frame includes lower support frame, be positioned at above described lower support frame and can carry out the translating bracket that moves forward and backward in the horizontal plane and the vertical lifting that can move up and down on vertical plane is shelved, and described vertical lifting is shelved and is arranged on described translating bracket.Described lower support frame includes the symmetrical support bracket 1-1 laid in two, left and right, two described support bracket 1-1 are all in being vertically mounted on, to laying and the two top, the first translation track 1-2 that a described translating bracket of confession is movable, all in level, laying and both are laid in same level two described first translation track 1-2, and two described first translation track 1-2 are parallel laying.Described vertical lifting is shelved and is included a upper bracket 1-4 that can move up and down on vertical plane, is positioned at mounting seat 1-5 immediately below upper bracket 1-4, multiple vertical connecting tube 1-6 being installed in mounting seat 1-5 and multiple the second branch compression tube 1-8 being connected with multiple described vertical connecting tubes 1-6 respectively, and described upper bracket 1-4 and mounting seat 1-5 are all laid in level.Multiple described second branch compression tube 1-8 are laid in the surface of multiple described vertical connecting tube 1-6 respectively, the bottom of each described second branch compression tube 1-8 is all connected with the vertical connecting tube 1-6 upper end being disposed below, and each described second branch compression tube 1-8 top is each attached on upper bracket 1-4.One it is respectively arranged with for the jointing 1-7 being attached with seal nipple 5 bottom each described vertical connecting tube 1-6.Described upper bracket 1-4 and mounting seat 1-5 are all laid in level, and upper bracket 1-4 and the first perpendicular laying of translation track 1-2；Described translating bracket includes that two, left and right drives the first vertical lifting frame 1-3 that upper bracket 1-4 moves up and down, two described first vertical lifting frame 1-3 all in vertically to laying, two described first vertical lifting frame 1-3 lay respectively at the surface of two described support bracket 1-1 and the two is symmetrically laid, and the left and right sides of described upper bracket 1-4 is separately mounted on two described first vertical lifting frame 1-3；The bottom of two described first vertical lifting frame 1-3 is mounted on one and can be installed on the first translation track 1-2 along the first slip base 1-9, described first slip base 1-9 that the first translation track 1-2 is movable.The upper back of two described support bracket 1-1 is provided with drive the first slip base 1-9 to carry out moving forward and backward first and moves horizontally drive mechanism, and described first moves horizontally drive mechanism is positioned on rear side of the first slip base 1-9 and it is in transmission connection with the first slip base 1-9.Described second branch compression tube 1-8 is identical with the quantity of vertical connecting tube 1-6 and both at rigid pipe.In the present embodiment, described second branch compression tube 1-8 and vertical connecting tube 1-6 are stainless steel tube, and described second branch compression tube 1-8 is in vertically to laying and it is spiral type.
Described test box includes a tank 1-12 and multiple water jacket 1-11 being all laid in tank 1-12 being installed between two described support bracket 1-1 rear side, the structure of multiple described water jacket 1-11 is the most identical and it is all in vertically to laying, described tank 1-12 is that level is laid, and multiple described water jacket 1-11 is all laid in same level；Each described water jacket 1-11 is the cylindrical body of upper opening；Described test car 3 is front side between two described support bracket 1-1, and test car 3 is positioned on front side of tank 1-12.
The quantity of described water jacket 1-11 is identical with the quantity of vertical connecting tube 1-6；In each described vertical connecting tube 1-6, equal coaxial sleeve is equipped with a upper press cover 1-10 blocking the upper opening of water jacket 1-11, the installation position of multiple described water jacket 1-11 respectively with the installation position one_to_one corresponding of multiple described upper press cover 1-10；Multiple described upper press cover 1-10 are all laid in same level and it is respectively positioned on below mounting seat 1-5, being provided with the driving mechanism for compressing driving multiple described upper press cover 1-10 to move up and down in described mounting seat 1-5, multiple described upper press cover 1-10 are all connected with described driving mechanism for compressing.
In conjunction with Fig. 1-5, described pressue device includes feed pipe 6-5 that main compression tube 6-1 is connected and air supply pipe 6-6, multiple the first branch compression tube 6-2 being connected with the outlet of a main compression tube 6-1 respectively and tank feed pipe 6-10 being connected with the outlet of main compression tube 6-1 that the first feeder connects with water supply installation, and the quantity of described first branch compression tube 6-2 is identical with the quantity of the second branch compression tube 1-8；The outlet of multiple described first branch compression tube 6-2 upper end with multiple described second branch compression tube 1-8 respectively is connected, and each described first branch compression tube 6-2 is respectively arranged with the first electromagnetic valve 6-3 and the first pressure sensing cell 6-4.Outlet all imports with main compression tube 6-1 of described feed pipe 6-5 and air supply pipe 6-6 are connected, and described main compression tube 6-1 is provided with electro-hydraulic booster pump 6-7.Equipped with water temperature detector unit 1-23 and the second electromagnetic valve 6-11 on described tank feed pipe 6-10.
Described checkout console 4 includes levels operation platform 4-1, the first supervising device and multiple weighing device 4-3 being all laid on levels operation platform 4-1, and the quantity of described weighing device 4-3 is identical with the quantity of water jacket 1-11；A water container 4-2 has all been kept flat on each described weighing device 4-3.All extending out to outside tank 1-12 bottom each described water jacket 1-11, and the bottom of each described water jacket 1-11 all has a under shed, the under shed of multiple described water jacket 1-11 is connected with multiple described water container 4-2 by multiple first row water pipe 1-16 respectively；It is respectively arranged with the 4th control valve 1-17 on each described first row water pipe 1-16.
As shown in figures 1 to 6, described first supervising device includes that the first main controller 7-1 and the first parameter set unit 7-2 being connected with the first main controller 7-1 respectively and the first display unit 7-3, described water temperature detector unit 1-23 and multiple described first pressure sensing cell 6-4 are all connected with the first main controller 7-1；Described first electromagnetic valve 6-3, the second electromagnetic valve 6-11 and the 4th control valve 1-17 are controlled by the first main controller 7-1 and it is all connected with the first main controller 7-1；Described electro-hydraulic booster pump 6-7 is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1；Described driving mechanism for compressing, two described first move horizontally drive mechanism and two described first vertical lifting frame 1-3 are controlled by the first main controller 7-1 and it is all connected with the first main controller 7-1.
As shown in Fig. 2-1, Fig. 2-8, described hydraulic pressure auxiliary test unit include the gas cylinder fixture 11 that multiple tested gas cylinders 2 are clamped, gas cylinder fixture 11 and clamped tested gas cylinder 2 are transported transport dolly 13 and tested gas cylinder 2 carried out gas cylinder pouring and the drying and processing equipment of pouring and drying and processing, described transport dolly 13 is laid in level and its top is provided with the horizontal positioned platform of air feed bottle fixture 11 horizontal positioned.On described gas cylinder fixture 11, the multiple described tested gas cylinder 2 of clamping is respectively positioned on same plane, and multiple described tested gas cylinders 2 are all in parallel laying and its all perpendicular with gas cylinder fixture 11 laying.Described tested gas cylinder 2 is not for installing cylinder valve on carbon fiber gas cylinder and its bottleneck.
Described gas cylinder pouring and drying and processing equipment include pouring and drying and processing frame the 14, second supervising device, gas cylinder fixture 11 carries out 180 ° of upsets overturn pouring device and tested gas cylinder 2 carries out the drying unit of drying and processing, and described upset pouring device is arranged in pouring and drying and processing frame 14.
Translating bracket, lifting device that gas cylinder fixture 11 is promoted by the vertical direction and the clamping device that gas cylinder fixture 11 carries out level clamping that described pouring and drying and processing frame 14 include main backstop, is positioned at above described main backstop and can carry out in the horizontal plane moving forward and backward, described lifting device is arranged on described translating bracket.Described main backstop includes symmetrical vertical supports 14-1 laid in two, left and right, two described vertical supports 14-1 are parallel laying and the two top is mounted on the second translation track 14-2 that a described translating bracket of confession is movable, all in level, laying and both are laid in same level two described second translation track 14-2, and two described second translation track 14-2 are parallel laying.Described translating bracket be portal support and it include entablature 14-3 and two the first vertical upright column 14-4 being respectively supported at below entablature about 14-3 two ends, described entablature 14-3 be level lay, two described first vertical upright column 14-4 symmetrically lay.The bottom of two described first vertical upright column 14-4 is mounted on one and can be installed on the second translation track 14-2 along the second slip base 14-5, described second slip base 14-5 that the second translation track 14-2 is movable.The upper back of two described vertical supports 14-1 is provided with drive the second slip base 14-5 to carry out moving forward and backward second and moves horizontally drive mechanism 18, and described second moves horizontally drive mechanism 18 is positioned on rear side of the second slip base 14-5 and it is in transmission connection with the second slip base 14-5.Described lifting device includes a horizontal mast-up 14-7 and two the second vertical lifting frame 14-8 promoted horizontal mast-up 14-7 up and down, and the structure of two described second vertical lifting frame 14-8 is the most identical and the two is symmetrically laid.Two described second vertical lifting frame 14-8 lay respectively at inside two described first vertical upright column 14-4 and the two top is separately mounted to the inner sidewall upper portion of two described first vertical upright column 14-4, and the left and right sides of described horizontal mast-up 14-7 is separately mounted to bottom two described second vertical lifting frame 14-8 left and right sides and it is between two described first vertical upright column 14-4.Described clamping and fixing body is arranged on horizontal mast-up 14-7 and it is positioned at the underface of horizontal mast-up 14-7；Described clamp system includes that the left and right sides to gas cylinder fixture 11 respectively, two, left and right carries out the clamp system 14-9 of level clamping, and the structure of two described clamp system 14-9 is identical and below the two symmetrical left and right sides being laid in horizontal mast-up 14-7.
Region between two described vertical supports 14-1 is divided into lifting inlet region, entrance side pouring baking zone, outlet side pouring baking zone and lifting outlet area before backward.Described upset pouring device includes two upset pouring mechanisms 17 being separately mounted in described entrance side pouring baking zone and described outlet side pouring baking zone；Described drying unit includes two drying plants and two drying pipelines being respectively protruding into described entrance side pouring baking zone and described outlet side pouring baking zone, two described drying pipelines respectively stretch to the entrance side drying pipeline in described entrance side pouring baking zone and the outlet side drying pipeline stretched in described outlet side pouring baking zone, and two described drying plants are respectively the entrance side drying plant being connected with described entrance side drying pipeline and the outlet side drying plant being connected with described outlet side drying pipeline.
As shown in Fig. 2-4, Fig. 2-5, Fig. 2-6 and Fig. 2-7, described transport dolly 13 includes horizontal sliding to enter the second vehicle frame 13-1 in described lifting inlet region or described lifting outlet area and multiple the second road wheel 13-2 being installed in bottom the second vehicle frame 13-1, and described lifting inlet region all leaves for transporting the dolly placement space that dolly 13 is placed in lifting outlet area.Described horizontal positioned platform is positioned at the second vehicle frame 13-1 top.
As illustrated in figs. 2 through 8, height detection unit 16-5 that include described second supervising device horizontal displacement detector unit 16-4 that the second main controller 16-3, horizontal displacement to described translating bracket detect in real time, hoisting depth to horizontal mast-up 14-7 detect in real time and the second parameter set unit 16-1 being connected with the second main controller 16-3 respectively and the second display unit 16-2, described horizontal displacement detector unit 16-4 and height detection unit 16-5 are all connected with the second main controller 16-3；Two described second move horizontally the described second vertical lifting frame 14-8 of drive mechanism 18, two, two described clamp system 14-9, two described upset pouring mechanisms 17 and two described drying plants and are controlled by the second main controller 16-3.
As shown in figure 3-1, described tightness test device includes test device for air tightness and carries out the second feeder supplied for multiple described tested gas cylinders 2, and described test device for air tightness is cabinet type test device for air tightness 48 or ground trough type test device for air tightness 51.In the present embodiment, described test device for air tightness is cabinet type test device for air tightness 48.Described tested gas cylinder 2 is the carbon fiber gas cylinder on bottleneck equipped with cylinder valve.
Such as Fig. 3-1, shown in Fig. 3-2 and Fig. 3-3, described cabinet type test device for air tightness 48 include testing cabinet cabinet 25 and being arranged on test cabinet cabinet 25 in bottom cabinet in tank 37 and be arranged on the gas cylinder of test cabinet cabinet 25 internal upper part and install elevating mechanism and cabinet type air tightness test controller 33, it is provided with cabinet top monitoring camera 38 on the roof of described test cabinet cabinet 25, described gas cylinder is installed elevating mechanism and is included horizontally disposed gas cylinder mounting rod 26 and drive gas cylinder mounting rod 26 to carry out the mounting rod lift drive mechanism lifted, multiple the first snap joint 29 for connecting institute's bottling valve on tested gas cylinder 2 is installed on described gas cylinder mounting rod 26；Described cabinet type air tightness test controller 33 and cabinet top monitoring camera 38 are all connected with the 3rd main controller 40, and described 3rd main controller 40 is connected with the 3rd display unit；Described first snap joint 29 is connected with described second feeder.
In the present embodiment, described tightness test device also includes the 3rd switch board 49.As shown in figure 3-1, described 3rd switch board 49 include the 3rd switch board cabinet 39 and be arranged on the 3rd switch board cabinet 39 in the 3rd main controller 40 of bottom and be arranged on the 3rd display unit of the 3rd switch board cabinet 39 internal upper part, described 3rd display unit includes for showing the first display 41 controlling interface and for showing the second display 42 at test result interface；Described first display 41 and second display 42 are all connected with the 3rd main controller 40, and described first display 41 and second display 42 are all exposed on the outer surface of the 3rd switch board cabinet 39.
Meanwhile, described test cabinet cabinet 25 top is rotatably connected to described gas cylinder is just installed the gas cylinder installation cabinet door 47 that elevating mechanism is arranged.
In the present embodiment, described mounting rod lift drive mechanism includes left cylinder 27 and the right cylinder 28 being vertically arranged, the base of described left cylinder 27 is fixedly connected on the left of test cabinet cabinet 25 roof, the base of described right cylinder 28 is fixedly connected on the right side of test cabinet cabinet 25 roof, and described gas cylinder mounting rod 26 is connected with fixing bottom the piston rod of left cylinder 27 and bottom the piston rod of right cylinder 28.
The input of described cabinet type air tightness test controller 33 is connected to cabinet type cylinder lifting select button 2-16, the outfan of described cabinet type air tightness test controller 33 is connected to cabinet type fault alarm display lamp 44, and described cabinet type cylinder lifting select button 2-16 and cabinet type fault alarm display lamp 44 are all exposed at testing in cabinet cabinet 25 external wall of upper portion.It is additionally provided with on described test cabinet cabinet 25 sidewall for connecting cabinet type air tightness test controller 33 and the first communication interface 45 of the 3rd main controller 40 and for being connected cabinet type monitoring camera 38 and the second communication interface 46 of the 3rd main controller 40.
nullAs shown in Figure 3-4，In the present embodiment，Described second feeder includes that air cylinder driven gas circuit and gas cylinder fill pressure release gas circuit，Described air cylinder driven gas circuit is cabinet type air cylinder driven gas circuit，Described cabinet type air cylinder driven gas circuit includes the 4th electromagnetic valve 2-6、The cabinet type cylinder total inlet pipe 2-7 being connected with the first source of the gas 2-1 and the two cabinet type cylinder branched inlet pipe 2-8 being connected with cabinet type cylinder total inlet pipe 2-7，Equipped with the first filter 2-2 on described cabinet type cylinder total inlet pipe 2-7、3rd air relief valve 2-3、First oil sprayer 2-4 and the first Pressure gauge 2-5，The air inlet of described 4th electromagnetic valve 2-6 is connected with cabinet type cylinder total inlet pipe 2-7，Two cabinet type cylinder branched inlet pipe 2-8 are connected with two gas outlets of the 4th electromagnetic valve 2-6 respectively，Described left cylinder 27 and right cylinder 28 are connected with two cabinet type cylinder branched inlet pipe 2-8 respectively；Described gas cylinder fills pressure release gas circuit and includes that be connected with the second source of the gas 2-9 fills the pneumatic operated valve total inlet pipe 21 that pressure release trachea 2-15 and the first source of the gas 2-1 connects and the two pneumatic operated valve branched inlet pipes 22 being connected with pneumatic operated valve total inlet pipe 21, described filling equipped with boost gauge 2-10, the 4th air relief valve 2-11, test Pressure gauge 2-12, pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 on pressure release trachea 2-15, being connected to the connection on pressure release trachea 2-15 of filling on rear side of Pneumatic blow valve 2-14 has pressure transducer 43；Described gas cylinder mounting rod 26 hollow arranges and is connected with the pressure release trachea 2-15 that fills being connected on rear side of Pneumatic blow valve 2-14, multiple described second snap joint 57-2 are all connected with the pressure release trachea 2-15 that fills being connected on rear side of Pneumatic blow valve 2-14 by snap joint trachea, equipped with the second filter 2-17 on described pneumatic operated valve total inlet pipe 21, 5th air relief valve 2-18, second oil sprayer 19 and the second Pressure gauge 20, described pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 is connected with two pneumatic operated valve branched inlet pipes 22 respectively, connect on the pneumatic operated valve branched inlet pipe 22 of pneumatic stopping valve 2-13 equipped with the 5th electromagnetic valve 23, connect on the pneumatic operated valve branched inlet pipe 22 of Pneumatic blow valve 2-14 equipped with the 6th electromagnetic valve 24；Described pressure transducer 43 is connected with the input of cabinet type air tightness test controller 33 or ground trough type air tightness test controller 60, described 4th electromagnetic valve 2-6 is connected with the outfan of cabinet type air tightness test controller 33, described 7th electromagnetic valve 82 and the 3rd electromagnetic valve 83 all outfans with ground trough type air tightness test controller 60 are connected, and described 5th electromagnetic valve 23 and the 6th electromagnetic valve 24 all outfans with cabinet type air tightness test controller 33 or ground trough type air tightness test controller 60 are connected.Described 5th electromagnetic valve 23 and the 6th electromagnetic valve 24 are normal-open electromagnetic valve.
nullAs shown in Fig. 3-2 and Fig. 3-3，When being embodied as，When described test device for air tightness is cabinet type test device for air tightness 48，Can be arranged at described second feeder in addition to the first source of the gas 2-1 and the second source of the gas 2-9 testing cabinet cabinet 25 internal upper part，And be provided for connecting cabinet type cylinder total inlet pipe 2-7 and the air cylinder driven air interface 72 of the first source of the gas 2-1 on test cabinet cabinet 25 sidewall、Fill pressure release air interface 73 for connecting the gas cylinder filling pressure release trachea 2-15 and the second source of the gas 2-9 and drive air interface 74 for connecting the pneumatic operated valve of pneumatic operated valve total inlet pipe 21 and the first source of the gas 2-1，And by described boost gauge 2-10、4th air relief valve 2-11、Test Pressure gauge 2-12、Pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 is all exposed at testing in cabinet cabinet 25 external wall of upper portion.
As shown in Fig. 3-1 and Fig. 3-2, in the present embodiment, the input of described cabinet type air tightness test controller 33 is connected to the cabinet type button 30 that manually automatically selects, and the described cabinet type button 30 that manually automatically selects is exposed at testing in cabinet cabinet 25 external wall of upper portion.When by operation cabinet type manually automatically select button 30 select automatic test pattern time, the 5th electromagnetic valve 23 is controlled by cabinet type air tightness test controller 33, realize the control to pneumatic stopping valve 2-13, and controlled the 6th electromagnetic valve 24 by cabinet type air tightness test controller 33, it is achieved the control to Pneumatic blow valve 2-14；When by operation cabinet type manually automatically select button 30 select manual test pattern time, direct manual operation pneumatic stopping valve 2-13 and pneumatic relief valve 2-14.
As in Figure 3-5, in the present embodiment, it is provided with on the inwall of described test cabinet cabinet 25 and detects spacing cabinet type lifting position-limit switch 31 for the piston rod of left cylinder 27 and the piston rod of right cylinder 28 being risen to extreme position, and detect spacing cabinet type descending spacing switch 32, described cabinet type lifting position-limit switch 31 and cabinet type descending spacing switch 32 input all with cabinet type air tightness test controller 33 be connected for the piston rod of left cylinder 27 and the piston rod of right cylinder 28 being dropped to extreme position.
As shown in Fig. 3-1 and Fig. 3-2, in the present embodiment, explosion-proof water-proof projection lamp 34 in cabinet it is provided with in tank 37 in described cabinet, the input of described cabinet type air tightness test controller 33 is connected to shot-light switch 35 in cabinet, in the outfan of described cabinet type air tightness test controller 33 is connected to cabinet, shot-light controls relay 36, in in described cabinet, the normally opened contact of shot-light control relay 36 is connected on cabinet in the current supply circuit of explosion-proof water-proof projection lamp 34, in described cabinet, shot-light switch 35 is exposed at testing in cabinet cabinet 25 external wall of upper portion.When being embodied as, when pressing that in cabinet, shot-light switchs 35, in cabinet type air tightness test controller 33 controls described cabinet, shot-light controls the current supply circuit of explosion-proof water-proof projection lamp 34 in cabinet connected by relay 36, and in cabinet, explosion-proof water-proof projection lamp 34 is lighted, and is illuminated.
In the present embodiment, described first source of the gas 2-1 is 7bar air source of the gas, and described second source of the gas 2-9 is 35MPa air source of the gas.
In the present embodiment, described 4th electromagnetic valve 2-6 is 3 position-5 way electromagnetic valve, and described 5th electromagnetic valve 23 and the 6th electromagnetic valve 24 are five two three-way electromagnetic valves, and described cabinet type air tightness test controller 33 is programmable logic controller (PLC).
In the present embodiment, the quantity of described first snap joint 29 is six, and the quantity of described cabinet type monitoring camera 38 is two.
In the present embodiment, when using test device for air tightness to carry out air-tight test, including step:
Step A1, regulation the 4th air relief valve 2-11, until the air pressure that test Pressure gauge 2-12 shows is the required air pressure of test, needed for described test, air pressure is 1MPa～30MPa；
Step B1, institute's bottling valve on tested gas cylinder 2 is connected in the first snap joint 29；
Step C1, operate the cabinet type button 30 that manually automatically selects and select automatic test pattern or manual test pattern；
Step D1, carrying out the air tightness test of tested gas cylinder 2, detailed process is:
When selecting automatic test pattern, cabinet type air tightness test controller 33 first controls the 5th electromagnetic valve 23 action, and pneumatic stopping valve 2-13 connects, and inflates to tested gas cylinder 2；nullAfter voltage stabilizing 2s～5s，Cabinet type air tightness test controller 33 controls the 4th electromagnetic valve 2-6 action again，The piston rod of left cylinder 27 and the piston rod of right cylinder 28 stretch out and drive tested gas cylinder 2 to decline，Until cabinet type air tightness test controller 33 receives cabinet type descending spacing switch 32 and detects that the piston rod of left cylinder 27 and the piston rod of right cylinder 28 stop declining after dropping to the signal of extreme position，Described cabinet type monitoring camera 38 gathers the image of tested gas cylinder 2 in tank 37 in cabinet and is transferred to the 3rd main controller 40，Control second display 42 on 3rd main controller 40 test pictures is shown，Staff observes the tested gas cylinder 2 that display is submerged in water in test pictures，When tested gas cylinder 2 produces bubbling phenomenon，It is judged as that tested gas cylinder 2 air-tightness is defective；After having detected, cabinet type air tightness test controller 33 controls the 4th electromagnetic valve 2-6 commutation again, the piston rod of left cylinder 27 and the piston rod of right cylinder 28 are retracted and drive tested gas cylinder 2 to rise, until cabinet type air tightness test controller 33 receives cabinet type lifting position-limit switch 31 and detects that the piston rod of left cylinder 27 and the piston rod of right cylinder 28 stop rising after rising to the signal of extreme position, the most tested gas cylinder 2 has risen to initial position, cabinet type air tightness test controller 33 controls the 6th electromagnetic valve 24 action again, Pneumatic blow valve 2-14 connects, and carries out pressure release；
When selecting manual test pattern, first open pneumatic stopping valve 2-13, inflate to tested gas cylinder 2；nullAfter voltage stabilizing 2s～5s，Operating cabinet type cylinder lifting select button 2-16 again selects cylinder to decline，The piston rod of left cylinder 27 and the piston rod of right cylinder 28 drive tested gas cylinder 2 to decline，Until tested gas cylinder 2 stops declining after not had by the water logging in tank in cabinet 37，Described cabinet type monitoring camera 38 gathers the image of tested gas cylinder 2 in tank 37 in cabinet and is transferred to the 3rd main controller 40，Control second display 42 on 3rd main controller 40 test pictures is shown，Staff observes the tested gas cylinder 2 that display is submerged in water in test pictures，When tested gas cylinder 2 produces bubbling phenomenon，It is judged as that tested gas cylinder 2 air-tightness is defective，After having detected，Operating cabinet type cylinder lifting select button 2-16 selects cylinder to rise，Tested gas cylinder 2 is made to rise to initial position，And open Pneumatic blow valve 2-14 and carry out pressure release；
During the air tightness test of tested gas cylinder 2, the air pressure filled in pressure release trachea 2-15 is detected and is exported by the signal detected to cabinet type air tightness test controller 33 by pressure transducer 43 in real time, what cabinet type air tightness test controller 33 was received fills the air pressure in pressure release trachea 2-15 and the alarm pressure threshold value phase comparison preset, when the air pressure filled in pressure release trachea 2-15 is less than the alarm pressure threshold value preset, illustrating there occurs leakage, cabinet type air tightness test controller 33 the 3rd controls cabinet type fault alarm display lamp 43 and lights instruction.
Time actually used, described pneumatic stopping valve 13 is controlled by the second electromagnetic valve 23, and Pneumatic blow valve 14 is controlled by the 3rd electromagnetic valve 24.
In the present embodiment, described first main controller 7-1 is laid in the first switch board, and described first switch board is positioned at levels operation platform 4-1 side, described first parameter set unit 7-2 and the first display unit 7-3 and is all laid on the lateral wall of described first switch board.
Time actually used, described first supervising device can also be laid on levels operation platform 4-1.
In the present embodiment, the under shed of each described water jacket 1-11 is respectively arranged with a second row water pipe 1-18 being connected with drainage channel, and each described second row water pipe 1-18 is respectively arranged with the 5th control valve 1-19；Described water supply installation is connected with the under shed of multiple described water jacket 1-11 by multiple water injection pipes respectively, and each described water injection pipe is respectively arranged with the 6th control valve 1-20；Described 5th control valve 1-19 and the 6th control valve 1-20 are controlled by the first main controller 7-1 and it is all connected with the first main controller 7-1.
In the present embodiment, each described upper press cover 1-10 is respectively arranged with exhaustor 1-21, equipped with air discharge cook 1-22 on described exhaustor 1-21.Described air discharge cook 1-22 and the first main controller 7-1 connects.
In the present embodiment, multiple described vertical connecting tubes 1-6 are laid in two separate ranks, and vertical connecting tube 1-6 described in each column all includes multiple vertical connecting tube 1-6 laid from front to back, and two arrange the described symmetrical laying of vertical connecting tube 1-6；Described mounting seat 1-5 includes that upper seat 1-51 and two down pressing seat 1-52 being separately mounted to below the upper seat 1-51 left and right sides, two described down pressing seat 1-52 are laid in the surface of two described vertical connecting tubes 1-6 of row respectively；In each described vertical connecting tube 1-6, equal coaxial sleeve is equipped with a lower gland pipe 1-15 pressed upper press cover 1-10 down, described lower gland pipe 1-15 is positioned at below down pressing seat 1-52, and the upper end of described lower gland pipe 1-15 is arranged in down pressing seat 1-52 and its lower end is connected with upper press cover 1-10；The quantity of described driving mechanism for compressing is two, and two described driving mechanism for compressings are separately mounted in two described down pressing seat 1-52.Time actually used, down pressing seat 1-52 is pressed under upper press cover 1-10 by lower gland pipe 1-15.
As Figure 1-5, in the present embodiment, described pressue device also includes that the accumulator 6-12 being connected with the feed water inlet of described water supply installation, the described import of main compression tube 6-1 are connected with the outlet of accumulator 6-12.
Further, described pressue device also includes that hydraulic giant, the import of multiple described water injection pipes are all connected by the outlet of the second connecting tube with described hydraulic giant, and the water inlet of described hydraulic giant is connected with the outlet of accumulator 6-12.During water filling, can effectively reduce the bubble in water jacket 1-11, it is ensured that measuring accuracy, and use easy and simple to handle in water jacket 1-11 by described hydraulic giant from bottom to up.Simultaneously as use water flooding regime from bottom to up in water jacket 1-11, can ensure that water jacket 1-11 is completely isolated with the water in tank 1-12, further ensure that measuring accuracy.Further, the water level of the tank 1-12 upper edge hole less than water jacket 1-11.
Time actually used, the import of described main compression tube 6-1 is connected by the outlet of feed pipe 6-5 and accumulator 6-12, and equipped with the second pressure sensing cell 6-16 on described feed pipe 6-5, described second pressure sensing cell 6-16 and the first main controller 7-1 connects.
In the present embodiment, it is attached by the first connecting tube 6-13 between feed water inlet and the import of accumulator 6-12 of described water supply installation, equipped with the first control valve 6-8 in described first connecting tube 6-13, described first control valve 6-8 is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1.Further, described water supply installation is water source 8.
Time actually used, equipped with the 3rd electromagnetic valve 6-29 being controlled by the first main controller 7-1 in described sink drain 6-22.
In the present embodiment, described first feeder be pressure be the 3rd source of the gas 9 of 30MPa.Equipped with the second control valve 6-9 on described air supply pipe 6-6, described second control valve 6-9 is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1.
In the present embodiment, described pressue device also includes the 3rd control valve 6-20 being loaded on main compression tube 6-1, and described 3rd control valve 6-20 is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1.
Further, equipped with the 3rd pressure sensing cell 6-21 on described air supply pipe 6-6, described 3rd pressure sensing cell 6-21 and the first main controller 7-1 connects.
Equipped with the first air relief valve 6-17 and the second air filter 6-18 on described air supply pipe 6-6.Described first air relief valve 6-17 is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1.Equipped with the first air filter 6-14 in described first connecting tube 6-13, described first air filter 6-14 is connected with main drainpipe 6-15；Multiple described second row water pipe 1-18 are all connected with main drainpipe 6-15.
In the present embodiment, the quantity of described main compression tube 6-1 is two, and the import of two described main compression tube 6-1 connects and the outlet of the two connects；Described 3rd control valve 6-20 and a described electro-hydraulic booster pump 6-7 it is mounted on each described main compression tube 6-1.Further, two described electro-hydraulic booster pump 6-7 are respectively booster pump GYB1 and booster pump GYB2.
Time actually used, can according to specific needs the quantity of main compression tube 6-1 be adjusted accordingly.In the present embodiment, two described main compression tube 6-1 are for being connected in parallel and the two is independent of each other.
In the present embodiment, described first supervising device also includes that the data acquisition unit 7-5 being connected with the first main controller 7-1, multiple described first pressure sensing cell 6-4 are all connected by data acquisition unit 7-5 and the first main controller 7-1.Further, described second pressure sensing cell 6-16 is connected by data acquisition unit 7-5 and the first main controller 7-1.
In the present embodiment, multiple described weighing device 4-3 are all connected with the first main controller 7-1.
As shown in figures 1 to 6, all it is attached by serial communication interface 7-4 between multiple described weighing device 4-3 and the first main controller 7-1.
In the present embodiment, described weighing device 4-3 is electronic balance.
In the present embodiment, described driving mechanism for compressing is the second cylinder 1-14, and two described second cylinder 1-14 are all in being vertically laid on same vertical plane to laying and both；The top of two described second cylinder 1-14 is installed on upper seat 1-51 and the lower end of the two is connected with two described down pressing seat 1-52 respectively.
Further, described first to move horizontally drive mechanism be the first cylinder 1-13, and described first cylinder 1-13 is that level is laid and both is laid in same level.In the present embodiment, described first cylinder 1-13 is Rodless cylinder.
When actual laying is installed, two described first cylinder 1-13 lay respectively at the dead astern of two described first slip base 1-9.
In the present embodiment, two described first vertical lifting frame 1-3 are the 3rd cylinder 1-24, and two described 3rd cylinder 1-24 are all in being vertically laid on same vertical plane to laying and both.
As Figure 1-5, two described first cylinder 1-13 are respectively cylinder SJG1 and cylinder SJG2, two described 3rd cylinder 1-24 and are respectively cylinder ZDG1 and cylinder ZDG2, two described second cylinder 1-14 and are respectively cylinder PDG1 and cylinder PDG2.
In the present embodiment, described seal nipple 5 and jointing 1-7 are snap joint.
As shown in Figure 1-2, described upper bracket 1-4 and the perpendicular laying of support bracket 1-1.
Actual adding man-hour, described support bracket 1-1 is rectangular frame, and described rectangular frame is structural steel frame.The outside of described support bracket 1-1 is provided with the first outer baffle.Further, between two described support bracket 1-1, rear side is provided with in vertically to the backboard laid.
In the present embodiment, two described support bracket 1-1 are parallel laying, and two described first translation track 1-2 are all parallel laying with support bracket 1-1.
As Figure 1-5, described pressue device also includes the 3rd connecting tube 6-23 that is connected with air supply pipe 6-6 and three branched pipe 6-24 being connected respectively with the outlet of the 3rd connecting tube 6-23, and the outlet of three described branched pipe 6-24 import with three solenoid directional control valve 6-25 respectively is connected；Three described branched pipe 6-24 are respectively the first branched pipe, second branched pipe and Three branched pipe, three described solenoid directional control valve 6-25 are Pneumatic solenoid valves and three is respectively and described first branched pipe, the first solenoid directional control valve that second branched pipe and Three branched pipe connect, second solenoid directional control valve and the 3rd solenoid directional control valve, two working holes of described first solenoid directional control valve, first cylinder 1-13 described with two respectively is connected, two working holes of described second solenoid directional control valve, second cylinder 1-14 described with two respectively is connected, two working holes of described 3rd solenoid directional control valve, threeth cylinder 1-24 described with two respectively is connected.
In the present embodiment, three described solenoid directional control valve 6-25 are 3 position-5 way solenoid directional control valve.It is respectively arranged with the second air relief valve 6-26 on each described branched pipe 6-24.
Meanwhile, equipped with the 4th pressure sensing cell 6-27 in described 3rd connecting tube 6-23, described 4th pressure sensing cell 6-27 and the first main controller 7-1 connects.
In the present embodiment, equipped with the 3rd air filter 6-28 in described 3rd connecting tube 6-23.
Time actually used, described second branch compression tube 1-8, vertical connecting tube 1-6 are the most identical with the quantity of jointing 1-7 and its quantity is M, and wherein M is positive integer and M=2～8.
In the present embodiment, M=4,4 described jointing 1-7 are laid on foursquare four drift angles respectively.Time actually used, can according to specific needs the value size of M be adjusted accordingly.
In the present embodiment, the quantity of described first branch compression tube 6-2 be 4 and its quantity identical with the quantity of the second branch compression tube 1-8.The the first electromagnetic valve 6-3 filled on 4 described first branch compression tube 6-2 is respectively electromagnetic valve JZF1, electromagnetic valve JZF2, electromagnetic valve JZF3 and electromagnetic valve JZF4, and the Pressure gauge 6-19 that 4 described first branch compression tube 6-2 are filled is respectively Pressure gauge PZ1, Pressure gauge PZ2, Pressure gauge PZ3 and Pressure gauge PZ4.
Correspondingly, the quantity of described first row water pipe 1-16 and second row water pipe 1-18 is 4, the 4th control valve 1-17 filled on 4 described first row water pipe 1-16 is respectively control valve STF1, control valve STF2, control valve STF3 and control valve STF4, and the 5th control valve 1-19 that 4 described second row water pipe 1-18 are filled is respectively control valve SF1, control valve SF2, control valve SF3 and control valve SF4.
In the present embodiment, each described first branch compression tube 6-2 is respectively arranged with a Pressure gauge 6-19.
As shown in Fig. 1-3, Fig. 1-4, described test car 3 includes the first vehicle frame 3-3, multiple gas cylinder rack 3-2 supplying multiple described tested gas cylinders 2 to place respectively, is arranged on the first horizontal shelf 3-4 of middle and upper part inside the first vehicle frame 3-3 and multiple the first row travelling wheel 3-1 being installed in described first bottom of frame, and described first vehicle frame 3-3 is that level is laid；The quantity of described gas cylinder rack 3-2 is identical with the quantity of water jacket 1-11, and the structure of multiple described gas cylinder rack 3-2 is the most identical and it is all laid in same level；Each described gas cylinder rack 3-2 all includes a upper limit plate 3-21, one lower limiting board 3-26 immediately below upper limit plate 3-21 and multiple support bar 3-22 being respectively supported between upper limit plate 3-21 and lower limiting board 3-26, described upper limit plate 3-21 and lower limiting board 3-26 all lays in level and the middle part of the two all has the manhole that a confession tested gas cylinder 2 is placed, the upper end of each described support bar 3-22 is each attached on upper limit plate 3-21 and its lower end is each attached on the first horizontal shelf 3-4, described upper limit plate 3-21, multiple installing hole installed for support bar 3-22 is all had on lower limiting board 3-26 and the first horizontal shelf 3-4.Each described gas cylinder rack 3-2 is all in vertically to laying.
In the present embodiment, described first vehicle frame 3-3 is cuboid the first vehicle frame.
Further, described cuboid the first vehicle frame includes the first upper frame 3-31 and be positioned at the first underframe 3-32 immediately below the first upper frame 3-31, and the structure of described first upper frame 3-31 and the first underframe 3-32 is the most identical with size and both at rectangular frame；Described first upper frame 3-31 and the first underframe 3-32 is all laid in level and is attached by four the first vertical supporting post 3-33 therebetween, and four the first vertical supporting post 3-33 are respectively supported at below four drift angles of the first upper frame 3-31.
Actual man-hour, described first horizontal shelf 3-4 and four the described first vertical supporting post 3-33 of adding are fixedly connected with.
In the present embodiment, being provided with four vertical pole 3-5 being supported the first horizontal shelf 3-4 on described first underframe 3-32, the upper end of four described vertical pole 3-5 is each attached on the first horizontal shelf 3-4 and its bottom is each attached on the first underframe 3-32.
Further, described first underframe 3-32 is formed by connecting by four waling stripes, and the bottom of four described vertical pole 3-5 fixes the middle part of four described waling stripes respectively.
In the present embodiment, described first upper frame 3-31 and the first underframe 3-32 is stainless steel frame, and described first vertical supporting post 3-33 is rustless steel cylinder, and described first horizontal shelf 3-4 is corrosion resistant plate.Described upper limit plate 3-21 and lower limiting board 3-26 is corrosion resistant plate.
Time actually used, the installation position of multiple described gas cylinder rack 3-2 respectively with the installation position one_to_one corresponding of multiple described water jacket 1-11.The upper limit plate 3-21 of multiple described gas cylinder rack 3-2 is respectively positioned in same level, and the lower limiting board 3-26 of multiple described gas cylinder rack 3-2 is respectively positioned in same level.
In the present embodiment, the quantity of described gas cylinder rack 3-2 is four.
In the present embodiment, the two ends up and down of described support bar 3-22 are thread segment, the upper end of described support bar 3-22 is positioned at above the second stop nut 3-25 equipped with the first stop nut 3-24 and the second stop nut 3-25, described first stop nut 3-24 equipped with upper limit nut 3-23 and its lower end；Described upper limit nut 3-23 is positioned at above upper limit plate 3-21, and described first stop nut 3-24 is supported between lower limiting board 3-26 and the first horizontal shelf 3-4, and described second stop nut 3-25 is positioned at below the first horizontal shelf 3-4.
Actual add man-hour, the structure of multiple described upper limit plate 3-21 is the most identical with size and it is laid in two separate ranks, upper limit plate 3-21 described in each column all includes multiple upper limit plate 3-21 laid from front to back, and the multiple described upper limit plate 3-21 in upper limit plate 3-21 described in each column is all in uniformly laying；Multiple described lower limiting board 3-26 are the most identical with the structure of upper limit plate 3-21 and size.
In the present embodiment, described upper limit plate 3-21 is square plate.
In the present embodiment, in each described gas cylinder rack 3-2, the quantity of included support bar 3-22 is four, and four described support bar 3-22 are respectively supported on four drift angles of upper limit plate 3-21.
Further, the quantity of described upper limit plate 3-21 is four, and four described upper limit plate 3-21 are laid on foursquare four summits respectively.
Meanwhile, easy for horizontal sliding, it is provided with the first horizontal handle 3-6 on rear side of the top of described first vehicle frame 3-3.
Actual when carrying out entrucking, multiple inside filled water and seals the tested gas cylinder 2 of joint 1 and the most from top to bottom put into the multiple described gas cylinder rack 3-2 of test car 3, using operation the easiest.
nullIn the present embodiment，Before backward, it is provided with the first partition rod 14-14 between two described vertical supports 14-1、Second partition rod 14-15 and the 3rd partition rod 14-16，Described first partition rod 14-14、Second partition rod 14-15 and the 3rd partition rod 14-16 all lays and its all perpendicular with vertical supports 14-1 laying in level，Described first partition rod 14-14、Second partition rod 14-15 and the 3rd partition rod 14-16 is all laid in same level，It is separated by the first partition rod 14-14 between described lifting inlet region and described entrance side pouring baking zone，It is separated by the second partition rod 14-15 between described entrance side pouring baking zone and described outlet side pouring baking zone，It is separated by the 3rd partition rod 14-16 between described outlet side pouring baking zone and described lifting outlet area.
Further, described first partition rod 14-14, the second partition rod 14-15 and the 3rd partition rod 14-16 are respectively positioned between the top of two described vertical supports 14-1.
As shown in Fig. 2-4, Fig. 2-5, described transport dolly 13 also includes mounting plate 13-3 and is positioned at the bottom plate 13-4 immediately below mounting plate 13-3, described mounting plate 13-3 and bottom plate 13-4 all layings in level；Described mounting plate 13-3 is positioned at the second vehicle frame 13-1 top and it is described horizontal positioned platform, and described mounting plate 13-3 has the manhole that on multiple air feed bottle fixture 11 respectively, clamped multiple described tested gas cylinder 2 is placed.Described bottom plate 13-4 is positioned at the middle and upper part, inner side of the second vehicle frame 13-1.
Being provided with bottom described mounting plate 13-3 and multiple respectively multiple described tested gas cylinder 2 clamped on gas cylinder fixture 11 is carried out spacing upper limit sleeve 13-5, the structure of multiple described upper limit sleeve 13-5 is the most identical with size and it is laid in the underface of multiple described manhole respectively；Described bottom plate 13-4 top is provided with and multiple respectively multiple described tested gas cylinder 2 clamped on gas cylinder fixture 11 carried out spacing lower limit sleeve 13-6, multiple described lower limit sleeve 13-6 and be laid in the underface of multiple described upper limit sleeve 13-5 respectively；Multiple described upper limit sleeve 13-5 and multiple described lower limit sleeve 13-6 are all in vertically to laying.
In the present embodiment, the structure of multiple described lower limit sleeve 13-6 is the most identical with size.
Actual man-hour, multiple described upper limit sleeve 13-5 and the multiple described lower limit sleeve 13-6 of adding is rustless steel circular sleeve.Further, described upper limit sleeve 13-5 is identical with the internal diameter of lower limit sleeve 13-6.
In the present embodiment, described second vehicle frame 13-1 is cuboid the second vehicle frame.
Actual add man-hour, described cuboid the second vehicle frame includes the second upper frame 13-11 and be positioned at the second underframe 13-12 immediately below the second upper frame 13-11, and the structure of described second upper frame 13-11 and the second underframe 13-12 is the most identical with size and both at rectangular frame；Described second upper frame 13-11 and the second underframe 13-12 is all laid in level and is attached by four the second vertical supporting post 13-13 therebetween, and four the second vertical supporting post 13-13 are respectively supported at below four drift angles of the second upper frame 13-11.
In the present embodiment, described mounting plate 13-3 is supported on the second upper frame 13-11, and described bottom plate 13-4 and four described second vertical supporting post 13-13 is fixedly connected with.
Further, described second upper frame 13-11 and the second underframe 13-12 is stainless steel frame, and described second vertical supporting post 13-13 is rustless steel cylinder, and described mounting plate 13-3 and bottom plate 13-4 is corrosion resistant plate.
In the present embodiment, on described mounting plate 13-3, the quantity of institute's opened round through hole is four, and four described manholes are laid on four summits of a rectangle respectively,
Correspondingly, the quantity of described upper limit sleeve 13-5 and lower limit sleeve 13-6 is four.
In the present embodiment, the upper back of described second vehicle frame 13-1 is provided with the second horizontal handle 13-7.
Time actually used, described horizontal displacement detector unit 16-4 is laid on described translating bracket, and described height detection unit 16-5 is laid on horizontal mast-up 14-7.
In the present embodiment, described second main controller 16-3 is arranged in the second switch board, and described second parameter set unit 16-1 and the second display unit 16-2 are installed on the front side wall of described second switch board.
In the present embodiment, two described upset pouring mechanisms 17 all lay in level and the two is laid in same level.
Further, the structure of two described upset pouring mechanisms 17 is identical.Each described upset pouring mechanism 17 all includes the vertical grip block 17-1 that the left and right sides of gas cylinder fixture 11 is clamped by trip shaft 17-2, the turnover driving mechanism 17-3 being driven trip shaft 17-2 and two, a left and right laid in level respectively, described turnover driving mechanism 17-3 is in transmission connection with trip shaft 17-2, and the structure of two described vertical grip block 17-1 is identical and the two is symmetrically laid；Described trip shaft 17-2 and the perpendicular laying of vertical supports 14-1, described trip shaft 17-2 between two described vertical supports 14-1 and around two ends are separately mounted in two described vertical supports 14-1, and two described vertical grip block 17-1 are all laid in same level and the two is separately mounted to the left and right sides of trip shaft 17-2.
In the present embodiment, two described vertical grip block 17-1 are driven by two the 5th cylinders respectively, it is achieved to the clamping of gas cylinder fixture 11 or unclamp.
Time actually used, two described vertical grip block 17-1 can also be electronic grip block, and two described vertical grip block 17-1 are controlled by the second main controller 16-3 and it is connected with the second main controller 16-3.
In the present embodiment, two described clamp system 14-9 are driven by two the 4th cylinders respectively, it is achieved to the clamping of gas cylinder fixture 11 or unclamp.
Time actually used, two described clamp system 14-9 can also be motorized clasping mechanism and both and be connected with the second main controller 16-3.
Described trip shaft 17-2 be can carry out 180 ° rotate rotary shafts and around two ends be arranged in two described vertical supports 14-1 by bearing respectively.Described turnover driving mechanism 17-3 is controlled by the second main controller 16-3 and it is connected with the second main controller 16-3.Thus, two described vertical grip block 17-1 are installed on trip shaft 17-2 and all can move right on trip shaft 17-2.
In the present embodiment, two described upset pouring mechanisms 17 are electric turnover mechanism, i.e. turnover driving mechanism 17-3 is electric driving mechanism, as driven motor.
Time actually used, described drying unit also includes two drying baker 15-3, in two described drying baker 15-3 lay respectively at described entrance side pouring baking zone and described outlet side pouring baking zone and both is that level is laid；Two described drying baker 15-3 lay respectively at the underface of two described upset pouring mechanisms 17.
In the present embodiment, two described drying plants are hot-air blower, and two described drying pipelines are warm-air pipe；Described entrance side drying pipeline is entrance side warm-air pipe, and described outlet side drying pipeline is outlet side warm-air pipe；Described entrance side drying plant is entrance side hot-air blower 15-1, and described outlet side drying plant is outlet side hot-air blower 15-2；Two described hot-air blowers are controlled by the second main controller 16-3 and it is connected with the second main controller 16-3.
During actual installation, two described hot-air blowers are installed in described second switch board, and the left and right sidewall of described second switch board all has the airduct installing port that a described warm-air pipe of confession is installed.
In the present embodiment, two described warm-air pipes are respectively protruding into two described drying baker 15-3, the nozzle that multiple described drying pipeline internal with stretching to it is connected it is provided with in each described drying baker 15-3, the quantity of the quantity of described nozzle tested gas cylinder 2 clamped with on gas cylinder fixture 11 is identical, the installation position one_to_one corresponding of the multiple described tested gas cylinder 2 that the installation position of multiple described nozzles is clamped with on gas cylinder fixture 11 respectively.
As shown in Fig. 2-2, Fig. 2-3, Fig. 2-6 and Fig. 2-7, described gas cylinder fixture 11 includes clamping framework, two vertical spacing plates being installed in described clamping framework and multiple respectively multiple described tested gas cylinders 2 being carried out spacing gas cylinder locating part, described clamping framework is plane framework, and described clamping framework, two described vertical spacing plates and multiple described gas cylinder locating part are all laid in same level；Described clamping framework is rectangle and it is the side shield of parallel laying by former and later two and two, left and right can carry out the grip block that left and right horizontal moves between two described side shields and be spliced, two described grip blocks are parallel laying and both is held between two described side shields, and two described side shields and two described grip blocks are all in vertically to laying and it is respectively positioned in same level.
Two described side shields are respectively positioned at the front apron 11-3 and backboard 11-4 of both sides before and after two described grip blocks, two described grip blocks are respectively left grip block 11-1 and are positioned at the right grip block 11-2 on the right side of left grip block 11-1, two all perpendicular with front apron 11-3 layings of described grip block；It is attached by two described vertical spacing plates between described front apron 11-3 and backboard 11-4, two described vertical spacing plates all in vertically to laying and both and the perpendicular laying of front apron 11-3, two described vertical spacing plate respectively left limit plate 11-5 and be positioned at the right limit plate 11-6 on the right side of left limit plate 11-5；Multiple described gas cylinder locating parts divide left and right two row to lay, and two arrange described gas cylinder locating part symmetrically lays；Gas cylinder locating part described in each column all includes multiple described gas cylinder locating part laid from front to back on the same line, the structure of multiple described gas cylinder locating parts is the most identical and each described gas cylinder locating part all includes that the symmetrical grip block 11-7, two described grip block 11-7 laid in two, left and right are held on the left and right sides, middle part of tested gas cylinder 2 respectively；Two to arrange in described gas cylinder locating parts gas cylinder locating part described in the string being positioned at described clamping frame left be left side gas cylinder locating part, and to be positioned at gas cylinder locating part described in the string of described clamping frame right be right side gas cylinder locating part；Two described grip block 11-7 in the gas cylinder locating part of described left side are separately fixed on left grip block 11-1 and left limit plate 11-5, and two described grip block 11-7 in the gas cylinder locating part of described right side are separately fixed on right limit plate 11-6 and right grip block 11-2.
As Figure 2-3, it is attached by horizontal connecting plate 11-8 between the middle part of two described vertical spacing plates, having multiple spacing hole 11-9 on described horizontal connecting plate 11-8, multiple described spacing hole 11-9 lay from front to back on the same line and it is respectively positioned on the centrage of horizontal connecting plate 11-8；Multiple vertical spacing bar 14-6 being laid on same vertical plane and inserting respectively in multiple described spacing hole 11-9 it is provided with below the middle part of described horizontal mast-up 14-7, the quantity of described vertical spacing bar 14-6 is identical with the quantity of spacing hole 11-9, the installation position of multiple described vertical spacing bar 14-6 respectively with the installation position one_to_one corresponding of multiple described spacing hole 11-9.
In the present embodiment, the quantity of described spacing hole 11-9 is three.Time actually used, can according to specific needs the quantity of spacing hole 11-9 be adjusted accordingly.
Time actually used, all it is attached by securing member 11-10 between each described grip block and two described side shields, described securing member 11-10 is arranged on described grip block, and the left and right sides of each described side shield all has a horizontal concrete chute moved left and right for securing member 11-10.
In the present embodiment, described securing member 11-10 is connecting bolt.
Actual adding man-hour, two described side shields, two described grip blocks and two described vertical spacing plates are flat plate.Described grip block 11-7 is resin grip block.The lateral wall of each described grip block 11-7 is plane and its medial wall is arcwall face.
During actual installation, each described clamp system 14-9 is all lifted on horizontal mast-up 14-7 by former and later two suspension rods 14-10, and two described suspension rod 14-10 bottoms are each attached on clamp system 14-9 and its top is fixed on horizontal mast-up 14-7.
In the present embodiment, described horizontal mast-up 14-7 being provided with a upper junction plate 14-11, described upper junction plate 14-11 and the horizontal perpendicular laying of mast-up 14-7, the top of two described suspension rod 14-10 is separately fixed at both sides before and after upper junction plate 14-11.
In the present embodiment, two described vertical supports 14-1 are all laid in level.
Further, described vertical supports 14-1 is rectangular frame, and described rectangular frame is structural steel frame.
Time actually used, each described vertical supports 14-1 is all fastened and fixed on the ground by multiple crab-bolts 14-12.Further, the outside of described vertical supports 14-1 is provided with the second outer baffle 14-13.
In the present embodiment, two described vertical supports 14-1 are parallel laying, and two described second translation track 14-2 are all parallel laying with vertical supports 14-1.
In the present embodiment, described second to move horizontally drive mechanism 18 be the 3rd cylinder, and described 3rd cylinder is that level is laid and both is laid in same level.
Further, described 3rd cylinder is Rodless cylinder.Two described 3rd cylinders lay respectively at the dead astern of two described second slip base 14-5.
In the present embodiment, two described second vertical lifting frame 14-8 are the 4th cylinder, and two described 4th cylinders are all in being vertically laid on same vertical plane to laying and both.
In the present embodiment, described second parameter set unit 16-1 includes that six buttons, six described buttons include that two carry out the blower fan on off control button of on off control, two the 3rd Telescopic-cylinder control knobs that two described 3rd cylinders carry out extension and contraction control respectively and two the 4th Telescopic-cylinder control knobs that two described 4th cylinders carry out extension and contraction control respectively respectively to two described hot-air blowers.
Time actually used, when using this utility model that carbon fiber gas cylinder is carried out, comprise the following steps:
Step one, hydraulic pressure test: using described hydraulic pressure testing device to test the deflection of multiple described tested gas cylinders 2 respectively with bearing capacity, test process is as follows:
Preparation before step 1-1, test, process is as follows:
Step 1-101, gas cylinder water filling and entrucking stand: fill water in tested gas cylinder 2 and seal joint 5, then being loaded on test car 3 by tested gas cylinder 2, standing more than 8 hours；
Step 1-102, test car are pushed into lifting station: will be equipped with test car 3 horizontal sliding of multiple described tested gas cylinder 2 to lifting station, now test car 3 between two described support bracket 1-1 front side and its be positioned on front side of tank 1-12；
Step 1-103, initially weigh value record: the value of initially weighing of multiple described weighing device 4-3 is carried out record respectively；
In multiple described weighing device 4-3, the value of initially weighing of i-th weighing device 4-3 is denoted as mi0, wherein i is positive integer and i=1,2 ..., M, and M is the quantity of weighing device 4-3；
Step 1-2, gas cylinder lift: control two described first by the first main controller 7-1 and move horizontally drive mechanism, described translating bracket is shelved with described vertical lifting and Tong Bu moves to forward lifting station, multiple described tested gas cylinders 2 being lifted on described vertical lifting more respectively and shelves lower section, multiple described tested gas cylinders 2 are all in being vertically connected with multiple described jointing 1-7 locking respectively to the seal nipple 5 laid and filled on it；Now, described vertical lifting is shelved and is positioned on front side of tank 1-12 and it is positioned at above test car 3 described in step 1-102；
Step 1-3, gas cylinder move to test station: control two described first by the first main controller 7-1 and move horizontally drive mechanism, described translating bracket, described vertical lifting are shelved and synchronize with multiple described tested gas cylinders 2 move to test station backward；Now, it is lifted on described vertical lifting and shelves the surface of multiple described water jacket 1-11 in the multiple described tested gas cylinder 2 of lower section lays respectively at tank 1-12；
Step 1-4, applied voltage test: process is as follows:
Step 1-4011, gas cylinder are transferred and water jacket upper press cover compresses and seals: control two described first vertical lifting frame 1-3 by the first main controller 7-1, synchronize vertically transfer and immerse respectively in multiple described water jacket 1-11 to multiple described tested gas cylinders 2；Control described driving mechanism for compressing by the first main controller 7-1 again, press under multiple described upper press cover 1-10 are synchronized, and multiple described upper press cover 1-10 are pressed abd fixed on multiple described water jacket 1-11 respectively, complete the seal process of multiple described water jacket 1-11；
Step 1-4012, pressurization: open the 4th control valve 1-17 filled on the first electromagnetic valve 6-3 and each first row water pipe 1-16 filled on each first branch compression tube 6-2, restart electro-hydraulic booster pump 6-7 and multiple described tested gas cylinders 2 pressurizeed respectively, until each tested gas cylinder 2 is all forced into test force value set in advance by electro-hydraulic booster pump 6-7；In pressure process, by multiple described first pressure sensing cell 6-4, the overpressure of each first branch compression tube 6-2 is detected the most in real time, and by testing result synchronous driving to the first main controller 7-1；
Step 1-4013, pressurize: after having pressurizeed in step 1-4012, close the first electromagnetic valve 6-3 filled on electro-hydraulic booster pump 6-7 and each first branch compression tube 6-2, and according to the dwell time being pre-designed, multiple described tested gas cylinders 2 carried out pressurize respectively；In pressure maintaining period, by multiple described first pressure sensing cell 6-4, the overpressure of each first branch compression tube 6-2 is detected the most in real time, and by testing result synchronous driving to the first main controller 7-1；
Value of weighing after step 1-4014, pressurize record: when pressure maintaining period completes in step 1-4013, value of weighing the most multiple described weighing device 4-3 carries out record respectively, and the value of weighing of the most each weighing device 4-3 be pressurize after weigh value；
Value of weighing after the pressurize of i-th weighing device 4-3 in multiple described weighing device 4-3 is denoted as mi1；
Step 1-4015, pressure release: after in step 1-4013, pressure maintaining period completes, open the first electromagnetic valve 6-3 filled on each first branch compression tube 6-2, each tested gas cylinder 2 carried out pressure release respectively；
Value of weighing after step 1-4016, pressure release record: after pressure leak process completes in step 1-4015, value of weighing the most multiple described weighing device 4-3 carries out record respectively, and the value of weighing of the most each weighing device 4-3 be pressure release after weigh value；
Value of weighing after the pressure release of i-th weighing device 4-3 in multiple described weighing device 4-3 is denoted as mi2；
The lifting of step 1-4017, gas cylinder also moves to forward lifting station: first passes through the first main controller 7-1 and controls described driving mechanism for compressing, multiple described upper press cover 1-10 synchronization is carried out on carry；Control two described first vertical lifting frame 1-3 by the first main controller 7-1 again, synchronize multiple described tested gas cylinders 2 to carry out carrying on vertically and proposing in multiple described water jacket 1-11；Afterwards, control two described first by the first main controller 7-1 and move horizontally drive mechanism, described translating bracket, described vertical lifting are shelved and synchronize with multiple described tested gas cylinders 2 moves to forward lifting station；
Step 1-5, data compilation: according to value of weighing after the pressure release of each weighing device 4-3 of record in weigh after the pressurize of each weighing device 4-3 of record in the value of initially weighing of each weighing device 4-3 of record, step 1-4014 in step 1-103 value and step 1-4016, calculate all deformation, remaining deformation, rate of residual and the elastic deformation amount of each tested gas cylinder 2；
Value of weighing after the pressure release of each weighing device 4-3 recorded in the value of initially weighing of each weighing device 4-3 of record, value and step 1-4016 of weighing after the pressurize of each weighing device 4-3 of record in step 1-4014 in step 1-103 is on this weighing device 4-3 the quality of water in discharged water container 4-2；
In multiple described tested gas cylinders 2, all deformation, remaining deformation, rate of residual and the elastic deformation amount of tested gas cylinder 2 described in i-th, be denoted as V respectivelyi0、Vi1、ηiAnd Vi2；During in step 1-4011, tested gas cylinder 2 described in i-th loads multiple described water jacket 1-11 in water jacket 1-11 described in i-th, water jacket 1-11 described in i-th is connected by the water container 4-2 put on first row water pipe 1-16 and i-th weighing device 4-3；Wherein, ρ is the density of water in water container 4-2.
Step 2, pouring and drying and processing: the multiple described tested gas cylinder 2 using described hydraulic pressure auxiliary test unit to complete hydraulic pressure test in step one carries out pouring and drying and processing, and process is as follows:
The clamping of step 2-1, gas cylinder entrucking: the multiple described tested gas cylinder 2 completing the water pressure test is all held on gas cylinder fixture 11, then the gas cylinder fixture 11 being clamped with multiple described tested gas cylinder 2 is placed horizontally on the described horizontal positioned platform transporting dolly 13；
In step 2-2, transport dolly horizontal sliding to lifting inlet region: will transport described in step 2-1 in dolly 13 horizontal sliding extremely described lifting inlet region；
Step 2-3, clamp and lifting: be controlled two described second vertical lifting frame 14-8 by the second main controller 16-3, vertically transferred by horizontal mast-up 14-7, until two described clamp system 14-9 symmetries are laid in the left and right sides of gas cylinder fixture 11；Being controlled two described clamp system 14-9 by the second main controller 16-3, make two described clamp system 14-9 be fixedly clamped in the left and right sides of gas cylinder fixture 11 respectively, now gas cylinder fixture 11 level is held between two described clamp system 14-9；Afterwards, by the second main controller 16-3, two described second vertical lifting frame 14-8 are controlled, gas cylinder fixture 11 is promoted the most straight up with multiple described tested gas cylinder 2 clamped on it, until multiple described tested gas cylinders 2 are all proposed in transporting dolly 13；
Step 2-4, gas cylinder pouring and drying and processing, process is as follows:
The drying plant that step 2-401, pouring dry number of times and each pouring is dried sets: by the second parameter set unit 16-1, the pouring of described tested gas cylinders 2 multiple in step 2-1 is dried the drying plant that number of times and each pouring dry and is set respectively；
Wherein, the pouring of multiple described tested gas cylinders 2 dries number of times is once or twice；When pouring drying number of times is one time, the drying plant of this pouring drying is described entrance side drying plant or described outlet side drying plant；When pouring drying number of times is twice, the drying plant of twice pouring drying is respectively described entrance side drying plant and described outlet side drying plant；
Step 2-402, pouring drying and processing: dry number of times and the drying plant of each pouring drying according to pouring set in step 2-401, synchronize to carry out pouring drying and processing to multiple described tested gas cylinders 2；
Wherein, drying number of times when pouring set in step 2-401 is once and time the drying plant dried of this pouring is described entrance side drying plant, and pouring drying and processing process is as follows:
Step 2-40211, move to entrance side baking zone forward: move horizontally drive mechanism 18 by the second main controller 16-3 to two described second and be controlled, move to synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 11 forward in described entrance side pouring baking zone；
Step 2-40212, vertically transfer to upset pouring position: by the second main controller 16-3, two described second vertical lifting frame 14-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 11 is clamped with on it is the most vertically transferred, until in the upset pouring mechanism 17 gas cylinder fixture 11 transferred to described entrance side pouring baking zone；
Step 2-40213, downwardly turn over pouring and drying and processing: by the second main controller 16-3, the upset pouring mechanism 17 in described entrance side pouring baking zone is controlled, 180 ° of upsets are carried out downwards by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 11, make the bottleneck of multiple described tested gas cylinder 2 the most down, to be poured out by the water retained in each tested gas cylinder 2；Afterwards, by the second main controller 16-3, described entrance side drying plant is controlled, and by described entrance side drying plant and described entrance side drying pipeline, multiple described tested gas cylinder 2 is Tong Bu carried out drying and processing；
Step 2-40214, it is flipped up resetting and being lifted up: by the second main controller 16-3, the upset pouring mechanism 17 in described entrance side pouring baking zone is controlled, upwards carry out 180 ° of upsets by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 11, make the bottleneck of multiple described tested gas cylinder 2 the most upward；Afterwards, by the second main controller 16-3, two described second vertical lifting frame 14-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 11 is clamped with on it is promoted the most straight up, until above the upset pouring mechanism 17 that is respectively positioned in described entrance side pouring baking zone of multiple described tested gas cylinder 2；
Drying number of times when pouring set in step 2-401 is once and time the drying plant dried of this pouring is described outlet side drying plant, and pouring drying and processing process is as follows:
Step 2-40221, move to outlet side baking zone forward: move horizontally drive mechanism 18 by the second main controller 16-3 to two described second and be controlled, move to synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 11 forward in described outlet side pouring baking zone；
Step 2-40222, vertically transfer to upset pouring position: according to the method described in step 2-40212, by the second main controller 16-3, two described second vertical lifting frame 14-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 11 is clamped with on it is the most vertically transferred, until in the upset pouring mechanism 17 gas cylinder fixture 11 transferred to described outlet side pouring baking zone；
Step 2-40223, downwardly turn over pouring and drying and processing: by the second main controller 16-3, the upset pouring mechanism 17 in described entrance side pouring baking zone is controlled, 180 ° of upsets are carried out downwards by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 11, make the bottleneck of multiple described tested gas cylinder 2 the most down, to be poured out by the water retained in each tested gas cylinder 2；Afterwards, by the second main controller 16-3, described outlet side drying plant is controlled, and by described outlet side drying plant and described outlet side drying pipeline, multiple described tested gas cylinder 2 is Tong Bu carried out drying and processing；
Step 2-40224, it is flipped up resetting and being lifted up: by the second main controller 16-3, the upset pouring mechanism 17 in described outlet side pouring baking zone is controlled, upwards carry out 180 ° of upsets by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 11, make the bottleneck of multiple described tested gas cylinder 2 the most upward；Afterwards, by the second main controller 16-3, two described second vertical lifting frame 14-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 11 is clamped with on it is promoted the most straight up, until above the upset pouring mechanism 17 that is respectively positioned in described outlet side pouring baking zone of multiple described tested gas cylinder 2；
When pouring drying number of times set in step 2-401 is twice, pouring drying and processing process is as follows:
Step 2-40231, according to the method described in step 2-40211 to step 2-40214, complete the first pouring drying and processing；
Step 2-40232, according to the method described in step 2-40221 to step 2-40224, complete the second pouring drying and processing；
Step 2-5, move to lift outlet area forward: move horizontally drive mechanism 18 by the second main controller 16-3 to two described second and be controlled, by gas cylinder fixture 11 with on it clamped by multiple described tested gas cylinder 2 synchronize move to forward in described lifting outlet area；
In this step, by synchronize for multiple described tested gas cylinder 2 that gas cylinder fixture 11 is clamped with on it move to forward in described lifting outlet area before, dolly 13 horizontal sliding will be transported in described lifting outlet area；
Transfer in step 2-6, lifting outlet area and fixture unclamps: by the second main controller 16-3, two described second vertical lifting frame 14-8 are controlled, horizontal mast-up 14-7 is vertically transferred, until gas cylinder fixture 11 is placed horizontally on the described horizontal positioned platform transporting dolly 13；By the second main controller 16-3, two described clamp system 14-9 are controlled again, make two described clamp system 14-9 all unclamp gas cylinder fixture 11；
Step 2-7, up and down promote and translate reset backward: by the second main controller 16-3, two described second vertical lifting frame 14-8 are controlled, horizontal mast-up 14-7 are promoted straight up；Afterwards, move horizontally drive mechanism 18 by the second main controller 16-3 to two described second and be controlled, horizontal mast-up 14-7 is moved in described lifting inlet region backward；
Step 3, air-tight test: using described tightness test device that the multiple described tested gas cylinder 2 after drying and processing in step 2 is carried out air-tight test, process is as follows:
Step 3-1, gas cylinder lift: when described test device for air tightness is cabinet type test device for air tightness 48, multiple described tested gas cylinders 52 are all lifted on gas cylinder mounting rod 26, and make each tested gas cylinder 2 connect with the first snap joint 29 inside connected thereto；When described test device for air tightness is ground trough type test device for air tightness 51, multiple described tested gas cylinders 52 are all lifted on gas cylinder mounting bracket 57, and make each tested gas cylinder 2 connect with the second snap joint 57-2 inside connected thereto；
Step 3-2, inflating gas cylinder: inflated by described second feeder each tested gas cylinder 2 in step 3-1；
Step 3-3, gas cylinder immerse in water: when described test device for air tightness is cabinet type test device for air tightness 48, gas cylinder mounting rod 26 decline Tong Bu with the multiple described tested gas cylinder 52 of lifting on it is driven, until multiple described tested gas cylinder 2 is all totally immersed in water by described mounting rod lift drive mechanism；When described test device for air tightness is ground trough type test device for air tightness 51, multiple described tested gas cylinder 52 is driven to synchronize to decline, until multiple described tested gas cylinder 2 is all totally immersed in water by two described vertical lifting framves 58；
Step 3-4, image acquisition and Synchronous: when described test device for air tightness is cabinet type test device for air tightness 48, use the image of the cabinet top monitoring camera 38 multiple described tested gas cylinder 52 to immersing in water to be acquired and synchronous driving be to the 3rd main controller 40；When described test device for air tightness is ground trough type test device for air tightness 51, uses the image of monitoring camera 4 and the top monitoring camera 5 multiple described tested gas cylinder 52 to immersing in water to be under water acquired and synchronous driving is to the 3rd main controller 40；
Described 3rd main controller 40 carries out simultaneous display by described 3rd display unit image to receiving, and carries out Synchronous by the image showing described 3rd display unit, judges the air-tightness of each tested gas cylinder 2；
When the air-tightness of any one tested gas cylinder 2 is judged, when 2 weeks side generation bubbling phenomenons of this tested gas cylinder during observing, it is judged that the air-tightness for tested gas cylinder 2 is defective；Otherwise, it is judged that the air-tightness for tested gas cylinder 2 is qualified.
In the present embodiment, when upset pouring mechanism 17 is controlled by step 2-40213 and step 2-40223 by the second main controller 16-3, the most first two described vertical grip block 17-1 it is controlled and makes two described vertical grip block 17-1 fastening clamps in the left and right sides of gas cylinder fixture 11, again turnover driving mechanism 17-3 is controlled, makes turnover driving mechanism 17-3 drive trip shaft 17-2 to rotate.
Upset pouring mechanism 17 is controlled by the second main controller 16-3 by step 2-40214 and step 2-40224, the most first turnover driving mechanism 17-3 is controlled, make turnover driving mechanism 17-3 drive trip shaft 17-2 to rotate；Again two described vertical grip block 17-1 it is controlled and makes two described vertical grip block 17-1 unclamp gas cylinder fixture 11.
In the present embodiment, after in step 1-4, applied voltage test completes, described first main controller 7-1 is by deflection and bearing capacity test result synchronous driving to upper monitoring equipment.
In the present embodiment, in step 1-4 before applied voltage test, also need currently to be carried out the numbering of deflection and the multiple described tested gas cylinder 2 of bearing capacity test by the first parameter set unit 7-2 input.
Described deflection and bearing capacity test result include step 1-103 is weighed after the pressurize of each weighing device 4-3 of record in the value of initially weighing of each weighing device 4-3 of record, step 1-4014 value, step 1-4016 are weighed after the pressure release of each weighing device 4-3 of record value, currently complete deflection and testing time (specifically pressure release deadline in step 1-4015) that the numbering of multiple described tested gas cylinder 2 that bearing capacity is tested and clock circuit 7-6 record.
After described upper monitoring machine receives deflection that the first main controller 7-1 uploads and bearing capacity test result, manually according to value of weighing after the pressure release of each weighing device 4-3 of record in weigh after the pressurize of each weighing device 4-3 of record in the value of initially weighing of each weighing device 4-3 of record, step 1-4014 in step 1-103 value and step 1-4016, calculate all deformation, remaining deformation, rate of residual and the elastic deformation amount of each tested gas cylinder 2.
In the present embodiment, the deflection that the first main controller 7-1 that can be received described upper monitoring machine by inquiry main frame is uploaded carries out simplicity, quick search with bearing capacity test result.
In the present embodiment, when sealing joint 5 on tested gas cylinder 2 in step 1-101, artificial electricity consumption pneumatic torque wrench is added a cover.When carrying out gas cylinder lifting in step 1-2, the seal nipple 5 on tested gas cylinder 2 is corrected by human assistance with jointing 1-7, and be dynamically connected locking certainly.
In the present embodiment, before step 1-4 carries out applied voltage test, need first all to be opened by the air discharge cook 1-22 filled on each exhaustor 1-21；Step 1-4011 completes gas cylinder transfer and after the compression sealing of water jacket upper press cover, the bubble existed in institute's dress exhaustor 1-21 on each upper press cover 1-10 be observed；After bubble-free equal in each exhaustor 1-21, the air discharge cook 1-22 that each exhaustor 1-21 is filled is turned off.
In the present embodiment, before step 1-4 carries out applied voltage test, need first will all to fill water, the water level of described tank 1-12 and the upper edge flush of water jacket 1-11 in tank 1-12 and in multiple described water jacket 1-11；Time in step 1-4011, multiple described tested gas cylinders 2 immerse multiple described water jacket 1-11 respectively, the most anhydrous spilling in each water jacket 1-11；Wherein, in tank 1-12 during water filling, carry out water filling by tank feed pipe 6-10；In each water jacket 1-11 during water filling, use described hydraulic giant and carry out water filling by the described water injection pipe being connected with this water jacket 1-11.
As shown in the above, when carbon fiber gas cylinder deflection and bearing capacity are tested, use weight method.In the present embodiment, when multiple described upper press cover 1-10 are pressed abd fixed on multiple described water jacket 1-11 by step 1-4011 respectively, in multiple described water container 4-2, all there are water, the i.e. initial water level of water container 4-2；The initial water level of multiple described water container 4-2 is above the under shed height of water jacket 1-11, and now electronic balance exports value of initially weighing；In step 1-4 during the water pressure test, being deformed after tested gas cylinder 2 pressurized, in water jacket 1-11, the water of extrusion enters the water container 4-2 electronic balance, the water level in water container 4-2 rises, value of weighing after now electronic balance output pressurize；In gas cylinder 2 to be tested during slow pressure release, the volume of tested gas cylinder 2 diminishes, the water in water container 4-2 according to inhaling rainbow principle by being back in water jacket 1-11, the water level decreasing in water container 4-2, weigh value after now electronic balance output pressure release.
In the present embodiment, described translating bracket, described vertical lifting are shelved synchronize with multiple described tested gas cylinders 2 after moving to lifting station forward by step 1-4017, being shelved from described vertical lifting by multiple described tested gas cylinders 2 and disassemble, the seal nipple 5 that each tested gas cylinder 2 bottleneck is installed is laid down by artificial electricity consumption pneumatic torque wrench.
Embodiment 2
In the present embodiment, as different from Example 1: described test device for air tightness is ground trough type test device for air tightness 51；As shown in Fig. 3-6, Fig. 3-7 and Fig. 3-8, described ground trough type test device for air tightness 51 include excavating molding underground tank 52, stand in the vertical supporting frame 53 above underground tank 52 and be arranged on vertical supporting frame 53 control box 56 and multiple tested gas cylinders 2 synchronized the gas cylinder mast-up lifted, the quantity of described gas cylinder mast-up is two and both is arranged on vertical supporting frame 53；Described underground tank 52 inside bottom is equipped with multiple monitoring camera 54 under water, equipped with multiple tops monitoring camera 55 above described underground tank 52, multiple described in monitoring camera 54 and multiple described tops monitoring camera 55 all connect with the 3rd main controller 40 under water；Described vertical supporting frame 53 includes that rectangular frame 53-1 and four the second vertical upright column 53-2 being respectively supported at below tetra-drift angles of rectangular frame 53-1, described rectangular frame 53-1 are that level is laid and directly over its tank 52 located underground；The structure of two described gas cylinder mast-ups is identical and the two is separately mounted to below the left and right sides of rectangular frame 53-1.Each described gas cylinder mast-up all includes the vertical lifting frame 58 that gas cylinder mounting bracket about 57 is promoted by a gas cylinder mounting bracket 57 and an in the vertical direction, described gas cylinder mounting bracket 57 is laid in level and it is arranged on bottom vertical lifting frame 58, and described vertical lifting frame 58 top is arranged on rectangular frame 53-1.Described gas cylinder mounting bracket 57 includes horizontal stand 57-1 and multiple is respectively used to connect the second snap joint 57-2 of institute's bottling valve on multiple described tested gas cylinder 2, multiple described snap joint 57-2 are respectively positioned in same level and it is installed in bottom horizontal stand 57-1, and multiple described tested gas cylinders 2 are all lifted on below gas cylinder mounting bracket 57 and on it, institute's bottling valve is separately mounted on multiple described second snap joint 57-2；Described second snap joint 57-2 is connected with described second feeder.
In the present embodiment, being provided with two on described rectangular frame 53-1 drives two described gas cylinder mast-ups to carry out the horizontal walker 59 that level is movable respectively, the structure of two described horizontal walkers 59 is identical and the two is separately mounted to the left and right sides of rectangular frame 53-1, and the structure of two described gas cylinder mast-ups is identical and is separately mounted on two horizontal walkers 59.Each described horizontal walker 59 all includes the three traversing the 59-1 that can carry out moving forward and backward on horizontal plane face, two the traversing guide post 59-2 being installed on rectangular frame 53-1 in a left and right and traversing driving cylinder 59-3 driving the three traversing 59-1 to carry out moving forward and backward along two described traversing guide post 59-2, described traversing driving cylinder 59-3 traversing guide post 59-2 described with two is all laid in same level and three is parallel laying, before and after two described traversing guide post 59-2, two ends are installed on rectangular frame 53-1 and the two symmetry is laid in the left and right sides of traversing driving cylinder 59-3；Described the three traversing 59-1 are that level is laid and it is arranged on two described traversing guide post 59-2, and described the three traversing 59-1 have two installing holes installed for two described traversing guide post 59-2 respectively.
In the present embodiment, multiple described second snap joint 57-2 are respectively positioned in same level and it is installed in bottom horizontal stand 57-1.Described 3rd vertical lifting frame 58 includes that the second horizontal shelf 58-1, many vertical connecting rods 58-2 being installed in above the second horizontal shelf 58-1 and one are arranged on the lifting cylinder 58-3 of top in the middle part of the second horizontal shelf 58-1, and the bottom of many described vertical connecting rods 58-2 is each attached on the second horizontal shelf 58-1 and its upper end is each attached on the three traversing 59-1；Described second horizontal shelf 58-1 is positioned at the underface of three traversing 59-1；Described lifting cylinder 58-3 is in being vertically fixed between three traversing 59-1 and the second horizontal shelf 58-1 to laying and its cylinder block, the piston rod of described lifting cylinder 58-3 extend out to below the second horizontal shelf 58-1, and described horizontal stand 57-1 is fixed on the piston rod bottom of lifting cylinder 58-3；Described ground trough type air tightness test control circuit includes ground trough type air tightness test controller 60, the transverse cylinder that is connected to the input of described ground trough type air tightness test controller 60 moves control knob 61 and lifting cylinder lifting select button 62, the outfan of described ground trough type air tightness test controller 60 is connected to ground trough type fault alarm display lamp 63, and described transverse cylinder moves control knob 61, lifting cylinder lifting select button 62 and ground trough type fault alarm display lamp 63 and is all exposed at controlling on the outer wall of box 56；Described ground trough type air tightness test controller 60, under water monitoring camera 54 and top monitoring camera 55 are all connected with the 3rd main controller 40.When being embodied as, described vertical supporting frame 53 is shape steel bracket.
nullAs shown in figs. 3-9，In the present embodiment，Described air cylinder driven gas circuit is ground trough type air cylinder driven gas circuit，Described ground trough type air cylinder driven gas circuit includes the ground trough type cylinder total inlet pipe 75 being connected with the first source of the gas 2-1 and the ground trough type transverse cylinder branched inlet pipe 76 being connected with ground trough type cylinder total inlet pipe 75 and ground trough type lifting cylinder branched inlet pipe 77，Equipped with the first filter 78 on described ground trough type cylinder total inlet pipe 75、3rd air relief valve 79、3rd oil sprayer 80 and the first Pressure gauge 81，It is provided with the 7th electromagnetic valve 82 on described ground trough type transverse cylinder branched inlet pipe 76，It is provided with the 3rd electromagnetic valve 83 on described ground trough type lifting cylinder branched inlet pipe 77，Described traversing driving cylinder 59-3 is connected with ground trough type transverse cylinder branched inlet pipe 76，Described lifting cylinder 58-3 is connected with ground trough type lifting cylinder branched inlet pipe 77.
As shown in Fig. 3-6 and Fig. 3-7, in the present embodiment, the input of described ground trough type air tightness test controller 60 is connected to ground trough type and manually automatically selects button 64, and described ground trough type manually automatically selects button 64 and is exposed at controlling on the outer wall of box 56.When by operatively slot type manually automatically select button 64 select automatic test pattern time, the 5th electromagnetic valve 23 is controlled by ground trough type air tightness test controller 60, realize the control to pneumatic stopping valve 2-13, and controlled the 6th electromagnetic valve 24 by ground trough type air tightness test controller 60, it is achieved the control to Pneumatic blow valve 2-14；When by operatively slot type manually automatically select button 64 select manual test pattern time, direct manual operation pneumatic stopping valve 2-13 and pneumatic relief valve 2-14.
nullAs shown in figs. 3-10，In the present embodiment，It is provided with on described rectangular frame 53-1 and detects spacing front limit switch 65 and detect spacing rear limit switch 66 for the piston rod of traversing driving cylinder 59-3 is moved rearwards to extreme position for the piston rod of traversing driving cylinder 59-3 being moved forward to extreme position，It is provided with on described second vertical upright column 53-2 and detects spacing ground trough type lifting position-limit switch 67 and detect spacing ground trough type descending spacing switch 68 for lifting cylinder 58-3 piston rod being dropped to extreme position for lifting cylinder 58-3 piston rod being risen to extreme position，Described front limit switch 65、Rear limit switch 66、Ground trough type lifting position-limit switch 67 and ground trough type descending spacing switch 68 all inputs with ground trough type air tightness test controller 60 are connected.
As shown in figures 3-8, in the present embodiment, the explosion-proof water-proof projection lamp in underground 69 it is provided with in described underground tank 52, the input of described ground trough type air tightness test controller 60 is connected to underground shot-light switch 70, the outfan of described ground trough type air tightness test controller 60 is connected to underground shot-light and controls relay 71, described underground shot-light controls the normally opened contact of relay 71 and is connected in the current supply circuit of the explosion-proof water-proof projection lamp in underground 69, and described underground shot-light switch 70 is exposed at controlling on the outer wall of box 56.When being embodied as, when pressing underground shot-light and switching 70, ground trough type air tightness test controller 60 controls underground shot-light control relay 71 and connects the current supply circuit of the explosion-proof water-proof projection lamp in underground 69, and the explosion-proof water-proof projection lamp in underground 69 is lighted, and is illuminated.
In the present embodiment, described 5th electromagnetic valve the 23, the 6th electromagnetic valve the 24, the 7th electromagnetic valve 82 and the 3rd electromagnetic valve 83 are five two three-way electromagnetic valves, and described ground trough type air tightness test controller 60 is programmable logic controller (PLC).
As shown in figures 3-8, in the present embodiment, two the second snap joint 57-2 are installed bottom each described horizontal stand 57-1, the quantity of described monitoring camera under water 54 and top monitoring camera 55 is two, described in two, monitoring camera 54 is positioned in same level and the two lays respectively on the left and right sidewall of underground tank 52 under water, and two described top monitoring cameras 55 are positioned in same level and the two lays respectively at above the left and right sides of underground tank 52.
As shown in Fig. 3-5 and Fig. 3-6, in the present embodiment, described 3rd vertical lifting frame 58 also includes that two symmetries are laid in the vertical guide post of the lifting cylinder 58-3 left and right sides, and the structure of two described vertical guide posts is identical；Each described vertical guide post all includes a vertical fairlead 58-4 being fixed on above a second horizontal shelf 58-1 and interior bar 58-5 that can move up and down in vertical fairlead 58-4, described interior bar 58-5 coaxial package from the bottom to top is in vertical fairlead 58-4, and described interior bar 58-5 is positioned at above horizontal stand 57-1 and its bottom is fixedly mounted on horizontal stand 57-1；Described second horizontal shelf 58-1 is rectangular blade, and the quantity of described vertical connecting rod 58-2 is four, and four described vertical connecting rods 58-2 lay respectively at above four drift angles of the second horizontal shelf 58-1；Described vertical supporting frame 53 also include the stiffening frame 53-3 being positioned at immediately below rectangular frame 53-1, described stiffening frame 53-3 be rectangle and its be level lay, described stiffening frame 53-3 is fixed between the middle and upper part of four described second vertical upright column 53-2.
In the present embodiment, remainder structure, annexation and the operation principle of used carbon fiber gas cylinder detection line are the most same as in Example 1.
In the present embodiment, the carbon fiber gas cylinder detection method used, as different from Example 1: when carrying out air-tight test in step 3, process is as follows:
Step 4-1, gas cylinder lift: be all lifted on gas cylinder mounting bracket 57 by multiple described tested gas cylinders 52, and make each tested gas cylinder 2 connect with the second snap joint 57-2 inside connected thereto；
Step 4-2, inflating gas cylinder: inflated by described second feeder each tested gas cylinder 2 in step 3；
Step 4-3, gas cylinder immerse in water: drive multiple described tested gas cylinder 52 to synchronize to decline, until multiple described tested gas cylinder 2 is all totally immersed in water by two described vertical lifting framves 58；
Step 4-4, image acquisition and Synchronous: use the image of monitoring camera 4 and the top monitoring camera 5 multiple described tested gas cylinder 52 to immersing in water to be under water acquired and synchronous driving is to the 3rd main controller 40；
Described 3rd main controller 40 carries out simultaneous display by described 3rd display unit image to receiving, and carries out Synchronous by the image showing described 3rd display unit, judges the air-tightness of each tested gas cylinder 2；
When the air-tightness of any one tested gas cylinder 2 is judged, when 2 weeks side generation bubbling phenomenons of this tested gas cylinder during observing, it is judged that the air-tightness for tested gas cylinder 2 is defective；Otherwise, it is judged that the air-tightness for tested gas cylinder 2 is qualified.
During practical operation, specific operation process is as follows:
Step A2, regulation the 4th air relief valve 2-11, until the air pressure that test Pressure gauge 2-12 shows is the required air pressure of test, needed for described test, air pressure is 1MPa～30MPa；
Step B2, tested gas cylinder 2 is connected on the second snap joint 57-2；
Step C2, operatively slot type manually automatically select button 64 and select automatic test pattern or manual test pattern；
Step D2, carrying out the air tightness test of tested gas cylinder 2, detailed process is:
When selecting automatic test pattern, ground trough type air tightness test controller 60 controls the 5th electromagnetic valve 23 action, and pneumatic stopping valve 2-13 connects, and inflates to tested gas cylinder 2；After voltage stabilizing 2s～5s, ground trough type air tightness test controller 60 first controls the 7th electromagnetic valve 82 and connects, and makes the piston rod of traversing driving cylinder 59-3 drive tested gas cylinder 2 to be laterally moved to directly over the middle position of underground tank 52；Ground trough type air tightness test controller 60 controls the 3rd electromagnetic valve 83 action again, the piston rod of lifting cylinder 58-3 stretches out and drives tested gas cylinder 2 to decline, until ground trough type air tightness test controller 60 receives ground trough type descending spacing switch 68 and detects that the piston rod of lifting cylinder 58-3 stops declining after dropping to the signal of extreme position, the image of tested gas cylinder 2 be transferred to the 3rd main controller 40 in described monitoring camera under water 54 and top monitoring camera 55 locality lower flume 52, control second display 42 on 3rd main controller 40 test pictures is shown, staff observes the tested gas cylinder 2 that display is submerged in water in test pictures, when tested gas cylinder 2 produces bubbling phenomenon, it is judged as that the air-tightness of tested gas cylinder 2 is defective；After having detected, ground trough type air tightness test controller 60 controls the 3rd electromagnetic valve 83 again and commutates, the piston rod of lifting cylinder 58-3 is retracted and drives tested gas cylinder 2 to rise, until ground trough type air tightness test controller 60 receives ground trough type lifting position-limit switch 67 and detects that the piston rod of lifting cylinder 58-3 stops rising after rising to the signal of extreme position, the most tested gas cylinder 2 has risen to initial position, ground trough type air tightness test controller 60 controls the 6th electromagnetic valve 24 again and opens, Pneumatic blow valve 2-14 connects, and carries out pressure release；
When selecting manual test pattern, open pneumatic stopping valve 2-13, inflate to tested gas cylinder 2；nullAfter voltage stabilizing 2s～5s，First operation transverse cylinder moves control knob 61，The piston rod making traversing driving cylinder 59-3 drives tested gas cylinder 2 to be laterally moved to directly over the middle position of underground tank 52，Operating lifting cylinder lifting select button 62 again selects cylinder to decline，The piston rod of lifting cylinder 58-3 drives tested gas cylinder 2 to decline，Until tested gas cylinder 2 stops declining after not had by the water logging in underground tank 52，The image of tested gas cylinder 2 be transferred to the 3rd main controller 40 in described monitoring camera under water 54 and top monitoring camera 55 locality lower flume 52，Control second display 42 on 3rd main controller 40 test pictures is shown，Staff observes the tested gas cylinder 2 that display is submerged in water in test pictures，When tested gas cylinder 2 produces bubbling phenomenon，It is judged as that tested gas cylinder 2 air-tightness is defective，After having detected，Operation lifting cylinder lifting select button 62 selects cylinder to rise，Tested gas cylinder 2 is made to rise to initial position，And open Pneumatic blow valve 2-14 and carry out pressure release；
During the air tightness test of described tested gas cylinder 2, the air pressure filled in pressure release trachea 2-15 is detected and is exported by the signal detected to ground trough type air tightness test controller 60 by pressure transducer 43 in real time, what ground trough type air tightness test controller 60 was received fills the air pressure in pressure release trachea 2-15 and the alarm pressure threshold value phase comparison preset, when the air pressure filled in pressure release trachea 2-15 is less than the alarm pressure threshold value preset, illustrate to there occurs leakage, ground trough type air tightness test controller 60 controls ground trough type fault alarm display lamp 63 and lights instruction.
In the present embodiment, remaining method step of used carbon fiber gas cylinder detection method is the most same as in Example 1.
The above; it it is only preferred embodiment of the present utility model; not this utility model is imposed any restrictions; every any simple modification, change and equivalent structure change made above example according to this utility model technical spirit, all still falls within the protection domain of technical solutions of the utility model.

Claims (10)

1. a carbon fiber gas cylinder detection line, it is characterised in that: include hydraulic pressure testing device, hydraulic pressure auxiliary test unit and the tightness test device laid from front to back；
Described hydraulic pressure testing device includes test chassis (1), the checkout console (4) being positioned at test chassis (1) side, the pressue device pressurizeing tested gas cylinder (2), the test box being arranged in test chassis (1) and steadily places and can tested gas cylinder (2) be moved to the test car (3) of test chassis (1) front side for multiple tested gas cylinders (2), the multiple described tested gas cylinder (2) being loaded on test car (3) all in vertical to laying；Described tested gas cylinder (2) is carbon fiber gas cylinder, equipped with seal nipple (5) on the bottleneck of described carbon fiber gas cylinder；
Described test chassis (1) is purlin vehicle type frame；Described purlin vehicle type frame includes lower support frame, be positioned at above described lower support frame and can carry out the translating bracket that moves forward and backward in the horizontal plane and the vertical lifting that multiple described tested gas cylinders (2) are lifted and can be moved up and down on vertical plane is shelved, and described vertical lifting is shelved and is arranged on described translating bracket；Described lower support frame includes the symmetrical support bracket (1-1) laid in two, left and right, two described support brackets (1-1) are all in being vertically mounted on, to laying and the two top, the first translation track (1-2) that a described translating bracket of confession is movable, all in level, laying and both are laid in same level two described first translation tracks (1-2), and two described first translation tracks (1-2) are in parallel laying；Described vertical lifting shelves mounting seat (1-5), multiple vertical connecting tube (1-6) being installed in mounting seat (1-5) and the multiple second branch's compression tube (1-8) being connected respectively including a upper bracket that can move up and down on vertical plane (1-4), being positioned at upper bracket (1-4) underface with multiple described vertical connecting tubes (1-6), and described upper bracket (1-4) and mounting seat (1-5) are all laid in level；Multiple described second branch's compression tubes (1-8) are laid in the surface of multiple described vertical connecting tube (1-6) respectively, the bottom of each described second branch's compression tube (1-8) is all connected with vertical connecting tube (1-6) upper end being disposed below, and each described second branch's compression tube (1-8) top is each attached on upper bracket (1-4)；Each described vertical connecting tube (1-6) bottom is respectively arranged with one for the jointing (1-7) being attached with seal nipple (5)；Described upper bracket (1-4) and mounting seat (1-5) are all laid in level, and upper bracket (1-4) and the first translation track (1-2) perpendicular laying；Described translating bracket includes that two, left and right drives the first vertical lifting frame (1-3) that upper bracket (1-4) moves up and down, two described first vertical lifting framves (1-3) all in vertically to laying, two described first vertical lifting framves (1-3) lay respectively at the surface of two described support brackets (1-1) and the two is symmetrically laid, and the left and right sides of described upper bracket (1-4) is separately mounted on two described first vertical lifting framves (1-3)；The bottom of two described first vertical lifting framves (1-3) is mounted on one can be along movable the first slip base (1-9) of the first translation track (1-2), and described first slip base (1-9) is installed on the first translation track (1-2)；The upper back of two described support brackets (1-1) is provided with drive the first slip base (1-9) to carry out moving forward and backward first and moves horizontally drive mechanism, and described first moves horizontally drive mechanism is positioned at the first slip base (1-9) rear side and it is in transmission connection with the first slip base (1-9)；Described second branch's compression tube (1-8) is identical with the quantity of vertical connecting tube (1-6) and both at rigid pipe；
Described test box includes a tank (1-12) being installed between two described support brackets (1-1) rear side and multiple water jacket (1-11) being all laid in tank (1-12), the structure of multiple described water jackets (1-11) is the most identical and it is all in vertically to laying, described tank (1-12) is laid in level, and multiple described water jacket (1-11) is all laid in same level；Each described water jacket (1-11) is the cylindrical body of upper opening；Described test car (3) is positioned between two described support brackets (1-1) front side, and test car (3) is positioned at tank (1-12) front side；
The quantity of described water jacket (1-11) is identical with the quantity of vertical connecting tube (1-6)；The upper equal coaxial sleeve of each described vertical connecting tube (1-6) equipped with a upper press cover (1-10) that the upper opening of water jacket (1-11) is blocked, the installation position of multiple described water jackets (1-11) respectively with the installation position one_to_one corresponding of multiple described upper press covers (1-10)；Multiple described upper press covers (1-10) are all laid in same level and it is respectively positioned on mounting seat (1-5) lower section, being provided with the driving mechanism for compressing driving multiple described upper press covers (1-10) to move up and down in described mounting seat (1-5), multiple described upper press covers (1-10) are all connected with described driving mechanism for compressing；
Described pressue device includes air supply pipe (6-6), multiple first branch's compression tube (6-2) being connected with the outlet of main compression tube (6-1) respectively and the tank feed pipe (6-10) being connected with the outlet of main compression tube (6-1) that the feed pipe (6-5) that main compression tube (6-1) is connected is connected with the first feeder with water supply installation, and the quantity of described first branch's compression tube (6-2) is identical with the quantity of second branch's compression tube (1-8)；The outlet of multiple described first branch's compression tubes (6-2) upper end with multiple described second branch's compression tubes (1-8) respectively is connected, and each described first branch's compression tube (6-2) is respectively arranged with the first electromagnetic valve (6-3) and the first pressure sensing cell (6-4)；The outlet of described feed pipe (6-5) and air supply pipe (6-6) all imports with main compression tube (6-1) are connected, and described main compression tube (6-1) is provided with electro-hydraulic booster pump (6-7)；Equipped with the second electromagnetic valve (6-11) on described tank feed pipe (6-10), described tank (1-12) bottom is equipped with sink drain (6-22), equipped with water temperature detector unit (1-23) in described sink drain (6-22)；
Described checkout console (4) includes levels operation platform (4-1), the first supervising device and multiple weighing device (4-3) being all laid on levels operation platform (4-1), and the quantity of described weighing device (4-3) is identical with the quantity of water jacket (1-11)；A water container (4-2) has all been kept flat on each described weighing device (4-3)；Each described water jacket (1-11) bottom all extend out to tank (1-12) outside, and the bottom of each described water jacket (1-11) all has a under shed, the under shed of multiple described water jackets (1-11) is connected with multiple described water containers (4-2) by multiple first row water pipes (1-16) respectively；It is respectively arranged with the 4th control valve (1-17) on each described first row water pipe (1-16)；
Described first supervising device includes that the first main controller (7-1) and the first parameter set unit (7-2) being connected with the first main controller (7-1) respectively and the first display unit (7-3), described water temperature detector unit (1-23) and multiple described first pressure sensing cell (6-4) are all connected with the first main controller (7-1)；Described first electromagnetic valve (6-3), the second electromagnetic valve (6-11) and the 4th control valve (1-17) are controlled by the first main controller (7-1) and it is all connected with the first main controller (7-1)；Described electro-hydraulic booster pump (6-7) is controlled by the first main controller (7-1) and it is connected with the first main controller (7-1)；Described driving mechanism for compressing, two described first move horizontally drive mechanism and two described first vertical lifting framves (1-3) are controlled by the first main controller (7-1) and it is all connected with the first main controller (7-1)；
Described hydraulic pressure auxiliary test unit includes the gas cylinder fixture (11) clamping multiple described tested gas cylinders (2), the transport dolly (13) transporting gas cylinder fixture (11) and clamped tested gas cylinder (2) and gas cylinder pouring and drying and processing equipment that tested gas cylinder (2) carries out pouring and drying and processing, and described transport dolly (13) is laid in level and its top is provided with the horizontal positioned platform of air feed bottle fixture (11) horizontal positioned；The multiple described tested gas cylinder (2) of the upper clamping of described gas cylinder fixture (11) is respectively positioned on same plane, multiple described tested gas cylinders (2) all in parallel laying and its all with gas cylinder fixture (11) perpendicular laying；Described gas cylinder pouring and drying and processing equipment are positioned at test chassis (1) rear side；
Described gas cylinder pouring and drying and processing equipment include pouring and drying and processing frame (14), the second supervising device, gas cylinder fixture (11) carry out the upset pouring device of 180 ° of upsets and tested gas cylinder (2) carries out the drying unit of drying and processing, and described upset pouring device is arranged in pouring and drying and processing frame (14)；
Translating bracket, lifting device that gas cylinder fixture (11) is promoted by the vertical direction and the clamping device that gas cylinder fixture (11) carries out level clamping that described pouring and drying and processing frame (14) include main backstop, is positioned at above described main backstop and can carry out in the horizontal plane moving forward and backward, described lifting device is arranged on described translating bracket；Described main backstop includes the symmetrical vertical supports (14-1) laid in two, left and right, in parallel laying and the two top is mounted on the second translation track (14-2) that a described translating bracket of confession is movable to two described vertical supports (14-1), all in level, laying and both are laid in same level two described second translation tracks (14-2), and two described second translation tracks (14-2) are in parallel laying；Described translating bracket be portal support and it include entablature (14-3) and two the first vertical upright columns (14-4) being respectively supported at below entablature (14-3) two ends, left and right, described entablature (14-3) is laid in level, and two described first vertical upright columns (14-4) are symmetrically laid；The bottom of two described first vertical upright columns (14-4) is mounted on one can be along movable the second slip base (14-5) of the second translation track (14-2), and described second slip base (14-5) is installed on the second translation track (14-2)；The upper back of two described vertical supports (14-1) is provided with drive the second slip base (14-5) to carry out moving forward and backward second and moves horizontally drive mechanism (18), and described second moves horizontally drive mechanism (18) is positioned at the second slip base (14-5) rear side and it is in transmission connection with the second slip base (14-5)；Described lifting device includes a horizontal mast-up (14-7) and two the second vertical lifting framves (14-8) promoted horizontal mast-up (14-7) up and down, and the structure of two described second vertical lifting framves (14-8) is the most identical and the two is symmetrically laid；Two described second vertical lifting framves (14-8) lay respectively at two described first vertical upright columns (14-4) inner sides and the top of the two is separately mounted to the inner sidewall upper portion of two described first vertical upright columns (14-4), and the left and right sides of described horizontal mast-up (14-7) is separately mounted to bottom two described second vertical lifting frame (14-8) left and right sides and it is positioned between two described first vertical upright columns (14-4)；Described clamping and fixing body is arranged on horizontal mast-up (14-7), and above and it is positioned at the underface of horizontal mast-up (14-7)；Described clamp system includes that the left and right sides to gas cylinder fixture (11) respectively, two, left and right carries out the clamp system (14-9) of level clamping, and the structure of two described clamp systems (14-9) is identical and below the two symmetrical left and right sides being laid in horizontal mast-up (14-7)；
Region between two described vertical supports (14-1) is divided into lifting inlet region, entrance side pouring baking zone, outlet side pouring baking zone and lifting outlet area before backward；Described upset pouring device includes two upsets pouring mechanism (17) being separately mounted in described entrance side pouring baking zone and described outlet side pouring baking zone；Described drying unit includes two drying plants and two drying pipelines being respectively protruding into described entrance side pouring baking zone and described outlet side pouring baking zone, two described drying pipelines respectively stretch to the entrance side drying pipeline in described entrance side pouring baking zone and the outlet side drying pipeline stretched in described outlet side pouring baking zone, and two described drying plants are respectively the entrance side drying plant being connected with described entrance side drying pipeline and the outlet side drying plant being connected with described outlet side drying pipeline；
Described transport dolly (13) includes horizontal sliding to enter the second vehicle frame (13-1) in described lifting inlet region or described lifting outlet area and multiple road wheel (13-2) being installed in the second vehicle frame (13-1) bottom, and described lifting inlet region all leaves for transporting the dolly placement space that dolly (13) is placed in lifting outlet area；Described horizontal positioned platform is positioned at the second vehicle frame (13-1) top；
Height detection unit (16-5) that include described second supervising device horizontal displacement detector unit (16-4) that the second main controller (16-3), horizontal displacement to described translating bracket detect in real time, hoisting depth to horizontal mast-up (14-7) detect in real time and the second parameter set unit (16-1) being connected with the second main controller (16-3) respectively and the second display unit (16-2), described horizontal displacement detector unit (16-4) and height detection unit (16-5) are all connected with the second main controller (16-3)；Two described second move horizontally drive mechanism (18), two described second vertical lifting framves (14-8), two described clamp systems (14-9), two described upsets pouring mechanism (17) and two described drying plants and are controlled by the second main controller (16-3)；
Described tightness test device includes test device for air tightness and carries out the second feeder supplied for multiple described tested gas cylinders (2), and described test device for air tightness is cabinet type test device for air tightness (48) or ground trough type test device for air tightness (51)；
Described cabinet type test device for air tightness (48) include testing cabinet cabinet (25) and be arranged on test cabinet cabinet (25) interior bottom cabinet in tank (37) and be arranged on the gas cylinder installation elevating mechanism and cabinet type air tightness test controller (33) of test cabinet cabinet (25) internal upper part, it is provided with cabinet top monitoring camera (38) on the roof of described test cabinet cabinet (25), described gas cylinder is installed elevating mechanism and is included horizontally disposed gas cylinder mounting rod (26) and drive gas cylinder mounting rod (26) to carry out the mounting rod lift drive mechanism lifted, multiple the first snap joint (29) for connecting institute's bottling valve on tested gas cylinder (2) is installed on described gas cylinder mounting rod (26)；Described cabinet type air tightness test controller (33) and cabinet top monitoring camera (38) are all connected with the 3rd main controller (40), and described 3rd main controller (40) is connected with the 3rd display unit；Described first snap joint (29) is connected with described second feeder；
Described ground trough type test device for air tightness (51) includes excavating the underground tank (52) of molding, the vertical supporting frame (53) standing in underground tank (52) top and the control box (56) being arranged on vertical supporting frame (53) and the gas cylinder mast-up lifting the synchronization of multiple tested gas cylinders (20), and the quantity of described gas cylinder mast-up is two and both is arranged on vertical supporting frame (53)；Described underground tank (52) inside bottom is equipped with multiple monitoring cameras under water (54), described underground tank (52) top equipped with multiple tops monitoring camera (55), multiple described in monitoring camera (54) and multiple described top monitoring camera (55) all connect with the 3rd main controller (40) under water；Described vertical supporting frame (53) includes rectangular frame (53-1) and four the second vertical upright columns (53-2) being respectively supported at below four drift angles of rectangular frame (53-1), and described rectangular frame (53-1) is laid in level and directly over its tank located underground (52)；The structure of two described gas cylinder mast-ups is identical and the two is separately mounted to below the left and right sides of rectangular frame (53-1)；Each described gas cylinder mast-up all includes the vertical lifting frame (58) that gas cylinder mounting bracket (57) is promoted by a gas cylinder mounting bracket (57) and an in the vertical direction up and down, described gas cylinder mounting bracket (57) is laid in level and it is arranged on vertical lifting frame (58) bottom, and described vertical lifting frame (58) top is arranged on rectangular frame (53-1)；Described gas cylinder mounting bracket (57) includes horizontal stand (57-1) and multiple is respectively used to connect second snap joint (57-2) of institute's bottling valve on multiple described tested gas cylinder (2), multiple described snap joints (57-2) be respectively positioned in same level and its be installed in horizontal stand (57-1) bottom, multiple described tested gas cylinders (2) be all lifted on gas cylinder mounting bracket (57) lower section and on it institute's bottling valve be separately mounted on multiple described second snap joint (57-2)；Described second snap joint (57-2) is connected with described second feeder.
2. detect line according to a kind of carbon fiber gas cylinder described in claim 1, it is characterized in that: be respectively arranged with exhaustor (1-21) on each described upper press cover (1-10), equipped with air discharge cook (1-22) on described exhaustor (1-21)；
The under shed of each described water jacket (1-11) is respectively arranged with a second row water pipe (1-18) being connected with drainage channel, and each described second row water pipe (1-18) is respectively arranged with the 5th control valve (1-19)；Described water supply installation is connected with the under shed of multiple described water jackets (1-11) by multiple water injection pipes respectively, and each described water injection pipe is respectively arranged with the 6th control valve (1-20)；Described 5th control valve (1-19) and the 6th control valve (1-20) is controlled by the first main controller (7-1) and it is all connected with the first main controller (7-1)；
Described pressue device also includes that the accumulator (6-12) that hydraulic giant and the feed water inlet with described water supply installation are connected, the import of described main compression tube (6-1) are connected with the outlet of accumulator (6-12)；The import of multiple described water injection pipes is all connected by the outlet of the second connecting tube with described hydraulic giant, and the water inlet of described hydraulic giant is connected with the outlet of accumulator (6-12).
3. detect line according to a kind of carbon fiber gas cylinder described in claim 1 or 2, it is characterized in that: described test car (3) includes the first vehicle frame (3-3), multiple gas cylinder rack (3-2), the first horizontal shelf (3-4) being arranged on middle and upper part, the first vehicle frame (3-3) inner side and multiple the first row travelling wheel (3-1) being installed in described first bottom of frame placed respectively for multiple described tested gas cylinders (2), and described first vehicle frame (3-3) is laid in level；The quantity of described gas cylinder rack (3-2) is identical with the quantity of water jacket (1-11), and the structure of multiple described gas cylinder racks (3-2) is the most identical and it is all laid in same level；The installation position of multiple described gas cylinder racks (3-2) respectively with the installation position one_to_one corresponding of multiple described water jackets (1-11)；nullEach described gas cylinder rack (3-2) all includes a upper limit plate (3-21)、One lower limiting board (3-26) being positioned at immediately below upper limit plate (3-21) and multiple support bar (3-22) being respectively supported between upper limit plate (3-21) and lower limiting board (3-26)，Described upper limit plate (3-21) and lower limiting board (3-26) all lay in level and the middle part of the two all has the manhole that the tested gas cylinder of a confession (2) is placed，The upper end of each described support bar (3-22) is each attached to upper limit plate (3-21), and above and its lower end is each attached on the first horizontal shelf (3-4)，Described upper limit plate (3-21)、Multiple installing hole installed for support bar (3-22) is all had on lower limiting board (3-26) and the first horizontal shelf (3-4).
4. detect line according to a kind of carbon fiber gas cylinder described in claim 1 or 2, it is characterized in that: multiple described vertical connecting tubes (1-6) are laid in two separate ranks, vertical connecting tube (1-6) described in each column all includes multiple vertical connecting tube (1-6) laid from front to back, the two row symmetrical layings of described vertical connecting tube (1-6)；Described mounting seat (1-5) includes upper seat (1-51) and two down pressing seat (1-52) being separately mounted to below upper seat (1-51) left and right sides, and two described down pressing seat (1-52) are laid in the surface of the two described vertical connecting tube of row (1-6) respectively；The upper equal coaxial sleeve of each described vertical connecting tube (1-6) is equipped with a lower gland pipe (1-15) pressed upper press cover (1-10) down, described lower gland pipe (1-15) is positioned at down pressing seat (1-52) lower section, and the upper end of described lower gland pipe (1-15) is arranged on down pressing seat (1-52), and above and its lower end is connected with upper press cover (1-10)；The quantity of described driving mechanism for compressing is two, and two described driving mechanism for compressings are separately mounted on two described down pressing seat (1-52).
5. detect line according to a kind of carbon fiber gas cylinder described in claim 4, it is characterized in that: described driving mechanism for compressing is the second cylinder (1-14), two described second cylinders (1-14) are all in being vertically laid on same vertical plane to laying and both；The top of two described second cylinders (1-14) is installed on upper seat (1-51) and the lower end of the two is connected with two described down pressing seat (1-52) respectively；
Described first to move horizontally drive mechanism be the first cylinder (1-13), and described first cylinder (1-13) is laid in level and two described first cylinders (1-13) are all laid in same level；
Two described first vertical lifting framves (1-3) are the 3rd cylinder (1-24), and two described 3rd cylinders (1-24) are all in being vertically laid on same vertical plane to laying and both；
Described pressue device also includes the branched pipe (6-24) that the 3rd connecting tube (6-23) being connected with air supply pipe (6-6) and three outlet respectively with the 3rd connecting tube (6-23) is connected, and the outlet of three described branched pipes (6-24) import with three solenoid directional control valves (6-25) respectively is connected；Three described branched pipes (6-24) are respectively the first branched pipe, second branched pipe and Three branched pipe, three described solenoid directional control valves (6-25) are Pneumatic solenoid valves and three is respectively and described first branched pipe, the first solenoid directional control valve that second branched pipe and Three branched pipe connect, second solenoid directional control valve and the 3rd solenoid directional control valve, two working holes of described first solenoid directional control valve, first cylinder (1-13) described with two respectively is connected, two working holes of described second solenoid directional control valve, second cylinder (1-14) described with two respectively is connected, two working holes of described 3rd solenoid directional control valve, threeth cylinder (1-24) described with two respectively is connected.
6. detect line according to a kind of carbon fiber gas cylinder described in claim 1 or 2, it is characterized in that: described transport dolly (13) also includes mounting plate (13-3) and is positioned at the bottom plate (13-4) immediately below mounting plate (13-3), and described mounting plate (13-3) and bottom plate (13-4) are all laid in level；Described mounting plate (13-3) is positioned at the second vehicle frame (13-1) top and it is described horizontal positioned platform, and described mounting plate (13-3) has the manhole that multiple upper clamped multiple described tested gas cylinder (2) of air feed bottle fixture (11) respectively is placed；Described bottom plate (13-4) is positioned at the middle and upper part, inner side of the second vehicle frame (13-1).
7. detect line according to a kind of carbon fiber gas cylinder described in claim 6, it is characterized in that: described mounting plate (13-3) bottom is provided with and multiple respectively the multiple described tested gas cylinder (2) that gas cylinder fixture (11) is upper clamped is carried out spacing upper limit sleeve (13-5), the structure of multiple described upper limit sleeves (13-5) is the most identical with size and it is laid in the underface of multiple described manhole respectively；Described bottom plate (13-4) top is provided with multiple clamped multiple described tested gas cylinder (2) upper to gas cylinder fixture (11) respectively and carries out spacing lower limit sleeve (13-6), and multiple described lower limit sleeves (13-6) are laid in the underface of multiple described upper limit sleeve (13-5) respectively；Multiple described upper limit sleeves (13-5) and multiple described lower limit sleeve (13-6) are all in vertically to laying.
8. detect line according to a kind of carbon fiber gas cylinder described in claim 1 or 2, it is characterised in that: the structure of two described upsets pouring mechanism (17) is identical；Each described upset pouring mechanism (17) all includes the vertical grip block (17-1) that the left and right sides of gas cylinder fixture (11) is clamped by trip shaft (17-2), the turnover driving mechanism (17-3) being driven trip shaft (17-2) and two, a left and right laid in level respectively, described turnover driving mechanism (17-3) is in transmission connection with trip shaft (17-2), and the structure of two described vertical grip blocks (17-1) is identical and the two is symmetrically laid；Described trip shaft (17-2) and vertical supports (14-1) perpendicular laying, described trip shaft (17-2) is positioned between two described vertical supports (14-1) and two ends are separately mounted on two described vertical supports (14-1) around, and two described vertical grip blocks (17-1) are all laid in same level and the two is separately mounted to the left and right sides of trip shaft (17-2)；Described trip shaft (17-2) be can carry out 180 ° rotate rotary shafts and around two ends be arranged on two described vertical supports (14-1) by bearing respectively；Described turnover driving mechanism (17-3) is controlled by the second main controller (16-3) and it is connected with the second main controller (16-3).
9. detect line according to a kind of carbon fiber gas cylinder described in claim 1 or 2, it is characterized in that: described gas cylinder fixture (11) includes clamping framework, two vertical spacing plates being installed in described clamping framework and multiple respectively multiple described tested gas cylinders (2) being carried out spacing gas cylinder locating part, described clamping framework is plane framework, and described clamping framework, two described vertical spacing plates and multiple described gas cylinder locating part are all laid in same level；Described clamping framework is rectangle and it is the side shield of parallel laying by former and later two and two, left and right can carry out the grip block that left and right horizontal moves between two described side shields and be spliced, two described grip blocks are parallel laying and both is held between two described side shields, and two described side shields and two described grip blocks are all in vertically to laying and it is respectively positioned in same level；
Two described side shields are respectively positioned at front apron (11-3) and the backboard (11-4) of both sides before and after two described grip blocks, two described grip blocks are respectively left grip block (11-1) and are positioned at the right grip block (11-2) on left grip block (11-1) right side, two described grip blocks all with front apron (11-3) perpendicular laying；It is attached by two described vertical spacing plates between described front apron (11-3) and backboard (11-4), two described vertical spacing plates are all in vertically to laying and both and front apron (11-3) perpendicular laying, and two described vertical spacing plates are respectively left limit plate (11-5) and are positioned at the right limit plate (11-6) on the right side of left limit plate (11-5)；Multiple described gas cylinder locating parts divide left and right two row to lay, and two arrange described gas cylinder locating part symmetrically lays；Gas cylinder locating part described in each column all includes multiple described gas cylinder locating part laid from front to back on the same line, the structure of multiple described gas cylinder locating parts is the most identical and each described gas cylinder locating part all includes the symmetrical grip blocks (11-7) laid in two, left and right, and two described grip blocks (11-7) are held on the left and right sides, middle part of tested gas cylinder (2) respectively；Two to arrange in described gas cylinder locating parts gas cylinder locating part described in the string being positioned at described clamping frame left be left side gas cylinder locating part, and to be positioned at gas cylinder locating part described in the string of described clamping frame right be right side gas cylinder locating part；Two described grip blocks (11-7) in the gas cylinder locating part of described left side are separately fixed on left grip block (11-1) and left limit plate (11-5), and two described grip blocks (11-7) in the gas cylinder locating part of described right side are separately fixed on right limit plate (11-6) and right grip block (11-2).
10. detect line according to a kind of carbon fiber gas cylinder described in claim 1 or 2, it is characterised in that: two described drying plants are hot-air blower, and two described drying pipelines are warm-air pipe；Described entrance side drying pipeline is entrance side warm-air pipe, and described outlet side drying pipeline is outlet side warm-air pipe；Described entrance side drying plant is entrance side hot-air blower (15-1), and described outlet side drying plant is outlet side hot-air blower (15-2)；Two described hot-air blowers are controlled by the second main controller (16-3) and it is connected with the second main controller (16-3).
CN201521082168.8U 2015-12-22 2015-12-22 Carbon fiber gas cylinder detection line Expired - Fee Related CN205449683U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108709589A (en) * 2018-08-02 2018-10-26 苏达君科技（深圳）有限公司 A kind of monitoring system of Soda water machine
CN108918031A (en) * 2018-04-04 2018-11-30 芜湖捷欧汽车部件有限公司 A kind of water spray for automobile pot detection device with drying function

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108918031A (en) * 2018-04-04 2018-11-30 芜湖捷欧汽车部件有限公司 A kind of water spray for automobile pot detection device with drying function
CN108709589A (en) * 2018-08-02 2018-10-26 苏达君科技（深圳）有限公司 A kind of monitoring system of Soda water machine
CN108709589B (en) * 2018-08-02 2023-10-20 苏达君科技（深圳）有限公司 Monitoring system of soda water machine

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