CN105424489B - A kind of carbon fiber gas cylinder detection line and detection method - Google Patents

A kind of carbon fiber gas cylinder detection line and detection method Download PDF

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Publication number
CN105424489B
CN105424489B CN201510974477.4A CN201510974477A CN105424489B CN 105424489 B CN105424489 B CN 105424489B CN 201510974477 A CN201510974477 A CN 201510974477A CN 105424489 B CN105424489 B CN 105424489B
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China
Prior art keywords
gas cylinder
test
vertical
tested gas
drying
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CN105424489A (en
Inventor
裴润有
梁桂海
谷怀栋
李振国
宏岩
刘小齐
张中垚
陈汉
马建东
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Technical Monitoring Center of PetroChina Changqing Oilfield Co
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Technical Monitoring Center of PetroChina Changqing Oilfield Co
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12—Pressure testing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001—Handling, e.g. loading or unloading arrangements
    • F26B25/003—Handling, e.g. loading or unloading arrangements for articles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B7/00—Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00—Investigating fluid-tightness of structures
    • G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/06—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
    • G01M3/10—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for containers, e.g. radiators
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details
    • G01N3/04—Chucks
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001—Type of application of the stress
    • G01N2203/0003—Steady
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014—Type of force applied
    • G01N2203/0016—Tensile or compressive
    • G01N2203/0019—Compressive
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003—Generation of the force
    • G01N2203/0042—Pneumatic or hydraulic means
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02—Details not specific for a particular testing method
    • G01N2203/0202—Control of the test
    • G01N2203/0206—Means for supplying or positioning specimens or exchangeable parts of the machine such as indenters...
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02—Details not specific for a particular testing method
    • G01N2203/026—Specifications of the specimen
    • G01N2203/0262—Shape of the specimen
    • G01N2203/0266—Cylindrical specimens
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02—Details not specific for a particular testing method
    • G01N2203/04—Chucks, fixtures, jaws, holders or anvils
    • G01N2203/0464—Chucks, fixtures, jaws, holders or anvils with provisions for testing more than one specimen at the time
    • G01N2203/0476—Chucks, fixtures, jaws, holders or anvils with provisions for testing more than one specimen at the time in parallel

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention discloses a kind of carbon fiber gas cylinder detection line and detection method, which includes hydraulic pressure testing device, hydraulic pressure auxiliary test unit and the tightness test device laid from front to back；Hydraulic pressure testing device includes test chassis, checkout console, pressue device, the test box in test chassis and the test car steadily placed for multiple tested gas cylinders；Hydraulic pressure auxiliary test unit includes gas cylinder fixture, transport trolley and gas cylinder pours and drying and processing equipment；Tightness test device includes test device for air tightness and the second feeder supplied for multiple tested gas cylinders, and test device for air tightness is cabinet type test device for air tightness or ground trough type test device for air tightness；The detection method includes step：First, hydraulic pressure test；2nd, pouring and drying and processing：3rd, air-tight test.Present invention design is reasonable and easy to use, using effect is good, and energy is easy, is rapidly completed the water pressure test of multiple carbon fiber gas cylinders and air-tight test process.

Description

A kind of carbon fiber gas cylinder detection line and detection method
Technical field
The invention belongs to gas cylinder detection technique field, more particularly, to a kind of carbon fiber gas cylinder detection line and detection method.
Background technology
Gas cylinder is a kind of container for bearing pressure, and the finishing operation of production process is hydraulic pressure test to be carried out (also referred to as water Pressure experiment, is referred to《Gas cylinder by hydrostatic pressure test method》Standard GB/T/T9251-1997), to measure the deformation under hydraulic pressure effect Amount and bearing capacity, and judge whether the quality of gas cylinder is qualified with this.And, during actual use also need periodically to gas cylinder into Row detection, detection project include deflection and bearing capacity, air-tightness of gas cylinder etc..Wherein, to the deflection and pressure-bearing of gas cylinder When ability is tested, using hydraulic pressure test method (also referred to as hydraulic test method).At present, used hydraulic test method master There are buret method and weight method, wherein the application of weight method is than wide.
Carbon fiber gas cylinder belongs to composite cylinder, uses metal inner tube, and carbon fiber is wound and through hot setting by outside It is process, it is pressure-resistant to can reach 30MPa.Compared to metal cylinder (seamless steel cylinder etc.), carbon fiber gas cylinder has better performance, and Weight saving more than 50% operates with more easily, especially deeper subsurface (such as mine, petroleum and petrochemical industry etc.) hazardous area Domain runs into more convenient during use in the case of rescue situation or major disaster.In addition, composite cylinder is also the non-conductor of electricity, and And neutrality is presented in the case where corroding and corroding occasion in composite cylinder, thus use is safer.According to laws and regulations and actually make With code requirement, it is necessary to the regular water pressure test is carried out to gas cylinder, drying and processing must be carried out to gas cylinder after the completion of the water pressure test, protect Its clean dried is demonstrate,proved, with easy to use.But nowadays, do not occur also on the market it is a set of can be to the deflection of carbon fiber gas cylinder with holding The special test equipment that pressure energy power is tested, and existing bottle hydraulic pressure testing device exists to some extent using behaviour Make defects and the deficiencies such as inconvenient, testing efficiency is low, measuring accuracy is low.In addition, after the completion of not occurring a set of water pressure test also at present The carbon fiber gas cylinder hydraulic pressure auxiliary test unit that can carbon fiber gas cylinder poured and be dried, can only be according in actual mechanical process By artificially completing, exist and use the defects of inconvenient, drying efficiency is low, time-consuming and deficiency.Nowadays, domestic big portion absolutely The air-tight test of gas cylinder manufacturer is divided, mainly by being accomplished manually, to be deposited still using traditional bowssening in actual mechanical process The defects of inconvenient, time-consuming, using effect is poor and deficiency are controlled in test process, gas cylinder quality is caused to there is safety hidden Suffer from.
The content of the invention
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that provide a kind of carbon fiber gas Bottle detection line, it is simple in structure, design is reasonable and easy to use, using effect is good, can it is easy, be rapidly completed multiple carbon fibres Tie up the water pressure test of gas cylinder and air-tight test process.
In order to solve the above technical problems, the technical solution adopted by the present invention is：A kind of carbon fiber gas cylinder detection line, feature It is：Including the hydraulic pressure testing device, hydraulic pressure auxiliary test unit and tightness test device laid from front to back；
The hydraulic pressure testing device include test chassis, positioned at test chassis one side checkout console, to be tested gas testing It pressue device that bottle pressurizes, the test box in test chassis and is steadily placed for multiple tested gas cylinders and can be by Tested gas cylinder moves to the test car on front side of test chassis, is in loaded on multiple tested gas cylinders on test car Vertically to laying；The tested gas cylinder is carbon fiber gas cylinder, and seal nipple is housed on the bottleneck of the carbon fiber gas cylinder；
The test chassis is purlin vehicle type rack；The purlin vehicle type rack includes lower support frame, positioned at the lower part branch Above support and the translating bracket that can be moved back and forth in the horizontal plane and multiple tested gas cylinders are lifted and The vertical mast-up that can be moved up and down on vertical plane, the vertical mast-up are mounted on the translating bracket；It is described Lower support frame includes two support brackets symmetrically laid in left and right, and two support brackets are in vertically to laying and the two Top is respectively mounted there are one the first translation track moved back and forth for the translating bracket, and two first translation tracks are in Horizontal layout and the two is laid in same level, two first translation tracks are in parallel laying；The vertical lifting It shelves including a upper bracket that can be moved up and down on vertical plane, the mounting base immediately below upper bracket, Duo Gejun Vertical connecting tube and multiple second branch's forcing pipes being connected respectively with multiple vertical connecting tubes in mounting base, The upper bracket and mounting base are in horizontal layout；Multiple second branch forcing pipes are laid in multiple described vertically connect respectively The surface taken over, the bottom of each second branch forcing pipe are connected with the vertical connecting tube upper end being disposed below, And each second branch forcing pipe top is each attached on upper bracket；Each vertical connection bottom of the tube is respectively arranged with one For the jointing being attached with seal nipple；The upper bracket and mounting base are in horizontal layout, and upper bracket and the The perpendicular laying of one translation track；The translating bracket include left and right two drive it is upper brackets move up and down first vertical Hoisting frame, two the first vertical lifting framves are in laying, two the first vertical lifting framves are located at two respectively vertically The surface of a support bracket and the two are in symmetrical laying, are separately mounted at left and right sides of the upper bracket described in two On first vertical lifting frame；The bottom of two the first vertical lifting framves is respectively mounted that there are one can be along before and after the first translation track The first mobile slip base, first slip base are installed on the first translation track；On the rear side of two support brackets Portion is respectively provided with there are one the first level moving drive mechanism that the first slip base is driven to be moved back and forth, and the first level is moved Dynamic driving mechanism is located on rear side of the first slip base and it is sequentially connected with the first slip base；Second branch forcing pipe and The quantity of vertical connecting tube is identical and both for rigid pipe；
The test box includes one and is installed between two support brackets the sink of rear side and multiple is laid in Water jacket in sink, the structure all same of multiple water jackets and its in vertically to laying, the sink is in horizontal layout, and Multiple water jackets are laid in same level；Each water jacket is the cylindrical body of upper opening；The survey It tries trolley and is located at front side between two support brackets, and test car is located on front side of sink；
The quantity of the water jacket is identical with the quantity of vertical connecting tube；Coaxial sleeve is equipped in each vertical connecting tube One upper press cover blocked to the upper opening of water jacket, the installation positions of multiple water jackets respectively with multiple upper pressures The installation position of lid corresponds；Multiple upper press covers are laid in same level and it is respectively positioned below mounting base, The driving mechanism for compressing that multiple upper press covers is driven to move up and down, multiple upper press covers are installed in the mounting base It is connected with the driving mechanism for compressing；
The pressue device includes main forcing pipe, is connected with water supply installation feed pipe is connected with the first feeder Air supply pipe, multiple first branch's forcing pipes connected respectively with the outlet of main forcing pipe and one are connected with the outlet of main forcing pipe Sink feed pipe, the quantity of first branch forcing pipe is identical with the quantity of second branch's forcing pipe；Multiple described first Upper end of the outlet of branch's forcing pipe respectively with multiple second branch forcing pipes is connected, each first branch forcing pipe On be respectively arranged with the first solenoid valve and first pressure detection unit；The outlet of the feed pipe and air supply pipe with main forcing pipe into Mouth connects, and electro-hydraulic booster pump is equipped on the main forcing pipe；Equipped with second solenoid valve, the sink on the sink feed pipe Bottom is equipped with sink drain, and water temperature detection unit is housed in the sink drain；
The checkout console includes levels operation platform, the first monitoring device and multiple is laid on levels operation platform Weighing device, the quantity of the weighing device are identical with the quantity of water jacket；Water there are one being kept flat on each weighing device Container；Each water jacket bottom is extend out on the outside of sink, and the bottom of each water jacket is opened there are one under shed, more The under shed of a water jacket is connected respectively by multiple first drainpipes with multiple water containers；Each first draining The 4th control valve is respectively arranged on pipe；
First monitoring device includes the first main controller and the first parameter setting being connected respectively with the first main controller Unit and the first display unit, the water temperature detection unit and multiple first pressure detection units connect with the first main controller It connects；First solenoid valve, second solenoid valve and the 4th control valve are controlled by the first main controller and it leads with first Control device connection；The electro-hydraulic booster pump is controlled by the first main controller and it is connected with the first main controller；It is described to compress driving Mechanism, two first level moving drive mechanisms and two the first vertical lifting framves are controlled by the first main controller It makes and it is connected with the first main controller；
The hydraulic pressure auxiliary test unit includes the gas cylinder fixture clamped to multiple tested gas cylinders, to gas cylinder It transports trolley that fixture and clamped tested gas cylinder are transported and is poured and the gas of drying and processing to being tested gas cylinder Bottle pours and drying and processing equipment, and it is horizontal positioned that the transport trolley in horizontal layout and its upper part is provided with supply bottle fixture Horizontal positioned platform；The multiple tested gas cylinders clamped on the gas cylinder fixture are respectively positioned on same plane, multiple described Tested gas cylinder in it is parallel laying and its with the perpendicular laying of gas cylinder fixture；The gas cylinder pours and drying and processing equipment position On rear side of test chassis；
The gas cylinder pours and drying and processing equipment includes pouring and drying and processing rack, the second monitoring device, to gas cylinder Fixture carries out the drying unit for overturning pouring device and drying and processing is carried out to being tested gas cylinder of 180 ° of overturnings, and the overturning is fallen Water installations are mounted in pouring and drying and processing rack；
The pouring and drying and processing rack include main backstop, above the main backstop and can be in the horizontal plane The translating bracket that is moved back and forth, the lifting device promoted in the vertical direction to gas cylinder fixture and to gas cylinder fixture into The clamping device of the horizontal clamping of row, the lifting device are mounted on the translating bracket；The main backstop includes left and right two A vertical supports symmetrically laid, two vertical supports are respectively mounted described flat there are one supplying in parallel laying and the two top The second translation track that stent moves back and forth is moved, two second translation tracks are laid in together in horizontal layout and the two On one horizontal plane, two second translation tracks are in parallel laying；The translating bracket for portal support and it include horizontal stroke Beam and two the first vertical upright columns being respectively supported at below upper beam left and right ends, the upper beam be in horizontal layout, two First vertical upright column is laid in symmetrical；The bottom of two first vertical upright columns can translate there are one being respectively mounted along second The second slip base that track moves back and forth, second slip base are installed on the second translation track；Two vertical supports Upper back be respectively provided with that there are one second that the second slip base is driven to be moved back and forth to move horizontally driving mechanism, described the Two move horizontally that driving mechanism is located on rear side of the second slip base and it is sequentially connected with the second slip base；The lifting device Including the second vertical lifting framves that a horizontal mast-up and two to horizontal mast-up promoted up and down, two described second The structure all same and the two of vertical lifting frame are laid in symmetrical；Two the second vertical lifting framves are located at respectively described in two On the inside of the first vertical upright column and top of the two is separately mounted to the inner sidewall upper portion of two first vertical upright columns, the water Two the second vertical lifting framves left and right sides bottoms are separately mounted at left and right sides of flat mast-up and it is located at two institutes It states between the first vertical upright column；The clamping and fixing body be mounted on horizontal mast-up on and its be located at horizontal mast-up just under Side；The clamp system includes the clamp system that left and right two respectively carries out the left and right sides of gas cylinder fixture horizontal clamping, and two The structure of a clamp system is identical and the two is symmetrically laid in below the left and right sides of horizontal mast-up；
Region between two vertical supports is divided into lifting inlet region, entrance side pouring baking zone, goes out from the front to the back Mouth side pouring baking zone and lifting outlet area；The overturning pouring device is separately mounted to the entrance side pouring including two and dries Overturning pouring mechanism in dry area and the outlet side pouring baking zone；The drying unit includes two drying equipments and two It is respectively protruding into the drying pipeline in the entrance side pouring baking zone and the outlet side pouring baking zone, two drying Pipeline, which is respectively the entrance side drying pipeline stretched in the entrance side pouring baking zone and stretches to the outlet side, to pour Outlet side drying pipeline in baking zone, two drying equipments are respectively the entrance being connected with the entrance side drying pipeline Side drying equipment and the outlet side drying equipment being connected with the outlet side drying pipeline；
It is described transport trolley include can it is flat-pushing enter it is described lifting inlet region or it is described lifting outlet area in the second vehicle frame and It is left in multiple traveling wheels for being installed in the second bottom of frame, the lifting inlet region and lifting outlet area for transporting trolley The trolley placement space of placement；The horizontal positioned platform is located at the second vehicle frame top；
Second monitoring device includes the second main controller, the horizontal displacement of the translating bracket is detected in real time Horizontal displacement detection unit, the height detection unit detected in real time to the hoisting depth of horizontal mast-up and respectively with The second parameter set unit and the second display unit, the horizontal displacement detection unit and height detection list of two main controllers connection Member is connected with the second main controller；Two described second move horizontally driving mechanism, two the second vertical lifting framves, two The clamp system, two overturning pouring mechanisms and two drying equipments are controlled by the second main controller；
The tightness test device includes test device for air tightness and multiple tested gas cylinders are supplied Second feeder, the test device for air tightness are cabinet type test device for air tightness or ground trough type test device for air tightness；
The cabinet type test device for air tightness includes test cabinet cabinet and is arranged in test cabinet cabinet water in the cabinet of lower part Slot and the gas cylinder installation elevating mechanism and cabinet type air tightness test controller for being arranged on test cabinet cabinet internal upper part, the test Cabinet top monitoring camera is provided on the roof of cabinet cabinet, the gas cylinder installation elevating mechanism is installed including horizontally disposed gas cylinder Bar and the mounting rod lift drive mechanism that is lifted of gas cylinder mounting rod is driven, multiple be used for is installed on the gas cylinder mounting rod First quick coupling of institute's bottling valve on the tested gas cylinder of connection；The cabinet type air tightness test controller and cabinet top monitoring camera Head is connected with the 3rd main controller, and the 3rd main controller is connected with the 3rd display unit；First quick coupling with it is described Second feeder connects；
The ground trough type test device for air tightness includes excavating molding underground tank, Zhi Li erecting above underground tank Control box to supporting rack and on vertical supporting frame and the gas cylinder synchronously lifted to multiple tested gas cylinders lift Frame, the quantity of the gas cylinder mast-up are installed in for two and the two on vertical supporting frame；The underground tank inside bottom Equipped with multiple underwater monitoring cameras, equipped with multiple top monitoring cameras, multiple underwater prisons above the underground tank Control camera and multiple top monitoring cameras connect with the 3rd main controller；The vertical supporting frame includes rectangular frame The second vertical upright column being respectively supported at four below four apex angles of rectangular frame, the rectangular frame in horizontal layout and its Directly over sink located underground；The structure of two gas cylinder mast-ups is identical and the two is separately mounted to the left and right of rectangular frame Down either side；Each gas cylinder mast-up is including a gas cylinder mounting bracket and one in the vertical direction to gas cylinder mounting bracket The vertical lifting frame promoted up and down is carried out, the gas cylinder mounting bracket is in horizontal layout and it is mounted on vertical lifting frame bottom, institute Vertical lifting frame top is stated on rectangular frame；The gas cylinder mounting bracket includes horizontal stand and multiple is respectively used to connect The second quick coupling of institute's bottling valve, multiple quick couplings are respectively positioned in same level on multiple tested gas cylinders And it is installed in horizontal stand bottom, multiple tested gas cylinders are lifted below gas cylinder mounting bracket and are bottled thereon Valve is separately mounted in multiple second quick couplings；Second quick coupling is connected with second feeder.
A kind of above-mentioned carbon fiber gas cylinder detection line, it is characterized in that：Exhaust pipe, the row are respectively arranged on each upper press cover Air discharge cook is housed on tracheae；
The under shed of each water jacket is respectively arranged with second drainpipe being connected with drainage channel, and each described second The 5th control valve is respectively arranged on drainpipe；The water supply installation is respectively by under multiple water injection pipes and multiple water jackets Opening connection is each respectively arranged with the 6th control valve on the water injection pipe；5th control valve and the 6th control valve by First main controller is controlled and it is connected with the first main controller；
The pressue device further includes hydraulic giant and the accumulator being connected with the feed water inlet of the water supply installation, the main pressurization The import of pipe and the outlet of accumulator connect；The import of multiple water injection pipes going out by the second connecting tube and the hydraulic giant The mouth of a river connects, and the outlet of the water inlet and accumulator of the hydraulic giant connects.
A kind of above-mentioned carbon fiber gas cylinder detection line, it is characterized in that：The test car includes the first vehicle frame, multiple supplies respectively Gas cylinder rack that multiple tested gas cylinders are placed, mounted on the first level supporting plate of the first frame inside middle and upper part and more A the first traveling wheel for being installed in first bottom of frame, first vehicle frame are in horizontal layout；The gas cylinder rack Quantity it is identical with the quantity of water jacket, the structure all same of multiple gas cylinder racks and its be laid in same level On；The installation position of multiple gas cylinder racks corresponds respectively with the installation position of multiple water jackets；It is each described Gas cylinder rack includes a upper limit plate, a lower limiting board being located at immediately below upper limit plate and multiple is respectively supported at Supporting rod between upper limit plate and lower limiting board, the upper limit plate and lower limiting board are in the middle part of horizontal layout and the two Open there are one the circular through hole placed for tested gas cylinder, the upper end of each supporting rod be each attached on upper limit plate and Its lower end is each attached on first level supporting plate, is provided on the upper limit plate, lower limiting board and first level supporting plate multiple For the mounting hole of supporting rod installation.
A kind of above-mentioned carbon fiber gas cylinder detection line, it is characterized in that：Multiple vertical connecting tubes are laid in two separate ranks, often Arranging the vertical connecting tube includes multiple vertical connecting tubes laid from front to back, and the two row vertical connecting tubes are in left and right pair Claim to lay；The mounting base includes the down pressing seats that upper seat and two are separately mounted to lower section at left and right sides of upper seat, and two A down pressing seat is laid in the surface of the two row vertical connecting tube respectively；Equal coaxial sleeve in each vertical connecting tube Dress is there are one the pushing casing pushed to upper press cover, and the pushing casing to be located at down pressing seat lower section, the pushing casing Upper end is mounted in down pressing seat and its lower end is connected with upper press cover；The quantity of the driving mechanism for compressing is two, described in two Driving mechanism for compressing is separately mounted in two down pressing seats.
A kind of above-mentioned carbon fiber gas cylinder detection line, it is characterized in that：The driving mechanism for compressing is the second cylinder, described in two Second cylinder is in be laid on same vertical plane to laying and the two vertically；The top of two second cylinders is respectively mounted On upper seat and the lower end of the two is connected respectively with two down pressing seats；
The first level moving drive mechanism is the first cylinder, and first cylinder is in horizontal layout and two described the One cylinder is laid in same level；
Two the first vertical lifting framves are the 3rd cylinder, and two the 3rd cylinders are in vertically to laying and two Person is laid on same vertical plane；
The pressue device further includes the 3rd connecting tube being connected with air supply pipe and three and goes out respectively with the 3rd connecting tube The branched pipe of mouth connection, the import exported respectively with three solenoid directional control valves of three branched pipes are connected；Divide described in three Branch pipe is respectively the first branched pipe, second branched pipe and Three branched pipe, and three solenoid directional control valves are that air-powered electromagnetic changes To valve and three be respectively be connected with first branched pipe, second branched pipe and Three branched pipe the first solenoid directional control valve, Second solenoid directional control valve and the 3rd solenoid directional control valve, two working holes of first solenoid directional control valve respectively with two described One cylinder connects, and two working holes of second solenoid directional control valve are connected respectively with two second cylinders, and the described 3rd Two working holes of solenoid directional control valve are connected respectively with two the 3rd cylinders.
A kind of above-mentioned carbon fiber gas cylinder detection line, it is characterized in that：The transport trolley further includes upper pallet and positioned at pop-up Lower pallet immediately below plate, the upper pallet and lower pallet are in horizontal layout；The upper pallet be located at the second vehicle frame top and It is the horizontal positioned platform, is provided on the upper pallet multiple described tested clamped by multiple bottle fixture of supply respectively The circular through hole that gas testing bottle is placed；The lower pallet is located at the inside middle and upper part of the second vehicle frame；
The upper pallet bottom be provided with it is multiple respectively to multiple tested gas cylinders clamped on gas cylinder fixture into The upper limit sleeve of row /V, the structure snd size all same of multiple upper limit sleeves and its be laid in respectively it is multiple described The underface of circular through hole；The lower pallet top is provided with multiple respectively to clamped multiple described tested on gas cylinder fixture Gas testing bottle carries out the lower limit sleeve of /V, and multiple lower limit sleeves are being laid in multiple upper limit sleeves just respectively Lower section；Multiple upper limit sleeves and multiple lower limit sleeves are in vertically to laying.
A kind of above-mentioned carbon fiber gas cylinder detection line, it is characterized in that：The structure of two overturning pouring mechanisms is identical；Each The overturning pouring mechanism include one in the torsion shaft of horizontal layout, the turnover driving mechanism being driven to torsion shaft and Left and right two is respectively to the vertical grip block clamped at left and right sides of gas cylinder fixture, the turnover driving mechanism and torsion shaft It is sequentially connected, the structure of two vertical grip blocks is identical and the two is laid in symmetrical；The torsion shaft and vertical branch The perpendicular laying of frame, the torsion shaft is located between two vertical supports and its left and right ends is separately mounted to described in two In vertical supports, two vertical grip blocks are laid in same level and the two is separately mounted to the left and right of torsion shaft Both sides；The torsion shaft be can carry out 180 ° rotation rotation axis and its left and right ends respectively by bearing be mounted on two described in In vertical supports；The turnover driving mechanism is controlled by the second main controller and it is connected with the second main controller.
A kind of above-mentioned carbon fiber gas cylinder detection line, it is characterized in that：The gas cylinder fixture is respectively mounted including clamping frame, two Vertical spacing plate and multiple gas cylinder /Vs that respectively multiple tested gas cylinders are carried out with /V in the clamping frame Part, the clamping frame is plane framework, the clamping frame, two vertical spacing plates and multiple gas cylinder locating parts It is laid in same level；It is described clamping frame for rectangle and its by former and later two in parallel laying side shield and left and right Two grip blocks that left and right horizontal movement can be carried out between two side shields are spliced, and two grip blocks are in flat Row is laid and the two is held between two side shields, and two side shields and two grip blocks are in vertical To lay and its be respectively positioned in same level；
Two side shields are respectively located at the front apron and rear baffle of two grip block front and rear sides, two institutes It is respectively left grip block and the right grip block on the right side of left grip block to state grip block, and two grip blocks are in front apron Vertical runs；It is attached between the front apron and rear baffle by two vertical spacing plates, two vertical limits Position plate in vertically to lay and the two with the perpendicular laying of front apron, two vertical spacing plates are respectively left limit plate With the right limit plate on the right side of left limit plate；Multiple gas cylinder locating parts are divided to or so two row to be laid, the two row gas Bottle locating part is laid in symmetrical；Gas cylinder locating part described in each column includes multiple laying on the same line described from front to back It is right that gas cylinder locating part, the structure all same of multiple gas cylinder locating parts and each gas cylinder locating part include left and right two Claim the grip block laid, two grip blocks are held on respectively at left and right sides of the middle part of tested gas cylinder；The two row gas cylinders The row gas cylinder locating part for being located at the clamping frame left in locating part is left side gas cylinder locating part, and positioned at the folder The row gas cylinder locating part for holding frame right is right side gas cylinder locating part；Described in two in the left side gas cylinder locating part Grip block is separately fixed on left grip block and left limit plate, the grip block difference of two in the right side gas cylinder locating part It is fixed on right limit plate and right grip block.
Meanwhile the invention discloses a kind of method and step is simple, design is reasonable and realizes that carbon convenient, that using effect is good is fine Tie up gas cylinder detection method, it is characterised in that：This method comprises the following steps：
Step 1: hydraulic pressure test：Using the hydraulic pressure testing device to the deflection of multiple tested gas cylinders with holding Pressure energy power is tested respectively, and test process is as follows：
Step 1-1, preparation before testing, process are as follows：
Step 1-101, gas cylinder water filling and entrucking are stood：Water is filled into tested gas cylinder and seals connector, then will Tested gas cylinder loaded on test car, stand 8 it is small when more than；
Step 1-102, test car is pushed into lifting station：Test car equipped with multiple tested gas cylinders is flat-pushing To lifting station, test car is located between two support brackets front side at this time and it is located at sink front side；
Step 1-103, initial value record of weighing：The initial value of weighing of multiple weighing devices is recorded respectively；
The initial value of weighing of i-th of weighing device is denoted as m in multiple weighing devicesi0, wherein i is positive integer and i= 1st, 2 ..., M, M are the quantity of weighing device；
Step 1-2, gas cylinder lifts：Two first level moving drive mechanisms are controlled by the first main controller, by institute It states that translating bracket is synchronous with the vertical mast-up to move to forward lifting station, then multiple tested gas cylinders is hung respectively Below the vertical mast-up, multiple tested gas cylinders are in vertically to the seal nipple point laid and filled thereon It is not connected with multiple jointing lockings；At this point, the vertical mast-up is located on front side of sink and it is located at step 1-102 Described in above test car；
Step 1-3, gas cylinder moves to test station：By the first main controller two first levels is controlled to move driving machine Structure, by the translating bracket, the vertical mast-up is synchronous with multiple tested gas cylinders moves to test station backward；This When, be lifted on multiple tested gas cylinders below the vertical mast-up respectively be located at sink in multiple water jackets just Top；
Step 1-4, applied voltage test：Process is as follows：
Step 1-4011, gas cylinder decentralization and water jacket upper press cover compress sealing：Two described the are controlled by the first main controller One vertical lifting frame is synchronously transferred multiple tested gas cylinders and is immersed respectively in multiple water jackets vertically；Again The driving mechanism for compressing is controlled by the first main controller, multiple upper press covers are synchronously pushed, and will be multiple described Upper press cover is pressed abd fixed on respectively on multiple water jackets, completes the seal process of multiple water jackets；
Step 1-4012, pressurize：Open the first solenoid valve filled on each first branch forcing pipe and each first drainpipe On the 4th control valve that is filled, restart electro-hydraulic booster pump and by electro-hydraulic booster pump to multiple tested gas cylinders respectively into Row pressurization, until each tested gas cylinder is forced into preset test pressure value；In pressure process, by multiple described First pressure detection unit detects the overpressure of each first branch forcing pipe in real time respectively, and testing result is synchronous It is sent to the first main controller；
Step 1-4013, pressurize：After the completion of pressurizeing in step 1-4012, close electro-hydraulic booster pump and pressurize with each first branch The first solenoid valve filled on pipe, and according to the dwell time being pre-designed, multiple tested gas cylinders are protected respectively Pressure；In pressure maintaining period, by multiple first pressure detection units to the overpressure of each first branch forcing pipe respectively into Row detection, and by testing result synchronous driving to the first main controller in real time；
Step 1-4014, value of weighing after pressurize records：When pressure maintaining period is completed in step 1-4013, to multiple at this time described The value of weighing of weighing device is recorded respectively, and the value of weighing of each weighing device is value of weighing after pressurize at this time；
Value of weighing in multiple weighing devices after the pressurize of i-th of weighing device is denoted as mi1；
Step 1-4015, pressure release：In step 1-4013 after the completion of pressure maintaining period, open and filled on each first branch forcing pipe The first solenoid valve, pressure release is carried out respectively to each tested gas cylinder；
Step 1-4016, value of weighing after pressure release records：In step 1-4015 after the completion of pressure leak process, to multiple at this time described The value of weighing of weighing device is recorded respectively, and the value of weighing of each weighing device is value of weighing after pressure release at this time；
Value of weighing in multiple weighing devices after the pressure release of i-th of weighing device is denoted as mi2；
Step 1-4017, gas cylinder lifts by crane and moves to lifting station forward：It first passes through the first main controller and controls the compression Driving mechanism synchronously above carries multiple upper press covers；Two described first are controlled by the first main controller again vertically to carry Frame is risen, multiple tested gas cylinders are synchronously carried out above carrying and proposing out of multiple the water jackets vertically；Afterwards, first is passed through Main controller controls two first level moving drive mechanisms, by the translating bracket, the vertical mast-up and multiple institutes It states tested gas cylinder and synchronously moves to lifting station forward；
Step 1-5, data preparation：According to initial weigh value, the step 1- of each weighing device recorded in step 1-103 Claim after the pressure release of value of weighing after the pressurize of each weighing device recorded in 4014 and each weighing device recorded in step 1-4016 All deformation, remaining deformation, rate of residual and the elastic deformation amount of each tested gas cylinder is calculated in weight values；
Each weighing device recorded in initial weigh value, the step 1-4014 of each weighing device recorded in step 1-103 Pressurize after weigh each weighing device recorded in value and step 1-4016 pressure release after value of weighing be institute on the weighing device Discharge water the quality of water in container；
The all deformation of i-th of tested gas cylinder, remaining deformation, residual deformation in multiple tested gas cylinders Rate and elastic deformation amount, are denoted as V respectivelyi0、Vi1、ηiAnd Vi2；I-th of tested gas cylinder is packed into multiple in step 1-4011 In the water jacket in i-th of water jacket, i-th of water jacket is by being put on the first drainpipe and i-th of weighing device Water container connects；Wherein,Vi2=Vi0-Vi1, ρ is water container The density of interior water；
Step 2: pouring and drying and processing：Hydraulic pressure test in step 1 is completed using the hydraulic pressure auxiliary test unit Multiple tested gas cylinders poured and drying and processing, process are as follows：
Step 2-1, gas cylinder clamping and entrucking：The multiple tested gas cylinders for completing the water pressure test are held on gas cylinder On fixture, then the gas cylinder fixture for being clamped with multiple tested gas cylinders is placed horizontally at and transports the described horizontal positioned of trolley On platform；
Step 2-2, transport in the flat-pushing extremely lifting inlet region of trolley：It is flat-pushing to described by trolley is transported described in step 2-1 It lifts in inlet region；
Step 2-3, clamp and promotion：It is controlled by the second main controller the second vertical lifting frame described to two System, horizontal mast-up is transferred vertically, until two clamp systems are symmetrically laid in the left and right sides of gas cylinder fixture；Lead to again It crosses the second main controller to control two clamp systems, two clamp systems is made to be fixedly clamped respectively and are pressed from both sides in gas cylinder The left and right sides of tool, at this time gas cylinder fixture level be held between two clamp systems；Afterwards, the second main controller pair is passed through Two the second vertical lifting framves are controlled, and gas cylinder fixture is synchronous with clamped multiple tested gas cylinders thereon It is promoted straight up, until by multiple tested gas cylinders from the small interior proposition of transport；
Step 2-4, gas cylinder pours and drying and processing, process are as follows：
Step 2-401, pour drying number and the drying equipment setting dried that pours for each time：Pass through the second parameter setting list Member carries out the pouring drying number and the drying equipment of each drying that pours of multiple tested gas cylinders in step 2-1 respectively Setting；
Wherein, the pouring drying number of multiple tested gas cylinders is once or twice；When pouring, drying number is one When secondary, the drying equipment of this time pouring drying is the entrance side drying equipment or the outlet side drying equipment；It is dried when pouring When dry number is twice, the drying equipment for the drying that pours twice is respectively the entrance side drying equipment and outlet side drying Equipment；
Step 2-402, pouring drying and processing：According to pouring drying number and each pouring set in step 2-401 The drying equipment of drying synchronously carries out pouring drying and processing to multiple tested gas cylinders；
Wherein, when pouring drying number set in step 2-401 is once and this time pours the drying equipment of drying For the entrance side drying equipment when, pouring drying and processing process is as follows：
Step 2-40211, entrance side baking zone is moved to forward：It is moved by the way that the second main controller described to two second is horizontal Dynamic driving mechanism is controlled, by gas cylinder fixture with clamped multiple tested gas cylinders are synchronous thereon moves to institute forward It states in entrance side pouring baking zone；
Step 2-40212, vertical decentralization extremely overturning pouring position：It is vertically carried by the second main controller described to two second Frame is risen to be controlled, by gas cylinder fixture with clamped multiple tested gas cylinders are synchronous thereon is transferred vertically, up to Gas cylinder fixture is transferred to the overturning pouring mechanism in the entrance side pouring baking zone；
Step 2-40213, pouring and drying and processing are downwardly turned over：It is poured and dried to the entrance side by the second main controller Overturning pouring mechanism in area is controlled, and gas cylinder fixture and clamped multiple tested gas cylinders thereon is synchronously downward 180 ° of overturnings are carried out, downward, the water retained in each tested gas cylinder is poured out for the bottleneck for making multiple tested gas cylinders； Afterwards, the entrance side drying equipment is controlled by the second main controller, and passes through the entrance side drying equipment and institute It states entrance side drying pipeline and drying and processing is synchronously carried out to multiple tested gas cylinders；
Step 2-40214, it is flipped up resetting and being lifted up：It is poured and dried to the entrance side by the second main controller Overturning pouring mechanism in area is controlled, and gas cylinder fixture and clamped multiple tested gas cylinders thereon is synchronously upward 180 ° of overturnings are carried out, make the bottleneck of multiple tested gas cylinders upward；Afterwards, the second main controller described to two is passed through Two vertical lifting framves are controlled, by the progress synchronous with clamped multiple tested gas cylinders thereon of gas cylinder fixture vertically to Upper promotion, until multiple tested gas cylinders are respectively positioned on above the overturning pouring mechanism in the entrance side pouring baking zone；
When pouring set in step 2-401 is dried, number is once and the drying equipment of this time pouring drying is described During outlet side drying equipment, pouring drying and processing process is as follows：
Step 2-40221, outlet side baking zone is moved to forward：It is moved by the way that the second main controller described to two second is horizontal Dynamic driving mechanism is controlled, by gas cylinder fixture with clamped multiple tested gas cylinders are synchronous thereon moves to institute forward It states in outlet side pouring baking zone；
Step 2-40222, vertical decentralization extremely overturning pouring position：According to the method described in step 2-40212, pass through Two main controllers the second vertical lifting frame described to two controls, by gas cylinder fixture with it is clamped multiple described tested thereon Gas testing bottle is synchronously transferred vertically, until transferring gas cylinder fixture to the overturning pouring machine in the outlet side pouring baking zone On structure；
Step 2-40223, pouring and drying and processing are downwardly turned over：It is poured and dried to the entrance side by the second main controller Overturning pouring mechanism in area is controlled, and gas cylinder fixture and clamped multiple tested gas cylinders thereon is synchronously downward 180 ° of overturnings are carried out, downward, the water retained in each tested gas cylinder is poured out for the bottleneck for making multiple tested gas cylinders； Afterwards, the outlet side drying equipment is controlled by the second main controller, and passes through the outlet side drying equipment and institute It states outlet side drying pipeline and drying and processing is synchronously carried out to multiple tested gas cylinders；
Step 2-40224, it is flipped up resetting and being lifted up：It is poured and dried to the outlet side by the second main controller Overturning pouring mechanism in area is controlled, and gas cylinder fixture and clamped multiple tested gas cylinders thereon is synchronously upward 180 ° of overturnings are carried out, make the bottleneck of multiple tested gas cylinders upward；Afterwards, the second main controller described to two is passed through Two vertical lifting framves are controlled, by the progress synchronous with clamped multiple tested gas cylinders thereon of gas cylinder fixture vertically to Upper promotion, until multiple tested gas cylinders are respectively positioned on above the overturning pouring mechanism in the outlet side pouring baking zone；
When pouring drying number set in step 2-401 is twice, pouring drying and processing process is as follows：
Step 2-40231, according to step 2-40211 to the method described in step 2-40214, the first pouring drying is completed Processing；
Step 2-40232, according to step 2-40221 to the method described in step 2-40224, the second pouring drying is completed Processing；
Step 2-5, lifting outlet area is moved to forward：Driving is moved horizontally by the second main controller described to two second Mechanism is controlled, by gas cylinder fixture with clamped multiple tested gas cylinders are synchronous thereon moves to the lifting forward In outlet area；
In this step, by gas cylinder fixture it is synchronous with clamped multiple tested gas cylinders thereon move to forward it is described Before lifting in outlet area, it will transport in the trolley lifting outlet area；
Step 2-6, decentralization and fixture in outlet area is lifted to unclamp：It is vertically carried by the second main controller described to two second It rises frame to be controlled, horizontal mast-up is transferred vertically, until the level that gas cylinder fixture is placed horizontally at transport trolley is put On horizontalization platform；Two clamp systems are controlled by the second main controller again, two clamp systems is made to unclamp Gas cylinder fixture；
Step 2-7, promoted up and down and translation resets backward：Pass through the second main controller the second vertical lifting frame described to two It is controlled, horizontal mast-up is promoted straight up；Afterwards, drive is moved horizontally by the second main controller described to two second Motivation structure is controlled, and horizontal mast-up is moved to backward in the lifting inlet region；
Step 3: air-tight test：Using the tightness test device to multiple institutes after drying and processing in step 2 It states tested gas cylinder and carries out air-tight test, process is as follows：
Step 3-1, gas cylinder lifts：When the test device for air tightness is cabinet type test device for air tightness, by multiple institutes It states tested gas cylinder to be lifted on gas cylinder mounting rod, and makes in each tested gas cylinder and the first quick coupling connected thereto Portion connects；When the test device for air tightness is ground trough type test device for air tightness, multiple tested gas cylinders are hung On gas cylinder mounting bracket, and make each tested gas cylinder with being connected inside the second quick coupling connected thereto；
Step 3-2, inflating gas cylinder：By second feeder into step 3-1 each tested inflating gas cylinder；
Step 3-3, gas cylinder is immersed in water：When the test device for air tightness is cabinet type test device for air tightness, pass through The mounting rod lift drive mechanism drives gas cylinder mounting rod is synchronous with the multiple tested gas cylinders lifted thereon to decline, directly It is totally immersed into multiple tested gas cylinders in water；When the test device for air tightness is ground trough type test device for air tightness When, by two vertical lifting framves multiple tested gas cylinders is driven synchronously to decline, until multiple tested gas testings Bottle is totally immersed into water；
Step 3-4, Image Acquisition and Synchronous：When the test device for air tightness is cabinet type test device for air tightness When, simultaneously synchronous driving is acquired extremely to the image for immersing multiple tested gas cylinders in water using cabinet top monitoring camera 3rd main controller；When the test device for air tightness is ground trough type test device for air tightness, using underwater monitoring camera and Top monitoring camera is acquired the image for immersing multiple tested gas cylinders in water simultaneously synchronous driving to the 3rd master Control device；
3rd main controller synchronizes the image received display by the 3rd display unit, by institute It states the image that the 3rd display unit is shown and synchronizes observation, the air-tightness of each tested gas cylinder is judged；
When judging any one air-tightness for being tested gas cylinder, the tested gas cylinder side generates during observation During bubbling phenomenon, it is judged as that the air-tightness of tested gas cylinder is unqualified；Otherwise, it is judged as that the air-tightness of tested gas cylinder is qualified.
The above method, it is characterized in that：In step 1-4011 exhaust pipe, the exhaust pipe are respectively arranged on each upper press cover It is upper that air discharge cook is housed；Before carrying out applied voltage test in step 1-4, need first to beat the air discharge cook filled on each exhaust pipe It opens；Gas cylinder decentralization is completed in step 1-4011 and water jacket upper press cover is compressed after sealing, to filling exhaust pipe memory on each upper press cover Bubble be observed；After equal bubble-free in each exhaust pipe, the air discharge cook filled on each exhaust pipe is turned off；
Before clamp is carried out in step 2-3 and is promoted, the second parameter set unit is first passed through to horizontal mast-up Translation height is set；
In step 2-3 by gas cylinder fixture with clamped multiple tested gas cylinders are synchronous thereon is carried straight up When rising, horizontal mast-up is up-shifted to preset translation height, the tested gas cylinders multiple at this time are from transport Small interior proposition；
It is moved to forward during entrance side baking zone in step 2-40211, the height of the horizontal mast-up is pre- The translation height first set；
It is moved to forward during outlet side baking zone in step 2-40221, the height of the horizontal mast-up is pre- The translation height first set；
The multiple tested gas cylinders clamped by gas cylinder fixture and thereon in step 2-40214 and step 2-40224 When synchronously being promoted straight up, horizontal mast-up is up-shifted to preset translation height；
It is moved to forward in step 2-5 during lifting outlet area, the height of the horizontal mast-up is to preset Translation height；
When horizontal mast-up is promoted straight up in step 2-7, horizontal mast-up is up-shifted to preset Translation height；Also, horizontal mast-up is moved to backward in the lifting inlet region internal procedure, the height of the horizontal mast-up Degree is preset translation height.
The present invention has the following advantages compared with prior art：
1st, used test chassis is simple in structure, design is reasonable and processing and fabricating is easy, and input cost is relatively low.The test Rack is purlin vehicle type rack, whole using stainless steel frame structure and compact-sized, occupy little space.
2nd, used test chassis is easy to use and using effect is good, is pressed in the lifting of tested gas cylinder, water jacket The compression of lid and tested gas cylinder station shift operation are completed using the two-dimentional purlin vehicle type rack of rodless cylinder composition, and structure is set Meter is rationally and control is easy, and operating process is easily controllable.Test chassis lifting gas cylinder safely is reliable, displacement is steady.
3rd, used test box is simple in structure, design is reasonable and processing and fabricating is easy, using effect is good, including a water Slot and multiple water jackets being laid in sink control water temperature in water jacket by sink, while sink and phase in water jacket Mutually isolation, is independent of each other, the test accuracy of energy effective guarantee deflection and bearing capacity.
4th, used pressue device is reasonable in design, easy to use and pressure effect is good, can realize multiple quilts The synchronzed press of gas cylinder is tested, and the mutual indepedent pressure process of pressure pipeline of each gas cylinder is independent of each other.Gas cylinder pressure-bearing is tested Pressurize in the process, pressure discharge operations, by manually being completed before operation console, away from gas cylinder.
5th, used fiber gas cylinder deflection and bearing capacity test device can synchronously complete the deflection of multiple gas cylinders And bearing capacity test process, and the quantity of tested gas cylinder is adjustable, and flexibility is strong.
6th, used fiber gas cylinder deflection and bearing capacity test device high degree of automation, testing efficiency height and province Work is time saving, and easy can carry out pressure release, it is ensured that equipment safety.
7th, used test car is simple in structure, designs reasonable and processing and fabricating and easy to use, using effect Good, it is in steadily to be placed to the tested gas cylinder of laying vertically that can supply multiple, and energy is easy, quickly multiple tested gas cylinders are carried out Translation carries out /V, it is ensured that tested gas cylinder is in vertical state always by multiple gas cylinder racks to each tested gas cylinder.
8th, used hydraulic pressure testing device using effect is good and measuring accuracy is high, in test procedure, passes through the first master control Device records test result automatically, the water temperature that the test result recorded is detected including water temperature detection unit during applied voltage test Pressure information that information, each pressure sensing cell are detected, the output of each weighing device initial weigh value, pressurize after weigh value and All deformation, remaining deformation, rate of residual and the elasticity of value of weighing after pressure release and each tested gas cylinder being calculated Deflection, it is recorded comprehensively and to realize synchronous automatic record, and data post inquires about simplicity.
9th, used fiber gas cylinder deflection and bearing capacity test method step are simple, design reasonable and realization side Just, using effect is good, and energy is easy, is rapidly completed the deflection of multiple carbon fiber gas cylinders and bearing capacity synchronism detection process, and And measuring accuracy is higher, test process is safe and reliable.
10th, used pouring and drying and processing rack construction are simple, design is reasonable and processing and fabricating is easy, input cost It is relatively low.The pouring and drying and processing rack integrally use stainless steel or other alloys (such as aluminium alloy) frame structure, and structure It is compact, occupy little space, provide fixed platform for translating bracket, lifting device, clamping device and overturning pouring device, ensure each The stability of structure.
11st, it is used pouring and drying and processing rack is easy to use and using effect is good, translating bracket, promoted dress Put with clamping device be engaged can easy lifting, translation and the upper and lower lifting process for completing gas cylinder fixture, and gas cylinder fixture Lifting, translation and upper and lower lifting process are controllable, and reasonable in design and control is easy, and operating process is easily controllable.Pour and The lifting of drying and processing rack, translation and upper and lower promotion gas cylinder process safety are reliable and steady.
Wherein, for clamping device for being clamped before promotion to multiple carbon fiber gas cylinders, clamping is reliable and stable, passes through Clamping gas cylinder fixture carries out carbon fiber gas cylinder firm clamping, can guarantee that carbon fiber the surface of gas cylinder will not be damaged, simultaneously clamps on dress It puts and is engaged with translating bracket and lifting device, and combine horizontal displacement detection unit and height detection unit, form closed loop control System.Used lifting device is adjusted the lifting position of gas cylinder fixture, is promoted, smooth decreasing, for accurately to folder Next multiple carbon fiber gas cylinders are promoted, declined；Translating bracket is accurately positioned the translation position of gas cylinder fixture, protects Card can accurately drop to the multiple carbon fiber gas cylinders raised up on overturning pouring device.
12nd, used gas cylinder clamp structure is simple, designs reasonable and processing and fabricating and easy to use, using effect It is good, can it is easy, quickly multiple gas cylinders are synchronously steadily clamped, and clamp it is firm.
13rd, gas cylinder is clamped by front and rear grip block in used gas cylinder fixture, it is firm not only to clamp, and not Any damage can be caused to gas cylinder.
14th, used transport vehicle structure is simple, designs reasonable and processing and fabricating and easy to use, using effect It is good, it is engaged with gas cylinder fixture, by multiple in being stably placed at vertically to the tested gas cylinder of laying on the second vehicle frame, and can letter Just, quickly multiple tested gas cylinders are translated.
15th, used overturning pouring device is simple in structure, design is reasonable and easy to use, convenient for disassembly and assembly, uses Effect is preferable, by the way of two-way clamping and rotary turning, realizes that convenient and switching process is easily controllable, can pour to overturning Position is accurately controlled, and can be effectively ensured the water in multiple carbon fiber gas cylinders is clean.
16th, used drying unit is simple in structure, design is reasonable and convenient, easy to use, use is laid in installation Effect is good, the multiple carbon fiber gas cylinders for being finished down water can synchronously be dried, and will overturn residual moisture letter in gas cylinder after pouring Just, flash baking, and drying temperature can freely be set, and drying time also can freely be set, energy saving, efficient, can be to carbon fiber Gas cylinder carries out easy, flash baking.
17th, used hydraulic pressure auxiliary test unit is easy to use and occupation mode is flexible, both can only be entered The drying of mouthful side or outlet side drying, can also entrance side drying dry with outlet side and carry out；Also, it can use actively or automatic Two kinds of control modes, control process is simple, and it is convenient to realize.
18th, used hydraulic pressure auxiliary test methods are simple, design is reasonable and realize that convenient, using effect is good, by hydraulic pressure Carbon fiber gas cylinder after the completion of experiment the flows such as is translated, is promoted, being overturn, being dried, being reached by hydraulic pressure auxiliary test unit The automated job poured to carbon fiber gas cylinder, dried, used gas cylinder fixture can clamp multiple carbon fiber gas simultaneously Bottle, and overturning pouring and drying and processing can be synchronously carried out to the carbon fiber gas cylinder on two gas cylinder fixtures, realize convenient, drying It is efficient, automated job is carried out to the entire pouring drying course of carbon fiber gas cylinder, accurately, expeditiously gas cylinder can be completed and fall Water drying course.
19th, used hydraulic pressure auxiliary test unit is easy to use, using effect is good and practical value is high, can be easy The deflection of multiple carbon fiber gas cylinders and bearing capacity synchronism detection process are completed, and can be easy to multiple carbon fibers after test Gas cylinder is poured and drying and processing.
20th, used tightness test device is compact-sized, and novel in design reasonable and realization is convenient, uses operation letter Just.After carbon fiber gas cylinder air-tightness automatic testing equipment exports pressure-air by 35MPa air source of the gas, by the 4th pressure reducing valve and The adjusting of pneumatic stopping valve, guarantee output pressure is required goal pressure, and controls rate of pressure rise slower, makes to be tested Gas testing bottle is unlikely to serious in boost process fever, ensure that air tightness test will not damage tested gas cylinder.Also, Bubbling phenomenon has been detected whether by camera, and has been configured with explosion-proof water-proof projection lamp under water, tested gas cylinder with pressure has been put It puts in water, carries out air-leakage test, job security and reliability are high, test result intuitive display；After the completion of experiment, use Pneumatic blow valve carries out pressure release, ensure that the safety of personnel and equipment.
21st, used tightness test device can simultaneously test the air-tightness of multiple tested gas cylinders, gas cylinder Air tightness test is efficient.Also, used second feeder is separated with control system, rationally distributed, easy to maintain.
23rd, the present invention provides cabinet type and two kinds of gas cylinder test device for air tightness of ground trough type and method, can effectively solve Certainly using testing efficiency is low, tests the manpower and materials of consuming existing for traditional bowssening test gas cylinder air-tightness in display technology Height, air pressure is unstable, there are the various problems such as security-hidden trouble；Test method step is simple, realizes convenient and testing efficiency Height, test result accuracy are high.
24th, used tightness test device is highly practical, and using effect is good, convenient for promoting the use of.
25th, used detection line is reasonable in design, easy to use and using effect is good, detection efficiency is high, saves Work is time saving, including the hydraulic pressure testing device, hydraulic pressure auxiliary test unit and tightness test device laid from front to back, by first extremely Hydraulic pressure test, pouring and drying and processing and air-tight test are carried out to multiple tested gas cylinders successively afterwards, realize each detection process Successive, it is convenient to realize, energy is easy, is rapidly completed the water pressure test of multiple carbon fiber gas cylinders and air-tight test process.
Below by drawings and examples, technical scheme is described in further detail.
Description of the drawings
Fig. 1 is the use state reference chart of the present invention.
Fig. 1-1 is the use state reference chart of hydraulic pressure testing device of the present invention.
Fig. 1-2 is the structure diagram of test chassis of the present invention.
Fig. 1-3 is the structure diagram of test car of the present invention.
Fig. 1-4 is the superstructure schematic diagram of test car of the present invention.
Fig. 1-5 is the gas circuit of hydraulic pressure testing device of the present invention and water route schematic diagram.
Fig. 1-6 is the schematic block circuit diagram of hydraulic pressure testing device of the present invention.
Fig. 2-1 is the use state reference chart of hydraulic pressure auxiliary test unit of the present invention.
Fig. 2-2 is the structure diagram of gas cylinder fixture of the present invention.
Fig. 2-3 is the side portion structure schematic diagram of gas cylinder fixture of the present invention.
Fig. 2-4 is the structure diagram that the present invention transports trolley.
Fig. 2-5 is the superstructure schematic diagram that the present invention transports trolley.
Fig. 2-6 is placement location schematic diagram of the gas cylinder fixture of the present invention on trolley is transported.
Fig. 2-7 is the use state reference chart that the present invention transports trolley.
Fig. 2-8 is the schematic block circuit diagram of hydraulic pressure auxiliary test unit of the present invention.
Fig. 3-1 be the embodiment of the present invention 1 in carbon fiber gas cylinder air-tightness automatic testing equipment structure diagram (in figure not Second feeder is shown).
Fig. 3-2 is that cabinet type test device for air tightness removes the front view of gas cylinder Installation cabinet outdoors in inventive embodiments 1.
Fig. 3-3 is the left view of Fig. 3-2.
Fig. 3-4 is the schematic diagram of gas circuit of the second feeder in the embodiment of the present invention 1.
Fig. 3-5 is the circuit theory that cabinet type air tightness test controller is connected with other each several parts in the embodiment of the present invention 1 Block diagram.
Fig. 3-6 be the embodiment of the present invention 2 in carbon fiber gas cylinder air-tightness automatic testing equipment structure diagram (in figure not Second feeder is shown).
The structure diagram of ground trough type test device for air tightness in Fig. 3-7 embodiment of the present invention 2.
Fig. 3-8 is underwater monitoring camera, the explosion-proof water-proof projection lamp of top monitoring camera and underground in inventive embodiments 2 Layout position illustration.
Fig. 3-9 is the schematic diagram of gas circuit of the second feeder in the embodiment of the present invention 2.
Fig. 3-10 is that the circuit that ground trough type air tightness test controller is connected with other each several parts in the embodiment of the present invention 2 is former Manage block diagram.
Specific embodiment
Embodiment 1
A kind of carbon fiber gas cylinder detection line as shown in Figure 1, hydraulic pressure testing device, hydraulic pressure including laying from front to back are auxiliary Help test device and tightness test device.
With reference to Fig. 1-1, the hydraulic pressure testing device includes test chassis 1, the checkout console positioned at 1 one side of test chassis 4th, pressue device, the test box in test chassis 1 and the multiple tested gas cylinders of confession to pressurize to being tested gas cylinder 2 The 2 steady test cars 3 placed and tested gas cylinder 2 can be moved to 1 front side of test chassis, loaded on more on test car 3 A tested gas cylinder 2 is in vertically to laying.The tested gas cylinder 2 is carbon fiber gas cylinder, the carbon fiber gas cylinder Seal nipple 5 is housed on bottleneck.
The test chassis 1 is purlin vehicle type rack.As shown in Figs. 1-2, the purlin vehicle type rack includes lower support frame, position It the translating bracket that can be moved back and forth in the horizontal plane and can carry out above the lower support frame and on vertical plane The vertical mast-up of lower movement, the vertical mast-up are mounted on the translating bracket.The lower support frame includes left and right Two support bracket 1-1, two support bracket 1-1 symmetrically laid are in be mounted on vertically to laying and the two top The first translation track 1-2, two the first translation track 1-2 that one confession translating bracket moves back and forth is in horizontal cloth And if the two is laid in same level, two the first translation track 1-2 are in parallel laying.The vertical mast-up Including a upper bracket 1-4 that can be moved up and down on vertical plane, the mounting base 1-5 immediately below upper bracket 1-4, more A vertical connecting tube 1-6 being installed on mounting base 1-5 and it is multiple be connected respectively with multiple vertical connecting tube 1-6 Two branch forcing pipe 1-8, the upper bracket 1-4 and mounting base 1-5 are in horizontal layout.Multiple second branch forcing pipe 1- 8 are laid in the surface of multiple vertical connecting tube 1-6 respectively, the bottom of each second branch forcing pipe 1-8 with The vertical connecting tube 1-6 upper ends connection being disposed below, and each second branch forcing pipe 1-8 tops are each attached to branch On frame 1-4.Each vertical connecting tube 1-6 bottoms are respectively arranged with a jointing for being attached with seal nipple 5 1-7.The upper bracket 1-4 and mounting base 1-5 is in horizontal layout, and upper bracket 1-4 and the first perpendicular cloth of translation track 1-2 If；The translating bracket includes the first vertical lifting frame 1-3 that left and right two drives upper bracket 1-4 to move up and down, two The first vertical lifting frame 1-3 is in laying, two the first vertical lifting frame 1-3 are located at respectively described in two vertically The surface of support bracket 1-1 and the two are in symmetrical laying, are separately mounted at left and right sides of the upper bracket 1-4 described in two On first vertical lifting frame 1-3；The bottom of two the first vertical lifting frame 1-3 can translate rail there are one being respectively mounted along first The first slip base 1-9 that road 1-2 is moved back and forth, the first slip base 1-9 are installed on the first translation track 1-2.Two institutes The upper back for stating support bracket 1-1 is respectively provided with that there are one the first levels that are moved back and forth of the first slip base 1-9 is driven to move Dynamic driving mechanism, the first level moving drive mechanism be located at the first slip base 1-9 rear sides and its with the first slip base 1-9 into Row is sequentially connected.The second branch forcing pipe 1-8 is identical with the quantity of vertical connecting tube 1-6 and both for rigid pipe.This In embodiment, the second branch forcing pipe 1-8 and vertical connecting tube 1-6 are stainless steel tube, second branch forcing pipe 1-8 in vertically to lay and its be spiral shape.
The test box include one be installed between two support bracket 1-1 the sink 1-12 of rear side and it is multiple The water jacket 1-11 being laid in sink 1-12, the structure all same of multiple water jacket 1-11 and its be in vertically to laying, institute Sink 1-12 is stated in horizontal layout, and multiple water jacket 1-11 are laid in same level；Each water jacket 1-11 It is the cylindrical body of upper opening；The test car 3 is located at front side between two support bracket 1-1, and tests Trolley 3 is located on front side of sink 1-12.
The quantity of the water jacket 1-11 is identical with the quantity of vertical connecting tube 1-6；It is equal on each vertical connecting tube 1-6 There are one the upper press cover 1-10 blocked to the upper opening of water jacket 1-11, the layings of multiple water jacket 1-11 for coaxial package Position corresponds respectively with the installation position of multiple upper press cover 1-10；Multiple upper press cover 1-10 are laid in same On horizontal plane and it is respectively positioned below mounting base 1-5, be equipped on the mounting base 1-5 drive multiple upper press cover 1-10 into The driving mechanism for compressing that row moves up and down, multiple upper press cover 1-10 are connected with the driving mechanism for compressing.
With reference to Fig. 1-5, feed pipe 6-5 and that the pressue device includes main forcing pipe 6-1, is connected with water supply installation The air supply pipe 6-6 of one feeder connection, multiple the first branch forcing pipe 6-2 with the outlet connection of main forcing pipe 6-1 respectively With the sink feed pipe 6-10 of the outlet connection of one and main forcing pipe 6-1, the quantity of the first branch forcing pipe 6-2 and the The quantity of two branch forcing pipe 1-8 is identical；The outlet of multiple first branch forcing pipe 6-2 respectively with multiple described second points The upper end connection of branch forcing pipe 1-8, is each respectively arranged with the pressures of the first solenoid valve 6-3 and first on the first branch forcing pipe 6-2 Power detection unit 6-4.Import of the outlet of the feed pipe 6-5 and air supply pipe 6-6 with main forcing pipe 6-1 is connected, the master Electro-hydraulic booster pump 6-7 is installed on forcing pipe 6-1.Water temperature detection unit 1-23 and second is housed on the sink feed pipe 6-10 Solenoid valve 6-11.
The checkout console 4 includes levels operation platform 4-1, the first monitoring device and multiple is laid in levels operation platform The quantity of weighing device 4-3, the weighing device 4-3 on 4-1 are identical with the quantity of water jacket 1-11；Each weighing device Water container 4-2 there are one being kept flat on 4-3.Each water jacket 1-11 bottoms are extend out on the outside of sink 1-12, and each institute The bottom for stating water jacket 1-11 is opened there are one under shed, and the under shed of multiple water jacket 1-11 passes through multiple first drainings respectively Pipe 1-16 is connected with multiple water container 4-2；A the 4th control valve 1- is respectively arranged on each first drainpipe 1-16 17。
As shown in figures 1 to 6, first monitoring device include the first main controller 7-1 and respectively with the first main controller 7-1 First parameter set unit 7-2 of connection and the first display unit 7-3, the water temperature detection unit 1-23 and multiple described first Pressure sensing cell 6-4 is connected with the first main controller 7-1；The first solenoid valve 6-3, second solenoid valve 6-11 and the 4th control Valve 1-17 processed is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1；The electro-hydraulic booster pump 6-7 It is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1；The driving mechanism for compressing, two described first Move horizontally driving mechanism and two the first vertical lifting frame 1-3 controlled by the first main controller 7-1 and its with First main controller 7-1 connections.
As shown in Fig. 2-1, Fig. 2-8, the hydraulic pressure auxiliary test unit includes what multiple tested gas cylinders 2 were clamped Gas cylinder fixture 11, the transport trolley 13 transported to gas cylinder fixture 11 and clamped tested gas cylinder 2 and to being tested gas cylinder 2 It is poured and the gas cylinder of drying and processing pours and drying and processing equipment, the transport trolley 13 is set in horizontal layout and its upper part It is equipped with the horizontal positioned horizontal positioned platform of supply bottle fixture 11.The multiple tested gas testings clamped on the gas cylinder fixture 11 Bottle 2 is respectively positioned on same plane, multiple tested gas cylinders 2 in parallel laying and its with 11 perpendicular cloth of gas cylinder fixture If.The tested gas cylinder 2 is not install cylinder valve on carbon fiber gas cylinder and its bottleneck.
The gas cylinder pours and drying and processing equipment includes pouring and drying and processing rack 14, the second monitoring device, to gas Bottle fixture 11 carries out the drying unit for overturning pouring device and drying and processing is carried out to being tested gas cylinder 2 of 180 ° of overturnings, described Pouring device is overturn to be mounted in pouring and drying and processing rack 14.
The pouring and drying and processing rack 14 include main backstop, above the main backstop and can be in horizontal plane On the translating bracket moved back and forth, the lifting device that is promoted in the vertical direction to gas cylinder fixture 11 and gas cylinder is pressed from both sides Tool 11 carries out the clamping device of horizontal clamping, and the lifting device is mounted on the translating bracket.The main backstop includes The vertical supports 14-1, two vertical supports 14-1 that left and right two is symmetrically laid are respectively mounted in parallel laying and the two top It is in water there are one the second the translation track 14-2, two the second translation track 14-2 moved back and forth for the translating bracket Plain cloth is set and the two is laid in same level, and two the second translation track 14-2 are in parallel laying.The translation Stent for portal support and it include upper beam 14-3 and two first be respectively supported at below upper beam 14-3 left and right ends Vertical upright column 14-4, the upper beam 14-3 are in horizontal layout, and two the first vertical upright column 14-4 are laid in symmetrical.Two The bottom of the first vertical upright column 14-4 can slide there are one being respectively mounted along the second of the second translation track 14-2 back-and-forth motions Seat 14-5, the second slip base 14-5 is installed on the second translation track 14-2.The rear side of two vertical supports 14-1 Top is respectively provided with that there are one second that the second slip base 14-5 is driven to be moved back and forth to move horizontally driving mechanism 18, and described the Two move horizontally that driving mechanism 18 is located on rear side of the second slip base 14-5 and it is sequentially connected with the second slip base 14-5.Institute It states lifting device and promoted up and down second is carried out vertically to horizontal mast-up 14-7 including a horizontal mast-up 14-7 and two The structure all same and the two of hoisting frame 14-8, two the second vertical lifting frame 14-8 are laid in symmetrical.Two described Two vertical lifting frame 14-8 are located at respectively on the inside of two the first vertical upright column 14-4 and the top of the two is separately mounted to two The inner sidewall upper portion of a first vertical upright column 14-4 is separately mounted to two at left and right sides of the horizontal mast-up 14-7 At left and right sides of the second vertical lifting frame 14-8 bottom and its be located between two the first vertical upright column 14-4.The folder Mechanism is fastened on horizontal mast-up 14-7 and it is located at the underface of horizontal mast-up 14-7；The clamp system bag Left and right two is included respectively to the clamp system 14-9 of the left and right sides carry out level clamping of gas cylinder fixture 11, two clamping machines The structure of structure 14-9 is identical and the two is symmetrically laid in below the left and right sides of horizontal mast-up 14-7.
Drying that region between two vertical supports 14-1 is divided into lifting inlet region from the front to the back, entrance side pours Area, outlet side pouring baking zone and lifting outlet area.The overturning pouring device is separately mounted to the entrance side including two Overturning pouring mechanism 17 in pouring baking zone and the outlet side pouring baking zone；The drying unit is set including two drying It is standby and two are respectively protruding into the drying pipeline in the entrance side pouring baking zone and the outlet side pouring baking zone, two The drying pipeline be respectively the entrance side drying pipeline that stretches in the entrance side pouring baking zone and stretch to it is described go out Outlet side drying pipeline in the pouring baking zone of mouth side, two drying equipments are respectively to connect with the entrance side drying pipeline The entrance side drying equipment connect and the outlet side drying equipment being connected with the outlet side drying pipeline.
As shown in Fig. 2-4, Fig. 2-5, Fig. 2-6 and Fig. 2-7, it is described transport trolley 13 include can it is flat-pushing enter the lifting entrance Area or the second vehicle frame 13-1 in the lifting outlet area and multiple the second traveling wheels for being installed in the second vehicle frame 13-1 bottoms The trolley placement space placed for transporting trolley 13 is left in 13-2, the lifting inlet region and lifting outlet area.The water Placing flat platform is located at the second vehicle frame 13-1 tops.
As illustrated in figs. 2 through 8, second monitoring device includes the second main controller 16-3, the horizontal position to the translating bracket Horizontal displacement detection unit 16-4 that shift-in row detects in real time, the hoisting depth of horizontal mast-up 14-7 detected in real time The displays of height detection unit 16-5 and the second parameter set unit 16-1 being connected respectively with the second main controller 16-3 and second Unit 16-2, the horizontal displacement detection unit 16-4 and height detection unit 16-5 are connected with the second main controller 16-3；Two A described second move horizontally the second vertical lifting frame 14-8 of driving mechanism 18, two, two clamp system 14-9, Two overturning pouring mechanisms 17 and two drying equipments are controlled by the second main controller 16-3.
As shown in figure 3-1, the tightness test device includes test device for air tightness and is multiple tested gas testings The second feeder that bottle 2 is supplied, the test device for air tightness are cabinet type test device for air tightness 48 or ground trough type gas Close system safety testing device 51.In the present embodiment, the test device for air tightness is cabinet type test device for air tightness 48.It is described tested Gas cylinder 2 is the carbon fiber gas cylinder equipped with cylinder valve on bottleneck.
As shown in Fig. 3-1, Fig. 3-2 and Fig. 3-3, the cabinet type test device for air tightness 48 includes test cabinet cabinet 25 and sets It puts in test cabinet cabinet 25 sink 37 in the cabinet of lower part and is arranged on the gas cylinder installation lifting of 25 internal upper part of test cabinet cabinet Mechanism and cabinet type air tightness test controller 33 are provided with cabinet top monitoring camera 38 on the roof of the test cabinet cabinet 25, The peace that the gas cylinder installation elevating mechanism includes horizontally disposed gas cylinder mounting rod 26 and gas cylinder mounting rod 26 is driven to be lifted Bar lift drive mechanism is filled, is equipped on the gas cylinder mounting rod 26 multiple for connecting institute's bottling valve on tested gas cylinder 2 First quick coupling 29；The cabinet type air tightness test controller 33 and cabinet top monitoring camera 38 connect with the 3rd main controller 40 It connects, the 3rd main controller 40 is connected with the 3rd display unit；First quick coupling 29 connects with second feeder It connects.
In the present embodiment, the tightness test device further includes the 3rd switch board 49.As shown in figure 3-1, the described 3rd Switch board 49 includes the 3rd switch board cabinet 39 and the 3rd main controller 40 for being arranged on lower part in the 3rd switch board cabinet 39 and sets The 3rd display unit in 39 internal upper part of the 3rd switch board cabinet is put, the 3rd display unit is included for display control interface The first display 41 and second display 42 for showing test result interface；First display 41 and second is shown Device 42 is connected with the 3rd main controller 40, and first display 41 and second display 42 are exposed at the 3rd switch board cabinet On 39 outer surface.
Meanwhile 25 top of test cabinet cabinet is rotatably connected to the gas cylinder that gas cylinder installation elevating mechanism described in face is set Cabinet door 47 is installed.
In the present embodiment, the mounting rod lift drive mechanism includes the left cylinder 27 being vertically arranged and right cylinder 28, institute The pedestal for stating left cylinder 27 is fixedly connected on the left of 25 roof of test cabinet cabinet, and the pedestal of the right cylinder 28 is fixedly connected on survey It tries on the right side of 25 roof of cabinet cabinet, the gas cylinder mounting rod 26 and the piston rod bottom of left cylinder 27 and the piston rod bottom of right cylinder 28 Portion is fixedly connected.
The input of the cabinet type air tightness test controller 33 is terminated with cabinet type cylinder lifting select button 2-16, the cabinet The output of formula air tightness test controller 33 is terminated with cabinet type fault alarm indicator light 44, the cabinet type cylinder lifting select button 2-16 and cabinet type fault alarm indicator light 44 are exposed in 25 external wall of upper portion of test cabinet cabinet.25 side wall of test cabinet cabinet On be additionally provided with to connect the first communication interface 45 of cabinet type air tightness test controller 33 and the 3rd main controller 40 and be used for Connect the second communication interface 46 of cabinet type 38 and the 3rd main controller 40 of monitoring camera.
As shown in Figure 3-4, in the present embodiment, second feeder includes cylinder driving gas circuit and gas cylinder fills pressure release gas Road, cylinder driving gas circuit drive gas circuit for cabinet type cylinder, the cabinet type cylinder driving gas circuit include the 4th solenoid valve 2-6, The cabinet type cylinder total inlet pipe 2-7 being connected with the first source of the gas 2-1 and two cabinet type gas being connected with cabinet type cylinder total inlet pipe 2-7 Equipped with first filter 2-2, the 3rd pressure reducing valve 2-3, the first oil on cylinder branched inlet pipe 2-8, the cabinet type cylinder total inlet pipe 2-7 Day with fog 2-4 and first pressure gauge 2-5, the air inlet of the 4th solenoid valve 2-6 are connected with cabinet type cylinder total inlet pipe 2-7, and two The cabinet type cylinder branched inlet pipe 2-8 of root is connected respectively with two gas outlets of the 4th solenoid valve 2-6, the left cylinder 27 and right cylinder 28 are connected respectively with two cabinet type cylinder branched inlet pipe 2-8；The gas cylinder, which fills pressure release gas circuit, includes what is be connected with the second source of the gas 2-9 It fills pressure release tracheae 2-15, be connected with the first source of the gas 2-1 pneumatic operated valve total inlet pipes 21 being connected and with pneumatic operated valve total inlet pipe 21 Two pneumatic operated valve branched inlet pipes 22, it is described to fill on pressure release tracheae 2-15 equipped with boost gauge 2-10, the 4th pressure reducing valve 2-11, survey Pressure gauge 2-12, pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 are tried, is connected on rear side of Pneumatic blow valve 2-14 and fills pressure release Pressure sensor 43 is housed on tracheae 2-15；The hollow setting of the gas cylinder mounting rod 26 and be connected to Pneumatic blow valve 2-14 after The 2-15 connections of pressure release tracheae are filled in side, and multiple second quick coupling 57-2 by quick coupling tracheae and are connected to pneumatic Fill the 2-15 connections of pressure release tracheae on rear side of relief valve 2-14, on the pneumatic operated valve total inlet pipe 21 equipped with the second filter 2-17, 5th pressure reducing valve 2-18, the second oil sprayer 19 and second pressure gauge 20, the pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 It is connected respectively with two pneumatic operated valve branched inlet pipes 22, the 5th is equipped on the pneumatic operated valve branched inlet pipe 22 of connection pneumatic stopping valve 2-13 Solenoid valve 23 connects and the 6th solenoid valve 24 is housed on the pneumatic operated valve branched inlet pipe 22 of Pneumatic blow valve 2-14；The pressure sensing Device 43 is connected with the input terminal of cabinet type air tightness test controller 33 or ground trough type air tightness test controller 60, the 4th electricity Magnet valve 2-6 is connected with the output terminal of cabinet type air tightness test controller 33, and the 7th solenoid valve 82 and the 3rd solenoid valve 83 are Be connected with the output terminal of ground trough type air tightness test controller 60, the 5th solenoid valve 23 and the 6th solenoid valve 24 with it is cabinet type The output terminal of air tightness test controller 33 or ground trough type air tightness test controller 60 connects.5th solenoid valve 23 and Six solenoid valves 24 are normal-open electromagnetic valve.
As shown in Fig. 3-2 and Fig. 3-3, when it is implemented, when the test device for air tightness fills for cabinet type air tightness test When putting 48, second feeder can be arranged at test cabinet cabinet 25 in addition to the first source of the gas 2-1 and the second source of the gas 2-9 Internal upper part, and set on 25 side wall of test cabinet cabinet to connect the gas of cabinet type cylinder total inlet pipe 2-7 and the first source of the gas 2-1 Cylinder driving air interface 72, for connect fill pressure release tracheae 2-15 and the second source of the gas 2-9 gas cylinder fill pressure release air interface 73 and For connecting the pneumatic operated valve of 21 and first source of the gas 2-1 of pneumatic operated valve total inlet pipe driving air interface 74, and by the admission pressure Table 2-10, the 4th pressure reducing valve 2-11, test pressure table 2-12, pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 are exposed at survey It tries in 25 external wall of upper portion of cabinet cabinet.
As shown in Fig. 3-1 and Fig. 3-2, in the present embodiment, the input of the cabinet type air tightness test controller 33 is terminated with Cabinet type to automatically select button 30 manually, described cabinet type automatically selecting button 30 is exposed at 25 external wall of upper portion of test cabinet cabinet manually On.When by operate it is cabinet type manually automatically select button 30 select automatic test pattern when, by cabinet type air tightness test controller 33 the 5th solenoid valves 23 of control, realize the control to pneumatic stopping valve 2-13, and are controlled by cabinet type air tightness test controller 33 6th solenoid valve 24 realizes the control to Pneumatic blow valve 2-14；It cabinet type automatically select button 30 manually when by operating and selects During manual test pattern, pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 is directly manually operated.
As in Figure 3-5, in the present embodiment, it is provided on the inner wall of the test cabinet cabinet 25 for left cylinder 27 Piston rod and the piston rod of right cylinder 28 rise to the cabinet type lifting position-limit switch 31, Yi Jiyong that extreme position is detected /V In the cabinet type lower lower limit for dropping to extreme position to the piston rod of left cylinder 27 and the piston rod of right cylinder 28 and being detected /V Bit switch 32, the cabinet type lifting position-limit switch 31 and cabinet type descending spacing switch 32 with cabinet type air tightness test controller 33 Input terminal connection.
As shown in Fig. 3-1 and Fig. 3-2, in the present embodiment, explosion-proof water-proof projection lamp in cabinet is provided in the cabinet in sink 37 34, the input of the cabinet type air tightness test controller 33 is terminated with shot-light switch 35, the cabinet type air tightness test control in cabinet The output of device 33 processed is terminated with shot-light control relay 36 in cabinet, and shot-light controls the normally opened contact of relay 36 to connect in the cabinet In cabinet in the current supply circuit of explosion-proof water-proof projection lamp 34, shot-light switch 35 is exposed at 25 external wall of upper portion of test cabinet cabinet in the cabinet On.When it is implemented, when pressing shot-light switch 35 in cabinet, cabinet type air tightness test controller 33 controls shot-light control in the cabinet Relay 36 processed connects the current supply circuit of explosion-proof water-proof projection lamp 34 in cabinet, and explosion-proof water-proof projection lamp 34 is lighted in cabinet, is illuminated.
In the present embodiment, the first source of the gas 2-1 is 7bar air sources of the gas, and the second source of the gas 2-9 is 35MPa air gas Source.
In the present embodiment, the 4th solenoid valve 2-6 is 3 position-5 way solenoid valve, 23 and the 6th electricity of the 5th solenoid valve Magnet valve 24 is five two three-way electromagnetic valves, and the cabinet type air tightness test controller 33 is programmable logic controller (PLC).
In the present embodiment, the quantity of first quick coupling 29 is six, the quantity of the cabinet type monitoring camera 38 For two.
The carbon fiber gas cylinder air-tightness automatic test approach of the present invention, comprises the following steps：
Step A1, the 4th pressure reducing valve 2-11 is adjusted, is air pressure needed for testing until air pressure that test pressure table 2-12 show, Air pressure needed for the test is 1MPa~30MPa；
Step B1, institute's bottling valve on tested gas cylinder 2 is connected in the first quick coupling 29；
Step C1, operate the cabinet type button 30 that automatically selects manually and select automatic test pattern or manual test pattern；
Step D1, the air tightness test of tested gas cylinder 2 is carried out, detailed process is：
When selecting automatic test pattern, cabinet type air tightness test controller 33 first controls the 5th solenoid valve 23 to act, gas Dynamic shut-off valve 2-13 is connected, and is inflated to tested gas cylinder 2；After voltage stabilizing 2s~5s, cabinet type air tightness test controller 33 controls again 4th solenoid valve 2-6 is acted, and the piston rod of left cylinder 27 and the piston rod of right cylinder 28 are stretched out and driven under tested gas cylinder 2 Drop, until cabinet type air tightness test controller 33 receive cabinet type descending spacing switch 32 detect left cylinder 27 piston rods and The piston rod of right cylinder 28 stops declining after dropping to the signal of extreme position, and the cabinet type monitoring camera 38 gathers water in cabinet The image of gas cylinder 2 is tested in slot 37 and is transferred to the 3rd main controller 40, controls second display 42 right on the 3rd main controller 40 Test pictures are shown that staff's observation is shown in the tested gas cylinder 2 flooded in test pictures in water, when tested When gas cylinder 2 generates bubbling phenomenon, it is judged as that 2 air-tightness of tested gas cylinder is unqualified；After the completion of detection, cabinet type air tightness test control Device 33 processed controls the 4th solenoid valve 2-6 to commutate again, and the piston rod of left cylinder 27 and the piston rod of right cylinder 28 retract and drive quilt Test gas cylinder 2 rises, and left cylinder is detected until cabinet type air tightness test controller 33 receives cabinet type lifting position-limit switch 31 27 piston rod and the piston rod of right cylinder 28 stop rising after rising to the signal of extreme position, are tested at this time on gas cylinder 2 Initial position is raised to, cabinet type air tightness test controller 33 controls the 6th solenoid valve 24 to act again, and Pneumatic blow valve 2-14 connects It is logical, carry out pressure release；
When selecting manual test pattern, pneumatic stopping valve 2-13 is first opened, is inflated to tested gas cylinder 2；Voltage stabilizing 2s~ After 5s, then operate cabinet type cylinder lifting select button 2-16 selection cylinders and decline, the piston rod of left cylinder 27 and right cylinder 28 Piston rod drives tested gas cylinder 2 to decline, and stops declining after tested gas cylinder 2 is by the water submerged in sink in cabinet 37, institute It states cabinet type monitoring camera 38 to gather the image for being tested gas cylinder 2 in cabinet in sink 37 and be transferred to the 3rd main controller 40, the 3rd On main controller 40 second display 42 is controlled to show test pictures, staff's observation, which is shown in test pictures, floods Tested gas cylinder 2 in water when tested gas cylinder 2 generates bubbling phenomenon, is judged as that tested 2 air-tightness of gas cylinder does not conform to Lattice after the completion of detection, operate cabinet type cylinder lifting select button 2-16 selection cylinders and rise, tested gas cylinder 2 is made to rise to just Beginning position, and open Pneumatic blow valve 2-14 and carry out pressure release；
During the air tightness test of tested gas cylinder 2, pressure sensor 43 is to filling the air pressure in pressure release tracheae 2-15 Power carries out detection in real time and by the signal output detected to cabinet type air tightness test controller 33, cabinet type air tightness test control Device 33 by the received air pressure filled in pressure release tracheae 2-15 compared with default alarm pressure threshold value pair, when filling pressure release When air pressure in tracheae 2-15 is less than default alarm pressure threshold value, illustrate to be leaked, cabinet type air tightness test control Device 33 the 3rd processed controls cabinet type fault alarm indicator light 43 to light instruction.
In actual use, the pneumatic stopping valve 13 is controlled by second solenoid valve 23, and Pneumatic blow valve 14 is by Three solenoid valves 24 are controlled.
In the present embodiment, the first main controller 7-1 is laid in the first switch board, and first switch board is located at level Operation console 4-1 one sides, the first parameter set unit 7-2 and the first display unit 7-3 are laid in first switch board Lateral wall on.
In actual use, first monitoring device can also be laid on levels operation platform 4-1.
In the present embodiment, the under shed of each water jacket 1-11 is respectively arranged with second draining being connected with drainage channel A the 5th control valve 1-19 is respectively arranged on pipe 1-18, each second drainpipe 1-18；The water supply installation passes through respectively Multiple water injection pipes are connected with the under shed of multiple water jacket 1-11, and the 6th control valve is respectively arranged on each water injection pipe 1-20；The 5th control valve 1-19 and the 6th control valve 1-20 is controlled by the first main controller 7-1 and it is with first Main controller 7-1 connections.
In the present embodiment, it is respectively arranged on exhaust pipe 1-21, the exhaust pipe 1-21 and is equipped on each upper press cover 1-10 Air discharge cook 1-22.The air discharge cook 1-22 is connected with the first main controller 7-1.
In the present embodiment, multiple vertical connecting tube 1-6 are laid in two separate ranks, vertical connecting tube 1-6 described in each column Include multiple vertical connecting tube 1-6 laid from front to back, the two row vertical symmetrical layings of connecting tube 1-6；Institute Stating mounting base 1-5 includes upper seat 1-51 and two down pressing seat 1- for being separately mounted to lower section at left and right sides of upper seat 1-51 52, two down pressing seat 1-52 are laid in the surface of the two row vertical connecting tube 1-6 respectively；Each vertical connection There are one the pushing casing 1-15 pushed to upper press cover 1-10, pushing casings 1-15 for equal coaxial package on pipe 1-6 Below the down pressing seat 1-52, the upper end for pushing casing 1-15 is mounted on down pressing seat 1-52 upper and its lower end and upper press cover 1-10 Connection；The quantity of the driving mechanism for compressing is two, and two driving mechanism for compressing are separately mounted to two pushings On seat 1-52.In actual use, down pressing seat 1-52 pushes upper press cover 1-10 by pushing casing 1-15.
As shown in Figs. 1-5, in the present embodiment, the pressue device further includes what is be connected with the feed water inlet of the water supply installation Accumulator 6-12, the import of the main forcing pipe 6-1 are connected with the outlet of accumulator 6-12.
Also, the pressue device further includes hydraulic giant, and the import of multiple water injection pipes passes through the second connecting tube and institute The water outlet connection of hydraulic giant is stated, the water inlet of the hydraulic giant is connected with the outlet of accumulator 6-12.By the hydraulic giant from down toward On during water filling, can effectively reduce the bubble in water jacket 1-11 into water jacket 1-11, it is ensured that measuring accuracy, and using operation letter Just.Simultaneously as it can ensure that water jacket 1-11 and the water in sink 1-12 are complete using water flooding regime from bottom to up in water jacket 1-11 Full isolation, further ensures that measuring accuracy.Also, the water level of sink 1-12 is less than the upper edge hole of water jacket 1-11.
In actual use, the import of the main forcing pipe 6-1 is connected by feed pipe 6-5 with the outlet of accumulator 6-12, Second pressure detection unit 6-16, the second pressure detection unit 6-16 and the first main controller are housed on the feed pipe 6-5 7-1 connections.
In the present embodiment, pass through the first connecting tube 6- between the feed water inlet of the water supply installation and the import of accumulator 6-12 13 are attached, and equipped with the first control valve 6-8 on the first connecting tube 6-13, the first control valve 6-8 is by the first master control Device 7-1 is controlled and it is connected with the first main controller 7-1.Also, the water supply installation is water source 8.
In actual use, equipped with the 3rd electromagnetism controlled by the first main controller 7-1 on the sink drain 6-22 Valve 6-29.
In the present embodiment, first feeder is the 3rd source of the gas 9 that pressure is 30MPa.It is filled on the air supply pipe 6-6 There is the second control valve 6-9, the second control valve 6-9 is controlled by the first main controller 7-1 and it connects with the first main controller 7-1 It connects.
In the present embodiment, the pressue device is further included loaded on the third control valve 6-20 on main forcing pipe 6-1, and described Three control valve 6-20 are controlled by the first main controller 7-1 and it is connected with the first main controller 7-1.
Also, the 3rd pressure sensing cell 6-21, the 3rd pressure sensing cell 6-21 are housed on the air supply pipe 6-6 It is connected with the first main controller 7-1.
First pressure reducing valve 6-17 and the second air filter 6-18 is housed on the air supply pipe 6-6.First pressure reducing valve 6-17 is controlled by the first main controller 7-1 and it is connected with the first main controller 7-1.Equipped with the on the first connecting tube 6-13 One air filter 6-14, the first air filter 6-14 are connected with main drainpipe 6-15；Multiple second drainpipes 1-18 is connected with main drainpipe 6-15.
In the present embodiment, the quantity of the main forcing pipe 6-1 is two, the import connection of two main forcing pipe 6-1 And the outlet connection of the two；The third control valve 6-20 and an institute there are one being respectively mounted on each main forcing pipe 6-1 State electro-hydraulic booster pump 6-7.Also, two electro-hydraulic booster pump 6-7 are respectively booster pump GYB1 and booster pump GYB2.
In actual use, the quantity of main forcing pipe 6-1 can be adjusted accordingly according to specific needs.In the present embodiment, Two main forcing pipe 6-1 is are connected in parallel and the two is independent of each other.
In the present embodiment, first monitoring device further includes the data acquisition device 7- being connected with the first main controller 7-1 5, multiple first pressure detection unit 6-4 are connected by data acquisition device 7-5 with the first main controller 7-1.Also, institute Second pressure detection unit 6-16 is stated to be connected with the first main controller 7-1 by data acquisition device 7-5.
In the present embodiment, multiple weighing device 4-3 are connected with the first main controller 7-1.
As shown in figures 1 to 6, serial communication interface is passed through between multiple weighing device 4-3 and the first main controller 7-1 7-4 is attached.
In the present embodiment, the weighing device 4-3 is electronic balance.
In the present embodiment, the driving mechanism for compressing is the second cylinder 1-14, two the second cylinder 1-14 in perpendicular Directly it is laid on same vertical plane to laying and the two；The top of two the second cylinder 1-14 is installed in upper seat 1-51 is upper and the lower end of the two is connected respectively with two down pressing seat 1-52.
Also, the first level moving drive mechanism is in horizontal cloth for the first cylinder 1-13, the first cylinder 1-13 And if the two is laid in same level.In the present embodiment, the first cylinder 1-13 is rodless cylinder.
During actual laying installation, two the first cylinder 1-13 are being located at two the first slip base 1-9 just respectively Rear.
In the present embodiment, two the first vertical lifting frame 1-3 are the 3rd cylinder 1-24, two the 3rd cylinders 1-24 is in be laid on same vertical plane to laying and the two vertically.
As shown in Figs. 1-5, two the first cylinder 1-13 are respectively cylinder SJG1 and cylinder SJG2, two the described 3rd Cylinder 1-24 is respectively cylinder ZDG1 and cylinder ZDG2, and two the second cylinder 1-14 are respectively cylinder PDG1 and cylinder PDG2。
In the present embodiment, the seal nipple 5 and jointing 1-7 are quick coupling.
As shown in Figs. 1-2, the upper bracket 1-4 and the perpendicular layings of support bracket 1-1.
During actual processing, the support bracket 1-1 is rectangular frame, and the rectangular frame is structural steel frame.The load-bearing The first outer baffle is provided on the outside of stent 1-1.Also, rear side is provided in vertical between two support bracket 1-1 To the rear baffle of laying.
In the present embodiment, two support bracket 1-1 in parallel laying, two the first translation track 1-2 with Support bracket 1-1 is in parallel laying.
As shown in Figs. 1-5, the pressue device further includes the 3rd connecting tube 6-23 being connected with air supply pipe 6-6 and three points Not with the branched pipe 6-24 of the outlet connection of the 3rd connecting tube 6-23, the outlet of three branched pipe 6-24 respectively with three electricity The import connection of magnetic reversal valve 6-25；Three branched pipe 6-24 are respectively the first branched pipe, second branched pipe and the 3rd point Branch pipe, three solenoid directional control valve 6-25 are that Pneumatic solenoid valves and three are respectively and first branched pipe, the Two branched pipes and the first solenoid directional control valve, the second solenoid directional control valve and the 3rd solenoid directional control valve of Three branched pipe connection, it is described Two working holes of the first solenoid directional control valve are connected respectively with two the first cylinder 1-13, second solenoid directional control valve Two working holes are connected respectively with two the second cylinder 1-14, two working holes of the 3rd solenoid directional control valve respectively with Two the 3rd cylinder 1-24 connections.
In the present embodiment, three solenoid directional control valve 6-25 are 3 position-5 way solenoid directional control valve.Each branch The second pressure reducing valve 6-26 is respectively arranged on pipe 6-24.
Meanwhile equipped with the 4th pressure sensing cell 6-27, the 4th pressure detecting list on the 3rd connecting tube 6-23 First 6-27 is connected with the first main controller 7-1.
In the present embodiment, the 3rd air filter 6-28 is housed on the 3rd connecting tube 6-23.
In actual use, the quantity of the second branch forcing pipe 1-8, vertical connecting tube 1-6 and jointing 1-7 are homogeneous Same and its quantity is M, and wherein M is positive integer and M=2~8.
In the present embodiment, M=4,4 jointing 1-7 are laid in respectively on square four apex angle.It is real Border is in use, can according to specific needs adjust accordingly the value size of M.
In the present embodiment, the quantity of the first branch forcing pipe 6-2 is 4 and its quantity and the second branch forcing pipe 1- 8 quantity is identical.The the first solenoid valve 6-3 filled on 4 the first branch forcing pipe 6-2 is respectively solenoid valve JZF1, electricity 6-19 points of the pressure gauge filled on magnet valve JZF2, solenoid valve JZF3 and solenoid valve JZF4,4 the first branch forcing pipe 6-2 It Wei not pressure gauge PZ1, pressure gauge PZ2, pressure gauge PZ3 and pressure gauge PZ4.
Correspondingly, the quantity of the first drainpipe 1-16 and the second drainpipe 1-18 are 4,4 first rows The 4th control valve 1-17 filled on water pipe 1-16 is respectively control valve STF1, control valve STF2, control valve STF3 and control valve The 5th control valve 1-19 filled on STF4,4 the second drainpipe 1-18 is respectively control valve SF1, control valve SF2, control Valve SF3 and control valve SF4 processed.
In the present embodiment, a pressure gauge 6-19 is respectively arranged on each first branch forcing pipe 6-2.
As shown in Fig. 1-3, Fig. 1-4, the test car 3 includes the first vehicle frame 3-3, is multiple respectively for multiple described tested Gas cylinder rack 3-2 that gas testing bottle 2 is placed, the first level supporting plate 3-4 of middle and upper part and multiple on the inside of the first vehicle frame 3-3 The first the traveling wheel 3-1, the first vehicle frame 3-3 for being installed in first bottom of frame is in horizontal layout；The gas cylinder is put Put that the quantity of frame 3-2 is identical with the quantity of water jacket 1-11, the structure all same of multiple gas cylinder rack 3-2 and its lay In in same level；Each gas cylinder rack 3-2 is located at upper limit plate 3- including a upper limit plate 3-21, one Lower limiting board 3-26 and multiple supporting rods being respectively supported between upper limit plate 3-21 and lower limiting board 3-26 immediately below 21 3-22, the upper limit plate 3-21 and lower limiting board 3-26 open tested there are one supplying in the middle part of horizontal layout and the two The circular through hole that gas cylinder 2 is placed, the upper end of each supporting rod 3-22 is each attached on upper limit plate 3-21 and its lower end is equal It is fixed on first level supporting plate 3-4, is opened on the upper limit plate 3-21, lower limiting board 3-26 and first level supporting plate 3-4 There are multiple mounting holes for supporting rod 3-22 installations.Each gas cylinder rack 3-2 is in vertically to laying.
In the present embodiment, the first vehicle frame 3-3 is the first vehicle frame of cuboid.
Also, first vehicle frame of cuboid includes on first frame 3-31 and positioned on first immediately below frame 3-31 First lower frame 3-32, on described first the structure snd size all same of frame 3-31 and the first lower frame 3-32 and both for Rectangular frame；Frame 3-31 and the first lower frame 3-32 passes through in horizontal layout and therebetween four first on described first Vertical supporting column 3-33 is attached, and four the first vertical supporting column 3-33 are respectively supported at four tops of frame 3-31 on first Below angle.
During actual processing, the first level supporting plate 3-4 is fixedly connected with four the first vertical supporting column 3-33.
First level supporting plate 3-4 is supported there are four being set in the present embodiment, on the first lower frame 3-32 The upper end of vertical strut 3-5, four vertical strut 3-5 are each attached on first level supporting plate 3-4 and its bottom is fixed On the first lower frame 3-32.
Also, the first lower frame 3-32 is formed by connecting by four waling stripes, the bottom of four vertical strut 3-5 The middle part of four waling stripes is fixed at end respectively.
In the present embodiment, frame 3-31 and the first lower frame 3-32 is stainless steel frame on described first, and described first Vertical supporting column 3-33 is stainless steel cylinder, and the first level supporting plate 3-4 is stainless steel plate.The upper limit plate 3-21 is under Limiting plate 3-26 is stainless steel plate.
In actual use, the installation position of the multiple gas cylinder rack 3-2 cloth with multiple water jacket 1-11 respectively If position corresponds.The upper limit plate 3-21 of multiple gas cylinder rack 3-2 is respectively positioned in same level, and multiple institutes The lower limiting board 3-26 for stating gas cylinder rack 3-2 is respectively positioned in same level.
In the present embodiment, the quantity of the gas cylinder rack 3-2 is four.
In the present embodiment, the upper and lower ends of the supporting rod 3-22 are thread segment, the upper end dress of the supporting rod 3-22 There is upper limit nut 3-23 and its lower end is equipped with the first stop nut 3-24 and the second stop nut 3-25, the first /V spiral shell Female 3-24 is located above the second stop nut 3-25；The upper limit nut 3-23 is located above upper limit plate 3-21, and described the One stop nut 3-24 is supported between lower limiting board 3-26 and first level supporting plate 3-4, second stop nut 3-25 Below first level supporting plate 3-4.
During actual processing, the structure snd size all same of multiple upper limit plate 3-21 and its laid in two separate ranks, Upper limit plate 3-21 described in each column includes multiple upper limit plate 3-21 laid from front to back, upper limit plate 3-21 described in each column In multiple upper limit plate 3-21 in uniformly distributed；The structure of multiple lower limiting board 3-26 and upper limit plate 3-21 With size all same.
In the present embodiment, the upper limit plate 3-21 is square plate.
In the present embodiment, the quantity of included supporting rod 3-22 is four, four in each gas cylinder rack 3-2 The supporting rod 3-22 is respectively supported on four apex angles of upper limit plate 3-21.
Also, the quantity of the upper limit plate 3-21 is four, and four upper limit plate 3-21 are laid in one respectively On four vertex of square.
Meanwhile be flat-pushing simplicity, it is provided with first level handle 3-6 on rear side of the top of the first vehicle frame 3-3.
It is actual when carrying out entrucking, by multiple inside fill water and seal the tested gas cylinder 2 of connector 1 respectively by up to Under be put into multiple gas cylinder rack 3-2 of test car 3, it is very easy using operating.
In the present embodiment, the first partition rod 14-14, second are provided with from the front to the back between two vertical supports 14-1 Partition rod 14-15 and the 3rd partition rod 14-16, the first partition rod 14-14, the second partition rod 14-15 and the 3rd partition rod 14-16 is in horizontal layout and it is with the perpendicular layings of vertical supports 14-1, and the first partition rod 14-14, second separate Bar 14-15 and the 3rd partition rod 14-16 are laid in same level, and the lifting inlet region pours with the entrance side to be dried It is separated between dry area by the first partition rod 14-14, the entrance side pouring baking zone pours with the outlet side and dries It is separated by the second partition rod 14-15 between area, led between the outlet side pouring baking zone and the lifting outlet area The 3rd partition rod 14-16 is crossed to be separated.
Also, the first partition rod 14-14, the second partition rod 14-15 and the 3rd partition rod 14-16 are respectively positioned on two institutes Between the top for stating vertical supports 14-1.
As shown in Fig. 2-4, Fig. 2-5, it is described transport trolley 13 further include upper pallet 13-3 and positioned at upper pallet 13-3 just under The lower pallet 13-4, the upper pallet 13-3 and lower pallet 13-4 of side are in horizontal layout；The upper pallet 13-3 is located at second Vehicle frame 13-1 tops and its be the horizontal positioned platform, be provided on the upper pallet 13-3 and multiple supply respectively in bottle fixture 11 The circular through hole that clamped multiple tested gas cylinders 2 are placed.The lower pallet 13-4 is located at the interior of the second vehicle frame 13-1 Side middle and upper part.
The upper pallet 13-3 bottoms are provided with multiple respectively to clamped multiple described tested on gas cylinder fixture 11 Gas cylinder 2 carries out the upper limit sleeve 13-5 of /V, the structure snd size all same and its point of multiple upper limit sleeve 13-5 The underface of multiple circular through holes is not laid in；The lower pallet 13-4 tops are provided with multiple respectively to gas cylinder fixture 11 Upper clamped multiple tested gas cylinders 2 carry out lower limit the sleeve 13-6, multiple lower limit sleeve 13-6 of /V The underface of multiple upper limit sleeve 13-5 is laid in respectively；Multiple upper limit sleeve 13-5 and multiple lower limits Position sleeve 13-6 is in vertically to laying.
In the present embodiment, the structure snd size all same of multiple lower limit sleeve 13-6.
During actual processing, multiple upper limit sleeve 13-5 and multiple lower limit sleeve 13-6 are stainless steel circle Shape sleeve.Also, the upper limit sleeve 13-5 is identical with the internal diameter of lower limit sleeve 13-6.
In the present embodiment, the second vehicle frame 13-1 is the second vehicle frame of cuboid.
During actual processing, second vehicle frame of cuboid includes frame 13-11 and the frame 13-11 on second on second Second lower frame 13-12 of underface, the structure snd size of frame 13-11 and the second lower frame 13-12 are homogeneous on described second Together and both for rectangular frame；On described second frame 13-11 and the second lower frame 13-12 in horizontal layout and the two it Between be attached by four the second vertical supporting column 13-13, four the second vertical supporting column 13-13 are respectively supported on second Below four apex angles of frame 13-11.
In the present embodiment, the upper pallet 13-3 is supported on second on frame 13-11, the lower pallet 13-4 and four The second vertical supporting column 13-13 is fixedly connected with.
Also, frame 13-11 and the second lower frame 13-12 is stainless steel frame on described second, and described second is vertical Support column 13-13 is stainless steel cylinder, and the upper pallet 13-3 and lower pallet 13-4 are stainless steel plate.
In the present embodiment, the quantity of institute's opened round through hole is four on the upper pallet 13-3, four circular through holes It is laid in respectively on four vertex of a rectangle,
Correspondingly, the quantity of the upper limit sleeve 13-5 and lower limit sleeve 13-6 are four.
In the present embodiment, the upper back of the second vehicle frame 13-1 is provided with the second horizontal handle 13-7.
In actual use, the horizontal displacement detection unit 16-4 is laid on the translating bracket, the height detection Unit 16-5 is laid on horizontal mast-up 14-7.
In the present embodiment, the second main controller 16-3 is mounted in the second switch board, second parameter set unit 16-1 and the second display unit 16-2 are installed on the front side wall of second switch board.
In the present embodiment, two overturning pouring mechanisms 17 are laid in same level in horizontal layout and the two On.
Also, the structure of two overturning pouring mechanisms 17 is identical.Each overturning pouring mechanism 17 includes one A torsion shaft 17-2 in horizontal layout, to two difference of the torsion shaft 17-2 turnover driving mechanism 17-3 being driven and left and right To the vertical grip block 17-1 that the left and right sides of gas cylinder fixture 11 is clamped, the turnover driving mechanism 17-3 and torsion shaft 17-2 is sequentially connected, and the structure of two vertical grip block 17-1 is identical and the two is laid in symmetrical；The torsion shaft 17-2 and the perpendicular layings of vertical supports 14-1, the torsion shaft 17-2 is located between two vertical supports 14-1 and it is left Right both ends are separately mounted on two vertical supports 14-1, and two vertical grip block 17-1 are laid in same level On face and the two is separately mounted to the left and right sides of torsion shaft 17-2.
In the present embodiment, two vertical grip block 17-1 are driven respectively by two the 5th cylinders, are realized to gas The clamping or release of bottle fixture 11.
In actual use, two vertical grip block 17-1 or electronic grip block, and two vertical folders Hold that plate 17-1 is controlled by the second main controller 16-3 and it is connected with the second main controller 16-3.
In the present embodiment, two clamp system 14-9 are driven respectively by two the 4th cylinders, are realized to gas cylinder The clamping or release of fixture 11.
In actual use, two clamp system 14-9 can also be motorized clasping mechanism and the two is led with second Control device 16-3 connections.
The torsion shaft 17-2 be can carry out 180 ° rotation rotation axis and its left and right ends be mounted on respectively by bearing On two vertical supports 14-1.The turnover driving mechanism 17-3 is controlled by the second main controller 16-3 and it is with second Main controller 16-3 connections.Thus, two vertical grip block 17-1 are installed on torsion shaft 17-2 and can be in torsion shafts It is moved right on 17-2.
In the present embodiment, two overturning pouring mechanisms 17 are electric turnover mechanism, i.e. turnover driving mechanism 17-3 For electric driving mechanism, such as driving motor.
In actual use, the drying unit further includes two drying baker 15-3, two drying baker 15-3 difference positions In in the entrance side pouring baking zone and the outlet side pouring baking zone and the two be in horizontal layout；Two drying Case 15-3 is located at the underface of two overturning pouring mechanisms 17 respectively.
In the present embodiment, two drying equipments are air-heater, and two drying pipelines are hot blast pipe；It is described Entrance side drying pipeline is entrance side hot blast pipe, and the outlet side drying pipeline is outlet side hot blast pipe；The entrance side drying Equipment is entrance side air-heater 15-1, and the outlet side drying equipment is outlet side air-heater 15-2；Two air-heaters are equal It is controlled by the second main controller 16-3 and it is connected with the second main controller 16-3.
During actual installation, two air-heaters are installed in second switch board, a left side for second switch board For the air hose installing port of hot blast pipe installation there are one being opened on right side wall.
In the present embodiment, two hot blast pipes are respectively protruding into two drying baker 15-3, each drying The nozzle that multiple drying pipelines internal with stretching to it are connected, the quantity and gas of the nozzle are both provided in case 15-3 The quantity of clamped tested gas cylinder 2 is identical in bottle fixture 11, the installation positions of multiple nozzles respectively with gas cylinder fixture 11 The installation position of upper clamped multiple tested gas cylinders 2 corresponds.
As shown in Fig. 2-2, Fig. 2-3, Fig. 2-6 and Fig. 2-7, the gas cylinder fixture 11 is respectively mounted including clamping frame, two Vertical spacing plate and multiple gas cylinder /Vs that respectively multiple tested gas cylinders 2 are carried out with /V in the clamping frame Part, the clamping frame is plane framework, the clamping frame, two vertical spacing plates and multiple gas cylinder locating parts It is laid in same level；It is described clamping frame for rectangle and its by former and later two in parallel laying side shield and left and right Two grip blocks that left and right horizontal movement can be carried out between two side shields are spliced, and two grip blocks are in flat Row is laid and the two is held between two side shields, and two side shields and two grip blocks are in vertical To lay and its be respectively positioned in same level.
Two side shields are respectively the front apron 11-3 and rear baffle 11- for being located at two grip block front and rear sides 4, two grip blocks are respectively left grip block 11-1 and the right grip block 11-2 on the right side of left grip block 11-1, two institutes State grip block with the perpendicular layings of front apron 11-3；It is described perpendicular by two between the front apron 11-3 and rear baffle 11-4 Be attached to limiting plate, two vertical spacing plates in vertically to lay and the two with the perpendicular cloth of front apron 11-3 If two vertical spacing plates are respectively left limit plate 11-5 and the right limit plate 11-6 on the right side of left limit plate 11-5； Multiple gas cylinder locating parts are divided to or so two row to be laid, and the two row gas cylinder locating parts are laid in symmetrical；Gas described in each column Bottle locating part includes multiple gas cylinder locating parts laid from front to back on the same line, multiple gas cylinder locating parts Structure all same and each gas cylinder locating part include the two grip block 11-7 symmetrically laid in left and right, two folders Block 11-7 is held to be held on respectively at left and right sides of the middle part of tested gas cylinder 2；It is located at the clamping in the two row gas cylinder locating parts The one row gas cylinder locating part of frame left is left side gas cylinder locating part, and described in the row positioned at the clamping frame right Gas cylinder locating part is right side gas cylinder locating part；Two grip block 11-7 in the left side gas cylinder locating part are separately fixed at On left grip block 11-1 and left limit plate 11-5, two grip block 11-7 difference in the right side gas cylinder locating part 11-5 It is fixed on right limit plate 11-6 and right grip block 11-2.
As Figure 2-3, it is attached between the middle part of two vertical spacing plates by horizontal connecting plate 11-8, institute It states and multiple limit hole 11-9 is provided on horizontal connecting plate 11-8, multiple limit hole 11-9 are laid in same straight line from front to back Above and it is respectively positioned on the center line of horizontal connecting plate 11-8；Multiple cloth are provided with below the middle part of the horizontal mast-up 14-7 It is located on same vertical plane and is inserted into the vertical spacing bar 14-6 in multiple limit hole 11-9, the vertical spacing bar respectively The quantity of 14-6 is identical with the quantity of limit hole 11-9, the installation position of multiple vertical spacing bar 14-6 respectively with multiple institutes The installation position for stating limit hole 11-9 corresponds.
In the present embodiment, the quantity of the limit hole 11-9 is three.It in actual use, can be right according to specific needs The quantity of limit hole 11-9 adjusts accordingly.
In actual use, each connected between the grip block and two side shields by fastener 11-10 It connects, the fastener 11-10 is mounted on the grip block, and the left and right sides of each side shield opens that there are one for fastening The horizontal concrete chute that part 11-10 is moved left and right.
In the present embodiment, the fastener 11-10 is connection bolt.
During actual processing, two side shields, two grip blocks and two vertical spacing plates are straight Steel plate.The grip block 11-7 is resin grip block.The lateral wall of each grip block 11-7 is plane and its madial wall It is arcwall face.
During actual installation, each clamp system 14-9 is lifted on horizontal lifting by former and later two sunpenders 14-10 On frame 14-7, two sunpender 14-10 bottoms are each attached on clamp system 14-9 and its top is fixed on horizontal mast-up On 14-7.
Upper junction plate 14-11 there are one being set in the present embodiment, on the horizontal mast-up 14-7, the upper junction plate 14-11 and the horizontal perpendicular layings of mast-up 14-7, the top of two sunpender 14-10 is separately fixed at upper junction plate 14- 11 front and rear sides.
In the present embodiment, two vertical supports 14-1 are in horizontal layout.
Also, the vertical supports 14-1 is rectangular frame, and the rectangular frame is structural steel frame.
In actual use, each vertical supports 14-1 is fastened and fixed on the ground by multiple anchor bolt 14-12.And And the second outer baffle 14-13 is provided on the outside of the vertical supports 14-1.
In the present embodiment, two vertical supports 14-1 are in parallel laying, and two the second translation track 14-2 are equal It is in parallel laying with vertical supports 14-1.
In the present embodiment, described second moves horizontally driving mechanism 18 as the 3rd cylinder, and the 3rd cylinder is in horizontal cloth And if the two is laid in same level.
Also, the 3rd cylinder is rodless cylinder.Two the 3rd cylinders are located at two second slidings respectively The dead astern of seat 14-5.
In the present embodiment, two the second vertical lifting frame 14-8 are the 4th cylinder, and two the 4th cylinders are equal In vertically to lay and the two be laid on same vertical plane.
In the present embodiment, the second parameter set unit 16-1 includes six buttons, and six buttons include two Respectively two air-heaters are carried out with wind turbine start-up and shut-down control button, two the 3rd cylinders described to two respectively of start-up and shut-down control Carry out extension and contraction control the 3rd Telescopic-cylinder control button and two respectively described to two the 4th cylinder carry out extension and contraction control 4th Telescopic-cylinder control button.
Meanwhile method is detected to carbon fiber gas cylinder the invention discloses a kind of, comprise the following steps：
Step 1: hydraulic pressure test：Using the hydraulic pressure testing device to the deflection of multiple tested gas cylinders 2 with holding Pressure energy power is tested respectively, and test process is as follows：
Step 1-1, preparation before testing, process are as follows：
Step 1-101, gas cylinder water filling and entrucking are stood：Water is filled into tested gas cylinder 2 and seals connector 5, then By tested gas cylinder 2 loaded on test car 3, stand 8 it is small when more than；
Step 1-102, test car is pushed into lifting station：Test car 3 equipped with multiple tested gas cylinders 2 is flat Lifting station is pushed into, test car 3 is located between two support bracket 1-1 front side and before it is located at sink 1-12 at this time Side；
Step 1-103, initial value record of weighing：The initial value of weighing of multiple weighing device 4-3 is remembered respectively Record；
The initial value of weighing of i-th of weighing device 4-3 is denoted as m in multiple weighing device 4-3i0, wherein i is positive integer And i=1,2 ..., M, M be weighing device 4-3 quantity；
Step 1-2, gas cylinder lifts：Two first level moving drive mechanisms are controlled by the first main controller 7-1, it will The translating bracket is synchronous with the vertical mast-up to move to forward lifting station, then multiple tested gas cylinders 2 are divided It is not lifted below the vertical mast-up, multiple tested gas cylinders 2 are in vertically to the sealing laid and filled thereon Connector 5 connects respectively with multiple jointing 1-7 lockings；At this point, the vertical mast-up be located on front side of sink 1-12 and It is located above test car 3 described in step 1-102；
Step 1-3, gas cylinder moves to test station：By the first main controller 7-1 two first level movements is controlled to drive Motivation structure, by the translating bracket, the vertical mast-up is synchronous with multiple tested gas cylinders 2 moves to test work backward Position；At this point, the multiple tested gas cylinders 2 being lifted below the vertical mast-up are located at multiple institutes in sink 1-12 respectively State the surface of water jacket 1-11；
Step 1-4, applied voltage test：Process is as follows：
Step 1-4011, gas cylinder decentralization and water jacket upper press cover compress sealing：It is controlled by the first main controller 7-1 described in two First vertical lifting frame 1-3, it is synchronous to multiple tested gas cylinders 2 to be transferred vertically and immerse multiple water jackets respectively In 1-11；The driving mechanism for compressing is controlled by the first main controller 7-1 again, multiple upper press cover 1-10 are synchronously carried out down Pressure, and multiple upper press cover 1-10 are pressed abd fixed on respectively on multiple water jacket 1-11, complete multiple water jacket 1- 11 seal process；
Step 1-4012, pressurize：Open the first solenoid valve 6-3 and each first filled on each first branch forcing pipe 6-2 The 4th control valve 1-17 filled on drainpipe 1-16 restarts electro-hydraulic booster pump 6-7 and by electro-hydraulic booster pump 6-7 to multiple The tested gas cylinder 2 pressurizes respectively, until each tested gas cylinder 2 is forced into preset test pressure value； In pressure process, the overpressure of each first branch forcing pipe 6-2 is distinguished by multiple first pressure detection unit 6-4 It is detected in real time, and by testing result synchronous driving to the first main controller 7-1；
Step 1-4013, pressurize：After the completion of pressurizeing in step 1-4012, electro-hydraulic booster pump 6-7 and each first branch are closed The the first solenoid valve 6-3 filled on forcing pipe 6-2, and according to the dwell time being pre-designed, to multiple tested gas cylinders 2 Pressurize is carried out respectively；In pressure maintaining period, by multiple first pressure detection unit 6-4 to each first branch forcing pipe 6-2 Overpressure detected in real time respectively, and by testing result synchronous driving to the first main controller 7-1；
Step 1-4014, value of weighing after pressurize records：When pressure maintaining period is completed in step 1-4013, to multiple at this time described The value of weighing of weighing device 4-3 is recorded respectively, and the value of weighing of each weighing device 4-3 is value of weighing after pressurize at this time；
Value of weighing in multiple weighing device 4-3 after the pressurize of i-th of weighing device 4-3 is denoted as mi1；
Step 1-4015, pressure release：In step 1-4013 after the completion of pressure maintaining period, open on each first branch forcing pipe 6-2 The the first solenoid valve 6-3 filled carries out pressure release respectively to each tested gas cylinder 2；
Step 1-4016, value of weighing after pressure release records：In step 1-4015 after the completion of pressure leak process, to multiple at this time described The value of weighing of weighing device 4-3 is recorded respectively, and the value of weighing of each weighing device 4-3 is value of weighing after pressure release at this time；
Value of weighing in multiple weighing device 4-3 after the pressure release of i-th of weighing device 4-3 is denoted as mi2；
Step 1-4017, gas cylinder lifts by crane and moves to lifting station forward：It first passes through the first main controller 7-1 and controls the pressure Tight driving mechanism synchronously above carries multiple upper press cover 1-10；Again two described the are controlled by the first main controller 7-1 One vertical lifting frame 1-3, it is synchronous to multiple tested gas cylinders 2 above carry and carried out of multiple the water jacket 1-11 vertically Go out；Afterwards, two first level moving drive mechanisms are controlled by the first main controller 7-1, by the translating bracket, described Vertically mast-up is synchronous with multiple tested gas cylinders 2 moves to forward lifting station；
Step 1-5, data preparation：According to initial weigh value, the step of each weighing device 4-3 recorded in step 1-103 Weigh each weighing device 4-3's for recording in value and step 1-4016 after the pressurize of each weighing device 4-3 recorded in 1-4014 It weighs after pressure release value, all deformation, remaining deformation, rate of residual and the flexible deformation of each tested gas cylinder 2 is calculated Amount；
The dress of respectively weighing recorded in initial weigh value, the step 1-4014 of each weighing device 4-3 recorded in step 1-103 It is that this is weighed to put value of weighing after the pressure release of each weighing device 4-3 recorded in weigh after the pressurize of 4-3 value and step 1-4016 Discharge water the quality of water in container 4-2 on device 4-3；
The all deformation of i-th of tested gas cylinder 2, remaining deformation, remaining change in multiple tested gas cylinders 2 Form quotient and elastic deformation amount, are denoted as V respectivelyi0、Vi1、ηiAnd Vi2；I-th of tested gas cylinder 2 is packed into more in step 1-4011 In a water jacket 1-11 in i-th of water jacket 1-11, i-th of water jacket 1-11 passes through the first drainpipe 1-16 and i-th The water container 4-2 connections put on a weighing device 4-3；Wherein, Vi2=Vi0-Vi1, ρ is the density of water in water container 4-2.
Step 2: pouring and drying and processing：Hydraulic pressure test in step 1 is completed using the hydraulic pressure auxiliary test unit Multiple tested gas cylinders 2 poured and drying and processing, process are as follows：
Step 2-1, gas cylinder clamping and entrucking：The multiple tested gas cylinders 2 for completing the water pressure test are held on gas In bottle fixture 11, then the gas cylinder fixture 11 for being clamped with multiple tested gas cylinders 2 is placed horizontally to the institute for transporting trolley 13 It states on horizontal positioned platform；
Step 2-2, transport in the flat-pushing extremely lifting inlet region of trolley：It is flat-pushing to institute by trolley 13 is transported described in step 2-1 It states in lifting inlet region；
Step 2-3, clamp and promotion：Pass through the second main controller 16-3 second vertical lifting frame 14-8s described to two It is controlled, horizontal mast-up 14-7 is transferred vertically, until two clamp system 14-9 are symmetrically laid in gas cylinder fixture 11 left and right sides；It is controlled again by the second main controller 16-3 clamp system 14-9s described to two, makes two folders Tight mechanism 14-9 is fixedly clamped respectively in the left and right sides of gas cylinder fixture 11, and 11 level of gas cylinder fixture is held on described in two at this time Between clamp system 14-9；Afterwards, controlled by the second main controller 16-3 second vertical lifting frame 14-8s described to two, By gas cylinder fixture 11 with clamped multiple tested gas cylinders 2 are synchronous thereon is promoted straight up, until will be multiple From transporting, trolley 13 is interior to be proposed the tested gas cylinder 2；
Step 2-4, gas cylinder pours and drying and processing, process are as follows：
Step 2-401, pour drying number and the drying equipment setting dried that pours for each time：Pass through the second parameter setting list First 16-1 is to the pouring drying number of multiple tested gas cylinders 2 in step 2-1 and the drying equipment point of each drying that pours It is not set；
Wherein, the pouring drying number of multiple tested gas cylinders 2 is once or twice；When pouring, drying number is one When secondary, the drying equipment of this time pouring drying is the entrance side drying equipment or the outlet side drying equipment；It is dried when pouring When dry number is twice, the drying equipment for the drying that pours twice is respectively the entrance side drying equipment and outlet side drying Equipment；
Step 2-402, pouring drying and processing：According to pouring drying number and each pouring set in step 2-401 The drying equipment of drying synchronously carries out pouring drying and processing to multiple tested gas cylinders 2；
Wherein, when pouring drying number set in step 2-401 is once and this time pours the drying equipment of drying For the entrance side drying equipment when, pouring drying and processing process is as follows：
Step 2-40211, entrance side baking zone is moved to forward：Pass through the second main controller 16-3 the second water described to two Flat moving drive mechanism 18 is controlled, by gas cylinder fixture 11 it is synchronous with clamped multiple tested gas cylinders 2 thereon to Before move in the entrance side pouring baking zone；
Step 2-40212, vertical decentralization extremely overturning pouring position：It is perpendicular by the second main controller 16-3 described to two second It is controlled to hoisting frame 14-8, gas cylinder fixture 11 and clamped multiple tested gas cylinders 2 thereon is synchronously erected Straight decentralization, until transferring gas cylinder fixture 11 to the overturning pouring mechanism 17 in the entrance side pouring baking zone；
Step 2-40213, pouring and drying and processing are downwardly turned over：It is poured by the second main controller 16-3 to the entrance side Overturning pouring mechanism 17 in baking zone is controlled, by gas cylinder fixture 11 and thereon clamped multiple tested gas cylinders 2 it is synchronous carry out 180 ° of overturnings downwards, make the bottlenecks of multiple tested gas cylinders 2 downward, by each tested 2 memory of gas cylinder The water stayed is poured out；Afterwards, the entrance side drying equipment is controlled by the second main controller 16-3, and passes through the entrance Side drying equipment and the entrance side drying pipeline are synchronous to multiple tested gas cylinders 2 to carry out drying and processing；
Step 2-40214, it is flipped up resetting and being lifted up：It is poured by the second main controller 16-3 to the entrance side Overturning pouring mechanism 17 in baking zone is controlled, by gas cylinder fixture 11 and thereon clamped multiple tested gas cylinders 2 synchronous 180 ° of overturnings of progress upwards, make the bottleneck of multiple tested gas cylinders 2 upward；Afterwards, the second main controller is passed through 16-3 second vertical lifting frame 14-8s described to two is controlled, by gas cylinder fixture 11 and thereon clamped multiple quilts Test gas cylinder 2 is synchronous to be promoted straight up, until multiple tested gas cylinders 2 are respectively positioned on the entrance side pouring drying 17 top of overturning pouring mechanism in area；
When pouring set in step 2-401 is dried, number is once and the drying equipment of this time pouring drying is described During outlet side drying equipment, pouring drying and processing process is as follows：
Step 2-40221, outlet side baking zone is moved to forward：Pass through the second main controller 16-3 the second water described to two Flat moving drive mechanism 18 is controlled, by gas cylinder fixture 11 it is synchronous with clamped multiple tested gas cylinders 2 thereon to Before move in the outlet side pouring baking zone；
Step 2-40222, vertical decentralization extremely overturning pouring position：According to the method described in step 2-40212, pass through Two main controller 16-3, second vertical lifting frame 14-8s described to two is controlled, by gas cylinder fixture 11 with it is clamped more thereon A tested gas cylinder 2 is synchronous to be transferred vertically, until transferring gas cylinder fixture 11 to the outlet side pouring baking zone In interior overturning pouring mechanism 17；
Step 2-40223, pouring and drying and processing are downwardly turned over：It is poured by the second main controller 16-3 to the entrance side Overturning pouring mechanism 17 in baking zone is controlled, by gas cylinder fixture 11 and thereon clamped multiple tested gas cylinders 2 it is synchronous carry out 180 ° of overturnings downwards, make the bottlenecks of multiple tested gas cylinders 2 downward, by each tested 2 memory of gas cylinder The water stayed is poured out；Afterwards, the outlet side drying equipment is controlled by the second main controller 16-3, and passes through the outlet Side drying equipment and the outlet side drying pipeline are synchronous to multiple tested gas cylinders 2 to carry out drying and processing；
Step 2-40224, it is flipped up resetting and being lifted up：It is poured by the second main controller 16-3 to the outlet side Overturning pouring mechanism 17 in baking zone is controlled, by gas cylinder fixture 11 and thereon clamped multiple tested gas cylinders 2 synchronous 180 ° of overturnings of progress upwards, make the bottleneck of multiple tested gas cylinders 2 upward；Afterwards, the second main controller is passed through 16-3 second vertical lifting frame 14-8s described to two is controlled, by gas cylinder fixture 11 and thereon clamped multiple quilts Test gas cylinder 2 is synchronous to be promoted straight up, until multiple tested gas cylinders 2 are respectively positioned on the outlet side pouring drying 17 top of overturning pouring mechanism in area；
When pouring drying number set in step 2-401 is twice, pouring drying and processing process is as follows：
Step 2-40231, according to step 2-40211 to the method described in step 2-40214, the first pouring drying is completed Processing；
Step 2-40232, according to step 2-40221 to the method described in step 2-40224, the second pouring drying is completed Processing；
Step 2-5, lifting outlet area is moved to forward：It is moved horizontally by the second main controller 16-3 described to two second Driving mechanism 18 is controlled, by gas cylinder fixture 11 with clamped multiple tested gas cylinders 2 are synchronous thereon translates forward To the lifting outlet area；
In this step, by gas cylinder fixture 11 with clamped multiple tested gas cylinders 2 are synchronous thereon moves to forward Before in the lifting outlet area, it will transport in the lifting outlet area of trolley 13；
Step 2-6, decentralization and fixture in outlet area is lifted to unclamp：It is perpendicular by the second main controller 16-3 described to two second Controlled to hoisting frame 14-8, horizontal mast-up 14-7 transferred vertically, until gas cylinder fixture 11 be placed horizontally at transport it is small On the horizontal positioned platform of vehicle 13；It is controlled again by the second main controller 16-3 clamp system 14-9s described to two, Two clamp system 14-9 is made to unclamp gas cylinder fixture 11；
Step 2-7, promoted up and down and translation resets backward：It is vertically carried by the second main controller 16-3 described to two second It rises frame 14-8 to be controlled, horizontal mast-up 14-7 is promoted straight up；Afterwards, by the second main controller 16-3 to two institutes It states second and moves horizontally driving mechanism 18 and controlled, horizontal mast-up 14-7 is moved to backward in the lifting inlet region；
Step 3: air-tight test：Using the tightness test device to multiple institutes after drying and processing in step 2 It states tested gas cylinder 2 and carries out air-tight test, process is as follows：
Step 3-1, gas cylinder lifts：Multiple tested gas cylinders 52 are lifted on gas cylinder mounting rod 26, and are made each Tested gas cylinder 2 is connected with 29 inside of the first quick coupling connected thereto；
Step 3-2, inflating gas cylinder：By second feeder, into step 3-1, each tested gas cylinder 2 is inflated；
Step 3-3, gas cylinder is immersed in water：By mounting rod lift drive mechanism drive gas cylinder mounting rod 26 and thereon Multiple tested gas cylinders 52 of lifting are synchronous to be declined, until multiple tested gas cylinders 2 are totally immersed into water；
Step 3-4, Image Acquisition and Synchronous：Using cabinet top monitoring camera 38 to immersing multiple quilts in water The image of test gas cylinder 52 is acquired simultaneously synchronous driving to the 3rd main controller 40；
3rd main controller 40 synchronizes the image received display by the 3rd display unit, by right The image that 3rd display unit is shown synchronizes observation, and the air-tightness of each tested gas cylinder 2 is judged；
When judging any one air-tightness for being tested gas cylinder 2, tested 2 side of the gas cylinder production during observation During raw bubbling phenomenon, it is judged as that the air-tightness of tested gas cylinder 2 is unqualified；Otherwise, it is judged as that the air-tightness of tested gas cylinder 2 is closed Lattice.Wherein, generate bubbling and refer to that bubble occurs in tested 2 side of gas cylinder.
In the present embodiment, by the second main controller 16-3 to overturning pouring mechanism in step 2-40213 and step 2-40223 17 when being controlled, and vertical grip block 17-1 first described to two is controlled and made two vertical grip block 17-1 tight Admittedly being clamped in the left and right sides of gas cylinder fixture 11, then turnover driving mechanism 17-3 is controlled, make turnover driving mechanism 17-3 Torsion shaft 17-2 is driven to be rotated.
Overturning pouring mechanism 17 is controlled by the second main controller 16-3 in step 2-40214 and step 2-40224, First turnover driving mechanism 17-3 is controlled, makes turnover driving mechanism 17-3 that torsion shaft 17-2 be driven to be rotated；It is right again Two vertical grip block 17-1 are controlled and two vertical grip block 17-1 are made to unclamp gas cylinder fixture 11.
In the present embodiment, in step 1-4 after the completion of applied voltage test, the first main controller 7-1 is by deflection and pressure-bearing energy The synchronous driving of power test result is to upper monitoring machine.
In the present embodiment, in step 1-4 before applied voltage test, also need current by the first parameter set unit 7-2 inputs Carry out the number of deflection and multiple tested gas cylinders 2 of bearing capacity test.
The deflection includes the initial of each weighing device 4-3 recorded in step 1-103 with bearing capacity test result Weigh each weighing device 4-3 recorded in value, step 1-4014 pressurize after weigh respectively weighing of recording in value, step 1-4016 The number of the multiple tested gas cylinders 2 for the value, current completion deflection and bearing capacity test of weighing after the pressure release of device 4-3 With the testing time (being specifically the pressure release deadline in step 1-4015) of clock circuit 7-6 records.
After the upper monitoring machine receives the deflection of the first main controller 7-1 uploads and bearing capacity test result, people Each weighing device that work records in initial weigh value, the step 1-4014 according to each weighing device 4-3 recorded in step 1-103 It weighs after the pressure release of value of weighing after the pressurize of 4-3 and each weighing device 4-3 recorded in step 1-4016 value, each quilt is calculated Test all deformation, remaining deformation, rate of residual and the elastic deformation amount of gas cylinder 2.
In the present embodiment, uploaded by inquiring about the first main controller 7-1 that host can receive the upper monitoring machine Deflection carries out easy, quick search with bearing capacity test result.
In the present embodiment, in step 1-101 when sealing connector 5 on tested gas cylinder 2, manually pulled with electrokinetic moment Hand is capped.When gas cylinder lifting is carried out in step 1-2, human assistance connects the seal nipple 5 on tested gas cylinder 2 with being connected Head 1-7 corrections, automatic connection locking.
In the present embodiment, before carrying out applied voltage test in step 1-4, need first to open the exhaust filled on each exhaust pipe 1-21 1-22 is closed to open；Gas cylinder decentralization is completed in step 1-4011 and water jacket upper press cover is compressed after sealing, on each upper press cover 1-10 Existing bubble is observed in filled exhaust pipe 1-21；After equal bubble-free in each exhaust pipe 1-21, by each exhaust pipe 1-21 On the air discharge cook 1-22 that is filled be turned off.
In the present embodiment, before carrying out applied voltage test in step 1-4, needing first will be in sink 1-12 and multiple water jacket 1- Water, the water level of the sink 1-12 and the upper edge flush of water jacket 1-11 are filled in 11；It is multiple described in step 1-4011 When tested gas cylinder 2 is immersed respectively in multiple water jacket 1-11, anhydrous spilling in each water jacket 1-11；Wherein, to sink 1- In 12 during water filling, water filling is carried out by sink feed pipe 6-10；Into each water jacket 1-11 during water filling, using the hydraulic giant and pass through The water injection pipe being connected with water jacket 1-11 carries out water filling.
In the present embodiment, before carrying out gas cylinder lifting in step 1-2, need first to each upper press cover 1-10 to the close of water jacket 1-11 Envelope situation is checked that checking process is as follows：
Step 1-40111, water jacket internal drainage and upper press cover compress：Open the 5th control filled on each second drainpipe 1-18 Valve 1-19 processed empties the water in each water jacket 1-11；Afterwards, the driving mechanism for compressing is controlled by the first main controller 7-1, it is right Multiple upper press cover 1-10 are synchronously pushed, and multiple upper press cover 1-10 are pressed abd fixed on multiple water respectively It covers on 1-11；
Step 1-40112, water filling in sink：By sink feed pipe 6-10 water fillings into sink 1-12, until step 1- Multiple upper press cover 1-10 immerse under water in 40111；
Step 1-40113, water filling in water jacket：Pass through the water filling into each water jacket 1-11 respectively of multiple water injection pipes, water filling In the process to observing whether each upper press cover 1-10 sides have bubble generation, and according to the observation as a result, to each upper press cover 1-10 to water The sealing situation of set 1-11 is judged；Wherein, when there are bubble generation in upper press cover 1-10 sides, 1-10 pairs of the upper press cover is illustrated The sealing situation of water jacket 1-11 is unqualified；Otherwise, it is qualification to the sealing situation of water jacket 1-11 to illustrate upper press cover 1-10.
It is first according to preset test pressure value and electro-hydraulic before carrying out applied voltage test in step 1-4 in the present embodiment The air pressure of booster pump 6-7 and hydraulic proportional c, and the output pressure of air supply pipe 6-6 is adjusted by the first pressure reducing valve 6-17, And the output pressure of air supply pipe 6-6 is adjusted to PGas；Wherein, preset test pressure value is denoted as P, PGas=c × P；C is also The ratio of air pressure and hydraulic pressure in preset pressure process；
During carrying out applied voltage test in step 1-4, by second pressure detection unit 6-16 in the pipe of feed pipe 6-5 Pressure is detected in real time, and by testing result synchronous driving to the first main controller 7-1；Pressure process neutralizes in step 1-4012 In step 1-4013 in pressure maintaining period, the overpressure of the feed pipe 6-5 remains unchanged.
As shown in the above, when testing carbon fiber gas cylinder deflection and bearing capacity, using weight method.This reality It applies in example, it is more when multiple upper press cover 1-10 are pressed abd fixed on respectively on multiple water jacket 1-11 in step 1-4011 There is the initial water level of water, i.e. water container 4-2 in a water container 4-2；The initial water level of multiple water container 4-2 is equal Under shed height higher than water jacket 1-11, the initial value of weighing of electronic balance output at this time；In step 1-4 during the water pressure test, Tested gas cylinder 2 is deformed after being pressurized, and the water squeezed out out of water jacket 1-11 enters in the water container 4-2 on electronic balance, Water level in water container 4-2 rises, value of weighing after the pressurize of electronic balance output at this time；In gas cylinder 2 to be tested during slow pressure release, The volume of tested gas cylinder 2 becomes smaller, and the water in water container 4-2 is according to inhaling rainbow principle by being back in water jacket 1-11, water container Water level decreasing in 4-2, value of weighing after the pressure release of electronic balance output at this time.
In the present embodiment, in step 1-4 before the water pressure test, with the hydraulic giant respectively into multiple water container 4-2 About 100mL water is filled, after observation electronic balance is stablized, prepares to start applied voltage test.
In step 1-4 before the water pressure test, 4 the first solenoid valve 6-3 are in closed state.
The deflection for being tested gas cylinder 2 is carried out with bearing capacity in test process, 1-23 pairs of the water temperature detection unit The water temperature of sink 1-12 is detected in real time；Also, since water jacket 1-11 is placed in sink 1-12, thus it can ensure that water jacket 1-11 Interior fluctuating temperature is little, and when especially accelerating water cycle in sink 1-12, water temperature in water jacket 1-11 can be effectively ensured almost It remains unchanged.
In step 1-4012 under pressure, first start electro-hydraulic booster pump 6-7, tested gas cylinder 2 is forced into respectively 30MPa；Afterwards, electro-hydraulic booster pump 6-7 is closed, whether check the pressure pipeline of each tested gas cylinder 2 has leakage；If there is leakage, There is the pressure pipeline revealed in closing；Afterwards, start electro-hydraulic booster pump 6-7 to continue to pressurize, treat that each tested gas cylinder 2 adds Preset test pressure value is depressed into, closes electro-hydraulic booster pump 6-7；Then, close on each first branch forcing pipe 6-2 and filled The first solenoid valve 6-3, and observe the testing result of each first pressure detection unit 6-4 and the weighing results of each electronic balance (deformation for corresponding to water jacket 1-11) represents corresponding tested as first pressure detection unit pressure value that 6-4 is detected declines The pressure pipeline of gas testing bottle 2 has leakage, changes the water jacket meter for representing corresponding tested gas cylinder 2 as the weighing results of electronic balance have Amount system has the situation of leakage.
When pressurize is carried out in step 1-4013, the testing result of each first pressure detection unit 6-4, such as first pressure are observed There is pressure in detection unit 6-4, represents the pressure pipeline of corresponding tested gas cylinder 2 and has leakage, but has no effect on other tested Gas cylinder 2 continues to test, and opens the corresponding first solenoid valve 6-3 of pressure pipeline for occurring pressure at this time, gives this road pressure release；Pressurize After finishing, the first solenoid valve 6-3, the slow pressure release of pressue device are opened.
In the present embodiment, in step 1-4017 by the translating bracket, the vertical mast-up with it is multiple described tested After gas cylinder 2 synchronously moves to lifting station forward, multiple tested gas cylinders 2 are disassembled from the vertical mast-up, Artificial electricity consumption pneumatic torque wrench lays down the seal nipple 5 installed on each tested 2 bottleneck of gas cylinder.
Before clamp is carried out in the present embodiment, in step 2-3 and is promoted, the second parameter set unit 16-1 is first passed through The translation of horizontal mast-up 14-7 is highly set；
In step 2-3 by the progress synchronous with clamped multiple tested gas cylinders 2 thereon of gas cylinder fixture 11 vertically to During upper promotion, horizontal mast-up 14-7 is up-shifted to preset translation height, the tested gas cylinders 2 multiple at this time From transporting, trolley 13 is interior to be proposed；
It is moved to forward during entrance side baking zone in step 2-40211, the height of the horizontal mast-up 14-7 is equal For preset translation height；
It is moved to forward during outlet side baking zone in step 2-40221, the height of the horizontal mast-up 14-7 is equal For preset translation height；
The multiple tested gas testings clamped by gas cylinder fixture 11 and thereon in step 2-40214 and step 2-40224 When bottle 2 is synchronously promoted straight up, horizontal mast-up 14-7 is up-shifted to preset translation height；
It is moved to forward in step 2-5 during lifting outlet area, the height of the horizontal mast-up 14-7 is advance The translation height of setting；
When horizontal mast-up 14-7 is promoted straight up in step 2-7, horizontal mast-up 14-7 is up-shifted to pre- The translation height first set；Also, horizontal mast-up 14-7 is moved to backward in the lifting inlet region internal procedure, the water The height of flat mast-up 14-7 is preset translation height.
In the present embodiment, when horizontal mast-up 14-7 is up-shifted to preset translation height, gas cylinder is held on Multiple tested gas cylinders 2 on fixture 11 are respectively positioned on above the first partition rod 14-14.
Embodiment 2
In the present embodiment, used carbon fiber gas cylinder detection line is as different from Example 1：The air tightness test dress It is set to ground trough type test device for air tightness 51；As shown in Fig. 3-6, Fig. 3-7 and Fig. 3-8, the ground trough type test device for air tightness 51 include excavating vertical supporting frame 53 above underground tank 52 of molding underground tank 52, Zhi Li and mounted on vertical supporting Control box 56 on frame 53 and the gas cylinder mast-up that multiple tested gas cylinders 2 are synchronously lifted, the gas cylinder mast-up Quantity is installed in for two and the two on vertical supporting frame 53；52 inside bottom of underground tank is equipped with multiple underwater monitoring Camera 54,52 top of underground tank is equipped with multiple top monitoring cameras 55, multiple underwater monitoring cameras 54 Connect with multiple top monitoring cameras 55 with the 3rd main controller 40；The vertical supporting frame 53 includes rectangular frame 53-1 and four the second vertical upright column 53-2 being respectively supported at below tetra- apex angles of rectangular frame 53-1, the rectangular frame 53-1 is in horizontal layout and its 52 surface of sink located underground；The structure of two gas cylinder mast-ups is identical and the two is distinguished Below the left and right sides of rectangular frame 53-1.Each gas cylinder mast-up includes a gas cylinder mounting bracket 57 and one A vertical lifting frame 58 promoted in the vertical direction to gas cylinder mounting bracket about 57, the gas cylinder mounting bracket 57 is in level It lays and it is mounted on 58 bottom of vertical lifting frame, 58 top of vertical lifting frame is mounted on rectangular frame 53-1.It is described Gas cylinder mounting bracket 57 includes horizontal stand 57-1 and multiple is respectively used to connect institute's bottling valve on multiple tested gas cylinders 2 Second quick coupling 57-2, multiple quick coupling 57-2 are respectively positioned in same level and it is installed in horizontal stand 57-1 bottoms, multiple tested gas cylinders 2 are lifted on 57 lower section of gas cylinder mounting bracket and institute's bottling valve is separately mounted to thereon On multiple second quick coupling 57-2；The second quick coupling 57-2 is connected with second feeder.
In the present embodiment, there are two two gas cylinder mast-ups is driven to carry out respectively for installation on the rectangular frame 53-1 The horizontal walker 59 that level moves back and forth, the structure of two horizontal walkers 59 is identical and the two is separately mounted to rectangle The left and right sides of frame 53-1, the structure of two gas cylinder mast-ups is identical and is separately mounted to two horizontal walkers 59 On.Each horizontal walker 59 include the three traversing 59-1 that can be moved back and forth on horizontal plane face, The three traversing 59-1 of the two traversing guide rod 59-2 being installed on rectangular frame 53-1 in left and right and a drive are along two The traversing driving cylinder 59-3 that the traversing guide rod 59-2 is moved back and forth, the traversing driving cylinder 59-3 and two institutes State that traversing guide rod 59-2 is laid in same level and three is in parallel laying, two traversing guide rod 59-2's Rear and front end is installed on rectangular frame 53-1 and the two is symmetrically laid in the left and right sides of traversing driving cylinder 59-3；It is described The three traversing 59-1 are in horizontal layout and it is on two traversing guide rod 59-2, the three traversing 59-1 On open that there are two respectively for the mounting hole of two traversing guide rod 59-2 installations.
In the present embodiment, multiple second quick coupling 57-2 are respectively positioned in same level and it is installed in level Stent 57-1 bottoms.The 3rd vertical lifting frame 58 is installed in the second horizontal support including the second horizontal shelf 58-1, more Vertical connecting rod 58-2 and a lifting cylinder 58-3 for being mounted on top in the middle part of the second horizontal shelf 58-1 above plate 58-1, The bottom of the more vertical connecting rod 58-2 is each attached on the second horizontal shelf 58-1 and the upper end is each attached to the 3rd horizontal stroke It moves on seat 59-1；The second horizontal shelf 58-1 is located at the underface of the three traversing 59-1；The lifting cylinder 58-3 is in It is fixed on vertically to laying and its cylinder block between three traversing 59-1 and the second horizontal shelf 58-1, the lifting cylinder The piston rod of 58-3 is extend out to below the second horizontal shelf 58-1, and the horizontal stand 57-1 is fixed on the work of lifting cylinder 58-3 Stopper rod bottom；The ground trough type air tightness test control circuit includes ground trough type air tightness test controller 60, the ground trough type The input of air tightness test controller 60 is terminated with transverse cylinder movement control button 61 and lifting cylinder lifting select button 62, The output of the ground trough type air tightness test controller 60 is terminated with ground trough type fault alarm indicator light 63, and the transverse cylinder is moved Dynamic control button 61, lifting cylinder lifting select button 62 and ground trough type fault alarm indicator light 63 are exposed at control box 56 On outer wall；The ground trough type air tightness test controller 60, underwater monitoring camera 54 and top monitoring camera 55 are with Three main controllers 40 connect.When it is implemented, the vertical supporting frame 53 is shape steel bracket.
As shown in figs. 3-9, in the present embodiment, the cylinder driving gas circuit drives gas circuit, the geosyncline for ground trough type cylinder Formula cylinder driving gas circuit include the ground trough type cylinder total inlet pipe 75 that is connected with the first source of the gas 2-1 and with ground trough type cylinder always into The ground trough type transverse cylinder branched inlet pipe 76 and ground trough type lifting cylinder branched inlet pipe 77 that tracheae 75 connects, the ground trough type cylinder Equipped with first filter 78, the 3rd pressure reducing valve 79, the 3rd oil sprayer 80 and first pressure gauge 81, the geosyncline on total inlet pipe 75 The 7th solenoid valve 82 is provided on formula transverse cylinder branched inlet pipe 76, is provided on the ground trough type lifting cylinder branched inlet pipe 77 3rd solenoid valve 83, the traversing driving cylinder 59-3 are connected with ground trough type transverse cylinder branched inlet pipe 76, the lifting cylinder 58-3 is connected with ground trough type lifting cylinder branched inlet pipe 77.
As shown in Fig. 3-6 and Fig. 3-7, in the present embodiment, the input termination of the ground trough type air tightness test controller 60 There is ground trough type to automatically select button 64 manually, the ground trough type automatically selects the outer wall that button 64 is exposed at control box 56 manually On.When automatically selecting the selection automatic test pattern of button 64 manually by operating ground trough type, by ground trough type air tightness test control Device 60 processed controls the 5th solenoid valve 23, realizes the control to pneumatic stopping valve 2-13, and by ground trough type air tightness test controller 60 the 6th solenoid valves 24 of control, realize the control to Pneumatic blow valve 2-14；When by operate ground trough type automatically select manually by When button 64 selects manual test pattern, pneumatic stopping valve 2-13 and pneumatic relief valve 2-14 is directly manually operated.
As shown in figs. 3-10, in the present embodiment, it is provided on the rectangular frame 53-1 for traversing driving cylinder 59- 3 piston rod moves forward to extreme position and is detected the front limit switch 65 of /V and for traversing driving cylinder 59-3 Piston rod move rearwards to the rear limit switch 66 that extreme position is detected /V, set on the second vertical upright column 53-2 It is equipped with to rise to lifting cylinder 58-3 piston rods on the ground trough type lifting position-limit switch 67 that extreme position is detected /V 68 are switched with the ground trough type descending spacing that /V is detected for dropping to extreme position to lifting cylinder 58-3 piston rods, institute State front limit switch 65, rear limit switch 66, ground trough type lifting position-limit switch 67 and ground trough type descending spacing switch 68 with ground The input terminal connection of slot type air tightness test controller 60.
As shown in figures 3-8, in the present embodiment, the explosion-proof water-proof projection lamp 69 in underground is provided in the underground tank 52, it is described The input of ground trough type air tightness test controller 60 is terminated with underground shot-light switch 70, the ground trough type air tightness test controller 60 output is terminated with underground shot-light control relay 71, and the normally opened contact of the underground shot-light control relay 71 is connected on ground Under explosion-proof water-proof projection lamp 69 current supply circuit in, underground shot-light switch 70 is exposed on the outer wall of control box 56.It is specific real Shi Shi, when pressing underground shot-light switch 70, ground trough type air tightness test controller 60 controls underground shot-light control relay 71 The current supply circuit of the explosion-proof water-proof projection lamp 69 in underground is connected, the explosion-proof water-proof projection lamp 69 in underground is lighted, is illuminated.
In the present embodiment, the 5th solenoid valve 23, the 6th solenoid valve 24, the 7th solenoid valve 82 and the 3rd solenoid valve 83 are For five two three-way electromagnetic valves, the ground trough type air tightness test controller 60 is programmable logic controller (PLC).
As shown in figures 3-8, in the present embodiment, there are two the second quick couplings for each horizontal stand 57-1 bottoms installation The quantity of 57-2, the underwater monitoring camera 54 and top monitoring camera 55 is two, and two underwater monitoring are taken the photograph Picture first 54 is located in same level and the two is distinguished in the left and right sidewall of sink 52 located underground, and two tops monitoring are taken the photograph As first 55 in same level and the two is distinguished above the left and right sides of sink 52 located underground.
As shown in Fig. 3-5 and Fig. 3-6, in the present embodiment, the 3rd vertical lifting frame 58 further includes two symmetrical layings Vertical guide rod at left and right sides of lifting cylinder 58-3, the structure of two vertical guide rods are identical；It is each described vertical Guide rod, which includes a vertical guide sleeve 58-4 being fixed on above the second horizontal shelf 58-1 and one, to be vertically oriented to In set 58-4 the interior bar 58-5, the interior bar 58-5 that move up and down from the bottom to top coaxial package in vertical guide sleeve 58-4 Interior, the interior bar 58-5 is located above horizontal stand 57-1 and its bottom is fixedly mounted on horizontal stand 57-1；Described second Horizontal shelf 58-1 is rectangular blade, and the quantity of the vertical connecting rod 58-2 is four, four vertical connecting rod 58-2 Respectively above four apex angles of the second horizontal shelf 58-1；The vertical supporting frame 53 is further included positioned at rectangular frame 53-1 The stiffening frame 53-3, the stiffening frame 53-3 of underface is rectangles and it is in horizontal layout, and the stiffening frame 53-3 consolidates It is scheduled between the middle and upper part of four the second vertical upright column 53-2.
In the present embodiment, the rest part structure, connection relation and operation principle for using carbon fiber gas cylinder detection line are equal It is same as Example 1.
In the present embodiment, used carbon fiber gas cylinder detection method, as different from Example 1：It is carried out in step 3 During air-tight test, process is as follows：
Step 4-1, gas cylinder lifts：Multiple tested gas cylinders 52 are lifted on gas cylinder mounting bracket 57, and are made each Tested gas cylinder 2 inside the second quick coupling 57-2 connected thereto with connecting；
Step 4-2, inflating gas cylinder：By second feeder, into step 3, each tested gas cylinder 2 is inflated；
Step 4-3, gas cylinder is immersed in water：Multiple tested gas cylinders 52 are driven by two vertical lifting framves 58 It is synchronous to decline, until multiple tested gas cylinders 2 are totally immersed into water；
Step 4-4, Image Acquisition and Synchronous：Using underwater monitoring camera 4 and top monitoring camera 5 to immersing The image of multiple tested gas cylinders 52 in water is acquired simultaneously synchronous driving to the 3rd main controller 40；
3rd main controller 40 synchronizes the image received display by the 3rd display unit, by right The image that 3rd display unit is shown synchronizes observation, and the air-tightness of each tested gas cylinder 2 is judged；
When judging any one air-tightness for being tested gas cylinder 2, tested 2 side of the gas cylinder production during observation During raw bubbling phenomenon, it is judged as that the air-tightness of tested gas cylinder 2 is unqualified；Otherwise, it is judged as that the air-tightness of tested gas cylinder 2 is closed Lattice.
During practical operation, specific operation process is as follows：
Step A2, the 4th pressure reducing valve 2-11 is adjusted, is air pressure needed for testing until air pressure that test pressure table 2-12 show, Air pressure needed for the test is 1MPa~30MPa；
Step B2, tested gas cylinder 2 is connected on the second quick coupling 57-2；
Step C2, operation ground trough type automatically selects button 64 and selects automatic test pattern or manual test pattern manually；
Step D2, the air tightness test of tested gas cylinder 2 is carried out, detailed process is：
When selecting automatic test pattern, ground trough type air tightness test controller 60 controls the 5th solenoid valve 23 to act, gas Dynamic shut-off valve 2-13 is connected, and is inflated to tested gas cylinder 2；After voltage stabilizing 2s~5s, ground trough type air tightness test controller 60 is first controlled It makes the 7th solenoid valve 82 to connect, makes the piston rod of traversing driving cylinder 59-3 that tested gas cylinder 2 be driven to be laterally moved to underground tank 52 Middle position directly over；Ground trough type air tightness test controller 60 controls the 3rd solenoid valve 83 to act again, lifting cylinder 58- 3 piston rod stretches out and tested gas cylinder 2 is driven to decline, until ground trough type air tightness test controller 60 is received under ground trough type Lower limit bit switch 68 detects that the piston rod of lifting cylinder 58-3 stops declining after dropping to the signal of extreme position, described underwater Monitoring camera 54 and top monitoring camera 55 gather the image that gas cylinder 2 is tested in underground tank 52 and are transferred to the 3rd master Device 40 is controlled, control second display 42 shows test pictures on the 3rd main controller 40, and staff's observation is shown in survey Tested gas cylinder 2 in water is flooded on examination picture, when tested gas cylinder 2 generates bubbling phenomenon, is judged as tested gas cylinder 2 Air-tightness it is unqualified；After the completion of detection, ground trough type air tightness test controller 60 controls the 3rd solenoid valve 83 to commutate again, is promoted The piston rod of cylinder 58-3 retracts and tested gas cylinder 2 is driven to rise, until ground trough type air tightness test controller 60 receives Ground trough type lifting position-limit switch 67 detects that the piston rod of lifting cylinder 58-3 stops rising after rising to the signal of extreme position, Gas cylinder 2 is tested at this time and has risen to initial position, and ground trough type air tightness test controller 60 controls the 6th solenoid valve 24 to beat again It opens, Pneumatic blow valve 2-14 is connected, and carries out pressure release；
When selecting manual test pattern, pneumatic stopping valve 2-13 is opened, is inflated to tested gas cylinder 2；Voltage stabilizing 2s~5s Afterwards, transverse cylinder movement control button 61 is first operated, the piston rod of traversing driving cylinder 59-3 is made to drive tested gas cylinder 2 traversing It to directly over the middle position of underground tank 52, then operates lifting cylinder lifting select button 62 and cylinder is selected to decline, promoted The piston rod of cylinder 58-3 drives tested gas cylinder 2 to decline, and stops after tested gas cylinder 2 is by the water submerged in underground tank 52 Only decline, the underwater monitoring camera 54 and top monitoring camera 55 gather the figure that gas cylinder 2 is tested in underground tank 52 Picture is simultaneously transferred to the 3rd main controller 40, and control second display 42 shows test pictures on the 3rd main controller 40, works Personal observations are shown in the tested gas cylinder 2 flooded in test pictures in water, when tested gas cylinder 2 generates bubbling phenomenon, It is judged as that 2 air-tightness of tested gas cylinder is unqualified, after the completion of detection, operation lifting cylinder lifting select button 62 is selected on cylinder It rises, tested gas cylinder 2 is made to rise to initial position, and open Pneumatic blow valve 2-14 and carry out pressure release；
During the air tightness test of the tested gas cylinder 2, pressure sensor 43 is to filling the sky in pressure release tracheae 2-15 Atmospheric pressure carries out detection in real time and by the signal output detected to ground trough type air tightness test controller 60, ground trough type air-tightness Test controller 60 by the received air pressure filled in pressure release tracheae 2-15 compared with default alarm pressure threshold value pair, When filling the air pressure in pressure release tracheae 2-15 less than default alarm pressure threshold value, illustrate to be leaked, ground trough type gas Close property test controller 60 controls ground trough type fault alarm indicator light 63 to light instruction.
In the present embodiment, remaining method and step for using carbon fiber gas cylinder detection method is same as Example 1.
The above is only presently preferred embodiments of the present invention, not the present invention imposed any restrictions, it is every according to the present invention Any simple modification, change and the equivalent structure that technical spirit makees above example change, and still fall within skill of the present invention In the protection domain of art scheme.

Claims (10)

1. a kind of carbon fiber gas cylinder detection line, it is characterised in that：Hydraulic pressure testing device, hydraulic pressure including laying from front to back aid in Test device and tightness test device；
The hydraulic pressure testing device include test chassis (1), positioned at the checkout console (4) of test chassis (1) one side, to tested Pressue device, the test box in test chassis (1) and the multiple tested gas cylinders (2) of confession that gas testing bottle (2) pressurizes It is steady to place and tested gas cylinder (2) be moved to the test car (3) on front side of test chassis (1), loaded on test car (3) On multiple tested gas cylinders (2) be in vertically to laying；The tested gas cylinder (2) be carbon fiber gas cylinder, the carbon Seal nipple (5) is housed on the bottleneck of fiber gas cylinder；
The test chassis (1) is purlin vehicle type rack；The purlin vehicle type rack includes lower support frame, positioned at the lower support Above frame and the translating bracket that can be moved back and forth in the horizontal plane and multiple tested gas cylinders (2) are lifted and The vertical mast-up that can be moved up and down on vertical plane, the vertical mast-up are mounted on the translating bracket；It is described Lower support frame include left and right two support brackets (1-1) symmetrically laid, two support brackets (1-1) in vertically to Lay and the two top be respectively mounted there are one for the translating bracket move back and forth the first translation track (1-2), described in two First translation track (1-2) is laid in same level in horizontal layout and the two, two first translation tracks (1-2) is in parallel laying；The vertical mast-up include a upper bracket (1-4) that can be moved up and down on vertical plane, Mounting base (1-5), multiple vertical connecting tubes (1-6) being installed in mounting base (1-5) immediately below upper bracket (1-4) With multiple second branch's forcing pipes (1-8) being connected respectively with multiple vertical connecting tubes (1-6), the upper bracket (1-4) It is in horizontal layout with mounting base (1-5)；Multiple second branch forcing pipes (1-8) are laid in multiple described vertically connect respectively The surface of (1-6) is taken over, each vertical connecting tube of the bottom of second branch forcing pipe (1-8) with being disposed below (1-6) upper end connects, and each second branch forcing pipe (1-8) top is each attached on upper bracket (1-4)；It is each described Vertical connecting tube (1-6) bottom is respectively arranged with a jointing (1-7) for being attached with seal nipple (5)；On described Stent (1-4) and mounting base (1-5) are in horizontal layout, and upper bracket (1-4) and the first translation track (1-2) perpendicular cloth If；The translating bracket includes the first vertical lifting frame (1-3) that left and right two drives upper bracket (1-4) to move up and down, Two the first vertical lifting framves (1-3) are in vertically to laying, and two the first vertical lifting framves (1-3) are located at respectively The surface of two support brackets (1-1) and the two are in symmetrical laying, and the left and right sides of the upper bracket (1-4) is pacified respectively On two the first vertical lifting framves (1-3)；The bottom of two the first vertical lifting framves (1-3) is mounted on one A the first slip base (1-9) that can be moved back and forth along the first translation track (1-2), first slip base (1-9) are installed on the On one translation track (1-2)；The upper back of two support brackets (1-1) drives the first slip base there are one being respectively provided with The first level moving drive mechanism that (1-9) is moved back and forth, the first level moving drive mechanism are located at the first sliding On rear side of seat (1-9) and it is sequentially connected with the first slip base (1-9)；Second branch forcing pipe (1-8) and vertically connect The quantity for taking over (1-6) is identical and both for rigid pipe；
The test box includes one and is installed between two support brackets (1-1) sink (1-12) of rear side and multiple equal The water jacket (1-11) being laid in sink (1-12), the structure all same of multiple water jackets (1-11) and its be in vertically to cloth If the sink (1-12) is in horizontal layout, and multiple water jackets (1-11) are laid in same level；It is each described Water jacket (1-11) is the cylindrical body of upper opening；The test car (3) be located at two support brackets (1-1) it Between front side, and test car (3) be located at sink (1-12) front side；
The quantity of the water jacket (1-11) is identical with the quantity of vertical connecting tube (1-6)；On each vertical connecting tube (1-6) There are one the upper press cover (1-10) blocked to the upper opening of water jacket (1-11), multiple water jacket (1- for equal coaxial package 11) installation position corresponds respectively with the installation position of multiple upper press covers (1-10)；Multiple upper press cover (1- 10) it is laid in same level and it is respectively positioned below mounting base (1-5), drive is installed on the mounting base (1-5) The driving mechanism for compressing that multiple upper press covers (1-10) move up and down, multiple upper press covers (1-10) with the pressure Tight driving mechanism connection；
The feed pipe (6-5) and the first feeder that the pressue device includes main forcing pipe (6-1), is connected with water supply installation The air supply pipe (6-6) of connection, multiple first branch's forcing pipes (6-2) and one with the outlet connection of main forcing pipe (6-1) respectively The sink feed pipe (6-10) of a outlet connection with main forcing pipe (6-1), the quantity of first branch forcing pipe (6-2) with The quantity of second branch's forcing pipe (1-8) is identical；The outlet of multiple first branch forcing pipes (6-2) respectively with it is multiple described The upper end connection of second branch's forcing pipe (1-8), is each respectively arranged with the first solenoid valve on first branch forcing pipe (6-2) (6-3) and first pressure detection unit (6-4)；The outlet of the feed pipe (6-5) and air supply pipe (6-6) with main forcing pipe The import of (6-1) connects, and electro-hydraulic booster pump (6-7) is equipped on the main forcing pipe (6-1)；The sink feed pipe (6-10) Upper that second solenoid valve (6-11) is housed, sink (1-12) bottom is equipped with sink drain (6-22), the sink drain Water temperature detection unit (1-23) is housed on (6-22)；
The checkout console (4) includes levels operation platform (4-1), the first monitoring device and multiple is laid in levels operation platform Weighing device (4-3) on (4-1), the quantity of the weighing device (4-3) are identical with the quantity of water jacket (1-11)；It is each described Water container (4-2) there are one being kept flat on weighing device (4-3)；Each water jacket (1-11) bottom extend out to sink (1- 12) outside, and the bottom of each water jacket (1-11) opens that there are one under shed, the under sheds of multiple water jackets (1-11) It is connected respectively by multiple first drainpipes (1-16) with multiple water containers (4-2)；Each first drainpipe (1- 16) the 4th control valve (1-17) is respectively arranged on；The under shed of each water jacket (1-11) is respectively arranged with one and leads to draining The second drainpipe (1-18) of road connection；
The first ginseng that first monitoring device includes the first main controller (7-1) and is connected respectively with the first main controller (7-1) Number setting unit (7-2) and the first display unit (7-3), the water temperature detection unit (1-23) and multiple first pressure inspections Unit (6-4) is surveyed to be connected with the first main controller (7-1)；First solenoid valve (6-3), second solenoid valve (6-11) and the 4th Control valve (1-17) is controlled by the first main controller (7-1) and it is connected with the first main controller (7-1)；The electro-hydraulic increasing Press pump (6-7) is controlled by the first main controller (7-1) and it is connected with the first main controller (7-1)；The driving mechanism for compressing, Two first level moving drive mechanisms and two the first vertical lifting framves (1-3) are by the first main controller (7-1) It is controlled and it is connected with the first main controller (7-1)；
The hydraulic pressure auxiliary test unit includes the gas cylinder fixture (11) clamped to multiple tested gas cylinders (2), right The transport trolley (13) and carried out to tested gas cylinder (2) that gas cylinder fixture (11) is transported with clamped tested gas cylinder (2) It pours and the gas cylinder of drying and processing pours and drying and processing equipment, the transport trolley (13) is set in horizontal layout and its upper part The horizontal positioned platform for having supply bottle fixture (11) horizontal positioned；What is clamped on the gas cylinder fixture (11) is multiple described tested Gas cylinder (2) is respectively positioned on same plane, multiple tested gas cylinders (2) in it is parallel laying and its with gas cylinder fixture (11) Perpendicular laying；The gas cylinder pours and drying and processing equipment is located on rear side of test chassis (1)；
The gas cylinder pours and drying and processing equipment includes pouring and drying and processing rack (14), the second monitoring device, to gas cylinder Fixture (11) carries out 180 ° of overturning pouring devices overturn and the drying unit of drying and processing, institute is carried out to being tested gas cylinder (2) Overturning pouring device is stated to be mounted in pouring and drying and processing rack (14)；
The pouring and drying and processing rack (14) include main backstop, above the main backstop and can be in the horizontal plane The translating bracket that is moved back and forth, the lifting device promoted in the vertical direction to gas cylinder fixture (11) and gas cylinder is pressed from both sides Has the clamping device that (11) carry out horizontal clamping, the lifting device is mounted on the translating bracket；The main backstop bag Two vertical supports (14-1) symmetrically laid in left and right are included, two vertical supports (14-1) are in parallel laying and the two top The second translation track (14-2) moved back and forth there are one being respectively mounted for the translating bracket, two second translation tracks (14-2) is laid in same level in horizontal layout and the two, and two second translation tracks (14-2) are in parallel It lays；The translating bracket is portal support and it includes upper beam (14-3) and two are respectively supported at upper beam (14-3) left side The first vertical upright column (14-4) below right both ends, the upper beam (14-3) are in horizontal layout, and two described first vertical vertical Column (14-4) is laid in symmetrical；The bottom of two first vertical upright columns (14-4) can translate rail there are one being respectively mounted along second The second slip base (14-5) that road (14-2) moves back and forth, second slip base (14-5) are installed on the second translation track (14- 2) on；The upper back of two vertical supports (14-1) be respectively provided with there are one drive the second slip base (14-5) carry out before and after Mobile second moves horizontally driving mechanism (18), and described second, which moves horizontally driving mechanism (18), is located at the second slip base (14- 5) on rear side of and it is sequentially connected with the second slip base (14-5)；The lifting device includes a horizontal mast-up (14-7) The the second vertical lifting frame (14-8) for horizontal mast-up (14-7) promoted up and down with two, two described second vertically carry It rises the structure all same of frame (14-8) and the two is laid in symmetrical；Two the second vertical lifting framves (14-8) are located at two respectively On the inside of a first vertical upright column (14-4) and the top of the two is separately mounted to two first vertical upright columns (14-4) Inner sidewall upper portion, be separately mounted to two the second vertical lifting framves at left and right sides of the horizontal mast-up (14-7) At left and right sides of (14-8) bottom and its be located between two first vertical upright columns (14-4)；The clamping and fixing body installation On horizontal mast-up (14-7) and it is located at the underface of horizontal mast-up (14-7)；The clamp system includes left and right two The clamp system (14-9) of horizontal clamping, two clamp system (14- are carried out to the left and right sides of gas cylinder fixture (11) respectively 9) structure is identical and the two is symmetrically laid in below the left and right sides of horizontal mast-up (14-7)；
Region between two vertical supports (14-1) be divided into from the front to the back lifting inlet region, entrance side pouring baking zone, Outlet side pouring baking zone and lifting outlet area；The overturning pouring device is separately mounted to the entrance side including two and pours Overturning pouring mechanism (17) in baking zone and the outlet side pouring baking zone；The drying unit includes two drying equipments It is respectively protruding into two to the drying pipeline in the entrance side pouring baking zone and the outlet side pouring baking zone, two institutes Drying pipeline is stated to be respectively the entrance side drying pipeline stretched in the entrance side pouring baking zone and stretch to the outlet Outlet side drying pipeline in the pouring baking zone of side, two drying equipments are respectively to be connected with the entrance side drying pipeline Entrance side drying equipment and the outlet side drying equipment that is connected with the outlet side drying pipeline；
It is described transport trolley (13) include can it is flat-pushing enter it is described lifting inlet region or it is described lifting outlet area in the second vehicle frame (13-1) and multiple traveling wheels (13-2) for being installed in the second vehicle frame (13-1) bottom, the lifting inlet region and lifting export The trolley placement space placed for transporting trolley (13) is left in area；The horizontal positioned platform is located at the second vehicle frame (13-1) Top；
Second monitoring device includes the second main controller (16-3), the horizontal displacement of the translating bracket is detected in real time Horizontal displacement detection unit (16-4), the height detection list that is detected in real time to the hoisting depth of horizontal mast-up (14-7) First (16-5) and the second parameter set unit (16-1) being connected respectively with the second main controller (16-3) and the second display unit (16-2), the horizontal displacement detection unit (16-4) and height detection unit (16-5) connect with the second main controller (16-3) It connects；Two described second move horizontally driving mechanism (18), two the second vertical lifting framves (14-8), two clampings Mechanism (14-9), two overturning pouring mechanisms (17) and two drying equipments are carried out by the second main controller (16-3) Control；
The tightness test device includes test device for air tightness and supplied for multiple tested gas cylinders (2) the Two feeders, the test device for air tightness are cabinet type test device for air tightness (48) or ground trough type test device for air tightness (51)；
The cabinet type test device for air tightness (48) includes test cabinet cabinet (25) and is arranged on test cabinet cabinet (25) interior lower part Cabinet in sink (37) and be arranged on test cabinet cabinet (25) internal upper part gas cylinder installation elevating mechanism and cabinet type air-tightness survey Controller (33) is tried, cabinet top monitoring camera (38), the gas cylinder installation are provided on the roof of the test cabinet cabinet (25) The mounting rod lifting that elevating mechanism includes horizontally disposed gas cylinder mounting rod (26) and gas cylinder mounting rod (26) is driven to be lifted Driving mechanism is equipped on the gas cylinder mounting rod (26) multiple for connecting first of institute's bottling valve on tested gas cylinder (2) Quick coupling (29)；The cabinet type air tightness test controller (33) and cabinet top monitoring camera (38) with the 3rd main controller (40) connect, the 3rd main controller (40) is connected with the 3rd display unit；First quick coupling (29) and described second Feeder connects；
The ground trough type test device for air tightness (51) includes excavating molding underground tank (52), Zhi Li in underground tank (52) The vertical supporting frame (53) of top and the control box (56) on vertical supporting frame (53) and to multiple tested gas cylinders (20) the gas cylinder mast-up synchronously lifted, the quantity of the gas cylinder mast-up are installed in vertical supporting for two and the two On frame (53)；Underground tank (52) inside bottom is equipped with multiple underwater monitoring cameras (54), the underground tank (52) Top is equipped with multiple top monitoring cameras (55), and multiple underwater monitoring cameras (54) and multiple top monitoring are taken the photograph As head (55) connects with the 3rd main controller (40)；The vertical supporting frame (53) includes rectangular frame (53-1) and four difference The second vertical upright column (53-2) being supported in below four apex angles of rectangular frame (53-1), the rectangular frame (53-1) is in level It lays and directly over its sink (52) located underground；The structure of two gas cylinder mast-ups is identical and the two is separately mounted to square Below the left and right sides of shape frame (53-1)；Each gas cylinder mast-up includes a gas cylinder mounting bracket (57) and one and exists The vertical lifting frame (58) promoted up and down is carried out on vertical direction to gas cylinder mounting bracket (57), the gas cylinder mounting bracket (57) is in water Plain cloth is set and it is mounted on vertical lifting frame (58) bottom, and vertical lifting frame (58) top is mounted on rectangular frame (53-1) On；The gas cylinder mounting bracket (57) includes horizontal stand (57-1) and multiple is respectively used to connect multiple tested gas cylinders (2) the second quick coupling (57-2) of institute's bottling valve on, multiple quick couplings (57-2) be respectively positioned in same level and It is installed in horizontal stand (57-1) bottom, and multiple tested gas cylinders (2) are lifted below gas cylinder mounting bracket (57) And institute's bottling valve is separately mounted on multiple second quick couplings (57-2) thereon；Second quick coupling (57-2) with The second feeder connection.
2. a kind of carbon fiber gas cylinder detection line described in accordance with the claim 1, it is characterised in that：Each upper press cover (1-10) On be respectively arranged with exhaust pipe (1-21), air discharge cook (1-22) is housed on the exhaust pipe (1-21)；
The 5th control valve (1-19) is respectively arranged on each second drainpipe (1-18)；The water supply installation passes through respectively Multiple water injection pipes are connected with the under shed of multiple water jackets (1-11), and one the 6th control is respectively arranged on each water injection pipe Valve (1-20)；5th control valve (1-19) and the 6th control valve (1-20) controlled by the first main controller (7-1) and It is connected with the first main controller (7-1)；
The pressue device further includes hydraulic giant and the accumulator being connected with the feed water inlet of the water supply installation (6-12), and the master adds The import of pressure pipe (6-1) is connected with the outlet of accumulator (6-12)；The import of multiple water injection pipes passes through the second connecting tube It is connected with the water outlet of the hydraulic giant, the water inlet of the hydraulic giant is connected with the outlet of accumulator (6-12).
3. according to a kind of carbon fiber gas cylinder detection line described in claim 1 or 2, it is characterised in that：Test car (3) bag Include the first vehicle frame (3-3), multiple gas cylinder racks (3-2) placed respectively for multiple tested gas cylinders (2), mounted on the The first level supporting plate (3-4) of middle and upper part and multiple the first of first bottom of frame is installed on the inside of one vehicle frame (3-3) Traveling wheel (3-1), first vehicle frame (3-3) are in horizontal layout；The quantity of the gas cylinder rack (3-2) and water jacket (1-11) Quantity it is identical, the structure all same of multiple gas cylinder racks (3-2) and its be laid in same level；Multiple institutes The installation position for stating gas cylinder rack (3-2) corresponds respectively with the installation position of multiple water jackets (1-11)；Each institute Stating gas cylinder rack (3-2) includes a upper limit plate (3-21), a lower limit being located at immediately below upper limit plate (3-21) Position plate (3-26) and multiple supporting rods (3-22) being respectively supported between upper limit plate (3-21) and lower limiting board (3-26), institute It states upper limit plate (3-21) and lower limiting board (3-26) and opens that there are one for tested gas testing in the middle part of horizontal layout and the two The circular through hole that bottle (2) is placed, the upper end of each supporting rod (3-22) are each attached on upper limit plate (3-21) and under it End is each attached on first level supporting plate (3-4), the upper limit plate (3-21), lower limiting board (3-26) and first level supporting plate Multiple mounting holes installed for supporting rod (3-22) are provided on (3-4).
4. according to a kind of carbon fiber gas cylinder detection line described in claim 1 or 2, it is characterised in that：Multiple vertical connections Pipe (1-6) is laid in two separate ranks, and vertical connecting tube (1-6) described in each column includes multiple vertical connections laid from front to back It manages (1-6), the two row symmetrical layings of the vertical connecting tube (1-6)；The mounting base (1-5) includes upper seat (1- 51) down pressing seats (1-52) of lower section at left and right sides of upper seat (1-51), two down pressing seat (1- are separately mounted to two 52) surface of the two row vertical connecting tube (1-6) is laid in respectively；It is coaxial on each vertical connecting tube (1-6) The pushing casing (1-15) that there are one suits pushes upper press cover (1-10), the pushing casing (1-15) to be located at down pressing seat Below (1-52), the upper end for pushing casing (1-15) is mounted in down pressing seat (1-52) and its lower end and upper press cover (1-10) Connection；The quantity of the driving mechanism for compressing is two, and two driving mechanism for compressing are separately mounted to two pushings On seat (1-52).
5. according to a kind of carbon fiber gas cylinder detection line described in claim 4, it is characterised in that：The driving mechanism for compressing is the Two cylinders (1-14), two second cylinders (1-14) are in be laid on same vertical plane to laying and the two vertically； The top of two second cylinders (1-14) be installed on upper seat (1-51) and the lower end of the two respectively with two institutes State down pressing seat (1-52) connection；
The first level moving drive mechanism is the first cylinder (1-13), and first cylinder (1-13) is in horizontal layout and two A first cylinder (1-13) is laid in same level；
Two the first vertical lifting framves (1-3) are the 3rd cylinder (1-24), and two the 3rd cylinders (1-24) are in It is laid on same vertical plane to laying and the two vertically；
The pressue device further includes the 3rd connecting tube (6-23) being connected with air supply pipe (6-6) and three are connected respectively with the 3rd Manage the branched pipe (6-24) of the outlet connection of (6-23), the outlets of three branched pipes (6-24) respectively with three electromagnetic switch The import connection of valve (6-25)；Three branched pipes (6-24) are respectively the first branched pipe, second branched pipe and the 3rd branch Pipe, three solenoid directional control valves (6-25) are that Pneumatic solenoid valves and three are respectively and first branched pipe, the Two branched pipes and the first solenoid directional control valve, the second solenoid directional control valve and the 3rd solenoid directional control valve of Three branched pipe connection, it is described Two working holes of the first solenoid directional control valve are connected respectively with two first cylinders (1-13), second solenoid directional control valve Two working holes be connected respectively with two second cylinders (1-14), two working holes of the 3rd solenoid directional control valve point It is not connected with two the 3rd cylinders (1-24).
6. according to a kind of carbon fiber gas cylinder detection line described in claim 1 or 2, it is characterised in that：The transport trolley (13) Further include upper pallet (13-3) and the lower pallet (13-4) immediately below upper pallet (13-3), the upper pallet (13-3) and under Supporting plate (13-4) is in horizontal layout；The upper pallet (13-3) is located at the second vehicle frame (13-1) top and it puts for the level Horizontalization platform is provided on the upper pallet (13-3) and multiple supplies multiple tested gas testings clamped in bottle fixture (11) respectively The circular through hole that bottle (2) is placed；The lower pallet (13-4) is located at the inside middle and upper part of the second vehicle frame (13-1)；
Upper pallet (13-3) bottom is provided with multiple respectively to clamped multiple described tested on gas cylinder fixture (11) Gas cylinder (2) carries out the upper limit sleeve (13-5) of /V, the structure snd size all same of multiple upper limit sleeves (13-5) And it is laid in the underface of multiple circular through holes respectively；Lower pallet (13-4) top is provided with multiple respectively to gas Clamped multiple tested gas cylinders (2) carry out the lower limit sleeve (13-6) of /V in bottle fixture (11), multiple described Lower limit sleeve (13-6) is laid in the underface of multiple upper limit sleeves (13-5) respectively；Multiple upper limit sleeves (13-5) and multiple lower limit sleeves (13-6) are in vertically to laying.
7. according to a kind of carbon fiber gas cylinder detection line described in claim 1 or 2, it is characterised in that：Two overturnings pour The structure of mechanism (17) is identical；Each overturning pouring mechanism (17) includes a torsion shaft (17- in horizontal layout 2) turnover driving mechanism (17-3), being driven to torsion shaft (17-2) and left and right two are respectively to a left side for gas cylinder fixture (11) The vertical grip block (17-1) that right both sides are clamped, the turnover driving mechanism (17-3) are driven with torsion shaft (17-2) Connection, the structure of two vertical grip blocks (17-1) is identical and the two is laid in symmetrical；The torsion shaft (17-2) is with erecting To stent (14-1) perpendicular laying, the torsion shaft (17-2) is located between two vertical supports (14-1) and its left and right Both ends are separately mounted on two vertical supports (14-1), and two vertical grip blocks (17-1) are laid in same water In plane and the two is separately mounted to the left and right sides of torsion shaft (17-2)；The torsion shaft (17-2) rotates for that can carry out 180 ° Rotation axis and its left and right ends be mounted on respectively by bearing on two vertical supports (14-1)；The overturning driving machine Structure (17-3) is controlled by the second main controller (16-3) and it is connected with the second main controller (16-3).
8. according to a kind of carbon fiber gas cylinder detection line described in claim 1 or 2, it is characterised in that：The gas cylinder fixture (11) The vertical spacing plate clamped in frame is installed in including clamping frame, two and multiple respectively to multiple described tested Gas cylinder (2) carries out the gas cylinder locating part of /V, and the clamping frame is plane framework, the clamping frame, two it is described vertical Limiting plate and multiple gas cylinder locating parts are laid in same level；The clamping frame is rectangle and it is by front and rear two A two grip blocks that left and right horizontal movement can be carried out between two side shields of side shield and left and right in parallel laying It is spliced, two grip blocks are held in parallel laying and the two between two side shields, two sides Baffle and two grip blocks are in vertically to laying and it is respectively positioned in same level；
Two side shields are respectively the front apron (11-3) and rear baffle (11- for being located at two grip block front and rear sides 4), two grip blocks are respectively left grip block (11-1) and the right grip block (11- on the right side of left grip block (11-1) 2), two grip blocks with front apron (11-3) perpendicular laying；The front apron (11-3) and rear baffle (11-4) it Between be attached by two vertical spacing plates, two vertical spacing plates in vertically to lay and the two with before Baffle (11-3) perpendicular laying, two vertical spacing plates are respectively left limit plate (11-5) and positioned at left limit plate (11- 5) the right limit plate (11-6) on the right side of；Multiple gas cylinder locating parts are divided to or so two row to be laid, the two row gas cylinder /Vs Part is laid in symmetrical；Gas cylinder locating part described in each column includes multiple gas cylinder limits laid from front to back on the same line Position part, the structure all same of multiple gas cylinder locating parts and each gas cylinder locating part include left and right two and symmetrically lay Grip block (11-7), two grip blocks (11-7) are held on respectively at left and right sides of the middle part of tested gas cylinder (2)；Two row Be located at the clamping frame left in the gas cylinder locating part one arranges the gas cylinder locating part as left side gas cylinder locating part, and position It is right side gas cylinder locating part to arrange the gas cylinder locating part in the one of the clamping frame right；In the left side gas cylinder locating part Two grip blocks (11-7) are separately fixed on left grip block (11-1) and left limit plate (11-5), the right side gas cylinder limit Two grip blocks (11-7) in position part (11-5) are separately fixed on right limit plate (11-6) and right grip block (11-2).
9. a kind of be detected method using detection line as described in claim 1 to carbon fiber gas cylinder, it is characterised in that：This method Comprise the following steps：
Step 1: hydraulic pressure test：Using the hydraulic pressure testing device to the deflection and pressure-bearing of multiple tested gas cylinders (2) Ability is tested respectively, and test process is as follows：
Step 1-1, preparation before testing, process are as follows：
Step 1-101, gas cylinder water filling and entrucking are stood：Water is filled in tested gas cylinder (2) and seals connector (5), then By tested gas cylinder (2) loaded on test car (3), stand 8 it is small when more than；
Step 1-102, test car is pushed into lifting station：The test car (3) that multiple tested gas cylinders (2) will be housed is flat Lifting station is pushed into, test car (3) is located between two support brackets (1-1) front side at this time and it is located at sink (1- 12) front side；
Step 1-103, initial value record of weighing：The initial value of weighing of multiple weighing devices (4-3) is recorded respectively；
The initial value of weighing of i-th of weighing device (4-3) is denoted as m in multiple weighing devices (4-3)i0, wherein i is positive integer And i=1,2 ..., M, M be weighing device (4-3) quantity；
Step 1-2, gas cylinder lifts：Two first level moving drive mechanisms are controlled by the first main controller (7-1), by institute State that translating bracket is synchronous with the vertical mast-up to move to forward lifting station, then by multiple tested gas cylinders (2) point It is not lifted below the vertical mast-up, multiple tested gas cylinders (2) are in vertically to laying and filled thereon close Sealing joint (5) connects respectively with multiple jointing (1-7) lockings；At this point, the vertical mast-up is located at sink (1- 12) on front side of and it is located above test car (3) described in step 1-102；
Step 1-3, gas cylinder moves to test station：Two first level movement drivings are controlled by the first main controller (7-1) Mechanism, by the translating bracket, the vertical mast-up is synchronous with multiple tested gas cylinders (2) moves to test work backward Position；At this point, the multiple tested gas cylinders (2) being lifted below the vertical mast-up are more in sink (1-12) respectively The surface of a water jacket (1-11)；
Step 1-4, applied voltage test：Process is as follows：
Step 1-4011, gas cylinder decentralization and water jacket upper press cover compress sealing：Two described the are controlled by the first main controller (7-1) One vertical lifting frame (1-3) synchronously transfers multiple tested gas cylinders (2) and immerses multiple water respectively vertically It covers in (1-11)；The driving mechanism for compressing is controlled by the first main controller (7-1) again, it is same to multiple upper press covers (1-10) Step is pushed, and multiple upper press covers (1-10) are pressed abd fixed on respectively on multiple water jackets (1-11), is completed more The seal process of a water jacket (1-11)；
Step 1-4012, pressurize：Open the first solenoid valve (6-3) and each first filled on each first branch forcing pipe (6-2) The 4th control valve (1-17) filled on drainpipe (1-16) restarts electro-hydraulic booster pump (6-7) and by electro-hydraulic booster pump (6- 7) pressurize respectively to multiple tested gas cylinders (2), until each tested gas cylinder (2) is forced into preset Test pressure value；In pressure process, by multiple first pressure detection units (6-4) to each first branch forcing pipe (6- 2) overpressure is detected in real time respectively, and by testing result synchronous driving to the first main controller (7-1)；
Step 1-4013, pressurize：After the completion of pressurizeing in step 1-4012, close electro-hydraulic booster pump (6-7) and add with each first branch The first solenoid valve (6-3) filled in pressure pipe (6-2), and according to the dwell time being pre-designed, to multiple tested gas testings Bottle (2) carries out pressurize respectively；In pressure maintaining period, each first branch is added by multiple first pressure detection units (6-4) The overpressure of pressure pipe (6-2) is detected in real time respectively, and by testing result synchronous driving to the first main controller (7-1)；
Step 1-4014, value of weighing after pressurize records：When pressure maintaining period is completed in step 1-4013, described weigh to multiple at this time The value of weighing of device (4-3) is recorded respectively, and the value of weighing of each weighing device (4-3) is value of weighing after pressurize at this time；
Value of weighing in multiple weighing devices (4-3) after the pressurize of i-th of weighing device (4-3) is denoted as mi1；
Step 1-4015, pressure release：In step 1-4013 after the completion of pressure maintaining period, institute on each first branch forcing pipe (6-2) is opened The first solenoid valve (6-3) of dress, pressure release is carried out to each tested gas cylinder (2) respectively；
Step 1-4016, value of weighing after pressure release records：In step 1-4015 after the completion of pressure leak process, described weigh to multiple at this time The value of weighing of device (4-3) is recorded respectively, and the value of weighing of each weighing device (4-3) is value of weighing after pressure release at this time；
Value of weighing in multiple weighing devices (4-3) after the pressure release of i-th of weighing device (4-3) is denoted as mi2；
Step 1-4017, gas cylinder lifts by crane and moves to lifting station forward：It first passes through the first main controller (7-1) and controls the compression Driving mechanism synchronously above carries multiple upper press covers (1-10)；It is controlled again by the first main controller (7-1) described in two First vertical lifting frame (1-3) synchronously carries out above carrying vertically and from multiple water jackets to multiple tested gas cylinders (2) It is proposed in (1-11)；Afterwards, two first level moving drive mechanisms are controlled by the first main controller (7-1), by described in Translating bracket, the vertical mast-up are synchronous with multiple tested gas cylinders (2) to move to forward lifting station；
Step 1-5, data preparation：According to initial weigh value, the step 1- of each weighing device (4-3) recorded in step 1-103 It weighs after the pressurize of each weighing device (4-3) recorded in 4014 each weighing device (4-3) recorded in value and step 1-4016 Pressure release after weigh value, all deformation, remaining deformation, rate of residual and the elasticity of each tested gas cylinder (2) is calculated Deflection；
Each weighing device recorded in initial weigh value, the step 1-4014 of each weighing device (4-3) recorded in step 1-103 Value of weighing after the pressure release of value of weighing after the pressurize of (4-3) and each weighing device (4-3) recorded in step 1-4016 is that this claims The quality for container (4-2) the interior water that discharges water on (4-3) is put in refitting；
The all deformation of i-th of tested gas cylinder (2), remaining deformation, remaining change in multiple tested gas cylinders (2) Form quotient and elastic deformation amount, are denoted as V respectivelyi0、Vi1、ηiAnd Vi2；I-th of tested gas cylinder (2) is packed into step 1-4011 In multiple water jackets (1-11) in i-th of water jacket (1-11), i-th of water jacket (1-11) passes through the first drainpipe (1-16) is connected with the water container (4-2) put on i-th of weighing device (4-3)；Wherein, Vi2=Vi0-Vi1, ρ is the density of water container (4-2) interior water；
Step 2: pouring and drying and processing：Hydraulic pressure test in step 1 is completed using the hydraulic pressure auxiliary test unit more A tested gas cylinder (2) is poured and drying and processing, process are as follows：
Step 2-1, gas cylinder clamping and entrucking：The multiple tested gas cylinders (2) for completing the water pressure test are held on gas cylinder On fixture (11), then the gas cylinder fixture (11) for being clamped with multiple tested gas cylinders (2) is placed horizontally at transport trolley (13) on the horizontal positioned platform；
Step 2-2, transport in the flat-pushing extremely lifting inlet region of trolley：It is flat-pushing to described by trolley (13) is transported described in step 2-1 It lifts in inlet region；
Step 2-3, clamp and promotion：Pass through the second main controller (16-3) the second vertical lifting frame (14-8) described to two It is controlled, horizontal mast-up (14-7) is transferred vertically, until two clamp systems (14-9) are symmetrically laid in gas cylinder The left and right sides of fixture (11)；Two clamp systems (14-9) are controlled by the second main controller (16-3) again, are made Two clamp systems (14-9) are fixedly clamped respectively in the left and right sides of gas cylinder fixture (11), at this time gas cylinder fixture (11) water It is flat to be held between two clamp systems (14-9)；Afterwards, it is perpendicular by the second main controller (16-3) described to two second It is controlled to hoisting frame (14-8), gas cylinder fixture (11) is synchronous with clamped multiple tested gas cylinders (2) thereon It is promoted straight up, until from transporting, trolley (13) is interior to be proposed by multiple tested gas cylinders (2)；
Step 2-4, gas cylinder pours and drying and processing, process are as follows：
Step 2-401, pour drying number and the drying equipment setting dried that pours for each time：Pass through the second parameter set unit (16-1) is to the pouring drying number of multiple tested gas cylinders (2) in step 2-1 and the drying equipment of each drying that pours It is set respectively；
Wherein, the pouring drying number of multiple tested gas cylinders (2) is once or twice；When the drying number that pours is once When, the drying equipment of this time pouring drying is the entrance side drying equipment or the outlet side drying equipment；It is dried when pouring When number is twice, the drying equipment for the drying that pours twice is respectively that the entrance side drying equipment and outlet side drying are set It is standby；
Step 2-402, pouring drying and processing：It is poured and dried according to pouring drying number set in step 2-401 and each time Drying equipment, pouring drying and processing is synchronously carried out to multiple tested gas cylinders (2)；
Wherein, when pouring drying number set in step 2-401 is once and the pour drying equipment dried of this time is institute When stating entrance side drying equipment, pouring drying and processing process is as follows：
Step 2-40211, entrance side baking zone is moved to forward：It is horizontal by the second main controller (16-3) described to two second Moving drive mechanism (18) is controlled, and clamped multiple tested gas cylinders (2) are same by gas cylinder fixture (11) and thereon Step is moved to forward in the entrance side pouring baking zone；
Step 2-40212, vertical decentralization extremely overturning pouring position：It is vertical by the second main controller (16-3) described to two second Hoisting frame (14-8) is controlled, by gas cylinder fixture (11) and thereon the clamped same stepping of multiple tested gas cylinders (2) The vertical decentralization of row, until transferring gas cylinder fixture (11) to the overturning pouring mechanism (17) in the entrance side pouring baking zone On；
Step 2-40213, pouring and drying and processing are downwardly turned over：It is poured and dried to the entrance side by the second main controller (16-3) Overturning pouring mechanism (17) in dry area is controlled, by gas cylinder fixture (11) and thereon clamped multiple tested gas testings Bottle (2) is synchronous to carry out downwards 180 ° of overturnings, makes the bottlenecks of multiple tested gas cylinders (2) downward, by each tested gas testing The water retained in bottle (2) is poured out；Afterwards, the entrance side drying equipment is controlled by the second main controller (16-3), and Multiple tested gas cylinders (2) are synchronously dried with the entrance side drying pipeline by the entrance side drying equipment Processing；
Step 2-40214, it is flipped up resetting and being lifted up：It is poured and dried to the entrance side by the second main controller (16-3) Overturning pouring mechanism (17) in dry area is controlled, by gas cylinder fixture (11) and thereon clamped multiple tested gas testings Bottle (2) is synchronous to carry out 180 ° of overturnings upwards, makes the bottleneck of multiple tested gas cylinders (2) upward；Afterwards, the second master is passed through Control device (16-3) the second vertical lifting frame (14-8) described to two control, by gas cylinder fixture (11) with it is clamped thereon Multiple tested gas cylinders (2) are synchronously promoted straight up, until described in multiple tested gas cylinders (2) are respectively positioned on Above overturning pouring mechanism (17) in entrance side pouring baking zone；
When pouring set in step 2-401 is dried, number is once and the drying equipment of this time pouring drying is the outlet During the drying equipment of side, pouring drying and processing process is as follows：
Step 2-40221, outlet side baking zone is moved to forward：It is horizontal by the second main controller (16-3) described to two second Moving drive mechanism (18) is controlled, and clamped multiple tested gas cylinders (2) are same by gas cylinder fixture (11) and thereon Step is moved to forward in the outlet side pouring baking zone；
Step 2-40222, vertical decentralization extremely overturning pouring position：According to the method described in step 2-40212, pass through the second master Control device (16-3) the second vertical lifting frame (14-8) described to two control, by gas cylinder fixture (11) with it is clamped thereon Multiple tested gas cylinders (2) are synchronously transferred vertically, until gas cylinder fixture (11) decentralization to the outlet side is poured In overturning pouring mechanism (17) in baking zone；
Step 2-40223, pouring and drying and processing are downwardly turned over：It is poured and dried to the entrance side by the second main controller (16-3) Overturning pouring mechanism (17) in dry area is controlled, by gas cylinder fixture (11) and thereon clamped multiple tested gas testings Bottle (2) is synchronous to carry out downwards 180 ° of overturnings, makes the bottlenecks of multiple tested gas cylinders (2) downward, by each tested gas testing The water retained in bottle (2) is poured out；Afterwards, the outlet side drying equipment is controlled by the second main controller (16-3), and Multiple tested gas cylinders (2) are synchronously dried with the outlet side drying pipeline by the outlet side drying equipment Processing；
Step 2-40224, it is flipped up resetting and being lifted up：It is poured and dried to the outlet side by the second main controller (16-3) Overturning pouring mechanism (17) in dry area is controlled, by gas cylinder fixture (11) and thereon clamped multiple tested gas testings Bottle (2) is synchronous to carry out 180 ° of overturnings upwards, makes the bottleneck of multiple tested gas cylinders (2) upward；Afterwards, the second master is passed through Control device (16-3) the second vertical lifting frame (14-8) described to two control, by gas cylinder fixture (11) with it is clamped thereon Multiple tested gas cylinders (2) are synchronously promoted straight up, until described in multiple tested gas cylinders (2) are respectively positioned on Above overturning pouring mechanism (17) in outlet side pouring baking zone；
When pouring drying number set in step 2-401 is twice, pouring drying and processing process is as follows：
Step 2-40231, according to step 2-40211 to the method described in step 2-40214, complete at the first pouring drying Reason；
Step 2-40232, according to step 2-40221 to the method described in step 2-40224, complete at the second pouring drying Reason；
Step 2-5, lifting outlet area is moved to forward：Drive is moved horizontally by the second main controller (16-3) described to two second Motivation structure (18) is controlled, and gas cylinder fixture (11) and clamped multiple tested gas cylinders (2) thereon is synchronous forward It moves in the lifting outlet area；
In this step, by gas cylinder fixture (11) with clamped multiple tested gas cylinders (2) are synchronous thereon moves to forward Before in the lifting outlet area, it will transport in trolley (13) the lifting outlet area；
Step 2-6, decentralization and fixture in outlet area is lifted to unclamp：It is vertical by the second main controller (16-3) described to two second Hoisting frame (14-8) is controlled, and horizontal mast-up (14-7) is transferred vertically, until gas cylinder fixture (11) is placed horizontally at fortune It send on the horizontal positioned platform of trolley (13)；Again by the second main controller (16-3) to two clamp systems (14-9) It is controlled, two clamp systems (14-9) is made to unclamp gas cylinder fixture (11)；
Step 2-7, promoted up and down and translation resets backward：Pass through the second main controller (16-3) the second vertical lifting described to two Frame (14-8) is controlled, and horizontal mast-up (14-7) is promoted straight up；Afterwards, by the second main controller (16-3) to two A described second, which moves horizontally driving mechanism (18), is controlled, by horizontal mast-up (14-7) move to backward it is described lift into In mouth region；
Step 3: air-tight test：Using the tightness test device to multiple quilts after drying and processing in step 2 It tests gas cylinder (2) and carries out air-tight test, process is as follows：
Step 3-1, gas cylinder lifts：When the test device for air tightness is cabinet type test device for air tightness (48), by multiple institutes It states tested gas cylinder (52) to be lifted on gas cylinder mounting rod (26), and makes each tested gas cylinder (2) and connected thereto the Connection inside one quick coupling (29)；To be more when the test device for air tightness is ground trough type test device for air tightness (51) A tested gas cylinder (52) is lifted on gas cylinder mounting bracket (57), and make each tested gas cylinder (2) with it is connected thereto The second quick coupling (57-2) inside connection；
Step 3-2, inflating gas cylinder：By second feeder, into step 3-1, each tested gas cylinder (2) is inflated；
Step 3-3, gas cylinder is immersed in water：When the test device for air tightness is cabinet type test device for air tightness (48), pass through The mounting rod lift drive mechanism drives gas cylinder mounting rod (26) and the multiple tested gas cylinders (52) lifted thereon same Step declines, until multiple tested gas cylinders (2) are totally immersed into water；When the test device for air tightness is ground trough type gas During close system safety testing device (51), driven by two vertical lifting framves (58) under multiple tested gas cylinder (52) synchronizations Drop, until multiple tested gas cylinders (2) are totally immersed into water；
Step 3-4, Image Acquisition and Synchronous：When the test device for air tightness is cabinet type test device for air tightness (48) When, the image for immersing multiple tested gas cylinders (52) in water is acquired using cabinet top monitoring camera (38) and same Step is sent to the 3rd main controller (40)；When the test device for air tightness is ground trough type test device for air tightness (51), use Underwater monitoring camera (4) and top monitoring camera (5) are to the image of multiple tested gas cylinders (52) in immersion water Simultaneously synchronous driving is acquired to the 3rd main controller (40)；
3rd main controller (40) synchronizes the image received display by the 3rd display unit, by institute It states the image that the 3rd display unit is shown and synchronizes observation, the air-tightness of each tested gas cylinder (2) is judged；
When judging any one air-tightness for being tested gas cylinder (2), tested gas cylinder (2) side production during observation During raw bubbling phenomenon, it is judged as that the air-tightness of tested gas cylinder (2) is unqualified；Otherwise, it is judged as the airtight of tested gas cylinder (2) Property it is qualified.
10. according to the method for claim 9, it is characterised in that：In step 1-4011 on each upper press cover (1-10) Exhaust pipe (1-21) is respectively arranged with, air discharge cook (1-22) is housed on the exhaust pipe (1-21)；Applied voltage test is carried out in step 1-4 Before, first the air discharge cook (1-22) filled on each exhaust pipe (1-21) need to be opened；It is completed in step 1-4011 under gas cylinder It puts and water jacket upper press cover is compressed after sealing, seen to filling existing bubble in exhaust pipe (1-21) on each upper press cover (1-10) It surveys；After equal bubble-free in each exhaust pipe (1-21), the air discharge cook (1-22) filled on each exhaust pipe (1-21) is turned off；
Before clamp is carried out in step 2-3 and is promoted, the second parameter set unit (16-1) is first passed through to horizontal mast-up The translation of (14-7) is highly set；
In step 2-3 by gas cylinder fixture (11) progress synchronous with clamped multiple tested gas cylinders (2) thereon vertically to During upper promotion, horizontal mast-up (14-7) is up-shifted to preset translation height, the tested gas testings multiple at this time From transporting, trolley (13) is interior to be proposed bottle (2)；
It is moved to forward during entrance side baking zone in step 2-40211, the height of the horizontal mast-up (14-7) is Preset translation height；
It is moved to forward during outlet side baking zone in step 2-40221, the height of the horizontal mast-up (14-7) is Preset translation height；
The multiple tested gas cylinders clamped by gas cylinder fixture (11) and thereon in step 2-40214 and step 2-40224 (2) when synchronously being promoted straight up, horizontal mast-up (14-7) is up-shifted to preset translation height；
It is moved to forward in step 2-5 during lifting outlet area, the height of the horizontal mast-up (14-7) is to set in advance Fixed translation height；
When horizontal mast-up (14-7) is promoted straight up in step 2-7, horizontal mast-up (14-7) is up-shifted to pre- The translation height first set；Also, horizontal mast-up (14-7) is moved to backward in the lifting inlet region internal procedure, it is described The height of horizontal mast-up (14-7) is preset translation height.
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CN204265012U (en) * 2014-11-26 2015-04-15 无锡昌华机电制造有限公司 Gantry trolley type gas cylinder hydrostatic test outside measurement material-transporting system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109720805A (en) * 2018-11-29 2019-05-07 赛摩电气股份有限公司 A kind of fire extinguisher water check system
CN109720805B (en) * 2018-11-29 2020-09-29 赛摩电气股份有限公司 Fire extinguisher water detection system

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