CN205448583U - Carbon fiber gas cylinder water pressure auxiliary test device - Google Patents

Carbon fiber gas cylinder water pressure auxiliary test device Download PDF

Info

Publication number
CN205448583U
CN205448583U CN201521082381.9U CN201521082381U CN205448583U CN 205448583 U CN205448583 U CN 205448583U CN 201521082381 U CN201521082381 U CN 201521082381U CN 205448583 U CN205448583 U CN 205448583U
Authority
CN
China
Prior art keywords
gas cylinder
pouring
drying
laid
horizontal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201521082381.9U
Other languages
Chinese (zh)
Inventor
梁桂海
李振国
曹海平
马建东
马维强
郭煜锴
张刚刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Technical Monitoring Center of PetroChina Changqing Oilfield Co
Original Assignee
Technical Monitoring Center of PetroChina Changqing Oilfield Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Technical Monitoring Center of PetroChina Changqing Oilfield Co filed Critical Technical Monitoring Center of PetroChina Changqing Oilfield Co
Priority to CN201521082381.9U priority Critical patent/CN205448583U/en
Application granted granted Critical
Publication of CN205448583U publication Critical patent/CN205448583U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The utility model discloses a carbon fiber gas cylinder water pressure auxiliary test device, include gas container holder, carry out the conveying trolley who transports and test gas cylinder pouring and the drying process equipment that the gas cylinder carries out pouring and drying process to the quilt testing the gas cylinder that conveying trolley upper portion is provided with the horizontal place the platform that air feed container holder placed, gas cylinder pouring and drying process equipment includes pouring and drying process frame, monitoring device, to overturning water device and the drying device to carried out drying process by the test gas cylinder that gas container holder carries out 180 upsets, the overturning water device is installed in pouring and drying process frame, pouring and drying process frame include main tributary strut, translation support, hoisting device and carry out the clamping device of horizontal centre gripping to gas container holder. The utility model has the advantages of simple structure and reasonable design and use easy and simple to handle, excellent in use effect, can accomplish the pouring and the stoving process of a plurality of carbon fiber gas cylinders portably, fast to pouring and stoving process are easily controlled.

Description

A kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit
Technical field
This utility model belongs to gas cylinder detection technique field, especially relates to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit.
Background technology
Gas cylinder is a kind of container bearing pressure, and the finishing operation of its production process is intended to carry out gas cylinder detection, and judges that the quality of gas cylinder is the most qualified with this.Gas cylinder detection project mainly includes hydraulic pressure test (the also referred to as water pressure test) and air tightness test (also referred to as air-tight test) etc., the purpose of hydraulic pressure test is to measure the deflection under hydraulic pressure effect and bearing capacity, refers to " gas cylinder by hydrostatic pressure test method " standard GB/T/T9251 1997.Further, actually used during also need periodically gas cylinder to be detected, detection project includes the deflection of gas cylinder and bearing capacity, air-tightness etc..Wherein, when the deflection of gas cylinder and bearing capacity are tested, use hydraulic pressure test method (also referred to as hydraulic test method).At present, the hydraulic test method used mainly has buret method and weight method, and wherein the Application comparison of weight method is extensive.
Carbon fiber gas cylinder belongs to composite cylinder, and it uses metal inner tube, is wound around carbon fiber processing through hot setting by outside, pressure can reach 30MPa.Compare metal cylinder (seamless steel cylinder etc.), carbon fiber gas cylinder has better performance, and weight saving more than 50%, operating with more light, especially deeper subsurface (such as mine etc., petroleum and petrochemical industry etc.) deathtrap is more convenient when using in the case of running into rescue situation or major disaster.It addition, composite cylinder is also the non-conductor of electricity, and composite cylinder is corroding and is presenting neutrality under corrosion occasion, thus uses safer.According to laws and regulations and actually used code requirement, it is necessary to gas cylinder is carried out the regular water pressure test, the water pressure test must carry out drying and processing to gas cylinder after completing, it is ensured that its clean dried, to facilitate use.But nowadays, the most also do not occur that a set of water pressure test can carry out pouring the carbon fiber gas cylinder hydraulic pressure auxiliary test unit dried to carbon fiber gas cylinder after completing, actual mechanical process can only rely on and artificially complete, there is defect and the deficiencies such as use operation is inconvenient, drying efficiency is low, time-consuming.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit is provided, its simple in construction, reasonable in design and use easy and simple to handle, using effect good, can easy, be rapidly completed pouring and the drying course of multiple carbon fiber gas cylinder, and pouring and drying course easily controllable.
For solving above-mentioned technical problem, the technical solution adopted in the utility model is: a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterized in that: include the gas cylinder fixture clamping multiple tested gas cylinders, the transport dolly transporting gas cylinder fixture and clamped tested gas cylinder and gas cylinder pouring and drying and processing equipment that tested gas cylinder carries out pouring and drying and processing, described transport dolly is the horizontal positioned platform that level laying and its top are provided with air feed bottle fixture horizontal positioned;On described gas cylinder fixture, the multiple described tested gas cylinder of clamping is respectively positioned on same plane, and multiple described tested gas cylinders are all in parallel laying and its all perpendicular with gas cylinder fixture laying;Described tested gas cylinder is carbon fiber gas cylinder;
Described gas cylinder pouring and drying and processing equipment include pouring and drying and processing frame, supervising device, gas cylinder fixture carries out 180 ° of upsets overturn pouring device and tested gas cylinder carries out the drying unit of drying and processing, and described upset pouring device is arranged in pouring and drying and processing frame;
Translating bracket, lifting device that gas cylinder fixture is promoted by the vertical direction and the clamping device that gas cylinder fixture carries out level clamping that described pouring and drying and processing frame include main backstop, is positioned at above described main backstop and can carry out in the horizontal plane moving forward and backward, described lifting device is arranged on described translating bracket;Described main backstop includes the symmetrical vertical supports laid in two, left and right, two described vertical supports are parallel laying and the two top is mounted on the translation track that a described translating bracket of confession is movable, all in level, laying and both are laid in same level two described translation tracks, and two described translation tracks are parallel laying;Described translating bracket be portal support and it include entablature and two vertical upright columns being respectively supported at below two ends, entablature left and right, described entablature be level lay, two described vertical upright columns are symmetrically laid;The bottom of two described vertical upright columns is mounted on a slip base that can move forward and backward along translation track, and described slip base is installed on translation track;The upper back of two described vertical supports is provided with one and drives what slip base carried out moving forward and backward to move horizontally drive mechanism, described in move horizontally drive mechanism and be positioned on rear side of slip base and it is in transmission connection with slip base;Described lifting device includes a horizontal mast-up and two vertical lifting framves promoted horizontal mast-up up and down, and the structure of two described vertical lifting framves is the most identical and the two is symmetrically laid;Two described vertical lifting framves lay respectively at inside two described vertical upright columns and the two top is separately mounted to the inner sidewall upper portion of two described vertical upright columns, and the left and right sides of described horizontal mast-up is separately mounted to bottom two described vertical lifting frame left and right sides and it is between two described vertical supports;Described clamping and fixing body is arranged on horizontal mast-up and it is positioned at the underface of horizontal mast-up;Described clamp system includes that the left and right sides to gas cylinder fixture respectively, two, left and right carries out the clamp system of level clamping, and the structure of two described clamp systems is identical and below the two symmetrical left and right sides being laid in horizontal mast-up;
Region between two described vertical supports is divided into lifting inlet region, entrance side pouring baking zone, outlet side pouring baking zone and lifting outlet area before backward;Described upset pouring device includes two upset pouring mechanisms being separately mounted in described entrance side pouring baking zone and described outlet side pouring baking zone;Described drying unit includes two drying plants and two drying pipelines being respectively protruding into described entrance side pouring baking zone and described outlet side pouring baking zone, two described drying pipelines respectively stretch to the entrance side drying pipeline in described entrance side pouring baking zone and the outlet side drying pipeline stretched in described outlet side pouring baking zone, and two described drying plants are respectively the entrance side drying plant being connected with described entrance side drying pipeline and the outlet side drying plant being connected with described outlet side drying pipeline;
Described transport dolly includes horizontal sliding to enter the vehicle frame in described lifting inlet region or described lifting outlet area and multiple road wheel being installed in bottom of frame, and described lifting inlet region all leaves for transporting the dolly placement space that dolly is placed in lifting outlet area;Described horizontal positioned platform is positioned at vehicle frame top;
Height detection unit that include described supervising device horizontal displacement detector unit that main controller, horizontal displacement to described translating bracket detect in real time, hoisting depth to horizontal mast-up detect in real time and the parameter set unit being connected with main controller respectively and display unit, described horizontal displacement detector unit and height detection unit are all connected with main controller;Move horizontally drive mechanism, two described vertical lifting framves, two described clamp systems, two described upset pouring mechanisms and two described drying plants described in two to be controlled by main controller.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterized in that: between two described vertical supports, before backward, be provided with the first partition rod, second partition rod and the 3rd partition rod, described first partition rod, second partition rod and the 3rd partition rod are all laid and its all perpendicular with vertical supports laying in level, described first partition rod, second partition rod and the 3rd partition rod are all laid in same level, it is separated by the first partition rod between described lifting inlet region and described entrance side pouring baking zone, it is separated by the second partition rod between described entrance side pouring baking zone and described outlet side pouring baking zone, it is separated by the 3rd partition rod between described outlet side pouring baking zone and described lifting outlet area;
Described first partition rod, the second partition rod and the 3rd partition rod are respectively positioned between the top of two described vertical supports.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that: described transport dolly also includes mounting plate and is positioned at the bottom plate immediately below mounting plate, described mounting plate and bottom plate are all laid in level;Described mounting plate is positioned at vehicle frame top and it is described horizontal positioned platform, and described mounting plate has the manhole that on multiple air feed bottle fixture respectively, clamped multiple described tested gas cylinder is placed;Described bottom plate is positioned at the middle and upper part, inner side of vehicle frame.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterized in that: be provided with bottom described mounting plate and multiple respectively multiple described tested gas cylinder clamped on gas cylinder fixture carried out spacing upper limit sleeve, the structure of multiple described upper limit sleeves is the most identical with size and it is laid in the underface of multiple described manhole respectively;Described bottom plate top is provided with and multiple respectively multiple described tested gas cylinder clamped on gas cylinder fixture is carried out spacing lower limit sleeve, and multiple described lower limit sleeves are laid in the underface of multiple described upper limit sleeve respectively;Multiple described upper limit sleeves and multiple described lower limit sleeve are all in vertically to laying.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that: two described upset pouring mechanisms all lay in level and the two is laid in same level;Described drying unit also includes two drying bakers, in two described drying bakers lay respectively at described entrance side pouring baking zone and described outlet side pouring baking zone and both is that level is laid;Two described drying bakers lay respectively at the underface of two described upset pouring mechanisms.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that: two described drying plants are hot-air blower, two described drying pipelines are warm-air pipe;Described entrance side drying pipeline is entrance side warm-air pipe, and described outlet side drying pipeline is outlet side warm-air pipe;Described entrance side drying plant is entrance side hot-air blower, and described outlet side drying plant is outlet side hot-air blower;Two described hot-air blowers are controlled by main controller and it is connected with main controller;
Two described warm-air pipes are respectively protruding into two described drying bakers, the nozzle that multiple described drying pipeline internal with stretching to it is connected it is provided with in each described drying baker, the quantity of the quantity of described nozzle tested gas cylinder clamped with on gas cylinder fixture is identical, the installation position one_to_one corresponding of the multiple described tested gas cylinder that the installation position of multiple described nozzles is clamped with on gas cylinder fixture respectively.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that: the structure of two described upset pouring mechanisms is identical;Each described upset pouring mechanism all includes the vertical grip block that the left and right sides of gas cylinder fixture is clamped by trip shaft, the turnover driving mechanism being driven trip shaft and two, a left and right laid in level respectively, described turnover driving mechanism is in transmission connection with trip shaft, and the structure of two described vertical grip blocks is identical and the two is symmetrically laid;Described trip shaft and the perpendicular laying of vertical supports, described trip shaft between two described vertical supports and around two ends are separately mounted in two described vertical supports, and two described vertical grip blocks are all laid in same level and the two is separately mounted to the left and right sides of trip shaft;Described trip shaft be can carry out 180 ° rotate rotary shafts and around two ends be arranged in two described vertical supports by bearing respectively;Described turnover driving mechanism is controlled by main controller and it is connected with main controller.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterized in that: described gas cylinder fixture includes clamping framework, two vertical spacing plates being installed in described clamping framework and multiple respectively multiple described tested gas cylinders being carried out spacing gas cylinder locating part, described clamping framework is plane framework, and described clamping framework, two described vertical spacing plates and multiple described gas cylinder locating part are all laid in same level;Described clamping framework is rectangle and it is the side shield of parallel laying by former and later two and two, left and right can carry out the grip block that left and right horizontal moves between two described side shields and be spliced, two described grip blocks are parallel laying and both is held between two described side shields, and two described side shields and two described grip blocks are all in vertically to laying and it is respectively positioned in same level;
Two described side shields are respectively positioned at front apron and the backboard of both sides before and after two described grip blocks, and two described grip blocks are respectively left grip block and are positioned at the right grip block on the right side of left grip block, two all perpendicular with front apron layings of described grip block;It is attached by two described vertical spacing plates between described front apron and backboard, two described vertical spacing plates all in vertically to laying and both and the perpendicular laying of front apron, two described vertical spacing plate respectively left limit plates and be positioned at the right limit plate on the right side of left limit plate;Multiple described gas cylinder locating parts divide left and right two row to lay, and two arrange described gas cylinder locating part symmetrically lays;Gas cylinder locating part described in each column all includes multiple described gas cylinder locating part laid from front to back on the same line, the structure of multiple described gas cylinder locating parts is the most identical and each described gas cylinder locating part all includes the symmetrical grip blocks laid in two, left and right, and two described grip blocks are held on the left and right sides, middle part of tested gas cylinder respectively;Two to arrange in described gas cylinder locating parts gas cylinder locating part described in the string being positioned at described clamping frame left be left side gas cylinder locating part, and to be positioned at gas cylinder locating part described in the string of described clamping frame right be right side gas cylinder locating part;Two described grip blocks in the gas cylinder locating part of described left side are separately fixed on left grip block and left limit plate, and two described grip blocks in the gas cylinder locating part of described right side are separately fixed on right limit plate and right grip block.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterized in that: be attached by horizontal connecting plate between the middle part of two described vertical spacing plates, having multiple spacing hole on described horizontal connecting plate, multiple described spacing holes lay from front to back on the same line and it is respectively positioned on the centrage of horizontal connecting plate;It is provided with below the middle part of described horizontal mast-up and multiple are laid on same vertical plane and insert the vertical spacing bar in multiple described spacing hole respectively, the quantity of described vertical spacing bar is identical with the quantity of spacing hole, the installation position of multiple described vertical spacing bars respectively with the installation position one_to_one corresponding of multiple described spacing holes.
Above-mentioned a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterized in that: be all attached by securing member between each described grip block and two described side shields, described securing member is arranged on described grip block, and the left and right sides of each described side shield all has a horizontal concrete chute moved left and right for securing member;Each described clamp system is all lifted on horizontal mast-up by former and later two suspension rods, and two described suspension rod bottoms are each attached on clamp system and its top is fixed on horizontal mast-up.
This utility model compared with prior art has the advantage that
1, the pouring that used and drying and processing rack construction is simple, reasonable in design and processing and fabricating is easy, input cost is relatively low.
2, the pouring used and drying and processing frame entirety use rustless steel or other alloy (such as aluminium alloy) frame structure, and compact conformation, take up room little, fixed platform is provided, it is ensured that the stability of each structure for translating bracket, lifting device, clamping device and upset pouring device.
3, the pouring used and drying and processing frame use easy and simple to handle and using effect good, translating bracket, lifting device and clamping device match and easy can complete the lifting of gas cylinder fixture, translation and upper and lower lifting process, and the lifting of gas cylinder fixture, translation and upper and lower lifting process are the most controlled, reasonable in design and control simplicity, operating process is easily controllable.Pouring and the lifting of drying and processing frame, translation and to promote gas cylinder process safety up and down reliable and steadily.
Wherein, clamping device is for being clamped multiple carbon fiber gas cylinders before lifting, its clamping is reliable and stable, carry out consolidating clamping to carbon fiber gas cylinder by clamping gas cylinder fixture, can guarantee that carbon fiber gas cylinder surface will not be damaged, simultaneously clamp on device to match with translating bracket and lifting device, and combine horizontal displacement detector unit and height detection unit, form closed loop control.The lifting position of gas cylinder fixture is adjusted by the lifting device used, lifting, smooth decreasing, for accurately the multiple carbon fiber gas cylinders after clamping being promoted, declined;The translation position of gas cylinder fixture is accurately positioned by translating bracket, it is ensured that can accurately be dropped to by the multiple carbon fiber gas cylinders raised up on upset pouring device.
4, the gas cylinder clamp structure used is simple, reasonable in design and processing and fabricating and use easy and simple to handle, using effect good, can easy, quickly synchronize steadily to clamp to multiple gas cylinders, and clamp firm.
5, being clamped gas cylinder by front and back's grip block in the gas cylinder fixture used, it is firm not only to clamp, and gas cylinder will not cause any damage.
6, the transport vehicle structure used is simple, reasonable in design and processing and fabricating and use easy and simple to handle, using effect good, match with gas cylinder fixture, by multiple in being vertically stably placed on vehicle frame to the tested gas cylinder laid, and can easy, quickly multiple tested gas cylinders are translated.
7, the upset pouring device simple in construction that used, reasonable in design and use easy and simple to handle, easy accessibility, using effect are preferable, use the mode of two-way clamping and rotary turning, realize convenient and switching process is easily controllable, upset pouring position accurately can be controlled, and can be effectively ensured clean for the water in multiple carbon fiber gas cylinders.
8, the drying unit simple in construction that used, reasonable in design and install lay convenient, use easy and simple to handle, using effect good, can synchronize to dry to the multiple carbon fiber gas cylinders being finished down water, with by easy for residual moisture in gas cylinder after upset pouring, flash baking, and dry temperature can freely set, drying time also can freely set, energy-conservation, efficient, carbon fiber gas cylinder can be carried out simplicity, flash baking.
9, use easy and simple to handle and occupation mode flexible, both can only carry out entrance side drying or outlet side is dried, it is also possible to entrance side is dried to dry with outlet side and all carried out;Further, can use actively or automatic two kinds of control modes, control process simple, it is achieved be convenient.
10, the hydraulic pressure auxiliary test methods used is simple, reasonable in design and realization facilitates, using effect is good, carbon fiber gas cylinder after the water pressure test being completed passes through hydraulic pressure auxiliary test unit, translate, promote, upset, the flow processs such as drying, reach carbon fiber gas cylinder is carried out pouring, the automated job dried, the gas cylinder fixture used can clamp multiple carbon fiber gas cylinder simultaneously, and can synchronize to carry out the carbon fiber gas cylinder on two gas cylinder fixtures overturning pouring and drying and processing, it is convenient to realize, drying efficiency is high, the whole pouring drying course of carbon fiber gas cylinder is carried out automated job, can be accurately, complete gas cylinder pouring drying course expeditiously.
In sum, this utility model simple in construction, reasonable in design and use easy and simple to handle, using effect good, can easy, be rapidly completed pouring and the drying course of multiple carbon fiber gas cylinder, and pouring and drying course easily controllable.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is use state reference map of the present utility model.
Fig. 2 is the structural representation of this utility model gas cylinder fixture.
Fig. 3 is the side portion structure schematic diagram of this utility model gas cylinder fixture.
Fig. 4 is the structural representation that this utility model transports dolly.
Fig. 5 is the superstructure schematic diagram that this utility model transports dolly.
Fig. 6 is that this utility model gas cylinder fixture is at the placement location schematic diagram transported on dolly.
Fig. 7 is the side portion structure schematic diagram that this utility model transports dolly and gas cylinder fixture.
Fig. 8 is the use state reference map that this utility model transports dolly.
Fig. 9 is schematic block circuit diagram of the present utility model.
Method flow block diagram when Figure 10 is to use this utility model that carbon fiber gas cylinder carries out hydraulic pressure subtest.
Description of reference numerals:
1 gas cylinder fixture;The left grip block of 1-1;The right grip block of 1-2;
1-3 front apron;1-4 backboard;1-5 left limit plate;
1-6 right limit plate;1-7 grip block;1-8 horizontal connecting plate;
1-9 spacing hole;1-10 securing member;2 tested gas cylinders;
3 transport dolly;3-1 vehicle frame;3-11 upper frame;
3-12 underframe;3-13 vertical supporting post;3-2 road wheel;
3-3 mounting plate;3-4 bottom plate;3-5 upper limit sleeve;
3-6 lower limit sleeve;The horizontal handle of 3-7;
4 pourings and drying and processing frame;4-1 vertical supports;
4-2 translation track;4-3 entablature;4-4 vertical upright column;
4-5 slip base;4-6 vertical spacing bar;The horizontal mast-up of 4-7;
4-8 vertical lifting frame;4-9 clamp system;4-10 suspension rod;
4-11 upper junction plate;4-12 crab-bolt;4-13 outer baffle;
4-14 the first partition rod;4-15 the second partition rod;4-16 the 3rd partition rod;
5-1 entrance side hot-air blower;5-2 outlet side hot-air blower;
5-3 drying baker;6-1 parameter set unit;6-2 display unit;
6-3 main controller;6-4 horizontal displacement detector unit;
6-5 height detection unit;7 upset pouring mechanisms;The vertical grip block of 7-1;
7-2 trip shaft;7-3 turnover driving mechanism;8 move horizontally drive mechanism.
Detailed description of the invention
As shown in Fig. 1, Fig. 9, this utility model include the gas cylinder fixture 1 that multiple tested gas cylinders 2 are clamped, gas cylinder fixture 1 and clamped tested gas cylinder 2 are transported transport dolly 3 and tested gas cylinder 2 carried out gas cylinder pouring and the drying and processing equipment of pouring and drying and processing, described transport dolly 3 is laid in level and its top is provided with the horizontal positioned platform of air feed bottle fixture 1 horizontal positioned.On described gas cylinder fixture 1, the multiple described tested gas cylinder 2 of clamping is respectively positioned on same plane, and multiple described tested gas cylinders 2 are all in parallel laying and its all perpendicular with gas cylinder fixture 1 laying.Described tested gas cylinder 2 is carbon fiber gas cylinder.
Described gas cylinder pouring and drying and processing equipment include pouring and drying and processing frame 4, supervising device, gas cylinder fixture 1 carries out 180 ° of upsets overturn pouring device and tested gas cylinder 2 carries out the drying unit of drying and processing, and described upset pouring device is arranged in pouring and drying and processing frame 4.
Translating bracket, lifting device that gas cylinder fixture 1 is promoted by the vertical direction and the clamping device that gas cylinder fixture 1 carries out level clamping that described pouring and drying and processing frame 4 include main backstop, is positioned at above described main backstop and can carry out in the horizontal plane moving forward and backward, described lifting device is arranged on described translating bracket.Described main backstop includes symmetrical vertical supports 4-1 laid in two, left and right, two described vertical supports 4-1 are parallel laying and the two top is mounted on the translation track 4-2 that a described translating bracket of confession is movable, all in level, laying and both are laid in same level two described translation track 4-2, and two described translation track 4-2 are parallel laying.Described translating bracket be portal support and it include entablature 4-3 and two vertical upright column 4-4 being respectively supported at below entablature about 4-3 two ends, described entablature 4-3 be level lay, two described vertical upright column 4-4 symmetrically lay.The bottom of two described vertical upright column 4-4 is mounted on one and can be installed on translation track 4-2 along the slip base 4-5, described slip base 4-5 that translation track 4-2 is movable.The upper back of two described vertical supports 4-1 is provided with one and drives what slip base 4-5 carried out moving forward and backward to move horizontally drive mechanism 8, described in move horizontally drive mechanism 8 and be positioned on rear side of slip base 4-5 and it is in transmission connection with slip base 4-5.Described lifting device includes a horizontal mast-up 4-7 and two vertical lifting frame 4-8 promoted horizontal mast-up 4-7 up and down, and the structure of two described vertical lifting frame 4-8 is the most identical and the two is symmetrically laid.Two described vertical lifting frame 4-8 lay respectively at inside two described vertical upright column 4-4 and the two top is separately mounted to the inner sidewall upper portion of two described vertical upright column 4-4, and the left and right sides of described horizontal mast-up 4-7 is separately mounted to bottom two described vertical lifting frame 4-8 left and right sides and it is between two described vertical supports 4-1.Described clamping and fixing body is arranged on horizontal mast-up 4-7 and it is positioned at the underface of horizontal mast-up 4-7;Described clamp system includes that the left and right sides to gas cylinder fixture 1 respectively, two, left and right carries out the clamp system 4-9 of level clamping, and the structure of two described clamp system 4-9 is identical and below the two symmetrical left and right sides being laid in horizontal mast-up 4-7.
Region between two described vertical supports 4-1 is divided into lifting inlet region, entrance side pouring baking zone, outlet side pouring baking zone and lifting outlet area before backward.Described upset pouring device includes two upset pouring mechanisms 7 being separately mounted in described entrance side pouring baking zone and described outlet side pouring baking zone;Described drying unit includes two drying plants and two drying pipelines being respectively protruding into described entrance side pouring baking zone and described outlet side pouring baking zone, two described drying pipelines respectively stretch to the entrance side drying pipeline in described entrance side pouring baking zone and the outlet side drying pipeline stretched in described outlet side pouring baking zone, and two described drying plants are respectively the entrance side drying plant being connected with described entrance side drying pipeline and the outlet side drying plant being connected with described outlet side drying pipeline.
As shown in Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, described transport dolly 3 includes horizontal sliding to enter the vehicle frame 3-1 in described lifting inlet region or described lifting outlet area and multiple road wheel 3-2 being installed in bottom vehicle frame 3-1, and described lifting inlet region all leaves for transporting the dolly placement space that dolly 3 is placed in lifting outlet area.Described horizontal positioned platform is positioned at vehicle frame 3-1 top.
As shown in Figure 9, height detection unit 6-5 that include described supervising device horizontal displacement detector unit 6-4 that main controller 6-3, horizontal displacement to described translating bracket detect in real time, hoisting depth to horizontal mast-up 4-7 detect in real time and parameter set unit 6-1 being connected with main controller 6-3 respectively and display unit 6-2, described horizontal displacement detector unit 6-4 and height detection unit 6-5 are all connected with main controller 6-3;Move horizontally the described vertical lifting frame 4-8 of drive mechanism 8, two, two described clamp system 4-9, two described upset pouring mechanisms 7 and two described drying plants described in two to be controlled by main controller 6-3.
nullIn the present embodiment,Before backward, it is provided with the first partition rod 4-14 between two described vertical supports 4-1、Second partition rod 4-15 and the 3rd partition rod 4-16,Described first partition rod 4-14、Second partition rod 4-15 and the 3rd partition rod 4-16 all lays and its all perpendicular with vertical supports 4-1 laying in level,Described first partition rod 4-14、Second partition rod 4-15 and the 3rd partition rod 4-16 is all laid in same level,It is separated by the first partition rod 4-14 between described lifting inlet region and described entrance side pouring baking zone,It is separated by the second partition rod 4-15 between described entrance side pouring baking zone and described outlet side pouring baking zone,It is separated by the 3rd partition rod 4-16 between described outlet side pouring baking zone and described lifting outlet area.
Further, described first partition rod 4-14, the second partition rod 4-15 and the 3rd partition rod 4-16 are respectively positioned between the top of two described vertical supports 4-1.
As shown in Figure 4, Figure 5, described transport dolly 3 also includes mounting plate 3-3 and is positioned at the bottom plate 3-4 immediately below mounting plate 3-3, described mounting plate 3-3 and bottom plate 3-4 all layings in level;Described mounting plate 3-3 is positioned at vehicle frame 3-1 top and it is described horizontal positioned platform, and described mounting plate 3-3 has the manhole that on multiple air feed bottle fixture 1 respectively, clamped multiple described tested gas cylinder 2 is placed.Described bottom plate 3-4 is positioned at the middle and upper part, inner side of vehicle frame 3-1.
Being provided with bottom described mounting plate 3-3 and multiple respectively multiple described tested gas cylinder 2 clamped on gas cylinder fixture 1 is carried out spacing upper limit sleeve 3-5, the structure of multiple described upper limit sleeve 3-5 is the most identical with size and it is laid in the underface of multiple described manhole respectively;Described bottom plate 3-4 top is provided with and multiple respectively multiple described tested gas cylinder 2 clamped on gas cylinder fixture 1 carried out spacing lower limit sleeve 3-6, multiple described lower limit sleeve 3-6 and be laid in the underface of multiple described upper limit sleeve 3-5 respectively;Multiple described upper limit sleeve 3-5 and multiple described lower limit sleeve 3-6 are all in vertically to laying.
In the present embodiment, the structure of multiple described lower limit sleeve 3-6 is the most identical with size.
Actual man-hour, multiple described upper limit sleeve 3-5 and the multiple described lower limit sleeve 3-6 of adding is rustless steel circular sleeve.Further, described upper limit sleeve 3-5 is identical with the internal diameter of lower limit sleeve 3-6.
In the present embodiment, described vehicle frame 3-1 is cuboid vehicle frame.
Actual adding man-hour, described cuboid vehicle frame includes upper frame 3-11 and to be positioned at the underframe 3-12 immediately below upper frame 3-11, described upper frame 3-11 the most identical with size with the structure of underframe 3-12 and both at rectangular frame;Described upper frame 3-11 and underframe 3-12 is all laid in level and is attached by four vertical supporting post 3-13 therebetween, and four vertical supporting post 3-13 are respectively supported at below four drift angles of upper frame 3-11.
In the present embodiment, described mounting plate 3-3 is supported on upper frame 3-11, and described bottom plate 3-4 and four described vertical supporting post 3-13 is fixedly connected with.
Further, described upper frame 3-11 and underframe 3-12 is stainless steel frame, and described vertical supporting post 3-13 is rustless steel cylinder, and described mounting plate 3-3 and bottom plate 3-4 is corrosion resistant plate.
In the present embodiment, on described mounting plate 3-3, the quantity of institute's opened round through hole is four, and four described manholes are laid on four summits of a rectangle respectively,
Correspondingly, the quantity of described upper limit sleeve 3-5 and lower limit sleeve 3-6 is four.
In the present embodiment, the upper back of described vehicle frame 3-1 is provided with horizontal handle 3-7.
Time actually used, described horizontal displacement detector unit 6-4 is laid on described translating bracket, and described height detection unit 6-5 is laid on horizontal mast-up 4-7.
In the present embodiment, described main controller 6-3 is arranged in switch board, and described parameter set unit 6-1 and display unit 6-2 are installed on the front side wall of described switch board.
In the present embodiment, two described upset pouring mechanisms 7 all lay in level and the two is laid in same level.
Further, the structure of two described upset pouring mechanisms 7 is identical.Each described upset pouring mechanism 7 all includes the vertical grip block 7-1 that the left and right sides of gas cylinder fixture 1 is clamped by trip shaft 7-2, the turnover driving mechanism 7-3 being driven trip shaft 7-2 and two, a left and right laid in level respectively, described turnover driving mechanism 7-3 is in transmission connection with trip shaft 7-2, and the structure of two described vertical grip block 7-1 is identical and the two is symmetrically laid;Described trip shaft 7-2 and the perpendicular laying of vertical supports 4-1, described trip shaft 7-2 between two described vertical supports 4-1 and around two ends are separately mounted in two described vertical supports 4-1, and two described vertical grip block 7-1 are all laid in same level and the two is separately mounted to the left and right sides of trip shaft 7-2.
In the present embodiment, two described vertical grip block 7-1 are driven by two the 3rd cylinders respectively, it is achieved to the clamping of gas cylinder fixture 1 or unclamp.
Time actually used, two described vertical grip block 7-1 can also be electronic grip block, and two described vertical grip block 7-1 are controlled by main controller 6-3 and it is connected with main controller 6-3.
In the present embodiment, two described clamp system 4-9 are driven by two the 4th cylinders respectively, it is achieved to the clamping of gas cylinder fixture 1 or unclamp.
Time actually used, two described clamp system 4-9 can also be motorized clasping mechanism and both and be connected with main controller 6-3.
Described trip shaft 7-2 be can carry out 180 ° rotate rotary shafts and around two ends be arranged in two described vertical supports 4-1 by bearing respectively.Described turnover driving mechanism 7-3 is controlled by main controller 6-3 and it is connected with main controller 6-3.Thus, two described vertical grip block 7-1 are installed on trip shaft 7-2 and all can move right on trip shaft 7-2.
In the present embodiment, two described upset pouring mechanisms 7 are electric turnover mechanism, i.e. turnover driving mechanism 7-3 is electric driving mechanism, as driven motor.
Time actually used, described drying unit also includes two drying baker 5-3, in two described drying baker 5-3 lay respectively at described entrance side pouring baking zone and described outlet side pouring baking zone and both is that level is laid;Two described drying baker 5-3 lay respectively at the underface of two described upset pouring mechanisms 7.
In the present embodiment, two described drying plants are hot-air blower, and two described drying pipelines are warm-air pipe;Described entrance side drying pipeline is entrance side warm-air pipe, and described outlet side drying pipeline is outlet side warm-air pipe;Described entrance side drying plant is entrance side hot-air blower 5-1, and described outlet side drying plant is outlet side hot-air blower 5-2;Two described hot-air blowers are controlled by main controller 6-3 and it is connected with main controller 6-3.
During actual installation, two described hot-air blowers are installed in described switch board, and the left and right sidewall of described switch board all has the airduct installing port that a described warm-air pipe of confession is installed.
In the present embodiment, two described warm-air pipes are respectively protruding into two described drying baker 5-3, the nozzle that multiple described drying pipeline internal with stretching to it is connected it is provided with in each described drying baker 5-3, the quantity of the quantity of described nozzle tested gas cylinder 2 clamped with on gas cylinder fixture 1 is identical, the installation position one_to_one corresponding of the multiple described tested gas cylinder 2 that the installation position of multiple described nozzles is clamped with on gas cylinder fixture 1 respectively.
As shown in Fig. 2, Fig. 3, Fig. 6, Fig. 7 and Fig. 8, described gas cylinder fixture 1 includes clamping framework, two vertical spacing plates being installed in described clamping framework and multiple respectively multiple described tested gas cylinders 2 being carried out spacing gas cylinder locating part, described clamping framework is plane framework, and described clamping framework, two described vertical spacing plates and multiple described gas cylinder locating part are all laid in same level;Described clamping framework is rectangle and it is the side shield of parallel laying by former and later two and two, left and right can carry out the grip block that left and right horizontal moves between two described side shields and be spliced, two described grip blocks are parallel laying and both is held between two described side shields, and two described side shields and two described grip blocks are all in vertically to laying and it is respectively positioned in same level.
Two described side shields are respectively positioned at the front apron 1-3 and backboard 1-4 of both sides before and after two described grip blocks, two described grip blocks are respectively left grip block 1-1 and are positioned at the right grip block 1-2 on the right side of left grip block 1-1, two all perpendicular with front apron 1-3 layings of described grip block;It is attached by two described vertical spacing plates between described front apron 1-3 and backboard 1-4, two described vertical spacing plates all in vertically to laying and both and the perpendicular laying of front apron 1-3, two described vertical spacing plate respectively left limit plate 1-5 and be positioned at the right limit plate 1-6 on the right side of left limit plate 1-5;Multiple described gas cylinder locating parts divide left and right two row to lay, and two arrange described gas cylinder locating part symmetrically lays;Gas cylinder locating part described in each column all includes multiple described gas cylinder locating part laid from front to back on the same line, the structure of multiple described gas cylinder locating parts is the most identical and each described gas cylinder locating part all includes that the symmetrical grip block 1-7, two described grip block 1-7 laid in two, left and right are held on the left and right sides, middle part of tested gas cylinder 2 respectively;Two to arrange in described gas cylinder locating parts gas cylinder locating part described in the string being positioned at described clamping frame left be left side gas cylinder locating part, and to be positioned at gas cylinder locating part described in the string of described clamping frame right be right side gas cylinder locating part;Two described grip block 1-7 in the gas cylinder locating part of described left side are separately fixed on left grip block 1-1 and left limit plate 1-5, and two described grip block 1-7 in the gas cylinder locating part of described right side are separately fixed on right limit plate 1-6 and right grip block 1-2.
As shown in Figure 3, it is attached by horizontal connecting plate 1-8 between the middle part of two described vertical spacing plates, having multiple spacing hole 1-9 on described horizontal connecting plate 1-8, multiple described spacing hole 1-9 lay from front to back on the same line and it is respectively positioned on the centrage of horizontal connecting plate 1-8;Multiple vertical spacing bar 4-6 being laid on same vertical plane and inserting respectively in multiple described spacing hole 1-9 it is provided with below the middle part of described horizontal mast-up 4-7, the quantity of described vertical spacing bar 4-6 is identical with the quantity of spacing hole 1-9, the installation position of multiple described vertical spacing bar 4-6 respectively with the installation position one_to_one corresponding of multiple described spacing hole 1-9.
In the present embodiment, the quantity of described spacing hole 1-9 is three.Time actually used, can according to specific needs the quantity of spacing hole 1-9 be adjusted accordingly.
Time actually used, all it is attached by securing member 1-10 between each described grip block and two described side shields, described securing member 1-10 is arranged on described grip block, and the left and right sides of each described side shield all has a horizontal concrete chute moved left and right for securing member 1-10.
In the present embodiment, described securing member 1-10 is connecting bolt.
Actual adding man-hour, two described side shields, two described grip blocks and two described vertical spacing plates are flat plate.Described grip block 1-7 is resin grip block.The lateral wall of each described grip block 1-7 is plane and its medial wall is arcwall face.
During actual installation, each described clamp system 4-9 is all lifted on horizontal mast-up 4-7 by former and later two suspension rods 4-10, and two described suspension rod 4-10 bottoms are each attached on clamp system 4-9 and its top is fixed on horizontal mast-up 4-7.
In the present embodiment, described horizontal mast-up 4-7 being provided with a upper junction plate 4-11, described upper junction plate 4-11 and the horizontal perpendicular laying of mast-up 4-7, the top of two described suspension rod 4-10 is separately fixed at both sides before and after upper junction plate 4-11.
In the present embodiment, two described vertical supports 4-1 are all laid in level.
Further, described vertical supports 4-1 is rectangular frame, and described rectangular frame is structural steel frame.
Time actually used, each described vertical supports 4-1 is all fastened and fixed on the ground by multiple crab-bolts 4-12.Further, the outside of described vertical supports 4-1 is provided with outer baffle 4-13.
In the present embodiment, two described vertical supports 4-1 are parallel laying, and two described translation track 4-2 are all parallel laying with vertical supports 4-1.
In the present embodiment, described in move horizontally drive mechanism 8 be the first cylinder, described first cylinder is that level is laid and both is laid in same level.
Further, described first cylinder is Rodless cylinder.Two described first cylinders lay respectively at the dead astern of two described slip base 4-5.
In the present embodiment, two described vertical lifting frame 4-8 are the second cylinder, and two described second cylinders are all in being vertically laid on same vertical plane to laying and both.
In the present embodiment, described parameter set unit 6-1 includes that six buttons, six described buttons include that two carry out the blower fan on off control button of on off control, two the first Telescopic-cylinder control knobs that two described first cylinders carry out extension and contraction control respectively and two the second Telescopic-cylinder control knobs that two described second cylinders carry out extension and contraction control respectively respectively to two described hot-air blowers.
As shown in Figure 10, when using this utility model that carbon fiber gas cylinder is carried out hydraulic pressure subtest, comprise the following steps:
The clamping of step one, gas cylinder entrucking: the multiple described tested gas cylinder 2 completing the water pressure test is all held on gas cylinder fixture 1, then the gas cylinder fixture 1 being clamped with multiple described tested gas cylinder 2 is placed horizontally on the described horizontal positioned platform transporting dolly 3;
In step 2, transport dolly horizontal sliding to lifting inlet region: will transport described in step one in dolly 3 horizontal sliding extremely described lifting inlet region;
Step 3, clamp and lifting: be controlled two described vertical lifting frame 4-8 by main controller 6-3, vertically transferred by horizontal mast-up 4-7, until two described clamp system 4-9 symmetries are laid in the left and right sides of gas cylinder fixture 1;Being controlled two described clamp system 4-9 by main controller 6-3, make two described clamp system 4-9 be fixedly clamped in the left and right sides of gas cylinder fixture 1 respectively, now gas cylinder fixture 1 level is held between two described clamp system 4-9;Afterwards, by main controller 6-3, two described vertical lifting frame 4-8 are controlled, gas cylinder fixture 1 is promoted the most straight up with multiple described tested gas cylinder 2 clamped on it, until multiple described tested gas cylinders 2 are all proposed in transporting dolly 3;
Step 4, gas cylinder pouring and drying and processing, process is as follows:
The drying plant that step 401, pouring dry number of times and each pouring is dried sets: by parameter set unit 6-1, the pouring of described tested gas cylinders 2 multiple in step one is dried the drying plant that number of times and each pouring dry and is set respectively;
Wherein, the pouring of multiple described tested gas cylinders 2 dries number of times is once or twice;When pouring drying number of times is one time, the drying plant of this pouring drying is described entrance side drying plant or described outlet side drying plant;When pouring drying number of times is twice, the drying plant of twice pouring drying is respectively described entrance side drying plant and described outlet side drying plant;
Step 402, pouring drying and processing: dry number of times and the drying plant of each pouring drying according to pouring set in step 401, synchronize to carry out pouring drying and processing to multiple described tested gas cylinders 2;
Wherein, drying number of times when pouring set in step 401 is once and time the drying plant dried of this pouring is described entrance side drying plant, and pouring drying and processing process is as follows:
Step 40211, move to entrance side baking zone forward: be controlled moving horizontally drive mechanism 8 described in two by main controller 6-3, move to synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 1 forward in described entrance side pouring baking zone;
Step 40212, vertically transfer to upset pouring position: by main controller 6-3, two described vertical lifting frame 4-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 1 is clamped with on it is the most vertically transferred, until in the upset pouring mechanism 7 gas cylinder fixture 1 transferred to described entrance side pouring baking zone;
Step 40213, downwardly turn over pouring and drying and processing: by main controller 6-3, the upset pouring mechanism 7 in described entrance side pouring baking zone is controlled, 180 ° of upsets are carried out downwards by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 1, make the bottleneck of multiple described tested gas cylinder 2 the most down, to be poured out by the water retained in each tested gas cylinder 2;Afterwards, by main controller 6-3, described entrance side drying plant is controlled, and by described entrance side drying plant and described entrance side drying pipeline, multiple described tested gas cylinder 2 is Tong Bu carried out drying and processing;
Step 40214, it is flipped up resetting and being lifted up: by main controller 6-3, the upset pouring mechanism 7 in described entrance side pouring baking zone is controlled, upwards carry out 180 ° of upsets by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 1, make the bottleneck of multiple described tested gas cylinder 2 the most upward;Afterwards, by main controller 6-3, two described vertical lifting frame 4-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 1 is clamped with on it is promoted the most straight up, until above the upset pouring mechanism 7 that is respectively positioned in described entrance side pouring baking zone of multiple described tested gas cylinder 2;
Drying number of times when pouring set in step 401 is once and time the drying plant dried of this pouring is described outlet side drying plant, and pouring drying and processing process is as follows:
Step 40221, move to outlet side baking zone forward: be controlled moving horizontally drive mechanism 8 described in two by main controller 6-3, move to synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 1 forward in described outlet side pouring baking zone;
Step 40222, vertically transfer to upset pouring position: according to the method described in step 40212, by main controller 6-3, two described vertical lifting frame 4-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 1 is clamped with on it is the most vertically transferred, until in the upset pouring mechanism 7 gas cylinder fixture 1 transferred to described outlet side pouring baking zone;
Step 40223, downwardly turn over pouring and drying and processing: by main controller 6-3, the upset pouring mechanism 7 in described entrance side pouring baking zone is controlled, 180 ° of upsets are carried out downwards by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 1, make the bottleneck of multiple described tested gas cylinder 2 the most down, to be poured out by the water retained in each tested gas cylinder 2;Afterwards, by main controller 6-3, described outlet side drying plant is controlled, and by described outlet side drying plant and described outlet side drying pipeline, multiple described tested gas cylinder 2 is Tong Bu carried out drying and processing;
Step 40224, it is flipped up resetting and being lifted up: by main controller 6-3, the upset pouring mechanism 7 in described outlet side pouring baking zone is controlled, upwards carry out 180 ° of upsets by synchronize with multiple described tested gas cylinder 2 clamped on it for gas cylinder fixture 1, make the bottleneck of multiple described tested gas cylinder 2 the most upward;Afterwards, by main controller 6-3, two described vertical lifting frame 4-8 are controlled, the multiple described tested gas cylinder 2 that gas cylinder fixture 1 is clamped with on it is promoted the most straight up, until above the upset pouring mechanism 7 that is respectively positioned in described outlet side pouring baking zone of multiple described tested gas cylinder 2;
When pouring drying number of times set in step 401 is twice, pouring drying and processing process is as follows:
Step 40231, according to the method described in step 40211 to step 40214, complete the first pouring drying and processing;
Step 40232, according to the method described in step 40221 to step 40224, complete the second pouring drying and processing;
Step 5, move to forward lift outlet area: be controlled moving horizontally drive mechanism 8 described in two by main controller 6-3, by gas cylinder fixture 1 with on it clamped by multiple described tested gas cylinder 2 synchronize move to forward in described lifting outlet area;
In this step, by synchronize for multiple described tested gas cylinder 2 that gas cylinder fixture 1 is clamped with on it move to forward in described lifting outlet area before, dolly 3 horizontal sliding will be transported in described lifting outlet area;
Transfer in step 6, lifting outlet area and fixture unclamps: by main controller 6-3, two described vertical lifting frame 4-8 are controlled, horizontal mast-up 4-7 is vertically transferred, until gas cylinder fixture 1 is placed horizontally on the described horizontal positioned platform transporting dolly 3;By main controller 6-3, two described clamp system 4-9 are controlled again, make two described clamp system 4-9 all unclamp gas cylinder fixture 1;
Step 7, up and down promote and translate reset backward: by main controller 6-3, two described vertical lifting frame 4-8 are controlled, horizontal mast-up 4-7 are promoted straight up;Afterwards, it is controlled moving horizontally drive mechanism 8 described in two by main controller 6-3, horizontal mast-up 4-7 is moved in described lifting inlet region backward.
In the present embodiment, when upset pouring mechanism 7 is controlled by step 40213 and step 40223 by main controller 6-3, the most first two described vertical grip block 7-1 it is controlled and makes two described vertical grip block 7-1 fastening clamps in the left and right sides of gas cylinder fixture 1, again turnover driving mechanism 7-3 is controlled, makes turnover driving mechanism 7-3 drive trip shaft 7-2 to rotate.
Upset pouring mechanism 7 is controlled by main controller 6-3 by step 40214 and step 40224, the most first turnover driving mechanism 7-3 is controlled, make turnover driving mechanism 7-3 drive trip shaft 7-2 to rotate;Again two described vertical grip block 7-1 it is controlled and makes two described vertical grip block 7-1 unclamp gas cylinder fixture 1.
In the present embodiment, before step 3 carrying out clamp and promoting, first pass through parameter set unit 6-1 and the translation of horizontal mast-up 4-7 is highly set;
When gas cylinder fixture 1 is promoted the most straight up by step 3 with multiple described tested gas cylinder 2 clamped on it, horizontal mast-up 4-7 is up-shifted to translation height set in advance, and the most multiple described tested gas cylinders 2 all propose in transporting dolly 3;
During moving to forward entrance side baking zone in step 40211, the height of described horizontal mast-up 4-7 is translation height set in advance;
During moving to forward outlet side baking zone in step 40221, the height of described horizontal mast-up 4-7 is translation height set in advance;
When gas cylinder fixture 1 is promoted the most straight up by step 40214 and step 40224 with multiple described tested gas cylinder 2 clamped on it, all horizontal mast-up 4-7 is up-shifted to translation height set in advance;
During moving to forward in step 5 lift outlet area, the height of described horizontal mast-up 4-7 is translation height set in advance;
When horizontal mast-up 4-7 is promoted by step 7 straight up, horizontal mast-up 4-7 is up-shifted to translation height set in advance;Further, being moved to by horizontal mast-up 4-7 in described lifting inlet region internal procedure backward, the height of described horizontal mast-up 4-7 is translation height set in advance.
In the present embodiment, when horizontal mast-up 4-7 is up-shifted to translation height set in advance, the multiple described tested gas cylinder 2 being held on gas cylinder fixture 1 is respectively positioned on above the first partition rod 4-14.
The above; it it is only preferred embodiment of the present utility model; not this utility model is imposed any restrictions; every any simple modification, change and equivalent structure change made above example according to this utility model technical spirit, all still falls within the protection domain of technical solutions of the utility model.

Claims (10)

1. a carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterized in that: include the gas cylinder fixture (1) clamping multiple tested gas cylinders (2), the transport dolly (3) transporting gas cylinder fixture (1) and clamped tested gas cylinder (2) and gas cylinder pouring and drying and processing equipment that tested gas cylinder (2) carries out pouring and drying and processing, described transport dolly (3) is laid in level and its top is provided with the horizontal positioned platform of air feed bottle fixture (1) horizontal positioned;The multiple described tested gas cylinder (2) of the upper clamping of described gas cylinder fixture (1) is respectively positioned on same plane, multiple described tested gas cylinders (2) all in parallel laying and its all with gas cylinder fixture (1) perpendicular laying;Described tested gas cylinder (2) is carbon fiber gas cylinder;
Described gas cylinder pouring and drying and processing equipment include pouring and drying and processing frame (4), supervising device, gas cylinder fixture (1) carry out the upset pouring device of 180 ° of upsets and tested gas cylinder (2) carries out the drying unit of drying and processing, and described upset pouring device is arranged in pouring and drying and processing frame (4);
Translating bracket, lifting device that gas cylinder fixture (1) is promoted by the vertical direction and the clamping device that gas cylinder fixture (1) carries out level clamping that described pouring and drying and processing frame (4) include main backstop, is positioned at above described main backstop and can carry out in the horizontal plane moving forward and backward, described lifting device is arranged on described translating bracket;Described main backstop includes the symmetrical vertical supports (4-1) laid in two, left and right, in parallel laying and the two top is mounted on the translation track (4-2) that a described translating bracket of confession is movable to two described vertical supports (4-1), all in level, laying and both are laid in same level two described translation tracks (4-2), and two described translation tracks (4-2) are in parallel laying;Described translating bracket be portal support and it include entablature (4-3) and two vertical upright columns (4-4) being respectively supported at below entablature (4-3) two ends, left and right, described entablature (4-3) is laid in level, and two described vertical upright columns (4-4) are symmetrically laid;The bottom of two described vertical upright columns (4-4) is mounted on one can be along the movable slip base (4-5) of translation track (4-2), and described slip base (4-5) is installed on translation track (4-2);The upper back of two described vertical supports (4-1) is provided with one and drives what slip base (4-5) carried out moving forward and backward to move horizontally drive mechanism (8), described in move horizontally drive mechanism (8) and be positioned at slip base (4-5) rear side and it is in transmission connection with slip base (4-5);Described lifting device includes a horizontal mast-up (4-7) and two vertical lifting framves (4-8) promoted horizontal mast-up (4-7) up and down, and the structure of two described vertical lifting framves (4-8) is the most identical and the two is symmetrically laid;Two described vertical lifting framves (4-8) lay respectively at two described vertical upright columns (4-4) inner sides and the top of the two is separately mounted to the inner sidewall upper portion of two described vertical upright columns (4-4), and the left and right sides of described horizontal mast-up (4-7) is separately mounted to bottom two described vertical lifting frame (4-8) left and right sides and it is positioned between two described vertical supports (4-1);Described clamping and fixing body is arranged on horizontal mast-up (4-7), and above and it is positioned at the underface of horizontal mast-up (4-7);Described clamp system includes that the left and right sides to gas cylinder fixture (1) respectively, two, left and right carries out the clamp system (4-9) of level clamping, and the structure of two described clamp systems (4-9) is identical and below the two symmetrical left and right sides being laid in horizontal mast-up (4-7);
Region between two described vertical supports (4-1) is divided into lifting inlet region, entrance side pouring baking zone, outlet side pouring baking zone and lifting outlet area before backward;Described upset pouring device includes two upsets pouring mechanism (7) being separately mounted in described entrance side pouring baking zone and described outlet side pouring baking zone;Described drying unit includes two drying plants and two drying pipelines being respectively protruding into described entrance side pouring baking zone and described outlet side pouring baking zone, two described drying pipelines respectively stretch to the entrance side drying pipeline in described entrance side pouring baking zone and the outlet side drying pipeline stretched in described outlet side pouring baking zone, and two described drying plants are respectively the entrance side drying plant being connected with described entrance side drying pipeline and the outlet side drying plant being connected with described outlet side drying pipeline;
Described transport dolly (3) includes horizontal sliding to enter the vehicle frame (3-1) in described lifting inlet region or described lifting outlet area and multiple road wheel (3-2) being installed in vehicle frame (3-1) bottom, and described lifting inlet region all leaves for transporting the dolly placement space that dolly (3) is placed in lifting outlet area;Described horizontal positioned platform is positioned at vehicle frame (3-1) top;
Height detection unit (6-5) that include described supervising device horizontal displacement detector unit (6-4) that main controller (6-3), horizontal displacement to described translating bracket detect in real time, hoisting depth to horizontal mast-up (4-7) detect in real time and the parameter set unit (6-1) being connected with main controller (6-3) respectively and display unit (6-2), described horizontal displacement detector unit (6-4) and height detection unit (6-5) are all connected with main controller (6-3);Move horizontally drive mechanism (8), two described vertical lifting framves (4-8), two described clamp systems (4-9), two described upsets pouring mechanism (7) and two described drying plants described in two to be controlled by main controller (6-3).
null2. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1,It is characterized in that: between two described vertical supports (4-1), before backward, be provided with the first partition rod (4-14)、Second partition rod (4-15) and the 3rd partition rod (4-16),Described first partition rod (4-14)、Second partition rod (4-15) and the 3rd partition rod (4-16) all in level lay and its all with vertical supports (4-1) perpendicular laying,Described first partition rod (4-14)、Second partition rod (4-15) and the 3rd partition rod (4-16) are all laid in same level,It is separated by the first partition rod (4-14) between described lifting inlet region and described entrance side pouring baking zone,It is separated by the second partition rod (4-15) between described entrance side pouring baking zone and described outlet side pouring baking zone,It is separated by the 3rd partition rod (4-16) between described outlet side pouring baking zone and described lifting outlet area;
Described first partition rod (4-14), the second partition rod (4-15) and the 3rd partition rod (4-16) are respectively positioned between the top of two described vertical supports (4-1).
3. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1 or 2, it is characterized in that: described transport dolly (3) also includes mounting plate (3-3) and is positioned at the bottom plate (3-4) immediately below mounting plate (3-3), and described mounting plate (3-3) and bottom plate (3-4) are all laid in level;Described mounting plate (3-3) is positioned at vehicle frame (3-1) top and it is described horizontal positioned platform, and described mounting plate (3-3) has the manhole that multiple upper clamped multiple described tested gas cylinder (2) of air feed bottle fixture (1) respectively is placed;Described bottom plate (3-4) is positioned at the middle and upper part, inner side of vehicle frame (3-1).
4. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 3, it is characterized in that: described mounting plate (3-3) bottom is provided with and multiple respectively the multiple described tested gas cylinder (2) that gas cylinder fixture (1) is upper clamped is carried out spacing upper limit sleeve (3-5), the structure of multiple described upper limit sleeves (3-5) is the most identical with size and it is laid in the underface of multiple described manhole respectively;Described bottom plate (3-4) top is provided with multiple clamped multiple described tested gas cylinder (2) upper to gas cylinder fixture (1) respectively and carries out spacing lower limit sleeve (3-6), and multiple described lower limit sleeves (3-6) are laid in the underface of multiple described upper limit sleeve (3-5) respectively;Multiple described upper limit sleeves (3-5) and multiple described lower limit sleeve (3-6) are all in vertically to laying.
5. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1 or 2, it is characterised in that: two described upsets pouring mechanism (7) are all laid in level and the two is laid in same level;Described drying unit also includes two drying bakers (5-3), in two described drying bakers (5-3) lay respectively at described entrance side pouring baking zone and described outlet side pouring baking zone and both is that level is laid;Two described drying bakers (5-3) lay respectively at the underface of two described upsets pouring mechanism (7).
6. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 5, it is characterised in that: two described drying plants are hot-air blower, and two described drying pipelines are warm-air pipe;Described entrance side drying pipeline is entrance side warm-air pipe, and described outlet side drying pipeline is outlet side warm-air pipe;Described entrance side drying plant is entrance side hot-air blower (5-1), and described outlet side drying plant is outlet side hot-air blower (5-2);Two described hot-air blowers are controlled by main controller (6-3) and it is connected with main controller (6-3);
Two described warm-air pipes are respectively protruding into two described drying bakers (5-3), the nozzle that multiple described drying pipeline internal with stretching to it is connected it is provided with in each described drying baker (5-3), the quantity of the quantity of described nozzle clamped tested gas cylinder (2) upper with gas cylinder fixture (1) is identical, the installation position one_to_one corresponding of the installation position of multiple described nozzles clamped multiple described tested gas cylinder (2) upper with gas cylinder fixture (1) respectively.
7. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1 or 2, it is characterised in that: the structure of two described upsets pouring mechanism (7) is identical;Each described upset pouring mechanism (7) all includes the vertical grip block (7-1) that the left and right sides of gas cylinder fixture (1) is clamped by trip shaft (7-2), the turnover driving mechanism (7-3) being driven trip shaft (7-2) and two, a left and right laid in level respectively, described turnover driving mechanism (7-3) is in transmission connection with trip shaft (7-2), and the structure of two described vertical grip blocks (7-1) is identical and the two is symmetrically laid;Described trip shaft (7-2) and vertical supports (4-1) perpendicular laying, described trip shaft (7-2) is positioned between two described vertical supports (4-1) and two ends are separately mounted on two described vertical supports (4-1) around, and two described vertical grip blocks (7-1) are all laid in same level and the two is separately mounted to the left and right sides of trip shaft (7-2);Described trip shaft (7-2) be can carry out 180 ° rotate rotary shafts and around two ends be arranged on two described vertical supports (4-1) by bearing respectively;Described turnover driving mechanism (7-3) is controlled by main controller (6-3) and it is connected with main controller (6-3).
8. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1 or 2, it is characterized in that: described gas cylinder fixture (1) includes clamping framework, two vertical spacing plates being installed in described clamping framework and multiple respectively multiple described tested gas cylinders (2) being carried out spacing gas cylinder locating part, described clamping framework is plane framework, and described clamping framework, two described vertical spacing plates and multiple described gas cylinder locating part are all laid in same level;Described clamping framework is rectangle and it is the side shield of parallel laying by former and later two and two, left and right can carry out the grip block that left and right horizontal moves between two described side shields and be spliced, two described grip blocks are parallel laying and both is held between two described side shields, and two described side shields and two described grip blocks are all in vertically to laying and it is respectively positioned in same level;
Two described side shields are respectively positioned at front apron (1-3) and the backboard (1-4) of both sides before and after two described grip blocks, two described grip blocks are respectively left grip block (1-1) and are positioned at the right grip block (1-2) on left grip block (1-1) right side, two described grip blocks all with front apron (1-3) perpendicular laying;It is attached by two described vertical spacing plates between described front apron (1-3) and backboard (1-4), two described vertical spacing plates are all in vertically to laying and both and front apron (1-3) perpendicular laying, and two described vertical spacing plates are respectively left limit plate (1-5) and are positioned at the right limit plate (1-6) on the right side of left limit plate (1-5);Multiple described gas cylinder locating parts divide left and right two row to lay, and two arrange described gas cylinder locating part symmetrically lays;Gas cylinder locating part described in each column all includes multiple described gas cylinder locating part laid from front to back on the same line, the structure of multiple described gas cylinder locating parts is the most identical and each described gas cylinder locating part all includes the symmetrical grip blocks (1-7) laid in two, left and right, and two described grip blocks (1-7) are held on the left and right sides, middle part of tested gas cylinder (2) respectively;Two to arrange in described gas cylinder locating parts gas cylinder locating part described in the string being positioned at described clamping frame left be left side gas cylinder locating part, and to be positioned at gas cylinder locating part described in the string of described clamping frame right be right side gas cylinder locating part;Two described grip blocks (1-7) in the gas cylinder locating part of described left side are separately fixed on left grip block (1-1) and left limit plate (1-5), and two described grip blocks (1-7) in the gas cylinder locating part of described right side are separately fixed on right limit plate (1-6) and right grip block (1-2).
9. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 8, it is characterized in that: be attached by horizontal connecting plate (1-8) between the middle part of two described vertical spacing plates, having multiple spacing hole (1-9) on described horizontal connecting plate (1-8), multiple described spacing holes (1-9) are laid from front to back on the same line and it is respectively positioned on the centrage of horizontal connecting plate (1-8);Multiple vertical spacing bar (4-6) being laid on same vertical plane and inserting respectively in multiple described spacing hole (1-9) it is provided with below the middle part of described horizontal mast-up (4-7), the quantity of described vertical spacing bar (4-6) is identical with the quantity of spacing hole (1-9), the installation position of multiple described vertical spacing bars (4-6) respectively with the installation position one_to_one corresponding of multiple described spacing holes (1-9).
10. according to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 8, it is characterized in that: be all attached by securing member (1-10) between each described grip block and two described side shields, described securing member (1-10) is arranged on described grip block, and the left and right sides of each described side shield all has a horizontal concrete chute moved left and right for securing member (1-10);Each described clamp system (4-9) is all lifted on horizontal mast-up (4-7) by former and later two suspension rods (4-10), and two described suspension rod (4-10) bottoms are each attached to clamp system (4-9), and above and its top is fixed on horizontal mast-up (4-7).
CN201521082381.9U 2015-12-22 2015-12-22 Carbon fiber gas cylinder water pressure auxiliary test device Expired - Fee Related CN205448583U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521082381.9U CN205448583U (en) 2015-12-22 2015-12-22 Carbon fiber gas cylinder water pressure auxiliary test device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521082381.9U CN205448583U (en) 2015-12-22 2015-12-22 Carbon fiber gas cylinder water pressure auxiliary test device

Publications (1)

Publication Number Publication Date
CN205448583U true CN205448583U (en) 2016-08-10

Family

ID=56585496

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201521082381.9U Expired - Fee Related CN205448583U (en) 2015-12-22 2015-12-22 Carbon fiber gas cylinder water pressure auxiliary test device

Country Status (1)

Country Link
CN (1) CN205448583U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105466186A (en) * 2015-12-22 2016-04-06 长庆石油勘探局技术监测中心 Water pressure auxiliary test device and method of carbon fiber gas cylinder
CN110077868A (en) * 2019-05-29 2019-08-02 天津市长龙宏业燃气设备有限公司 A kind of offline pouring device of steel cylinder
CN112683510A (en) * 2020-12-25 2021-04-20 中国人民解放军火箭军工程大学 Self-propelled seamless gas cylinder test supporting platform
CN113049198A (en) * 2021-04-06 2021-06-29 宁夏弘茂特种设备检验检测有限公司 Airtight laboratory bench device of LNG

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105466186A (en) * 2015-12-22 2016-04-06 长庆石油勘探局技术监测中心 Water pressure auxiliary test device and method of carbon fiber gas cylinder
CN105466186B (en) * 2015-12-22 2017-03-22 长庆石油勘探局技术监测中心 Water pressure auxiliary test device and method of carbon fiber gas cylinder
CN110077868A (en) * 2019-05-29 2019-08-02 天津市长龙宏业燃气设备有限公司 A kind of offline pouring device of steel cylinder
CN112683510A (en) * 2020-12-25 2021-04-20 中国人民解放军火箭军工程大学 Self-propelled seamless gas cylinder test supporting platform
CN113049198A (en) * 2021-04-06 2021-06-29 宁夏弘茂特种设备检验检测有限公司 Airtight laboratory bench device of LNG

Similar Documents

Publication Publication Date Title
CN205448586U (en) Carbon fiber gas cylinder drying process device
CN205448583U (en) Carbon fiber gas cylinder water pressure auxiliary test device
CN105424489A (en) Carbon fiber gas cylinder detection line and carbon fiber gas cylinder detection method
CN205448582U (en) Test equipment is assisted to carbon fiber gas cylinder water pressure
CN105466786A (en) Automatic detection line and detection method of carbon fiber gas bottle
CN105571949A (en) Carbon fiber cylinder detection system and method
CN106082012A (en) Piping lane interior conduit transport erecting device
CN205449677U (en) Carbon fiber gas cylinder hydraulical pressure test apparatus
CN104296511B (en) A kind of gas cylinder automatic drier
CN205276887U (en) Hot wall concrete pumping auxiliary assembly is prevented to large -scale steel form
CN205449684U (en) Carbon fiber gas cylinder detecting system
CN105466186B (en) Water pressure auxiliary test device and method of carbon fiber gas cylinder
CN205449685U (en) Carbon fiber gas cylinder water pressure subtest system
CN212599995U (en) Welding installation equipment for hot-melt welded pipe
CN203865931U (en) Hoisting combination tool of distribution transformer
CN205449683U (en) Carbon fiber gas cylinder detection line
CN110747307B (en) Large steam drum hoisting method in converter energy-saving and environment-friendly reconstruction
CN110282557A (en) Assist mounting platform and the method with high vacant duct in bridge crane installation workshop
WO2023193403A1 (en) Row pipe bundle hoisting tooling and construction method therefor
CN205976511U (en) Whole template transfer device that pieces together
CN105403463A (en) Carbon fiber gas cylinder hydraulic pressure test device and hydraulic pressure test method
CN106285000A (en) Whole spelling template transporter and conveyer method thereof
CN205448651U (en) Carbon fiber gas cylinder is flat push dolly for drying process
CN113232702A (en) Pipeline transportation installation vehicle in pipe gallery
CN106284960A (en) Simple attachment type raise scaffold

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160810

Termination date: 20201222

CF01 Termination of patent right due to non-payment of annual fee