Railway switch automatic spray snow melt anti-freeze fluid device
Technical field
This utility model patent elaborates principle, structure and the performance thereof of railway switch automatic spray snow melt anti-freeze fluid device.
Background technology
The important component part of track switch equipment of railway transportation, when the point of switch and stock rail have the gap of more than 4mm, it is impossible to locking route and clearing signal.Accumulated snow or icing in cold district Winter Snow weather track switch, cause the point tongue tip cannot be the most closely connected with stock rail, directly affects being normally carried out of station train reception and departure and shunting service, railway transportation can be caused time serious to interrupt.Along with domestic Line for Passenger Transportation and the fast development of high-speed railway, the severe cold area anti-ice problem of melting snow on turnout junction in winter has become one of major issue affecting safe train operation.
Climatic characteristic according to severe cold area and the actual requirement of high-speed railway, the anti-icing function of melting snow on turnout junction equipment railroad switch snow removal to be realized, Its Relevant Technology Standards to be met in terms of shock resistance, the fastness of equipment installation and comprehensive wiring.
Existing is melting snow on turnout junction technology: turnout snow melting system is controlled terminal, switch board, isolating transformer, electrical heating elements etc. by station and forms;Be electrical heating elements is arranged at the stock rail web of the rail of track switch, on the locking frame of external locking device, when there is snowfall, system can automatic or manual start, and reaches to ensure the effect of track switch normal conversion.But there is the defect of several aspect in this system: 1) at the towing point of track switch, i.e. accumulated snow and the accumulated ice of track switch three bar fails, in view of design device for melting snow, when three bars exist accumulated snow or accumulated ice, to directly affect the conversion of track switch;2) due to power limited, so when tongue is under repelling away from state, and on slide plate, the accumulated snow accumulated ice near tongue bottom end can not melt;3) owing to being provided with heating strip on the locking frame above the external locking device of tongue, after the accumulated snow on locking frame or accumulated ice are melted into water, taking advantage of a situation toward dirty, can condense into ice cube after dripping on external locking device, the accumulation of ice cube can make external locking device produce bigger resistance when conversion.
In sum, snow or still want manual work guarantee track switch properly functioning at track switch towing point and external locking device after accumulated ice.
Summary of the invention
This utility model technical issues that need to address are: provide a kind of railway switch automatic spray snow melt anti-freeze fluid device, railway switch automatic spray snow melt liquid can be given, in removing track switch, accumulated snow prevents from freezing, improve the reliability of railway switch use in winter, guarantee railway operation safety, and simple in construction.
The technical solution of this utility model patent is: railway switch automatic spray snow melt anti-freeze fluid device, including fastener, stock rail, it is characterized in that: further comprising MICROCOMPUTER PROCESSING center fixture, automatically control and operation dish device is set, remote wireless controller device, manual operation button device, image real-time acquisition device, spray equipment, Real-time Collection to field condition is passed back to described MICROCOMPUTER PROCESSING center fixture by described image real-time acquisition device, the practical situation that this image real-time acquisition device collection is returned arranges operation dish device be configured by automatically controlling, by described MICROCOMPUTER PROCESSING center fixture, remote wireless controller device, manual operation button device controls to start described spray equipment respectively.
Described spray equipment includes spray equipment inside spray equipment outside stock rail, stock rail, tongue spray equipment, bag rail spray equipment, described bag rail spray equipment is for spraying at the bag rail of tongue and stock rail, and the pressure size of regulation pressure regulator valve controls spray scope from low to high.
Described it also include melting liquid storage box, high-pressure atomization sprinkling equipment, pressure-display device, flow distribution device, pressure-regulating device, control valve device, nozzle, described high-pressure atomization sprinkling equipment by after the described liquid high pressure melting liquid storage box atomization to described pressure-display device, flow distribution device, pressure-regulating device, connect outside described stock rail spray equipment, tongue spray equipment, bag rail spray equipment to nozzle inside spray equipment, stock rail by described control valve device through pipe and spray on rail.
Described MICROCOMPUTER PROCESSING center fixture is mainly made up of industrial service device, display, connecting line, and this industrial service device writes corresponding software program according to yard practical situation, and prompting lacks melts liquid, control multiple spot track switch;Described automatically controlling arranges operation dish device and is made up of keyboard, mouse, connecting line, carries out pressure, flow set, chooses track switch number or transfer the image scene of track switch;Described remote wireless controller device uses indoor microcomputer long-range wireless remote control packet control model, and coverage is 800M-1000M;The order that described manual operation button device carries out spraying according to track switch shift position is arranged.
Described pressure-regulating device is for regulating the jet length to track switch, according to the spray equipment that numbering regulation is corresponding;Described pressure-display device observes pressure or at the scene by observing in cable transmission to MICROCOMPUTER PROCESSING center fixture;Described control valve device controls the switch of each branch according to numbering.
It also includes stock rail outer guard body device, and described stock rail outer guard body device is used for the accumulated snow beyond trap points, ice slag, stops that anti-freeze fluid sprays outside track switch simultaneously.
Described turnout switch, is separately installed with described railway switch automatic snow-melting anti-freeze fluid device at movable-point crossing.
This utility model patent controls railway switch automatic spray snow melt anti-freeze fluid device according to weather practical situation after compared with prior art having the advantage that installation, and daily without maintenance work, attendant only need to change melts liquid storage box, can save Snow removing.The railway switch automatic spray snow melt maintenance workload of anti-freeze fluid device own is the least, only needs intermittent oiling oil and regularly replaces consumable accessory according to consumable accessory, it will obtaining fabulous economic benefit.
Accompanying drawing explanation
Fig. 1 is this utility model railway switch automatic spray snow melt anti-freeze fluid device for mechanical, snow melt liquid spray and control principle drawing;
Fig. 2 is that this utility model stock rail outer guard body device installs schematic sectional view;
Fig. 3 is spray equipment and tongue spray equipment sectional view inside spray equipment, stock rail outside stock rail at this utility model non-packet rail;
Fig. 4 is that this utility model bag rail spray equipment installs schematic sectional view by the connected mode of standard rail clip;
Fig. 5 is this utility model stock rail and tongue bag rail part scheme of installation;
Fig. 6 is this utility model stock rail and tongue non-packet rail part scheme of installation.
It it is below the label title in accompanying drawing
null1-melts liquid storage box、2-high-pressure atomization sprinkling equipment、3-MICROCOMPUTER PROCESSING center fixture、4-automatically controls and arranges operation dish device、5-remote wireless controller device、6-manual operation button device、7-image real-time acquisition device、8-pressure-display device、9-flow distribution device、10-pressure-regulating device、11-control valve device、Spray equipment outside 12-stock rail、Spray equipment inside 13-stock rail、14-tongue spray equipment、15-stock rail outer guard body device、16-nozzle、17-protection body fastener、18-stock rail、19-tongue、20-stock rail fastener、21-tongue fastens、22 outdoor control chambers、23 melt agent storage box fixes seat、24-indoor controller、25-pipe、26-bag rail spray equipment、27-standard rail clip、28-connecting plate.
Detailed description of the invention
Describe embodiment of the present utility model below in conjunction with the accompanying drawings in detail.
Railway switch automatic spray snow melt anti-freeze fluid principle of device:
nullMachinery、Snow melt anti-freeze fluid sprays with control principle drawing as shown in Figure 1: start MICROCOMPUTER PROCESSING center fixture 3 after switching on power,The practical situation that can be gathered back by image real-time acquisition device 7 is passed through to automatically control and arranges operation dish device 4 and be configured,Can be automatically controlled by MICROCOMPUTER PROCESSING center fixture 3 after setting and also can be controlled by remote wireless controller device 5 and manual operation button device 6,Start by total system after any one start button of three kinds of control modes,High-pressure atomization sprinkling equipment 2 passes through control valve device 11 to pressure-display device 8 to flow distribution device, 9 to pressure-regulating device 10 after the liquid high pressure melting liquid storage box 1 being atomized and connects spray equipment 12 outside stock rail through pipe、Spray equipment 13 inside stock rail、Nozzle 16 on tongue spray equipment 14 bag rail spray equipment 26 sprays on rail.
Remarks: be classified into three groups and spray successively, two tongue spray equipments work simultaneously;Outside the stock rail of left side, inside spray equipment, stock rail, spray equipment and bag rail spray equipment work simultaneously;Outside right hand stock rail, inside spray equipment, stock rail, spray equipment and bag rail spray equipment work simultaneously.
High pressure fog sprinkling equipment 2: regulate pressure size and uninterrupted by Frequency Converter Control rotating speed according to jet length and on-the-spot practical situation.
MICROCOMPUTER PROCESSING center fixture 3: be made up of industrial service device, display, connecting line etc., designer can write software program according to use condition and then according to the practical situation of yard, corresponding program be write server, can point out to lack and melt liquid, multiple spot track switch can be controlled, depending on yard, can external image real-time acquisition device 7.
Automatically control and operation dish device 4 is set: be made up of keyboard, mouse, connecting line, pressure, flow can be set, choose the functions such as track switch number and the image scene transferring track switch.
Remote wireless controller device 5: use indoor microcomputer long-range wireless remote control packet control model, two tongue spray equipments work simultaneously, inside spray equipment and stock rail, spray equipment divides two groups to work respectively outside stock rail, coverage is 800M-1000M, and the artificial closely 200 meters of tour remote terminals of configuration simultaneously carry out manually controlling each track switch.
Manual operation button device 6: be sequentially with hand push button according to spray.
Image real-time acquisition device 7: Real-time Collection to field condition is passed back on MICROCOMPUTER PROCESSING center fixture.
Pressure-display device 8: can observe pressure at the scene can also be by observing in cable transmission to MICROCOMPUTER PROCESSING center fixture.
Pressure-regulating device 10: owing to track switch moves the jet length needs accurately regulation of each group, according to the spray equipment that numbering regulation is corresponding.
Control valve device 11: control the switch use of each branch, controls according to numbering above.
Stock rail outer guard body device 15: the long-pending snow or ice slag beyond trap points and stop anti-freeze fluid spray outside track switch;The anti-freeze fluid sprayed on protection body device can flow to prevent near stock rail accumulated snow or accumulated ice.
Bag rail spray equipment 26: for spraying at the bag rail of tongue and stock rail, due to the tongue of stock rail be in fit tightly time gap the least, it is impossible to fitting machine component.Pressure size by regulation pressure regulator valve controls spray scope from low to high.
Installing and using of railway switch automatic spray snow melt anti-freeze fluid device: this device is arranged on the side of railway switch.
Stock rail outer guard body device 15 is fixed on the stock rail 18 of track switch, at stock rail and tongue non-packet rail by protection body fastener 17.
Outside stock rail, inside spray equipment 12 and stock rail, spray equipment 13 is fixed card 20 by stock rail and is fixed on the web of the rail of stock rail 18.Tongue spray equipment 14 is fixed card 21 by tongue and is fixed on the outside of tongue 19, at stock rail and tongue non-packet rail.
Bag rail spray equipment 26 is fixed on the downside of the rail of two sleepers, at stock rail and tongue bag rail by standard rail clip 27 and connecting plate 28.
High-pressure atomization sprinkling equipment 2, image real-time acquisition device 7, pressure-display device 8, flow distribution device 9, pressure-regulating device 10, control valve device 11 are installed concentratedly in outdoor control chamber 22, and fixes seat 23 be arranged on the side of railway switch with melting liquid storage box.
MICROCOMPUTER PROCESSING center fixture 3, automatically control operation dish device 4 is set, remote wireless controller device 5, manual operation button device 6 are installed concentratedly in indoor controller 24.Attendant only needs to melt agent storage box according to melting agent warning replacing, requires periodic maintenance according to design.