CN205436978U - Forge mould with side slotted hole circular member - Google Patents

Forge mould with side slotted hole circular member Download PDF

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Publication number
CN205436978U
CN205436978U CN201620022920.8U CN201620022920U CN205436978U CN 205436978 U CN205436978 U CN 205436978U CN 201620022920 U CN201620022920 U CN 201620022920U CN 205436978 U CN205436978 U CN 205436978U
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punch
cut
knife
product
mold
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刘辉
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RIXING METAL PRODUCT (SHANGHAI) Co Ltd
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RIXING METAL PRODUCT (SHANGHAI) Co Ltd
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Abstract

本实用新型公开了一种带有侧面槽孔圆环部件的锻造模具,其包括上模、上冲头、上冲头导向块、下模、切断冲头、下模垫块、下冲头、固定套、切断刀口、产品顶出套环、切断刀口固定座、切断刀口垫块、产品顶出杆、弹性体、弹性体固定座、顶出液压油缸和底座;使用时将产品毛坯放置由切断刀口、产品顶出套环和下模形成的成型模腔内,上模顶压上冲头向下运动,上冲头底端推动切断冲头在下模的方槽内向里运动,通过切断刀口侧面的让位槽,将产品毛坯侧面切断形成槽孔,随后弹性体向上运动,推动下冲头上移并且带动切断冲头向外运动并拔出产品毛坯内部,启动顶出液压油缸,产品顶出杆顶推产品顶出套环,使产品毛坯脱离模腔,得到带有侧面槽孔的圆环部件。

The utility model discloses a forging die with a side grooved ring part, which comprises an upper die, an upper punch, an upper punch guide block, a lower die, a cutting punch, a lower die pad, a lower punch, Fixed sleeve, cutting edge, product ejection collar, cutting edge fixing seat, cutting edge pad, product ejector rod, elastic body, elastic body fixing seat, ejecting hydraulic cylinder and base; when using, place the product blank by cutting The knife edge, product ejection ring and the forming cavity formed by the lower mold, the upper mold presses the upper punch to move downward, the bottom of the upper punch pushes the cutting punch to move inward in the square groove of the lower mold, and passes through the cutting edge The relief groove on the side cuts the side of the product blank to form a slot hole, and then the elastic body moves upward, pushing the lower punch upward and driving the cutting punch to move outward and pull out the inside of the product blank, and start the hydraulic cylinder to eject the product. The ejector rod pushes the product out of the ring, so that the product blank is separated from the mold cavity, and a ring part with a side slot is obtained.

Description

带有侧面槽孔圆环部件的锻造模具Forging Dies with Side Slotted Ring Parts

技术领域 technical field

本实用新型涉及一种带有侧面槽孔圆环部件的锻造模具。 The utility model relates to a forging die with a circular component with slot holes on the side.

背景技术 Background technique

各类机械设备中常有带有侧面槽孔的圆环部件,如摩托车的离合器部件,该部件为圆环形状,并且在侧壁按120°角等分设有三个槽孔。该类部件的传统制造方式是通过模具锻造毛坯,然后对毛坯采用车削、钻孔等进行机械加工,最后得到所需的带有侧面槽孔的圆环部件。由于传统的模具受结构限制只能锻造成套筒的圆环形状,而对于侧面槽孔只有使用机械加工而成,因此造成后续的部件机械加工时间大幅提升,提高了产品的加工成本,降低了生产效率。 There are often ring parts with side slots in various mechanical equipment, such as the clutch parts of motorcycles. The traditional manufacturing method of this type of parts is to forge a blank through a die, and then perform machining on the blank by turning, drilling, etc., and finally obtain the required circular ring part with a side slot. Due to the limitation of the structure of the traditional mold, it can only be forged into the ring shape of the sleeve, and the side slot hole can only be machined, so the machining time of the subsequent parts will be greatly increased, the processing cost of the product will be increased, and the production cost will be reduced. Productivity.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是提供一种带有侧面槽孔圆环部件的锻造模具,本模具可一次成型带有侧面槽孔圆环部件,解决了圆环部件侧面冲孔的技术难题,大幅降低了部件的机械加工时间,提高了生产效率,并且减少机械加工的设备投入,降低部件的加工成本。 The technical problem to be solved by the utility model is to provide a forging die with a ring part with a side slot hole. This mold can form a ring part with a side slot hole at one time, which solves the technical problem of punching the side of the ring part. The machining time of the parts is greatly reduced, the production efficiency is improved, and the equipment investment for machining is reduced, and the processing cost of the parts is reduced.

为解决上述技术问题,本实用新型带有侧面槽孔圆环部件的锻造模具包括上模、上冲头、上冲头导向块、下模、切断冲头、下模垫块、下冲头、固定套、切断刀口、产品顶出套环、切断刀口固定座、切断刀口垫块、产品顶出杆、弹性体、弹性体固定座、顶出液压油缸和底座,所述上模设于所述上冲头的顶面,所述上冲头导向块设于所述上冲头的外圈,所述下模设于所述上冲头的内圈,所述下模沿圆周方向等距间隔设有三个方槽,所述切断冲头设于所述下模的三个方槽内,所述下冲头设于所述上冲头下方,所述上冲头底端抵靠所述切断冲头的尾端,所述下冲头顶端嵌入所述切断冲头内,所述切断刀口设于所述下模内圈,所述切断刀口固定座包裹于所述切断刀口底端,所述产品顶出套环设于所述切断刀口固定座顶面,所述下模垫块设于所述下模的底面并且包裹所述下冲头,所述固定套包裹于所述下模垫块和上冲头导向块外圈,所述切断刀口垫块设于所述固定套、下模垫块和切断刀口固定座的底面,所述弹性体固定座设于所述切断刀口垫块底面,所述弹性体设于所述弹性体固定座内并且顶端穿出所述切断刀口垫块抵靠所述下冲头底端,所述产品顶出杆设于所述弹性体固定座内并且顶端穿出所述切断刀口垫块抵靠所述产品顶出套环底面,所述底座设于所述弹性体固定座底面,所述顶出液压油缸设于所述底座中心并且活塞杆抵靠所述产品顶出杆底端,所述切断刀口、产品顶出套环和下模内圈之间形成成型模腔。 In order to solve the above-mentioned technical problems, the utility model has a forging die with a side slot circular ring component including an upper die, an upper punch, an upper punch guide block, a lower die, a cutting punch, a lower die pad, a lower punch, fixed sleeve, cutting edge, product ejection collar, cutting edge fixing seat, cutting edge pad, product ejector rod, elastic body, elastic body fixing seat, ejecting hydraulic cylinder and base, the upper mold is set on the The top surface of the upper punch, the upper punch guide block is arranged on the outer ring of the upper punch, the lower die is arranged on the inner ring of the upper punch, and the lower dies are equidistantly spaced along the circumferential direction There are three square grooves, the cutting punch is set in the three square grooves of the lower die, the lower punch is set below the upper punch, and the bottom end of the upper punch is against the cutting The tail end of the punch, the top of the lower punch is embedded in the cutting punch, the cutting edge is set on the inner ring of the lower die, the cutting edge fixing seat is wrapped around the bottom end of the cutting edge, the The product ejection collar is set on the top surface of the cutting edge fixing seat, the lower die pad is set on the bottom surface of the lower die and wraps the lower punch, and the fixing sleeve is wrapped on the lower die pad and the outer ring of the upper punch guide block, the cutting edge pad is arranged on the bottom surface of the fixed sleeve, the lower die pad and the cutting edge fixing seat, and the elastic body fixing seat is arranged on the bottom surface of the cutting edge pad, The elastic body is arranged in the elastic body fixing seat and the top end passes through the cutting edge cushion block against the bottom end of the lower punch, the product ejector rod is arranged in the elastic body fixing seat and the top end Pass through the cutting edge pad against the bottom surface of the product ejection collar, the base is set on the bottom surface of the elastic body fixing seat, the ejection hydraulic cylinder is set at the center of the base and the piston rod is against the bottom surface of the elastic body fixing seat. The product is ejected from the bottom end of the rod, and a molding cavity is formed between the cutting edge, the product ejection collar and the inner ring of the lower die.

进一步,所述弹性体是氮气弹簧。 Further, the elastic body is a nitrogen gas spring.

进一步,所述切断刀口周面在所述下模的方槽位置设有让位槽。 Further, the peripheral surface of the cutting edge is provided with a relief groove at the position of the square groove of the lower die.

进一步,所述上模、下模、下模垫块、切断刀口、切断刀口固定座、弹性体固定座和液压油缸位于同一轴线上。 Further, the upper mold, the lower mold, the lower mold pad, the cutting edge, the cutting edge fixing seat, the elastic body fixing seat and the hydraulic oil cylinder are located on the same axis.

进一步,所述上冲头、下冲头和弹性体位于同一中心上,并且在同一圆周上等分设有三组,所述上冲头、下冲头和弹性体分别做上下运动。 Further, the upper punch, the lower punch and the elastic body are located on the same center, and three groups are equally divided on the same circumference, and the upper punch, the lower punch and the elastic body move up and down respectively.

由于本实用新型带有侧面槽孔圆环部件的锻造模具采用了上述技术方案,即本模具包括上模、上冲头、上冲头导向块、下模、切断冲头、下模垫块、下冲头、固定套、切断刀口、产品顶出套环、切断刀口固定座、切断刀口垫块、产品顶出杆、弹性体、弹性体固定座、顶出液压油缸和底座;使用时将产品毛坯放置于由切断刀口、产品顶出套环和下模形成的成型模腔内,启动锻造设备,上模顶压上冲头向下运动,上冲头底端推动切断冲头在下模的方槽内向里运动,通过切断刀口侧面的让位槽,将产品毛坯侧面切断形成槽孔,当锻造设备回归原点时,弹性体向上运动,推动下冲头上移并且带动切断冲头向外运动,使得切断冲头拔出产品毛坯内部,此时启动顶出液压油缸,产品顶出杆顶推产品顶出套环,使产品毛坯脱离成型模腔,从而得到较为复杂的产品形状和尺寸。本模具可一次成型带有侧面槽孔圆环部件,解决了圆环部件侧面冲孔的技术难题,大幅降低了部件的机械加工时间,提高了生产效率,并且减少机械加工的设备投入,降低部件的加工成本。 Because the forging die of the utility model has the side groove ring part and adopts the above-mentioned technical scheme, that is, the die includes an upper die, an upper punch, an upper punch guide block, a lower die, a cutting punch, a lower die pad, Lower punch, fixed sleeve, cutting edge, product ejection collar, cutting edge fixing seat, cutting edge pad, product ejector rod, elastic body, elastic body fixing seat, ejecting hydraulic cylinder and base; The blank is placed in the molding cavity formed by the cutting edge, the product ejection collar and the lower die, the forging equipment is started, the upper die pushes the upper punch down, and the bottom of the upper punch pushes the cutting punch in the direction of the lower die The groove moves inward, and the side of the product blank is cut to form a groove by cutting the relief groove on the side of the knife edge. When the forging equipment returns to the original point, the elastic body moves upward, pushing the lower punch upward and driving the cutting punch outward. , so that the cutting punch is pulled out of the product blank. At this time, the ejection hydraulic cylinder is activated, and the product ejector rod pushes the product out of the collar, so that the product blank is separated from the molding cavity, thereby obtaining a more complex product shape and size. This mold can form a ring part with a side slot hole at one time, which solves the technical problem of punching the side of the ring part, greatly reduces the machining time of the part, improves the production efficiency, and reduces the investment in machining equipment and reduces the cost of parts. processing costs.

附图说明 Description of drawings

下面结合附图和实施方式对本实用新型作进一步的详细说明: Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail:

图1为本实用新型带有侧面槽孔圆环部件的锻造模具的结构示意图; Fig. 1 is the structural representation of the forging die of the utility model that has the side slot ring part;

图2为本锻造模具中下模的结构示意图。 Fig. 2 is a structural schematic diagram of the lower die in the forging die.

具体实施方式 detailed description

实施例如图1和图2所示,本实用新型带有侧面槽孔圆环部件的锻造模具包括上模1、上冲头2、上冲头导向块3、下模4、切断冲头5、下模垫块6、下冲头7、固定套8、切断刀口9、产品顶出套环10、切断刀口固定座11、切断刀口垫块12、产品顶出杆13、弹性体14、弹性体固定座15、顶出液压油缸17和底座16,所述上模1设于所述上冲头2的顶面,所述上冲头导向块3设于所述上冲头2的外圈,所述下模4设于所述上冲头2的内圈,所述下模4沿圆周方向等距间隔设有三个方槽41,所述切断冲头5设于所述下模4的三个方槽41内,所述下冲头7设于所述上冲头2下方,所述上冲头2底端抵靠所述切断冲头5的尾端,所述下冲头7顶端嵌入所述切断冲头5内,所述切断刀口9设于所述下模4内圈,所述切断刀口固定座11包裹于所述切断刀口9底端,所述产品顶出套环10设于所述切断刀口固定座11顶面,所述下模垫块6设于所述下模4的底面并且包裹所述下冲头7,所述固定套8包裹于所述下模垫块6和上冲头导向块3外圈,所述切断刀口垫块12设于所述固定套8、下模垫块6和切断刀口固定座11的底面,所述弹性体固定座15设于所述切断刀口垫块12底面,所述弹性体14设于所述弹性体固定座15内并且顶端穿出所述切断刀口垫块12抵靠所述下冲头7底端,所述产品顶出杆13设于所述弹性体固定座15内并且顶端穿出所述切断刀口垫块12抵靠所述产品顶出套环10底面,所述底座16设于所述弹性体固定座15底面,所述顶出液压油缸17设于所述底座16中心并且活塞杆抵靠所述产品顶出杆13底端,所述切断刀口9、产品顶出套环10和下模4内圈之间形成成型模腔18。 Embodiments shown in Figure 1 and Figure 2, the forging die of the utility model with a side slot ring component includes an upper die 1, an upper punch 2, an upper punch guide block 3, a lower die 4, a cutting punch 5, Lower die pad 6, lower punch 7, fixed sleeve 8, cutting edge 9, product ejection collar 10, cutting edge fixing seat 11, cutting edge pad 12, product ejector rod 13, elastic body 14, elastic body Fixed seat 15, ejection hydraulic cylinder 17 and base 16, the upper die 1 is arranged on the top surface of the upper punch 2, the upper punch guide block 3 is arranged on the outer ring of the upper punch 2, The lower die 4 is arranged on the inner ring of the upper punch 2, the lower die 4 is provided with three square grooves 41 equidistantly along the circumferential direction, and the cutting punch 5 is arranged on the three sides of the lower die 4. In a square groove 41, the lower punch 7 is arranged below the upper punch 2, the bottom end of the upper punch 2 abuts against the tail end of the cutting punch 5, and the top end of the lower punch 7 is embedded. In the cutting punch 5, the cutting edge 9 is arranged on the inner ring of the lower die 4, the cutting edge fixing seat 11 is wrapped around the bottom end of the cutting edge 9, and the product ejection collar 10 is arranged on The top surface of the cutting edge fixing seat 11, the lower mold cushion block 6 is arranged on the bottom surface of the lower mold 4 and wraps the lower punch 7, and the fixing sleeve 8 is wrapped around the lower mold cushion block 6 and On the outer ring of the upper punch guide block 3, the cutting edge cushion block 12 is arranged on the bottom surface of the fixed sleeve 8, the lower mold cushion block 6 and the cutting edge fixing seat 11, and the elastic body fixing seat 15 is arranged on the cutting edge fixing seat 11. The bottom surface of the knife-edge pad 12, the elastic body 14 is arranged in the elastic body fixing seat 15 and the top end passes through the cut-off knife-edge pad 12 against the bottom of the lower punch 7, and the product ejection rod 13 It is located in the elastic body fixing seat 15 and the top end passes through the cutting edge pad 12 against the bottom surface of the product ejection collar 10, the base 16 is arranged on the bottom surface of the elastic body fixing seat 15, the The ejection hydraulic cylinder 17 is arranged at the center of the base 16 and the piston rod is against the bottom end of the product ejection rod 13, and a forming die is formed between the cutting edge 9, the product ejection collar 10 and the inner ring of the lower die 4. Cavity 18.

优选的,所述弹性体14是氮气弹簧。 Preferably, the elastic body 14 is a nitrogen gas spring.

优选的,所述切断刀口9周面在所述下模4的方槽41位置设有让位槽。让位槽用于切断冲头的横向移动以及切断后废料的排出。 Preferably, a relief groove is provided on the peripheral surface of the cutting edge 9 at the position of the square groove 41 of the lower die 4 . The relief groove is used for the lateral movement of the cutting punch and the discharge of waste after cutting.

优选的,所述上模1、下模4、下模垫块6、切断刀口9、切断刀口固定座11、弹性体固定座15和液压油缸17位于同一轴线上。 Preferably, the upper mold 1 , the lower mold 4 , the lower mold pad 6 , the cutting edge 9 , the cutting edge fixing seat 11 , the elastic body fixing seat 15 and the hydraulic cylinder 17 are located on the same axis.

优选的,所述上冲头2、下冲头7和弹性体14位于同一中心上,并且在同一圆周上等分设有三组,所述上冲头2、下冲头7和弹性体14分别做上下运动。 Preferably, the upper punch 2, the lower punch 7 and the elastic body 14 are located on the same center, and three groups are equally divided on the same circumference, and the upper punch 2, the lower punch 7 and the elastic body 14 are respectively made Move up and down.

在带有侧面槽孔圆环部件锻造时,将产品毛坯放置于由切断刀口、产品顶出套环和下模形成的成型模腔内,启动锻造设备,上模顶压上冲头向下运动,上冲头底端推动切断冲头在下模的方槽内向里运动,通过切断刀口侧面的让位槽,将产品毛坯侧面切断形成槽孔,同时被切断的槽孔废料从切断刀口侧面的让位槽内排出;当锻造设备回归原点时,弹性体向上运动,推动下冲头上移并且带动切断冲头向外运动,使得切断冲头拔出产品毛坯的槽孔内部,此时启动顶出液压油缸,使活塞杆向上运动,活塞杆顶推产品顶出杆,产品顶出杆顶推产品顶出套环,产品顶出套环顶推产品毛坯,使产品毛坯脱离成型模腔,从而得到较为复杂的产品形状和尺寸。 When forging a ring part with a side slot hole, the product blank is placed in the molding cavity formed by the cutting edge, the product ejection collar and the lower die, the forging equipment is started, and the upper die presses the upper punch to move downward , the bottom end of the upper punch pushes the cutting punch to move inward in the square groove of the lower die, and cuts off the side of the product blank to form a slot by cutting off the side of the knife edge Evacuation in the slot; when the forging equipment returns to the original point, the elastic body moves upwards, pushing the lower punch up and driving the cutting punch to move outward, so that the cutting punch is pulled out of the slot hole of the product blank, and at this time the ejector is started Out of the hydraulic cylinder, the piston rod moves upwards, the piston rod pushes the product ejector rod, the product ejector rod pushes the product out of the collar, and the product ejector collar pushes the product blank, so that the product blank is separated from the molding cavity, thus Get more complex product shapes and sizes.

本锻造模具克服了传统锻造模具结构无法对环形产品的侧面冲孔、产品需要机械加工余量大的问题,降低了机加工的时间;并且模具结构简单,提高了锻件产品的尺寸精度,大幅降低了生产成本。 This forging die overcomes the problem that the traditional forging die structure cannot punch the side of the ring product and the product requires a large machining allowance, and reduces the machining time; and the die structure is simple, which improves the dimensional accuracy of the forging product and greatly reduces production cost.

Claims (5)

  1. null1. the forging mold with side slotted eye circle ring part,It is characterized in that: this forging mold includes upper mold、Upper punch、Upper punch guide pad、Lower mold、Cut off drift、Lower mold cushion block、Low punch、Fixed cover、Cut off the edge of a knife、Product ejects the collar、Cut off the edge of a knife and fix seat、Cut off edge of a knife cushion block、Product knock-pin、Elastomer、Elastomer fixes seat、Eject hydraulic jack and base,Described upper mold is located at the end face of described upper punch,The outer ring of described upper punch is located at by described upper punch guide pad,Described lower mold is located at the inner ring of described upper punch,Described lower mold along the circumferential direction equi-spaced apart is provided with three square grooves,Described cut-out drift is located in three square grooves of described lower mold,Described low punch is located at below described upper punch,Described upper punch bottom is against the tail end of described cut-out drift,Described low punch top embeds in described cut-out drift,The described cut-out edge of a knife is located at described lower mold inner ring,The described cut-out edge of a knife is fixed seat and is wrapped in described cut-out edge of a knife bottom,Described product ejector sleeve is located on the described cut-out edge of a knife and fixes seat end face,Described lower mold cushion block is located at the bottom surface of described lower mold and wraps up described low punch,Described fixed cover is wrapped in described lower mold cushion block and upper punch guide pad outer ring,Described cut-out edge of a knife cushion block is located at described fixed cover、Lower mold cushion block and the cut-out edge of a knife fix the bottom surface of seat,Described elastomer is fixed seat and is located at described cut-out edge of a knife cushion block bottom surface,Described elastomer is located in described elastomer fixes seat and top and is passed described cut-out edge of a knife cushion block against described low punch bottom,Described product knock-pin is located in described elastomer fixes seat and top and is passed described cut-out edge of a knife cushion block and eject collar bottom surface against described product,Described base is located at described elastomer and is fixed seat bottom face,The described hydraulic jack that ejects is located at described base center and piston rod against described product knock-pin bottom,The described cut-out edge of a knife、Product ejects formation shaping mold cavity between the collar and lower mold inner ring.
  2. Forging mold with side slotted eye circle ring part the most according to claim 1, it is characterised in that: described elastomer is nitrogen spring.
  3. Forging mold with side slotted eye circle ring part the most according to claim 1 and 2, it is characterised in that: described cut-out edge of a knife side face is provided with slot to make way in the square groove position of described lower mold.
  4. Forging mold with side slotted eye circle ring part the most according to claim 3, it is characterised in that: described upper die and lower die, lower mold cushion block, cut off the edge of a knife, cut off the edge of a knife fixes seat, elastomer fixes seat and hydraulic jack is positioned on same axis.
  5. Forging mold with side slotted eye circle ring part the most according to claim 3, it is characterized in that: described upper punch, low punch and elastomer be positioned at same in the heart, and being arranged with three groups same circumference is first-class, described upper punch, low punch and elastomer move up and down respectively.
CN201620022920.8U 2016-01-12 2016-01-12 Forge mould with side slotted hole circular member Expired - Lifetime CN205436978U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106955959A (en) * 2016-01-12 2017-07-18 日星金属制品(上海)有限公司 Forging mold with side slotted eye circle ring part

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106955959A (en) * 2016-01-12 2017-07-18 日星金属制品(上海)有限公司 Forging mold with side slotted eye circle ring part

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