CN205420272U - Biological charcoal second grade circulative cooling system - Google Patents
Biological charcoal second grade circulative cooling system Download PDFInfo
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- CN205420272U CN205420272U CN201520441908.6U CN201520441908U CN205420272U CN 205420272 U CN205420272 U CN 205420272U CN 201520441908 U CN201520441908 U CN 201520441908U CN 205420272 U CN205420272 U CN 205420272U
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- charcoal
- tube wall
- cooling system
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- temperature sensor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/133—Renewable energy sources, e.g. sunlight
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Abstract
The utility model discloses a biological charcoal second grade circulative cooling system, and belongs to the renewable energy technology field, mainly by transmission (1), sealing device (2), feed arrangement (3), circulating water device (4), control system (5), temperature data collection terminal assembly (6) are constituteed, technical scheme includes that circulating water device (4) welding is peripheral at the inner tube wall, feed arrangement is located circulating water device (4) one side, and weld with an interior urceolus ancient piece of jade, round, flat and with a hole in its centre, guarantee the leakproofness of feeding and hydrologic cycle, the welding has baffling board (16) of different phase places between the interior urceolus wall, increase the contact time of circulating water and middle heat transfer wall. Install at the system both ends transmission (1), sealing device (2), the certain distance of being separated by between the two, and the mode through natural cooling prevents that transmission is unusual because of overheated operation, control system (5) are connected temperature data collection terminals assembly (6) and are adjusted cooling device. Biological charcoal falls into cooling system through feed arrangement (3), realizes cooling off while carrying through auger delivery. The utility model provides a because the high problem of biological charcoal temperature in living beings carbomorphism production process, shorten production cycle, be applicable to different biomass feedstock. The utility model discloses a development that promotes china's carbomorphism trade provides the guarantee.
Description
Technical field
This utility model belongs to field of renewable energy technology, it is specifically related to a kind of charcoal secondary cycle cooling system, especially can realize the cooling of conveying limit, high-temperature biological charcoal limit, carry out data acquisition simultaneously and regulate and control, it is adaptable to including the charcoal of all kinds of raw material production such as corn cob, cotton stalk, corn straw, Pericarppium arachidis hypogaeae, wood substance grain.
Background technology
Environmental pollution, development new countryside construction that agriculture and forestry organic waste material increment, increasing peasant income, minimizing are brought by the new way of exploitation forest and agricultural biomass utilization, new technique, new equipment because of open incineration have highly important meaning.In recent years, occurring in that biomass pyrolytic carbonizing apparatus, biomass are smouldered in the environment of few oxygen or anaerobic, and product charcoal quality is soft, ash is low, combustion reaction performance is good.It is directly spread in surface, arable land or incorporation fertilizer to store fertilizer, improvement soil, increase soil activation etc..
At present, in biomass pyrolytic carbonizing apparatus, commonly used is that high-temperature biological charcoal is delivered directly to carbon deposit case, need artificial constantly spraying cooling to prevent meeting oxygen to burn away, the working environment of workers is severe, meeting after the charcoal after water needs nature to dry and just can collect and packing and transporting, the equipment overall production of causing is restricted.Therefore, in order to solve problems, design a set of cooling system being applicable to charcoal, be directly transported to the pyrocarbon produced after cooling collect ground, not only improve the working environment of workman, the production cycle can be shortened again.
Summary of the invention
For improving charcoal overall production further, the utility model discloses a kind of charcoal secondary cycle cooling system, owing to using bilayer cooling, effectively increase the heat-exchange time of charcoal and recirculated water, being conducive to the raising of equipment heat transfer effect, arrange deflection plate between device inner/outer tube, making recirculated water is the linear formula of spatially spiral, inside and outside barrel is respectively arranged with temperature sensor, by feedback mechanism adjusting control valve door.Simple to operate, improve production efficiency and energy recovery rate, it is adaptable to the charcoal cooling of plurality of raw materials.
This utility model is adopted the technical scheme that by reaching this purpose: a kind of charcoal secondary cycle cooling system, mainly it is made up of actuating device, sealing device, feed arrangement, circulating water device, control system, temperature acquisition terminal assembly, it is characterized in that circulating water device is welded on inner tube wall peripheral, feed arrangement is positioned at circulating water device side, actuating device, sealing device are arranged on system two ends, and control system connects temperature acquisition terminal assembly and is adjusted chiller.
Described inner barrel two ends axially elongate 260mm by Flange joint, actuating device is contained in the end of prolongation, sealing device is arranged on inner barrel two ends, having certain intervals between actuating device, sealing device, the heat that pyrocarbon produces prevents actuating device because crossing cause thermal damage under sealing device effect.
In described actuating device, motor sprocket is drive sprocket A, by the driven sprocket B on chain-driving lower floor helical axis, drive sprocket C and driven sprocket B concentric, with lower floor helical axis by bonded, drive driven sprocket D, and then drive upper strata helical axis to rotate with helical blade, it is achieved driven two-layer helical rotation by a frequency conversion motor.
Described feed arrangement is included in inside circulating water device, welds with inner tube wall, outer tube wall respectively, and high-temperature biological charcoal is entered cooling system by feed arrangement, successively carries and cools down in upper and lower two helical layers under actuating device drives.
Described deflection plate is annular, it is welded on inner tube wall, between width with inner tube wall, outer tube wall, spacing is equal, spacing is 100mm, thickness is 3mm, and deflection plate otch place chord length is equal to exradius 0.9-1.1 times, and otch phase place is 90 °, also may select 60 °, 120 ° or 180 °, make recirculated water flowing for spatially spiral shape.
In four described valves, valve 1, valve 2 are separately mounted to one layer of outer tube wall upper right side and lower left, valve 3, valve 4 are separately mounted to two layers of outer tube wall upper left side and lower right, and four valves can realize two grades of following currents, two stage countercurrents or concurrent-countercurrent by various combination.
In described circulating water device, recirculated water is extracted out from water storage tank outlet by self-priming water pump by wired hose, cooling system is entered by valve, turbine flowmeter, finally returned to water storage tank by water return outlet, be connected by threeway between self-priming water pump pipeline with water storage tank water pipe.
Described temperature acquisition terminal assembly by cooling-water temperature sensor, cooling-water temperature sensor bearing, charcoal temperature sensor exterior support, charcoal temperature sensor internal seat, charcoal temperature sensor, form.Wherein, outer tube wall and cooling-water temperature sensor bearing peripheral solder, charcoal temperature sensor exterior support inner ring, periphery weld with inner tube wall, outer tube wall respectively, and charcoal temperature sensor internal seat welds with inner tube wall, sensor is connected with bearing by threaded engagement, it is ensured that the sealing of each passage.
In described control system, temperature polling instrument connects cooling-water temperature sensor, charcoal temperature sensor, temperature polling instrument, turbine flow are counted and monitor in real time by control centre, and regulate converter by feedback control mechanism, and then are controlled self-priming water pump Inlet and outlet water flow.
The charcoal secondary cycle cooling system have the advantage that with above feature is as follows:
(1). this utility model solves the problem that chiller floor space is big.Due to from retort charcoal temperature out up to 500 DEG C-600 DEG C, needing to increase heat exchange area to extend heat-exchange time, cause device oversize, this utility model uses two-stage cooling, charcoal is fallen into inner core by feed arrangement, and the drive at helical blade carries limit cooling below.Compact overall structure, dismounting aspect.
(2). this utility model improves cooling effectiveness.By being provided with the deflection plate of out of phase between inside and outside barrel, recirculated water is made to carry out spatial helix flowing, increase recirculated water and the heat-exchange time contacting wall, simultaneously, it is respectively arranged with intake-outlet in levels, different connected modes realizes the different types of cooling, including two grades of following current coolings, two stage countercurrent cooling and concurrent-countercurrent combination coolings, stable and reliable in work.
(3). this utility model achieves the monitoring in real time in production process and control.Inside and outside wall is designed with temperature sensor, is uniformly distributed, real-time detection charcoal temperature and the situation of change of water temperature, feedback mechanism control flow and rotating speed.
Accompanying drawing illustrates:
Fig. 1 is charcoal secondary cycle cooling system scheme of installation.
Fig. 2 is actuating device sprocket position layout.
Fig. 3 is feed arrangement schematic diagram.
Fig. 4 is deflection plate schematic diagram.
Fig. 5 is circulating water device schematic diagram.
Fig. 6 is temperature acquisition terminal assembly figure.
Fig. 7 is control system schematic diagram.
Detailed description of the invention
Below in conjunction with drawings and Examples, concrete structure of the present utility model and work process are described
nullSuch as Fig. 1、Such as Fig. 2、Such as Fig. 3、Such as Fig. 4、Such as Fig. 5、Such as Fig. 6、As shown in Figure 7，1 is actuating device、2 is sealing device、3 is feed arrangement、4 is circulating water device、5 is control system、6 is temperature acquisition terminal assembly、7 is movable sprocket D，8 is upper strata helical axis、9 is driven sprocket B，10 is lower floor's helical axis，11 is lower floor's helical axis，12 is motor sprocket，13 is drive sprocket C，14 is inner tube wall、15 is outer tube wall，16 is deflection plate，17 is deflection plate otch，18 is 1, valve，19 is wired hose，20 is threeway，21 is water storage tank，22 is self-priming water pump，23 is turbine flowmeter，24 is valve 2，25 is valve 3，26 is valve 4，27 is cooling-water temperature sensor，28 is cooling-water temperature sensor bearing，29 is charcoal temperature sensor exterior support，30 is charcoal temperature sensor internal seat，31 is charcoal temperature sensor，32 is temperature polling instrument，33 is control centre，34 is regulation converter.
Feed arrangement 3 base is welded with inner tube wall 14, middle and outer tube wall 15 peripheral solder, is included in circulating water device 4 internal, makes high-temperature biological charcoal lower the temperature in time when being fallen by retort.Meanwhile, inner barrel two ends axially elongate 260mm, and by Flange joint actuating device, sealing device 2 is arranged on inner barrel two ends, has certain intervals between actuating device 1, sealing device 2, prevent actuating device 1 because crossing cause thermal damage.
Being designed with deflection plate 16 between inside and outside barrel, be welded in inner tube wall 14, deflection plate otch 17 phase place is 90 °, spacing is 100mm, and thickness is 3mm, and deflection plate otch 17 place chord length is equal to exradius 0.9-1.1 times, make recirculated water turbulence excess, improve heat exchange efficiency.
In circulating water device, valve 1, valve 2 are separately mounted to one layer of outer tube wall upper right side and lower left, valve 3, valve 4 are separately mounted to two layers of outer tube wall upper left side and lower right, and four valves can realize two grades of following currents, two stage countercurrents or concurrent-countercurrent by various combination.
In circulating water device, recirculated water is extracted out from water storage tank 21 by self-priming water pump by wired hose 19, enters cooling system by valve, turbine flowmeter 23, is finally returned to water storage tank by water return outlet, be connected by threeway between self-priming water pump pipeline with water storage tank water pipe.
Control in control system 5, temperature polling instrument 32 connects cooling-water temperature sensor 27 and charcoal temperature sensor 31, temperature polling instrument 32, turbine flowmeter 23 data are monitored by control centre 33 in real time, regulate converter 34 by feedback control mechanism, and then are controlled self-priming water pump 22 Inlet and outlet water flow.
It is as follows that this utility model combines marginal data:
Embodiment: the charcoal producing biomass molding fuel cools down
Using charcoal secondary cycle cooling system of the present utility model to cool down shaped fuel charcoal, charcoal is produced by interior heating continuous carbonizing apparatus.Regulate converter before discharging, open valve and make aquaporin be full of water, and water is in recurrent state.Opening the discharging airlock that discharging opening connects during discharging, charcoal is fallen into cooling system by threeway discharging opening, by controlling water temperature, the charcoal temperature that device center monitors Display panel collects, and observation analysis data regulation converter and revolution speed of screw, reach cooling effect.
Although this utility model being described in detail with reference to preferable case study on implementation, it will be understood by those within the art that, the technical solution of the utility model can be modified or equivalent, without deviating from the spirit and scope of technical solutions of the utility model, it all should be contained in the middle of right of the present utility model.
Claims (9)
1. a charcoal secondary cycle cooling system, mainly it is made up of actuating device (1), sealing device (2), feed arrangement (3), circulating water device (4), control system (5), temperature acquisition terminal assembly (6), it is characterized in that circulating water device (4) is welded on inner tube wall (14) peripheral, feed arrangement (3) is positioned at circulating water device (4) side, actuating device (1), sealing device (2) are arranged on system two ends, and control system (5) connects temperature acquisition terminal assembly (6) and is adjusted chiller (4).
A kind of charcoal secondary cycle cooling system the most according to claim 1, it is characterized in that inner barrel two ends axially elongate 260mm by Flange joint, actuating device (1) is contained in the end of prolongation, sealing device (2) is arranged on inner barrel two ends, having certain intervals between actuating device (1), sealing device (2), the heat that pyrocarbon produces prevents actuating device (1) because crossing cause thermal damage under sealing device (2) acts on.
A kind of charcoal secondary cycle cooling system the most according to claim 1 and 2, it is characterized in that in actuating device (1), motor sprocket (12) is drive sprocket A, driven sprocket B(9 by chain-driving lower floor helical axis (11)), drive sprocket C(13) and driven sprocket B(9) concentric, with lower floor's helical axis (10) by bonded, drive driven sprocket D(7), and then drive upper strata helical axis (8) to rotate with helical blade.
A kind of charcoal secondary cycle cooling system the most according to claim 1, it is characterized in that feed arrangement (3) is included in circulating water device (4) internal, weld with inner tube wall (14), outer tube wall (15) respectively, feeding mouth is connected with the discharging threeway of carbonizing apparatus by bolt and nut, high-temperature biological charcoal is entered cooling system by feed arrangement (3), successively carries and cools down in upper and lower two helical layers under actuating device (1) drives.
A kind of charcoal secondary cycle cooling system the most according to claim 1, it is characterized in that deflection plate (16) is in annular, it is welded on inner tube wall (14), spacing is 100mm, and thickness is 3mm, and between width with inner tube wall (14), outer tube wall (15), spacing is equal, deflection plate otch (17) place chord length is equal to exradius 0.9-1.1 times, otch phase place is 90 °, also may select 60 °, 120 ° or 180 °, makes recirculated water flowing for spatially spiral shape.
A kind of charcoal secondary cycle cooling system, it is characterized in that valve 1(18), valve 2(26) be separately mounted to one layer of outer tube wall (15-1) upper right side and lower left, valve 3(25), valve 4(24) be separately mounted to two layers of outer tube wall (15-2) upper left side and lower right, four valves can realize two grades of following currents, two stage countercurrents or concurrent-countercurrent by various combination.
A kind of charcoal secondary cycle cooling system, it is characterized in that in circulating water device (4), recirculated water is extracted out from water storage tank (21) by self-priming water pump (22) by wired hose (19), enter cooling system by valve (18) (or valve (24), valve (25), valve (26)), turbine flowmeter (23), be connected by threeway (20) between self-priming water pump (22) pipeline with water storage tank (21) water pipe.
A kind of charcoal secondary cycle cooling system the most according to claim 1, it is characterized in that temperature acquisition terminal assembly (6) is by cooling-water temperature sensor (27), cooling-water temperature sensor bearing (28), charcoal temperature sensor exterior support (29), charcoal temperature sensor internal seat (30), charcoal temperature sensor (31) forms, wherein, outer tube wall (15) and cooling-water temperature sensor bearing (28) peripheral solder, charcoal temperature sensor exterior support (29) inner ring, periphery respectively with inner tube wall (14), outer tube wall (15) welds, charcoal temperature sensor internal seat (30) welds with inner tube wall (14), sensor is connected with bearing by threaded engagement.
A kind of charcoal secondary cycle cooling system, it is characterized in that in control system (5), temperature polling instrument (32) connects cooling-water temperature sensor (27), charcoal temperature sensor (31), temperature polling instrument (32), turbine flowmeter (23) data are monitored by control centre (33) in real time, and by feedback control mechanism regulation converter (34), and then self-priming water pump (22) Inlet and outlet water flow is controlled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520441908.6U CN205420272U (en) | 2015-06-25 | 2015-06-25 | Biological charcoal second grade circulative cooling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520441908.6U CN205420272U (en) | 2015-06-25 | 2015-06-25 | Biological charcoal second grade circulative cooling system |
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| Publication Number | Publication Date |
|---|---|
| CN205420272U true CN205420272U (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520441908.6U Expired - Fee Related CN205420272U (en) | 2015-06-25 | 2015-06-25 | Biological charcoal second grade circulative cooling system |
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| CN (1) | CN205420272U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106595321A (en) * | 2016-12-30 | 2017-04-26 | 浙江天禄环境科技有限公司 | Gas locking and carbon discharging separating and cooling device for biological carbon prepared via reduction and gasification |
| CN110669537A (en) * | 2019-11-04 | 2020-01-10 | 河北省农林科学院农业资源环境研究所 | Carbon-fertilizer co-production system |
| CN113213481A (en) * | 2021-04-29 | 2021-08-06 | 宁夏锦宝星活性炭有限公司 | Novel continuous cooling equipment is used in active carbon production |
-
2015
- 2015-06-25 CN CN201520441908.6U patent/CN205420272U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106595321A (en) * | 2016-12-30 | 2017-04-26 | 浙江天禄环境科技有限公司 | Gas locking and carbon discharging separating and cooling device for biological carbon prepared via reduction and gasification |
| CN110669537A (en) * | 2019-11-04 | 2020-01-10 | 河北省农林科学院农业资源环境研究所 | Carbon-fertilizer co-production system |
| CN113213481A (en) * | 2021-04-29 | 2021-08-06 | 宁夏锦宝星活性炭有限公司 | Novel continuous cooling equipment is used in active carbon production |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160803 Termination date: 20210625 |