CN205419688U - Assembled apex centre gripping overhauls device - Google Patents

Assembled apex centre gripping overhauls device Download PDF

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Publication number
CN205419688U
CN205419688U CN201620261567.9U CN201620261567U CN205419688U CN 205419688 U CN205419688 U CN 205419688U CN 201620261567 U CN201620261567 U CN 201620261567U CN 205419688 U CN205419688 U CN 205419688U
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China
Prior art keywords
blade tip
repair
base platform
examination
lift table
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CN201620261567.9U
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Chinese (zh)
Inventor
张金波
刘亚锋
齐广川
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Ficont Industry Beijing Co Ltd
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Ficont Industry Beijing Co Ltd
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Priority to CN201620261567.9U priority Critical patent/CN205419688U/en
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Publication of CN205419688U publication Critical patent/CN205419688U/en
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Abstract

The utility model provides an assembled apex centre gripping overhauls device mainly uses in the repair of wind turbine rotor blade front end, this assembled apex centre gripping overhauls device includes the base platform, erect in the base platform cut the fork elevating platform and install cutting the fork elevating platform on the workstation of centre gripping apex, the base platform is formed by connecting on crossbeam, longeron, guide pulley, it includes and comprises vertical guide pole, skeleton, leading wheel to cut the fork elevating platform, the workstation comprises square skeleton, couple, hand winch, this apex centre gripping overhauls the device essential element and all installs on the apex overhauls the hanging flower basket platform, very big reduction the prosthetic work load of apex, the technical scheme of the utility model the effectual maintenance degree of difficulty that has reduced, be applicable to the applied environment that examines and repair frivolous slice object, complicacy, and have characteristics such as easy dismouting, good transportation, simple structure, convenient operation, security height.

Description

Assembled blade tip clamping apparatus for examination and repair
Technical field
This utility model describes assembled blade tip clamping apparatus for examination and repair;The high-level localization method of blade tip;And positioning action method during blade tip installation.
Background technology
Rotor blade maintenance on wind turbine at present and the task that maintenance is time-consuming, relative risk and also costliness.The clamping device of prior art is usually made up of framework (also referred to as yoke) and many bands, these many bands are around at least some of winding of rotor blade, it is in place so that rotor blade is clamped, this relates to many human assistances, refer more particularly to small maintenance and the transformation of vane tip, appeal monoblock type dismounting will more time-consuming be taken a lot of work, it is the most frequent that the vane tip broken by lightning that present stage occurs and technology change vane tip, due to need to change blade tip is in irregular shape and also heavier-weight, maintainer stands in typical hanging basket, and on the height of regulation, maintenance will be extremely difficult, thus it is badly in need of a kind of blade tip coordinating hanging basket to use clamping apparatus for examination and repair, and blade tip clamping apparatus for examination and repair must highly precisely be oriented towards rotor blade, the blade tip that these needs are changed is fitted in rotor blade.Additionally, blade tip clamping apparatus for examination and repair must be artificially at high-altitude application, this relates to the work at a relatively high height, and technical staff operates from described hanging basket during the assembly or disassembly of blade tip.
In general, it is a subject matter that blade tip is connected to rotor blade, this is due to when blade tip clamping apparatus for examination and repair is placed on hanging basket and made blade tip be in tram relative on rotor blade direction, during this adjusts, it is necessary to carry out substantial amounts of manually adjusting.By handling crane or other lifting devices of blade tip clamping apparatus for examination and repair or passing through to utilize and the inside micro-positioning regulators of mobile blade tip clamping apparatus for examination and repair so that blade tip can be positioned relative to rotor blade.
It is required owing to visually controlling, so technical staff still must be close to the ongoing place of connection of blade tip clamping apparatus for examination and repair and rotor blade, this demand has to comply with maintenance requirement when rotor blade is positioned in high-altitude, that is, will by its from be in may considerably beyond installation blade tip at the at a relatively high height of 80 meters time, the most all the more so.Meanwhile, when make use of during the connection procedure of blade tip clamping apparatus for examination and repair and rotor blade positions, it is necessary to guarantee that rotor blade is not damaged by blade tip.
Summary of the invention
For the technical problem reaching the purpose of this utility model, solution presently, there are, the technical solution adopted in the utility model is:
This utility model provides a kind of assembled blade tip clamping apparatus for examination and repair, this assembled blade tip clamping apparatus for examination and repair includes base platform, is set up in base platform scissors lift table and is arranged on scissors lift table the workbench clamping blade tip, first base platform base platform is formed by connecting by front side board, back side panel, level table, guide wheel, hand winch, base platform is fixed on the guardrail left and right sides of work hanging basket by pressing plate, base platform horizontal plane leaves oblong aperture to facilitate blade tip to pass and to be provided with guide rod support and wheel bracket.Next scissors lift table includes that symmetrical frame type framework is bolted into have and moves up and down " shears " type structural member, scissors lift table is provided with guide post, horizontal guide sheave, lifting directive wheel etc., and described scissors lift table is set up on base platform and does left and right linear motion by horizontal guide sheave along guide post.The square cubic structure that workbench main body is enclosed by crossbeam and longeron again forms, stereochemical structure upper strata four direction is provided with four fixed hooks, loop chain and is linking up with equidirectional corresponding four hand winch that is provided with, and top, stereochemical structure four sides is provided with leading block and can vertically move along the longeron of scissors lift table.
Blade tip clamping apparatus for examination and repair is embodied as the position clamping blade tip of the longitudinal extension along wind turbine blade.Simultaneously in order to must essentially horizontally keep when keeping such blade tip clamping position of apparatus for examination and repair, shape and mechanism to make carrying the nacelle device of blade tip clamping apparatus for examination and repair.nullIn order to can guarantee that blade tip can be with wind turbine blade co-located,Can be realized by following: make blade tip clamping apparatus for examination and repair be fixed on the interior side rail top of work hanging basket by the pressing plate of base platform,Blade tip upper end hanging point is connected fixing with workbench by four hooks with loop chain,Keep blade tip side on the table,Blade tip lower end hanging point is connected with the steel wire rope in workbench hand winch,Ensure that the center of gravity of blade tip is in plummet state,Hanging basket reaches wind turbine blade front position by elevator crane gear,At this moment blade tip is carried out angle adjustment,Blade tip lower end four direction hanging point is connected to corresponding hand capstan respectively by steel wire rope,By the hand capstan of four direction steel wire rope tightened up and loosen the angle that can adjust blade tip relative to vertical direction,Pass through angle adjustment,Make the position of longitudinal extension of blade tip and wind turbine blade in the same direction,At this moment by the hand capstan of base platform front end, steel wire rope tightened up and loosen the upper-lower height that can adjust scissors lift table,To reach to adjust blade tip upper-lower height,Make blade tip and the fully mated installation of wind turbine blade.
The loop chain of blade tip clamping apparatus for examination and repair employing and being flexible coupling that steel wire rope positions, so make its blade tip when blade tip clamping apparatus for examination and repair is carried out in the adaptation procedure with rotor blade or bonding station, it is allowed to the motility of increase.Once blade tip clamping device is positioned in below rotor blade, the direction of blade tip then can be accurately controlled by hand capstan and guide post, at this time by artificial manual fine-tuning, make blade tip self adaptation adaptive with rotor blade, and adaptation install after can the time of staying longer, in other words, blade tip clamping apparatus for examination and repair due to its higher motility thus allow to be connected to blade tip described blade tip clamping apparatus for examination and repair faster, be easier to and also safer process.
The technical solution of the utility model is effectively reduced maintenance difficulty, it is adaptable to overhauls frivolous board, complicated applied environment, and has transport, simple in construction, easy to operate, safety high easy to assemble, good.
Accompanying drawing explanation
The Figure of description of the part constituting the application is used for providing being further appreciated by of the present utility model, and schematic description and description of the present utility model is used for explaining this utility model, is not intended that improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 shows that assembled blade tip of the present utility model clamps apparatus for examination and repair schematic diagram;
Fig. 2 shows the perspective view that the integral installation of assembled blade tip clamping apparatus for examination and repair is implemented;
Wherein, above-mentioned accompanying drawing includes the following drawings labelling:
1, back side panel;2, workbench;3, steel wire rope;4, scissors lift table;5, blade tip;6, vertically-guided bar;7, loop chain;8, hand winch;9, front side board;10, pressing plate;11, leading block;12, directive wheel;13, guide post;14, guide rod support.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in detail.
nullAs shown in Fig. 1 (assembled blade tip of the present utility model clamping apparatus for examination and repair schematic diagram),Base platform is by front side board (9)、Back side panel (1) is bolted to enclose with level table and forms,Scissors lift table (4) keeps contacting with base platform upper rail by lower section directive wheel (12),Guide post (13) controls scissors lift table (4) by guide rod support (14) and moves left and right,Workbench (2) is by leading block (11) and can vertically move along the longeron of scissors lift table (4),Blade tip (5) upper end hanging point is connected fixing with workbench (2) by four hooks with loop chain (7),Keep blade tip (5) in workbench (2) top,Blade tip (5) lower end hanging point is connected with the steel wire rope (3) in workbench (2) hand winch (8),Ensure that the center of gravity of blade tip (5) is in plummet state.
As shown in Fig. 2 (perspective view that the integral installation of assembled blade tip clamping apparatus for examination and repair is implemented), this utility model blade tip clamping apparatus for examination and repair is arranged on the front end of nacelle device, it is separately fixed at fence top inside hanging basket by the pressing plate (10) of blade tip clamping apparatus for examination and repair, hanging basket reaches wind turbine blade front position by elevator crane gear, at this moment blade tip (5) is carried out angle adjustment, blade tip (5) lower end four direction hanging point connects to corresponding hand capstan (8) by steel wire rope (3) respectively, the motor hoist on hanging basket clamping device is utilized to arrive operating position.Upon arriving at the work location, blade tip (5) can be adjusted relative to the most vaned relative position, to ensure that blade tip (5) engages with existing blade smoothly.
Concrete control method is:
a、Regulation blade tip (5) is relative to the distance of tower: the level being beneficial to hanging basket clamping device controls parts, regulates clamping device post position, and scalable blade tip (5) is relative to the distance of tower;
b、Regulation blade tip (5) height and position: utilizing the hand capstan (9) being arranged on blade tip clamping device on scissors lift table (4), scalable blade tip (5) is relative to the height of clamping device;
c、Regulation blade tip (5) is relative to the distance in the direction of clamping device width: utilize the guide post (13) on blade tip clamping device, can push away the remote or interior basket clamp assemblies that furthers, thus regulate the position of blade tip (5);
d、The angle of regulation blade tip (5): have two rows hanger on blade tip (5), upper row's hanger is used for fixing blade tip, lower row's hanger is used for regulating blade tip angle, by the upper hand capstan (9) installed of workbench (2), can tighten up or loosen steel wire rope, the lower row's hanger of regulation is relative to the position of upper row's hanger, thus regulates the angle of blade tip (5).
This assembled blade tip clamping apparatus for examination and repair critical piece is installed on blade tip inspection platform, greatly reduces the workload that blade tip is repaired;The technical solution of the utility model is effectively reduced maintenance difficulty, it is adaptable to overhauls frivolous board, complicated applied environment, and has transport, simple in construction, easy to operate, safety high easy to assemble, good.

Claims (5)

1. assembled blade tip clamping apparatus for examination and repair, it is characterized in that: it is implemented support tip segment and wind turbine rotor blade interconnection function, described blade tip clamping apparatus for examination and repair at least includes: base platform, is set up in base platform scissors lift table and is arranged on scissors lift table the workbench clamping blade tip.
Assembled blade tip the most according to claim 1 clamping apparatus for examination and repair, it is characterized in that, base platform base platform is enclosed formed by front side board, back side panel, level table, scissors lift table on base platform includes that symmetrical frame type framework is bolted into have and moves up and down " shears " type structural member, scissors lift table is provided with guide post, horizontal guide sheave, lifting directive wheel etc., and described scissors lift table is set up on base platform and does left and right linear motion by horizontal guide sheave along guide post.
Assembled blade tip the most according to claim 1 clamping apparatus for examination and repair, is characterized in that: described base platform is provided with hand winch, hand winch connects scissors lift table by steel wire rope and enables workbench to move vertically along vertically-guided bar.
Assembled blade tip the most according to claim 1 clamping apparatus for examination and repair, it is characterized in that: steel wire rope passes scissors lift table by the hand capstan of base platform front end, finally being fixed in workbench top, workbench passes vertically-guided bar with the leading block of scissors lift table.
Assembled blade tip the most according to claim 1 clamping apparatus for examination and repair, is suitable at high-altitude clamping blade and adjusts height.
CN201620261567.9U 2016-03-31 2016-03-31 Assembled apex centre gripping overhauls device Active CN205419688U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620261567.9U CN205419688U (en) 2016-03-31 2016-03-31 Assembled apex centre gripping overhauls device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620261567.9U CN205419688U (en) 2016-03-31 2016-03-31 Assembled apex centre gripping overhauls device

Publications (1)

Publication Number Publication Date
CN205419688U true CN205419688U (en) 2016-08-03

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107285245A (en) * 2016-03-31 2017-10-24 中际联合(北京)科技股份有限公司 Assembly type blade tip clamps apparatus for examination and repair
CN107520825A (en) * 2017-10-12 2017-12-29 国电联合动力技术有限公司 A kind of blade tip of wind electricity blade changes frock
CN109071040A (en) * 2017-12-22 2018-12-21 深圳市大疆创新科技有限公司 The test equipment of the blade dismounting aging of unmanned vehicle
CN112441532A (en) * 2019-09-04 2021-03-05 江苏金风科技有限公司 Position control system of blade repairing platform of wind generating set

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107285245A (en) * 2016-03-31 2017-10-24 中际联合(北京)科技股份有限公司 Assembly type blade tip clamps apparatus for examination and repair
CN107520825A (en) * 2017-10-12 2017-12-29 国电联合动力技术有限公司 A kind of blade tip of wind electricity blade changes frock
CN109071040A (en) * 2017-12-22 2018-12-21 深圳市大疆创新科技有限公司 The test equipment of the blade dismounting aging of unmanned vehicle
CN112441532A (en) * 2019-09-04 2021-03-05 江苏金风科技有限公司 Position control system of blade repairing platform of wind generating set
CN112441532B (en) * 2019-09-04 2022-08-23 江苏金风科技有限公司 Position control system of blade repairing platform of wind generating set

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