CN205408199U - Induction heating system - Google Patents

Induction heating system Download PDF

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Publication number
CN205408199U
CN205408199U CN201620175642.XU CN201620175642U CN205408199U CN 205408199 U CN205408199 U CN 205408199U CN 201620175642 U CN201620175642 U CN 201620175642U CN 205408199 U CN205408199 U CN 205408199U
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CN
China
Prior art keywords
coil
phase
heating system
current supply
middle device
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Expired - Fee Related
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CN201620175642.XU
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Chinese (zh)
Inventor
外村徹
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Tokuden Co Ltd Kyoto
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Tokuden Co Ltd Kyoto
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/04Sources of current
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • H05B6/08Control, e.g. of temperature, of power using compensating or balancing arrangements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/14Tools, e.g. nozzles, rollers, calenders
    • H05B6/145Heated rollers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/36Coil arrangements

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Induction Heating (AREA)

Abstract

The utility model provides an induction heating system is not using skot scibner rule wiring transformer ground to use three -phase AC power supply to make the looks that can not produce the non flowing glavanization under the induction heater moving condition. Induction heating system (100) make induction heater (2) the operation that possesses induction heating coil (21) through three -phase AC power supply (4), it possesses middle device (3), middle device (3) have coil (31) of the even number number of turns of winding on iron core (30) that form closed magnetic circuit, the winding top portion (21x) of induction heating coil (21) is connected with three -phase AC power supply's (4) U, the winding terminal portion (21y) and the mid point portion (31z) of coil (31) of middle device (3) are connected, and the winding top portion (31x) of coil (31) of middle device (3) and winding terminal portion (31y) are connected with three -phase AC power supply's (4) V congruence W respectively.

Description

Heating system
Technical field
This utility model is directed to use with the heating system that three phase mains makes single-phase induction heater operate.
Background technology
If the magnetic flux that phase place is different in same magnetic circuit mixes, then owing to power factor being caused to reduce, producing heating skewness, so the load coil of induction heating apparatus wishes supply single phase ac.
, the power source of induction heating apparatus is generally three-phase alternating-current supply, therefore generally takes out single phase ac from three-phase alternating current.
At this, if the load coil of an induction heating apparatus is directly connected with such as U-V terminal, although then becoming the current flowing state that still a remaining phase (such as W phase) electric current completely do not circulate equivalent with biphase (such as the U phase and V phase) in three-phase current.That is, the balance of the phase current of U phase, V phase and W phase becomes 1:1:0.
In addition, as Patent Document 1, although existing by arranging the method that Scott connection transformer thus takes out the single phase ac output in two loops from three-phase alternating current between three-phase alternating-current supply and induction coil, but due to needs Scott connection transformer, so very big from the viewpoint shortcoming in cost and space.
Prior art literature
Patent documentation 1: Japanese Laid-Open Patent Publication 2001-297867
Utility model content
This utility model is the utility model made for solving described problem, main purpose of the present utility model is in that to provide a kind of heating system, and it will not produce the phase of not circulating current when using three-phase alternating-current supply to make an induction heating apparatus operating with not using Scott connection transformer.
Namely, this utility model provides a kind of heating system, it makes the single-phase induction heater operating possessing load coil by three-phase alternating-current supply, described heating system possesses middle device, described middle device is between described single-phase induction heater and described three-phase alternating-current supply, and possess the coil of the iron core for forming closed magnetic circuit and the even number number of turn being wrapped on described iron core, the top portion that is wound around and the side being wound around in terminal part of described load coil are electrically connected with the one of described three-phase alternating-current supply, the top portion that is wound around of described load coil and the opposing party being wound around in terminal part electrically connect with the midpoint portion of the coil of described middle device, and the top portion that is wound around of the coil of described middle device and winding terminal part are electrically connected with remaining the two of described three-phase alternating-current supply.
According to this heating system, owing to the end of a side of load coil being electrically connected with the one of three-phase alternating-current supply, the end of the opposing party being electrically connected with the midpoint portion of the coil of middle device, and the both ends of the coil of middle device are electrically connected with remaining the two of three-phase alternating-current supply, it is possible to make the balance of the phase current of U phase, V phase and W phase become 2:1:1.That is, even if when using three-phase alternating-current supply to make the operating of induction heating apparatus with not using Scott connection transformer, it is also possible to prevent that in three-phase is entirely without the state of current flowing.Detailed content be will be explained hereinafter.
Preferably, the number of plies of the coil of described middle device is even number, and the top portion that is wound around of the coil of described middle device, winding terminal part and midpoint portion are positioned at the axial end of described coil.
According to this structure, the electric current of load coil taps and flows to winding top portion respectively in the way of 1/2 and is wound around terminal part after entering from the midpoint portion of the coil of middle device.Because the electric current being wound around top portion flowing to the coil of middle device is contrary with the sense of current being wound around terminal part of the coil flowing to middle device, the disappearance so the magnetic flux produced offsets.Therefore, the voltage between terminals of the coil of middle device only becomes the composition of supply voltage.
At this, if the number of plies making the coil of middle device is even number and makes winding top portion, winding terminal part and midpoint portion be positioned at the axial end of described coil, then good with from midpoint portion to the magnetic coupling of the coiler part being wound around terminal part to the coiler part being wound around top portion from midpoint portion, it is possible to efficiently to eliminate magnetic flux.
Preferably, between the end side of described load coil and described three-phase alternating-current supply, it is provided with electric control appliance.
According to this structure, it is possible to the output carrying out induction heating apparatus when the balance of three-phase current remains 2:1:1 controls.
Preferably, described iron core has low magnetic permeability portion, and the pcrmeability in described low magnetic permeability portion is lower than the pcrmeability of the other parts of described iron core.
According to this structure, iron core the magnetic resistance of the closed magnetic circuit formed diminishes, and exciting current increases.By adjusting magnetic resistance in the way of becoming desired exciting current, it is possible to make three-phase balance.Detailed content will be described later.
Preferably, described induction heating apparatus and described middle device and, be provided with three-phase electricity force control apparatus between described three-phase alternating-current supply.
According to this structure, the electric current of the electric current flowing through load coil and the coil flowing through middle device can be controlled, it is possible to the output carrying out induction heating apparatus when keeping the balance being adjusted the three-phase current that magnetic resistance obtains by low magnetic permeability portion unshakable in one's determination is controlled simultaneously.
Preferably, it is provided with electric control appliance between the end side of described load coil and described three-phase alternating-current supply and between the winding beginning end side of the coil of described middle device or winding terminal part side and described three-phase alternating-current supply.
According to this structure, replace three-phase electricity force control apparatus, utilize the structure of 2 single-phase electricity force control apparatus, it is possible to the output carrying out induction heating apparatus when keeping the balance of described three-phase current controls.
This, the load temperature etc. according to induction heating apparatus, the electric control appliance of the end side being arranged on load coil is carried out feedback control.On the other hand, owing to the coil of middle device does not have load, so being arranged on the control of the electric control appliance of the coil sides of middle device, Tong Bu with the electric control appliance of the end side being arranged on load coil.For example, it is possible to the control mode that the current value taking to make to flow through both is identical.
Three-phase alternating-current supply is the power supply that industrial equipment uses, and the object being inductively heated is because being referred to as industrial equipment so being substantially made up of thick-walled metal.Therefore, by the supply frequency of described three-phase alternating-current supply being set to the commercial frequency of 50Hz or 60Hz, it is possible to strengthen the electric current permeability of the sensing heating of thick-walled metal, it is possible to carry out the heating of object efficiently.
The uniformity of the attribute (characteristic) of the sensing heat generation roller device roller main body when heating is important, and the three-phase alternating current that the three-phase magnetic flux different compared to phase place mixes in same roller main body is more desirable to single phase ac.Additionally, as the roller main body of industrial equipment, major part is all made up of thick-walled metal.It is preferred, therefore, that described induction heating apparatus be sensing heat generation roller device, be provided with in the inside of the roller main body being rotatably supported by of described sensing heat generation roller device sensing heating mechanism, described sensing heating mechanism there is described load coil.
This utility model according to described structure, it is possible to the phase of not circulating current will not be produced when using three-phase alternating-current supply to make an induction heating apparatus operating with not using Scott connection transformer.
Accompanying drawing explanation
Fig. 1 is the figure of the structure of the heating system schematically showing present embodiment.
Fig. 2 is the figure of the structure of the middle device schematically showing variant embodiment.
Fig. 3 is the current phasor figure of variant embodiment.
Fig. 4 is the figure of the structure of the heating system schematically showing variant embodiment.
Description of reference numerals
100 heating systems
2 single-phase induction heaters
21 load coils
The winding top portion of 21x load coil
The winding terminal part of 21y load coil
3 middle devices
30 closed magnetic circuits are unshakable in one's determination
31 coils
The winding top portion of 31x coil
The winding terminal part of 31y coil
The midpoint portion of 31z coil
4 three-phase alternating-current supplies
51 electric control appliances
52 electric control appliances
Detailed description of the invention
One embodiment of heating system of the present utility model is described referring to accompanying drawing.
As shown in Figure 1, the heating system 100 of present embodiment makes single-phase induction heater 2 (hereinafter referred to as induction heating apparatus 2) operate by three-phase alternating-current supply 4, and the middle device 3 different from induction heating apparatus is between induction heating apparatus 2 and three-phase alternating-current supply 4.
Described middle device 3 possesses the iron core 30 for forming closed magnetic circuit and the coil 31 (hereinafter referred to as intermediate coil 31) being wrapped on described unshakable in one's determination 30.
Described induction heating apparatus 2 has load coil 21, and described load coil 21 is wound around and is arranged on unshakable in one's determination 20.As described induction heating apparatus 2, it can be such as fluid heater, load coil 21 as primary coil, by the conductor tube as the secondary coil being wrapped on described unshakable in one's determination 20 carries out sensing heating, is heated the fluid flowing through described conductor tube by described fluid heater.In this case, induction heating apparatus 2 can be through adding hot water and generates device to the saturated steam generating saturated steam, it is also possible to be that the overheated steam generating overheated steam by heating saturated steam generates device.Additionally, as induction heating apparatus 2, it is possible to be sensing heat generation roller device, described sensing heat generation roller device is provided with the sensing heating mechanism with described load coil 21 in the inside of roller main body being rotated supporting freely.
Additionally, the supply frequency of three-phase alternating-current supply 4 is the commercial frequency of 50Hz or 60Hz.Thereby, it is possible to strengthen the electric current permeability of the sensing heating of the thick-walled metal such as conductor tube, it is possible to carry out the heating of object efficiently.
Additionally, the U being wound around top portion 21x and three-phase alternating-current supply 4 of load coil 21 is electrically connected, the terminal part 21y that is wound around of load coil 21 electrically connects with the midpoint portion 31z of intermediate coil 31.Additionally, the V being wound around top portion 31x and three-phase alternating-current supply 4 of intermediate coil 31 is electrically connected, the W being wound around terminal part 31y and three-phase alternating-current supply 4 of intermediate coil 31 is electrically connected.
In the present embodiment, at the winding top portion 21x of load coil 21 and each coil of intermediate coil 31, it is wound around on terminal part 21y, winding top portion 31x, winding terminal part 31y and is provided with connection terminal.Additionally, be provided with connection terminal at the midpoint portion 31z of intermediate coil 31.
Additionally, the number of turn making intermediate coil 31 is even number { 2N (N is natural number) }.That is, from the midpoint portion 31z of intermediate coil 31 to be wound around top portion 31x the number of turn be N, from midpoint portion 31z to be wound around terminal part 31y the number of turn be also N.
In the present embodiment, the number of plies of intermediate coil 31 is even number.Such as, when intermediate coil 31 forms double-layer structure, it is wound around top portion 31x and is wound around the axial end side of the centrally located coil of terminal part 31y 31, another axial side of the midpoint portion centrally located coil of 31z 31.
Additionally, be provided with electric control appliance 51 between the one end and three-phase alternating-current supply 4 of load coil 21, described electric control appliance 51 controls to flow through the electric current of load coil 21.In the present embodiment, between winding top portion 21x and the three-phase alternating-current supply 4 of load coil 21, (U phase) is provided with electric control appliance 51.It addition, electric control appliance 51 is the quasiconductors such as such as IGCT controls element.Described electric control appliance 51 is controlled by not shown control portion.
Then, illustrate to flow through the electric current of each phase of the heating system 100 of described structure with reference to Fig. 1.It addition, following, the capacity of induction heating apparatus is set to P, the supply voltage of three-phase alternating-current supply 4 is set to E, three-phase current is set to IU、IV、IW
If setting the voltage between terminals of load coil as EU-O, then EU-O=√ 3E/2.
Flow through electric current and the I of load coilUEqual, IU=2P/ (√ 3E).
The voltage between terminals of intermediate coil is equal with supply voltage, for E.
The electric current flowing through intermediate coil is IV=IW={ P/ (√ 3E) }+I0
This, I0Being produce the exciting current of the magnetic flux of circulation in closed magnetic circuit, additional calculation becomes vector., due to be closed magnetic circuit so the value of exciting current is sufficiently small, it is believed that IV=IWP/ (√ 3E) is no problem.
Therefore, three-phase current ratio is,
IU: IV: IW=2P/ (√ 3E): P/ (√ 3E): P/ (√ 3E)
=2:1:1
Heating system 100 according to described structure, owing to the top portion 21x that is wound around of load coil 21 is electrically connected with the U of three-phase alternating-current supply 4, electrically connects being wound around terminal part 21y with the midpoint portion 31z of intermediate coil 31 and be electrically connected with the V phase of three-phase alternating-current supply 4 and W respectively by the top portion 31x and winding terminal part 31y that is wound around of intermediate coil 31, so middle device 3 plays a role as current balance type gasifying device, it is possible to make the balance of the phase current of U phase, V phase and W phase become 2:1:1.That is, even if when using three-phase alternating-current supply 4 to make the operating of induction heating apparatus 2 with not using Scott connection transformer, it is also possible to prevent the state of the not circulating current completely of the phase in three-phase.
In addition, because be provided with electric control appliance 51 between end side (being wound around top portion 21x) and the three-phase alternating-current supply 4 of load coil 21, it is possible to the output carrying out induction heating apparatus 2 when the balance original state of three-phase current keeps 2:1:1 controls.
It addition, this utility model is not limited to described each embodiment.
Such as, the iron core 30 of described middle device 3 can also have low magnetic permeability portion 30a, the pcrmeability of described low magnetic permeability portion 30a is lower than the pcrmeability of the described other parts of unshakable in one's determination 30, compared to the device without low magnetic permeability portion 30a, it is possible to reduce the magnetic resistance of closed magnetic circuit.The insulant that low magnetic permeability portion 30a is risen by the temperature being resistant to unshakable in one's determination 30 and coil 31 is constituted, for instance be made up of silica glass layer lamination or aramid fiber plate etc..It addition, the part beyond low magnetic permeability portion 30a becomes the high magnetic permeability portion being made up of electromagnetic steel plate or amorphous metal etc..
If putting into low magnetic permeability portion 30a in described closed magnetic circuit to reduce magnetic resistance, then flow through the exciting current I of unshakable in one's determination 300Increase.By Vector operation,
IV=IU/2+I0(vector)
I0=IV-IU/ 2 (phasor differences)
If adjusting magnetic resistance to become described value I0, then three-phase current becomes balance.
Fig. 3 has indicated that the figure of current phasor.
The electric current flowing through load coil 21 has power factor, and its value becomes cos θ.I0Substantially Phase delay 90 °.
Triangle I at Fig. 30-IVIn-O, if according to the cosine law calculates absolute value, then
IV 2=I0 2+(IU/2)2-I0IUCos (180 ° of-θ)
(2P/√3E)2=
I0 2+(P/√3E)2-2I0Pcos (180 ° of-θ)/√ 3E
I0 2-2I0Pcos (180 ° of-θ)/√ 3E
-(2P/ √ 3E)2+(P/√3E)2=0
I0=Pcos (180 ° of-θ)/√ 3E
± (√ [{-2Pcos (180 ° of-θ)/√ 3E}2
+4{(2P/√3E)2-(P/ √ 3E)2}])/2
If described calculating formula is simplified, then
I0=P [cos (180 ° of-θ)
+√{cos2(180 ° of-θ)+3}]/√ 3E
If adjusting the magnetic resistance of closed magnetic circuit to become the I meeting described calculating formula0, then three-phase balance can be made.It addition, in former formula ± symbol, select meet reality suitable symbol, have employed at this+.
Additionally, about Electric control, except described embodiment, it is possible between 31x side, winding top portion or winding terminal part 31y side and the three-phase alternating-current supply 4 of the intermediate coil 31 of described middle device 3, electric control appliance 52 is set.In this case, according to load temperature of induction heating apparatus 2 etc., the electric control appliance 51 of the end side being arranged on load coil 21 is carried out feedback control.On the other hand, owing to the coil 31 of middle device 3 not having load, so being arranged on the control of the electric control appliance 52 of coil 31 side of middle device 3, synchronize with the electric control appliance 51 being arranged on load coil 21 side.
Alternatively, it is also possible to described induction heating apparatus 2 and described middle device 3 and, between described three-phase alternating-current supply 4, three-phase electricity force control apparatus is set.
Additionally, this utility model is not limited to described embodiment, various deformation can be carried out in the scope without departing from utility model objective.
Technical characteristic described in the various embodiments of the utility model (embodiment) can be mutually combined and form new technical scheme.

Claims (8)

1. a heating system, it makes the single-phase induction heater operating possessing load coil by three-phase alternating-current supply, and described heating system is characterised by,
Described heating system possesses middle device, and described middle device is between described single-phase induction heater and described three-phase alternating-current supply, and possesses iron core for forming closed magnetic circuit and the coil of the even number number of turn being wrapped on described iron core,
The top portion that is wound around and the side being wound around in terminal part of described load coil are electrically connected with the one of described three-phase alternating-current supply, the top portion that is wound around of described load coil and the opposing party being wound around in terminal part electrically connect with the midpoint portion of the coil of described middle device
And the top portion that is wound around of the coil of described middle device and winding terminal part are electrically connected with remaining the two of described three-phase alternating-current supply.
2. heating system according to claim 1, it is characterised in that
The number of plies of the coil of described middle device is even number,
The top portion that is wound around of the coil of described middle device, winding terminal part and midpoint portion are positioned at the axial end of described coil.
3. heating system according to claim 1, it is characterised in that be provided with electric control appliance between the end side and described three-phase alternating-current supply of described load coil.
4. heating system according to claim 1, it is characterised in that described iron core has low magnetic permeability portion, and the pcrmeability in described low magnetic permeability portion is lower than the pcrmeability of the other parts of described iron core.
5. heating system according to claim 4, it is characterised in that described induction heating apparatus and described middle device and, be provided with three-phase electricity force control apparatus between described three-phase alternating-current supply.
6. heating system according to claim 4, it is characterized in that, between the end side and described three-phase alternating-current supply of described load coil and between the winding beginning end side of the coil of described middle device or winding terminal part side and described three-phase alternating-current supply, be provided with electric control appliance.
7. heating system according to claim 1, it is characterised in that the supply frequency of described three-phase alternating-current supply is 50Hz or 60Hz.
8. heating system according to claim 1, it is characterized in that, described induction heating apparatus is sensing heat generation roller device, be provided with in the inside of the roller main body being rotatably supported by of described sensing heat generation roller device sensing heating mechanism, described sensing heating mechanism there is described load coil.
CN201620175642.XU 2015-03-20 2016-03-08 Induction heating system Expired - Fee Related CN205408199U (en)

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JP2015057795A JP6495704B2 (en) 2015-03-20 2015-03-20 Induction heating system
JP2015-057795 2015-03-20

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EP (1) EP3070997B1 (en)
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KR (1) KR20160112956A (en)
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TW (1) TWI706692B (en)

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JP2016178006A (en) 2016-10-06
CN105992415A (en) 2016-10-05
US9854627B2 (en) 2017-12-26
TW201635849A (en) 2016-10-01
US20160278167A1 (en) 2016-09-22
EP3070997B1 (en) 2019-12-11
KR20160112956A (en) 2016-09-28
CN105992415B (en) 2020-09-18
TWI706692B (en) 2020-10-01
JP6495704B2 (en) 2019-04-03
EP3070997A1 (en) 2016-09-21

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