CN205393449U - Casting regeneration silica sand production system - Google Patents
Casting regeneration silica sand production system Download PDFInfo
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- CN205393449U CN205393449U CN201620139445.2U CN201620139445U CN205393449U CN 205393449 U CN205393449 U CN 205393449U CN 201620139445 U CN201620139445 U CN 201620139445U CN 205393449 U CN205393449 U CN 205393449U
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Abstract
The utility model provides a casting regeneration silica sand production system belongs to the silica sand production field, including breaker, sieve separator, grader, rinsing machine, lifting machine, rinsing machine and PLC controller, the silica sand raw materials is sent into to the raw materials input of breaker, and the broken output of breaker links to each other with the screening input of sieve separator, the fine sand output of sieve separator links to each other with the hierarchical input of grader, the dry sand output of grader links to each other with the input of lifting machine, and the finished product silica sand is seen off to the product output of lifting machine, the washing output of grader links to each other with the rinsing machine, and the product output of rinsing machine is seen the water need off and is washed the finished product silica sand, the control output of PLC controller is connected with the control end of breaker, sieve separator, grader, rinsing machine, lifting machine and rinsing machine respectively, through using unified each equipment of silica sand production of controlling of PLC controller, make each link of silica sand production be closely connected, the problem of current silica sand production system production efficiency is low is solved.
Description
Technical field
This utility model relates to silica sand production field, specifically relates to casting regeneration silica sand production system.
Background technology
The technological process of the making of traditional casting silica sand is generally broken, screening, separates, dedusting and washing etc., and this technological process is not integration, each machining link is separate, the running of each machining link is that each of which processing link is completed by traditional hand switch by Artificial Control.In actual applications, the control mode of hand switch is dependent on the mechanical action of contact and realizes controlling, and multiple equipment to carry out hand switch control, controls trouble.And in process of production, when equipment breaks down, with the mode of production of hand control switch cannot tracing trouble, each equipment artificial can only be used to investigate, speed is slow, and intricate operation, efficiency is low.
Utility model content
What this utility model needed solution is the problem that existing silica sand production system production efficiency is low, it is provided that a kind of automatic equipment: casting regeneration silica sand production system.
This utility model solves the problems referred to above by the following technical programs:
Casting regeneration silica sand production system, including disintegrating machine, screening machine, grader, rinsing machine, elevator and PLC；The raw material input of disintegrating machine sends into silica sand raw material, and the broken outfan of disintegrating machine is connected with the screening input of screening machine；The fine sand outfan of screening machine is connected with the classification input of grader；The dry sand outfan of grader is connected with the input of elevator, and the output of products end of elevator sends finished product silica sand；The washing outfan of grader is connected with rinsing machine, and the output of products end of rinsing machine is sent and need to be washed finished product silica sand；The control output end of PLC is connected with the control end of disintegrating machine, screening machine, grader, elevator and rinsing machine respectively.
Preferably casting regeneration silica sand production system still further comprises returning charge machine, and the input of this returning charge machine is connected with the coarse sand outfan of screening machine, and the input of returning charge machine is connected with the raw material input of disintegrating machine；Returning charge machine returns the silica sand of discord lattice to disintegrating machine and crushes further, improves the quality of silica sand product.
Due to silica sand raw material long-living a large amount of dust of meeting in shattering process, in order to enable in time dust to be removed, preferably casting regeneration silica sand production system still further comprises dust removal machine, and the input of this dust removal machine is connected with the dust outfan of disintegrating machine, and the dust after filtration sent by the outfan of dust removal machine.
Preferably dust removal machine includes pulse dust collector, air-introduced machine and dedusting tank, pulse dust collector and air-introduced machine and is all connected with dedusting tank；Dedusting tank is connected with disintegrating machine.
Preferably screening machine includes one-level lifter, vibrosieve, magnetic roll band carrier, two-stage hoisting device, storage bin hopper and vibra feeder；One-level lifter is connected with disintegrating machine；One-level lifter rolls band carrier, two-stage hoisting device, storage bin hopper and vibra feeder connect through vibrosieve, magnetic；Vibrosieve is connected with returning charge machine.
Preferably rinsing machine includes belt conveyor and spiral sand-washing device, and oscillating feeder is connected with spiral sand-washing device through belt conveyor.
Producing each equipment to be convenient for people to better control silica sand, still further comprise man machine interface, this man machine interface is connected with the input of PLC.
In order to maintainer on-call maintenance can be notified in time when producing device fails, it is preferred that still further comprising alarm, this alarm is connected with the warning outfan with PLC.
Advantage of the present utility model and effect be:
1. it is uniformly controlled silica sand by use PLC and produces each equipment, make silica sand produce links and be closely connected；Improve silica sand production system production efficiency low.
2. further, also include man machine interface and control operating side as user, it is possible to the fault message that Real-time Collection each equipment of silica sand production system occurs, and send chimes of doom and remind maintainer to keep in repair, improve efficiency.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described in further detail.
Casting regeneration silica sand production system, as it is shown in figure 1, include disintegrating machine, screening machine, grader, rinsing machine, elevator, rinsing machine, returning charge machine, dust removal machine, man machine interface and PLC；
The broken outfan of disintegrating machine is connected with the screening input of screening machine；The fine sand outfan of screening machine is connected with the classification input of grader；The dry sand outfan of grader is connected with the input of elevator；The washing outfan of grader is connected with rinsing machine；The control output end of PLC is connected with the control end of disintegrating machine, screening machine, grader, rinsing machine, elevator and rinsing machine respectively；The input of returning charge machine is connected with the coarse sand outfan of screening machine, and the input of returning charge machine is connected with the raw material input of disintegrating machine；The input of dust removal machine is connected with the dust outfan of disintegrating machine；Man machine interface is always connected by 485 buses, CAN or R232 with PLC, and wherein 485 bus data transfer speed and accuracy are the highest, it is achieved man machine interface and PLC data interaction.
Dust removal machine includes pulse dust collector, air-introduced machine and dedusting tank, pulse dust collector and air-introduced machine and is all connected with dedusting tank；Dedusting tank is connected with disintegrating machine；Due to silica sand raw material long-living a large amount of dust of meeting in shattering process, air-introduced machine is kept watch to draw and is entered into disintegrating machine, and the dust of broken silica sand raw material process is removed, and improves the quality of product further.
Screening machine includes one-level lifter, vibrosieve, magnetic roll band carrier, two-stage hoisting device, storage bin hopper and vibra feeder；One-level lifter is connected with disintegrating machine；One-level lifter rolls band carrier, two-stage hoisting device, storage bin hopper and vibra feeder connect through vibrosieve, magnetic；Vibrosieve is connected with returning charge machine；Vibrosieve selects qualified silica sand product through vibrations Automatic sieve, and underproof product is passed to returning charge machine, and disintegrating machine passed to further by returning charge machine, and disintegrating machine further crushes underproof silica sand, reaches the effect of self energy screening；One-level lifter and two-stage hoisting device entered the lifting of silica sand product and reached the automatic effect classified, it is also possible to silica sand is sent to the storage bin hopper of eminence.
Rinsing machine includes belt conveyor and spiral sand-washing device, and oscillating feeder is connected with spiral sand-washing device through belt conveyor；The silica sand input of belt conveyor is connected with the silica sand output of products mouth of grader；Belt conveyor receives the silica sand product of the incoming need washing of grader, and silica sand product is passed to spiral sand-washing device, spiral sand-washing device further silica sand product is washed.
The raw material input of disintegrating machine sends into silica sand raw material, and disintegrating machine crushes silica sand raw material according to certain model, and the silica sand crushed is passed to one-level lifter；One-level lifter carries out lifting the silica sand crushed and passes to vibrosieve, vibrosieve selects qualified silica sand product through vibrations Automatic sieve, underproof product is passed to returning charge machine, disintegrating machine passed to further by returning charge machine, disintegrating machine further crushes underproof silica sand, another discharging opening of vibrosieve is qualified silica sand product and is rolled band carrier by magnetic and pass to two-stage hoisting device, and two-stage hoisting device passes to storage bin hopper the product silica sand classified and stores；Vibra feeder takes out silica sand product from storage bin hopper and passes to grader, grader passes to elevator dry silica sand product, the output of products end of elevator sends finished product silica sand, and grader passes to rinsing machine the silica sand product that need to wash, and the output of products end of rinsing machine is sent and need to be washed finished product silica sand.
When user needs to start silica sand production system, starting order by man machine interface input, man machine interface passes to PLC instruction, PLC controls silica sand production system and starts, and starts from back to front, and starting device order is three grades of elevators, grader, oscillating feeder, two-stage hoisting machine and blower fan, magnetic rolls belt conveyor, vibrosieve, one-level elevator, disintegrating machine, returning charge spiral, pulse dust collector；The whole silica sand production system of one-key start can be realized, make control simpler；When needs are closed, pressing stop button in man machine interface, silica sand production system is closed from front to back.
If selecting washing, press washing button in man machine interface, PLC controls screw sand washer and belt conveyor and runs, three grades of elevators stoppings, washing from extension set machine sand out through screw sand washer.
Man machine interface is installed below alarm, and the input of alarm is connected with PLC；In silica sand production system running, the operation conditions of each equipment in PLC Real-time Collection silica sand production system, when a device fails in silica sand production system, PLC controls corresponding equipment and the equipment being disturbed quits work, and fault message is passed to man machine interface carry out storing and showing, triggered alarm simultaneously, notifies maintainer on-call maintenance, improves production efficiency.
Below the preferred embodiment this utility model created has illustrated, but this utility model is not limited to embodiment, those of ordinary skill in the art also can make all equivalent modification or replacement, these equivalent modification or replacement under the premise without prejudice to this utility model creative spirit and be all contained in scope of the present application.
Claims (8)
1. casting regeneration silica sand production system, it is characterised in that: include disintegrating machine, screening machine, grader, rinsing machine, elevator, rinsing machine and PLC；
The raw material input of disintegrating machine sends into silica sand raw material, and the broken outfan of disintegrating machine is connected with the screening input of screening machine；The fine sand outfan of screening machine is connected with the classification input of grader；The dry sand outfan of grader is connected with the input of elevator, and the output of products end of elevator sends finished product silica sand；The washing outfan of grader is connected with rinsing machine, and the output of products end of rinsing machine is sent and need to be washed finished product silica sand；The control output end of PLC is connected with the control end of disintegrating machine, screening machine, grader, rinsing machine, elevator and rinsing machine respectively.
2. casting regeneration silica sand production system according to claim 1, it is characterised in that: still further comprising returning charge machine, the input of this returning charge machine is connected with the coarse sand outfan of screening machine, and the input of returning charge machine is connected with the raw material input of disintegrating machine.
3. casting regeneration silica sand production system according to claim 1, it is characterised in that: still further comprising dust removal machine, the input of this dust removal machine is connected with the dust outfan of disintegrating machine, and the dust after filtration sent by the outfan of dust removal machine.
4. casting regeneration silica sand production system according to claim 3, it is characterised in that: described dust removal machine includes pulse dust collector, air-introduced machine and dedusting tank, pulse dust collector and air-introduced machine and is all connected with dedusting tank；Dedusting tank is connected with disintegrating machine.
5. casting regeneration silica sand production system according to claim 1, it is characterised in that: described screening machine includes one-level lifter, vibrosieve, magnetic roll band carrier, two-stage hoisting device, storage bin hopper and vibra feeder；One-level lifter is connected with disintegrating machine；One-level lifter rolls band carrier, two-stage hoisting device, storage bin hopper and vibra feeder connect through vibrosieve, magnetic；Vibrosieve is connected with returning charge machine.
6. casting regeneration silica sand production system according to claim 1, it is characterised in that: described rinsing machine includes belt conveyor and spiral sand-washing device, and oscillating feeder is connected with spiral sand-washing device through belt conveyor.
7. casting regeneration silica sand production system according to claim 1, it is characterised in that: still further comprising man machine interface, this man machine interface is connected with the input of PLC.
8. casting regeneration silica sand production system according to claim 1, it is characterised in that: still further comprising alarm, this alarm is connected with the warning outfan with PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620139445.2U CN205393449U (en) | 2016-02-24 | 2016-02-24 | Casting regeneration silica sand production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620139445.2U CN205393449U (en) | 2016-02-24 | 2016-02-24 | Casting regeneration silica sand production system |
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| CN205393449U true CN205393449U (en) | 2016-07-27 |
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| CN201620139445.2U Active CN205393449U (en) | 2016-02-24 | 2016-02-24 | Casting regeneration silica sand production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110918874A (en) * | 2019-12-30 | 2020-03-27 | 新兴铸管阜康能源有限公司 | Environment-friendly sand core production system |
| CN111638677A (en) * | 2020-05-26 | 2020-09-08 | 柳晶科技集团(常州)股份有限公司 | Foundry waste sand regeneration control method and system |
| CN112334248A (en) * | 2018-06-15 | 2021-02-05 | 新东工业株式会社 | Mold forming apparatus and method for controlling mold forming apparatus |
-
2016
- 2016-02-24 CN CN201620139445.2U patent/CN205393449U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112334248A (en) * | 2018-06-15 | 2021-02-05 | 新东工业株式会社 | Mold forming apparatus and method for controlling mold forming apparatus |
| US11660664B2 (en) | 2018-06-15 | 2023-05-30 | Sintokogio, Ltd. | Mold molding apparatus and method for controlling mold molding apparatus |
| CN110918874A (en) * | 2019-12-30 | 2020-03-27 | 新兴铸管阜康能源有限公司 | Environment-friendly sand core production system |
| CN111638677A (en) * | 2020-05-26 | 2020-09-08 | 柳晶科技集团(常州)股份有限公司 | Foundry waste sand regeneration control method and system |
| CN111638677B (en) * | 2020-05-26 | 2021-10-08 | 柳晶科技集团(常州)股份有限公司 | Foundry waste sand regeneration control method and system |
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| C14 | Grant of patent or utility model | ||
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Effective date of registration: 20211220 Address after: 541199 Yangtang Industrial Park, Xicheng Economic Development Zone, Lingui District, Guilin City, Guangxi Zhuang Autonomous Region Patentee after: GUILIN HONGCHENG MINING EQUIPMENT MANUFACTURE Co. Address before: 541100 Yangtang Science Park, Lingui Town, Guilin City, Guangxi Zhuang Autonomous Region Patentee before: GUILIN HONGCHENG ELECTRO-MECHANICAL EQUIPMENT CO.,LTD. |
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| TR01 | Transfer of patent right |