CN204261943U - Stainless steel slag sorting device - Google Patents
Stainless steel slag sorting device Download PDFInfo
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- CN204261943U CN204261943U CN201420676658.XU CN201420676658U CN204261943U CN 204261943 U CN204261943 U CN 204261943U CN 201420676658 U CN201420676658 U CN 201420676658U CN 204261943 U CN204261943 U CN 204261943U
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- 239000002893 slag Substances 0.000 title claims abstract description 63
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 44
- 239000010935 stainless steel Substances 0.000 title claims abstract description 44
- 239000000843 powder Substances 0.000 claims abstract description 76
- 239000000428 dust Substances 0.000 claims abstract description 48
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 239000008188 pellet Substances 0.000 claims description 24
- 238000000926 separation method Methods 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 239000008187 granular material Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000007769 metal material Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 17
- 239000010959 steel Substances 0.000 description 17
- 230000006872 improvement Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000001816 cooling Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 239000006148 magnetic separator Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及冶金行业钢渣处理技术领域,具体的说是一种不锈钢钢渣分选装置。 The utility model relates to the technical field of steel slag treatment in the metallurgical industry, in particular to a sorting device for stainless steel slag.
背景技术 Background technique
钢渣是在冶炼钢铁的过程中产生的工业固体废渣,钢厂冶炼出来的废渣因冷却工艺不同分为两种:干渣和水渣。钢渣中大体来说有三种成分:钢粒、铁粉以及废灰,通过合理的工艺选出其中的钢粒和铁粉,能够产生巨大的经济效益。 Steel slag is industrial solid waste slag produced in the process of smelting steel. The waste slag produced by steel mills can be divided into two types due to different cooling processes: dry slag and water slag. Generally speaking, there are three components in steel slag: steel grain, iron powder and waste ash. Selecting the steel grain and iron powder through a reasonable process can produce huge economic benefits.
首先需要对钢渣进行研磨,以打破它们三者之间的结构,使它们分离开来。用来研磨钢渣的设备是球磨机、棒磨机等。 First, the steel slag needs to be ground to break the structure between them and separate them. The equipment used to grind steel slag is ball mill, rod mill, etc.
国内冶金企业对不锈钢钢渣处理通常采用湿法处理,先将钢渣均匀送入球磨机中进行研磨,研磨后的钢、渣已经解离,通过皮带输送机将其送入磁选机中,选出其中的钢粒,或者用输送机将已经选出钢粒的钢渣送入棒磨机中进行细磨,利用浮选法可以有效的选出弱磁性不锈钢金属材料。剩余的废灰则由磁选机的废料口排出。废料口连接一台输送机,送入废灰池中,定期对废灰池进行清理。废灰是一种良好的建筑原料,可以出售给水泥厂制水泥或者建筑材料厂。 Domestic metallurgical enterprises usually use wet treatment for stainless steel slag. First, the steel slag is evenly sent to the ball mill for grinding. Steel grains, or use a conveyor to send the steel slag that has been selected into the rod mill for fine grinding, and use the flotation method to effectively select weak magnetic stainless steel metal materials. The remaining waste ash is discharged from the waste material port of the magnetic separator. The waste material port is connected with a conveyor, which is sent into the waste ash pool, and the waste ash pool is cleaned regularly. Waste ash is a good building material, which can be sold to cement factories to make cement or building materials factories.
在湿法处理中存在以下不足之处: There are following deficiencies in wet processing:
(1)不锈钢钢渣中大量的粉状物料与粒状物料不经过粉、粒分离,全部进入处理设备中,容易造成研磨设备的磨损,需要经常检修、更换,磨选设备投资大,生产成本高; (1) A large amount of powdery materials and granular materials in stainless steel slag enter the processing equipment without powder and granule separation, which is easy to cause wear and tear on the grinding equipment, and requires frequent maintenance and replacement. The investment in grinding equipment is large and the production cost is high;
(2)不锈钢钢渣在降温冷却过程中,需要浇洒水进行冷却,造成不锈钢钢渣中含水量不易控制,在气候潮湿地区的不锈钢钢渣中含水量更是难以控制,使得不锈钢钢渣风选无法实现; (2) During the cooling process of stainless steel slag, water needs to be sprinkled for cooling, which makes it difficult to control the water content in stainless steel slag, and it is even more difficult to control the water content in stainless steel slag in humid climate areas, making it impossible to achieve air separation of stainless steel slag;
(3)在粒度<3mm的粉料中,金属材料含量很低,不加分离一起进入湿法处理会增加用水量,同时也增加水处理成本。 (3) In the powder with a particle size of <3mm, the content of metal materials is very low, and entering the wet treatment without separation will increase the water consumption and increase the cost of water treatment.
实用新型内容 Utility model content
本实用新型的目的是提供一种不锈钢钢渣分选装置,以解决不锈钢钢渣在湿法处理中存在设备容易磨损,生产成本高,本实用新型适用于干燥地区不锈钢钢渣风选。 The purpose of the utility model is to provide a sorting device for stainless steel slag to solve the problem of easy wear and tear of equipment and high production cost in the wet treatment of stainless steel slag. The utility model is suitable for air separation of stainless steel slag in dry areas.
为解决上述技术问题,本实用新型所采取的技术方案为: In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:
一种不锈钢钢渣分选装置,它包括料斗、料斗的进料口设有棒条筛,所述料斗的出料口与斗式提升机的底端相连接,所述斗式提升机的顶端与原料仓的进料口相连接,所述原料仓的出料口处设有密封仓,所述密封仓的出料口与选粉机相连接,所述选粉机的底端设有粒料出口,与所述选粉机进料口相对置的选粉机侧壁上部设有粉料出口,所述粉料出口通过风道与旋风除尘装置的入口端相连接,所述旋风除尘装置的上端出口与布袋除尘器相连接,所述旋风除尘装置下端设有除灰口。 A sorting device for stainless steel slag, which comprises a hopper, the feed inlet of the hopper is provided with a bar screen, the discharge outlet of the hopper is connected with the bottom end of a bucket elevator, and the top of the bucket elevator is connected with the bottom end of the bucket elevator. The feed inlet of the raw material bin is connected, and a sealed bin is provided at the outlet of the raw material bin, and the outlet of the sealed bin is connected with a powder separator, and the bottom end of the powder separator is provided with a pellet Outlet, the upper part of the side wall of the powder separator opposite to the feed port of the powder separator is provided with a powder outlet, and the powder outlet is connected to the inlet end of the cyclone dust removal device through the air duct, and the cyclone dust removal device The outlet at the upper end is connected with the bag filter, and the lower end of the cyclone dust removal device is provided with a dust removal port.
作为本实用新型的进一步改进,所述选粉机的进料口外接鼓风机。 As a further improvement of the utility model, the feed port of the powder classifier is externally connected with a blower.
作为本实用新型的更进一步改进,所述鼓风机为变频鼓风机,其引风量的大小根据所需筛选粉料的粒度确定。 As a further improvement of the utility model, the blower is a variable frequency blower, and the amount of induced air is determined according to the particle size of the powder to be screened.
作为本实用新型的更进一步改进,所述选粉机的粒料出口与粒料提升机的底端相连接,所述粒料提升机的顶端与粒料仓的进料口相连接。 As a further improvement of the utility model, the pellet outlet of the powder classifier is connected to the bottom end of the pellet elevator, and the top of the pellet elevator is connected to the feed port of the pellet bin.
作为本实用新型的更进一步改进,所述选粉机为V型选粉机。 As a further improvement of the utility model, the powder separator is a V-type powder separator.
作为本实用新型的更进一步改进,所述旋风除尘装置由两个旋风除尘器构成,其中一个所述旋风除尘器在排放粉料时,另一个所述旋风除尘器进行粉料收集作业。 As a further improvement of the present utility model, the cyclone dust collector is composed of two cyclone dust collectors, one of which is for discharging powder, and the other cyclone dust collector is for powder collection.
作为本实用新型的更进一步改进,所述粒料的粒度≥3mm。 As a further improvement of the utility model, the particle size of the granules is ≥3mm.
作为本实用新型的更进一步改进,所述粉料的粒度<3mm。 As a further improvement of the utility model, the particle size of the powder is <3mm.
作为本实用新型的更进一步改进,所述棒条筛的棒条间距为180~250mm。 As a further improvement of the utility model, the bar spacing of the bar sieve is 180-250mm.
利用本实用新型完成不锈钢钢渣分选的工艺为: The process of utilizing the utility model to complete the sorting of stainless steel slag is:
步骤一、将不锈钢钢渣原渣利用所述棒条筛进行初步筛分,筛分后的不锈钢钢渣经所述斗式提升机提升至位于高位的所述原料仓的进料口; Step 1. Preliminarily screen the stainless steel slag raw slag by using the rod sieve, and lift the screened stainless steel slag to the feed inlet of the high-level raw material bin through the bucket elevator;
步骤二、不锈钢钢渣经过所述原料仓进料口处设置的密封仓进入到所述选粉机的进料口,由所述选粉机对不锈钢钢渣进行分级,所述选粉机选粉细度由所述鼓风机变频调节,在所述鼓风机的作用下,不锈钢钢渣中的粉料被风吹至所述粉料出口处,经风道进入所述旋风除尘装置内,含有金属物料的粒料在重力作用下降落至所述粒料出口处,被所述粒料提升机提升至所述粒料仓内存储; Step 2, the stainless steel slag enters the feed port of the powder classifier through the sealed bin provided at the feed port of the raw material bin, and the stainless steel slag is classified by the powder classifier, and the fine powder selected by the powder classifier The degree is adjusted by the frequency conversion of the blower. Under the action of the blower, the powder in the stainless steel slag is blown to the powder outlet by the wind, and enters the cyclone dust removal device through the air duct, and the pellets containing metal materials Under the action of gravity, it falls to the outlet of the pellets, and is lifted by the pellet elevator to be stored in the pellet bin;
步骤三、所述旋风除尘装置收集粉料,剩余粉尘继续进入所述布袋除尘器,由所述布袋除尘器进行收集。 Step 3: The cyclone dust collector collects the powder, and the remaining dust continues to enter the bag filter and is collected by the bag filter.
由于所述选粉机设有外接的鼓风机,因此设备内是微负压运行,所述布袋除尘器的引风量略大于鼓风机的最大鼓风量。 Since the powder separator is equipped with an external blower, the equipment operates under a slight negative pressure, and the induced air volume of the bag filter is slightly greater than the maximum air volume of the blower.
本实用新型的有益效果为: The beneficial effects of the utility model are:
(1)在不锈钢钢渣料斗底部设置棒条筛,对不锈钢钢渣原料进行初步筛选,符合规定的钢渣进入处理设备中,大块钢渣需要进行破碎后再进行筛分,有利于降低钢渣原料中的大块物料对选粉机的磨损; (1) A rod screen is installed at the bottom of the stainless steel slag hopper to conduct preliminary screening of the raw material of stainless steel slag. The steel slag that meets the requirements enters the processing equipment. The wear and tear of the lump material on the powder classifier;
(2)通过调节所述选粉机外接的鼓风机与布袋除尘器引风量的大小而调节风选粉料的粒度,可靠的实现不锈钢钢渣的风选; (2) Adjust the particle size of air-selected powder by adjusting the blower externally connected to the powder classifier and the air volume of the bag filter, so as to reliably realize air-selection of stainless steel slag;
(3)本实用新型所述风选装置内部为微负压运行环境,粉尘不会外泄有利于改善作业环境; (3) The interior of the winnowing device described in the utility model is a slight negative pressure operating environment, and the dust will not leak out, which is conducive to improving the working environment;
(4)在选粉过程中不会损失金属,有利于金属含量较高的粒料的富集; (4) There will be no loss of metal during the powder selection process, which is conducive to the enrichment of pellets with high metal content;
(5)不锈钢钢渣从所述选粉机上方进料口进入,钢渣在重力的作用下,不断地与选粉机内部的阶梯打散板撞击结团的钢渣被打散,此时松散的钢渣在气流作用下,经过导流板将其中的粒料和粉料进行分级,减少了钢渣对设备选磨的磨损,延长了设备的使用寿命,降低了生产成本; (5) The stainless steel slag enters from the upper feed port of the powder classifier. Under the action of gravity, the steel slag continuously collides with the step breaking plate inside the powder classifier. The agglomerated steel slag is broken up. At this time, the loose steel slag Under the action of the air flow, the granules and powder are classified by the deflector, which reduces the wear of the steel slag on the equipment grinding, prolongs the service life of the equipment, and reduces the production cost;
(6)本实用新型采用两个旋风除尘器的目地是为了使生产过程连续,一个旋风除尘器在排粉作业时,另一个旋风除尘器用于粉料收集作业;采用旋风除尘器的还能够降低布袋除尘器的收尘量,从而降低布袋除尘器的运行成本; (6) The purpose of using two cyclone dust collectors in this utility model is to make the production process continuous. When one cyclone dust collector is used for powder discharge operations, the other cyclone dust collector is used for powder material collection operations; the use of cyclone dust collectors can also reduce The dust collection capacity of the bag filter reduces the operating cost of the bag filter;
(7)本实用新型采用现有成熟技术组合而成,降低了技术风险,减少产尘点数量的同时也减少了除尘器的除尘量,从而降低了除尘设备的成本,减少了环境污染,同时也降低了湿法处理用水量及水处理成本,实现了节能减排。 (7) The utility model is combined with existing mature technologies, which reduces technical risks, reduces the number of dust production points and also reduces the dust removal capacity of the dust collector, thereby reducing the cost of dust removal equipment and reducing environmental pollution. It also reduces the water consumption and water treatment cost of wet treatment, and realizes energy saving and emission reduction.
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图中:1、料斗,2、斗式提升机,3、原料仓,4、选粉机,5、粒料提升机,6、粒料仓,7、旋风除尘装置,9、布袋除尘器。 In the figure: 1. Hopper, 2. Bucket elevator, 3. Raw material bin, 4. Powder separator, 5. Grain elevator, 6. Grain bin, 7. Cyclone dust removal device, 9. Bag filter.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.
一种不锈钢钢渣分选装置,它包括料斗1、料斗1的进料口设有棒条筛,料斗1的出料口与斗式提升机2的底端相连接,斗式提升机2的顶端与原料仓3的进料口相连接,原料仓3的出料口处设有密封仓,密封仓的出料口与V型选粉机4相连接;V型选粉机4的进料口外接变频鼓风机,其引风量的大小根据所需筛选粉料的粒度确定,V型选粉机4的底端设有粒料出口,粒料出口与粒料提升机5的底端相连接,粒料提升机5的顶端与粒料仓6的进料口相连接;与V型选粉机4进料口相对置的V型选粉机4侧壁上部设有粉料出口,粉料出口通过风道与旋风除尘装置7的入口端相连接,旋风除尘装置7由两个旋风除尘器构成,其中一个旋风除尘器在排放粉料时,另一个旋风除尘器进行粉料收集作业,旋风除尘装置7的上端出口与布袋除尘器9相连接,旋风除尘装置7下端设有除灰口。 A sorting device for stainless steel slag, which includes a hopper 1, a bar screen is provided at the feed inlet of the hopper 1, the discharge outlet of the hopper 1 is connected with the bottom end of the bucket elevator 2, and the top end of the bucket elevator 2 It is connected with the inlet of the raw material bin 3, and the outlet of the raw material bin 3 is provided with a sealed bin, and the outlet of the sealed bin is connected with the V-type powder separator 4; the inlet of the V-type powder separator 4 The frequency conversion blower is externally connected, and the induced air volume is determined according to the granularity of the powder to be screened. The bottom of the V-type powder classifier 4 is provided with a pellet outlet, and the pellet outlet is connected to the bottom of the pellet elevator 5. The top of the material elevator 5 is connected to the feed port of the pellet bin 6; the upper part of the side wall of the V-type powder separator 4 opposite to the feed port of the V-type powder separator 4 is provided with a powder outlet, and the powder outlet passes through The air duct is connected to the inlet end of the cyclone dust removal device 7. The cyclone dust removal device 7 is composed of two cyclone dust collectors. One of the cyclone dust collectors discharges powder, and the other cyclone dust collector collects powder materials. The cyclone dust collector The upper end outlet of 7 is connected with the bag filter 9, and the lower end of the cyclone dust removal device 7 is provided with an ash removal port.
本实用新型中粒料的粒度≥3mm,粉料的粒度<3mm。棒条筛1的棒条间距为180~250mm。 In the utility model, the particle size of the granular material is more than or equal to 3mm, and the particle size of the powder material is less than 3mm. The bar spacing of the bar sieve 1 is 180-250 mm.
利用本实用新型进行不锈钢钢渣分选包括以下步骤: Utilizing the utility model to carry out stainless steel slag sorting comprises the following steps:
步骤一、将不锈钢钢渣原渣利用棒条筛1进行初步筛分,筛分后的不锈钢钢渣经斗式提升机2提升至位于高位的原料仓3的进料口; Step 1. Preliminarily screen the stainless steel slag raw slag with a rod sieve 1, and lift the screened stainless steel slag to the feed inlet of the high-level raw material bin 3 through the bucket elevator 2;
步骤二、不锈钢钢渣经过原料仓3进料口处设置的密封仓进入到选粉机4的进料口,由选粉机4对不锈钢钢渣进行渣、粉分离,选粉机4选粉细度由鼓风机变频调节,在鼓风机的作用下,不锈钢钢渣中的粉料被风吹至粉料出口处,经风道进入旋风除尘装置7内,含有金属物料的粒料在重力作用下降落至粒料出口处,被粒料提升机5提升至粒料仓6内存储; Step 2: The stainless steel slag enters the feed port of the powder classifier 4 through the sealed bin provided at the feed port of the raw material bin 3, and the stainless steel slag is separated from powder by the powder classifier 4, and the fineness of the powder is selected by the powder classifier 4. Adjusted by the frequency conversion of the blower, under the action of the blower, the powder in the stainless steel slag is blown to the powder outlet by the wind, and enters the cyclone dust removal device 7 through the air duct, and the pellets containing metal materials fall to the pellets under the action of gravity. At the exit, it is lifted by the pellet elevator 5 to be stored in the pellet bin 6;
步骤三、旋风除尘装置7收集粉料,剩余粉尘继续进入布袋除尘器9,由布袋除尘器9进行收集。 Step 3: The cyclone dust collector 7 collects the powder, and the remaining dust continues to enter the bag filter 9 to be collected by the bag filter 9 .
本实用新型在对不锈钢钢渣原料进行初步筛分后,利用选粉机外接鼓风机造成的微负压工作环境,对不锈钢钢渣进行分选,有利于含有金属物料的粒度较大粒料的富集,粒度较小的粉料被旋风除尘器收集,布袋除尘器可防止粉尘排入大气;本实用新型采用现有成熟技术组合而成,降低了技术风险,减少了设备的磨损,延长了设备的使用寿命,降低了生产成本,减少产尘点数量的同时也减少了除尘器的除尘量,实现了节能减排。 After preliminary screening of the raw material of stainless steel slag, the utility model uses the micro-negative pressure working environment caused by the external blower of the powder classifier to sort the stainless steel slag, which is beneficial to the enrichment of larger granular materials containing metal materials. The smaller powder is collected by the cyclone dust collector, and the bag filter can prevent the dust from being discharged into the atmosphere; the utility model is composed of existing mature technologies, which reduces technical risks, reduces equipment wear, and prolongs the service life of the equipment , reduce the production cost, reduce the number of dust production points and also reduce the dust collection capacity of the dust collector, and realize energy saving and emission reduction.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399667A (en) * | 2014-11-13 | 2015-03-11 | 酒钢集团吉瑞再生资源开发有限责任公司 | Stainless steel slag sorting device and stainless steel slag sorting method |
| CN120268537A (en) * | 2025-05-08 | 2025-07-08 | 盐城市炜宸固废处置有限公司 | Steel slag treatment process and equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104399667A (en) * | 2014-11-13 | 2015-03-11 | 酒钢集团吉瑞再生资源开发有限责任公司 | Stainless steel slag sorting device and stainless steel slag sorting method |
| CN104399667B (en) * | 2014-11-13 | 2017-05-03 | 酒钢集团吉瑞再生资源开发有限责任公司 | Stainless steel slag sorting device and stainless steel slag sorting method |
| CN120268537A (en) * | 2025-05-08 | 2025-07-08 | 盐城市炜宸固废处置有限公司 | Steel slag treatment process and equipment |
| CN120268537B (en) * | 2025-05-08 | 2026-02-10 | 盐城市炜宸固废处置有限公司 | Steel slag treatment equipment and process |
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