CN205369055U - Rotatory lifting device of suspension bridge stiffening beam - Google Patents
Rotatory lifting device of suspension bridge stiffening beam Download PDFInfo
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- CN205369055U CN205369055U CN201620040286.0U CN201620040286U CN205369055U CN 205369055 U CN205369055 U CN 205369055U CN 201620040286 U CN201620040286 U CN 201620040286U CN 205369055 U CN205369055 U CN 205369055U
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Description
技术领域technical field
本实用新型属于桥梁施工技术领域,尤其是涉及一种悬索桥加劲梁旋转吊装设备。The utility model belongs to the technical field of bridge construction, in particular to a rotating hoisting device for a stiffening beam of a suspension bridge.
背景技术Background technique
悬索桥,又名吊桥,指的是以通过索塔悬挂并锚固于两岸(或桥两端)的缆索(或钢链)作为上部结构主要承重构件的桥梁。为避免车辆行驶过程中,桥面随着悬索一起变形,现代悬索桥一般均设有刚性梁(又称加劲梁)。悬索桥加劲梁主要起支承和传递荷载的作用,是承受风载和其他横向水平力的主要构件。大跨径悬索桥的加劲梁大都采用钢结构,一般采用桁架梁和扁平钢箱梁;预应力混凝土加劲梁仅适用于跨径500m以下的悬索桥,大多采用箱形梁。Suspension bridge, also known as suspension bridge, refers to a bridge with cables (or steel chains) suspended by towers and anchored on both banks (or both ends of the bridge) as the main load-bearing components of the upper structure. In order to avoid the deformation of the bridge deck along with the suspension cables during the running of vehicles, modern suspension bridges are generally equipped with rigid girders (also known as stiffening girders). The stiffening beam of the suspension bridge mainly plays the role of supporting and transmitting the load, and is the main component bearing the wind load and other transverse horizontal forces. Most of the stiffened girders of long-span suspension bridges use steel structures, generally truss girders and flat steel box girders; prestressed concrete stiffened girders are only suitable for suspension bridges with a span of less than 500m, and most of them use box girders.
目前,悬索桥加劲梁的架设方式主要有两大类,分别为节段架设方式和构件散拼架设方式。其中,构件散拼架设方式因其施工工期长,加劲梁的线形控制难度大,国内已较少采用。At present, there are two main types of erection methods for the stiffening girders of suspension bridges, which are segmental erection and component erection. Among them, due to the long construction period and the difficulty in controlling the alignment of stiffened beams, the scattered erection method of components has been seldom used in China.
悬索桥加劲梁节段架设方式目前常采用以下两种方式,一种方式是跨缆吊机架设法,该方法是将梁段运至桥下安装位置下方,再利用主缆上的跨缆吊机垂直起吊进行梁段安装,其特点是吊装质量大,可以垂直和顺桥向移动,但移动距离有限;另一种方式是利用缆索吊机从两岸或桥下将梁段运至安装位置进行梁段安装,称为缆索吊机架设法,其特点是垂直起吊和顺桥向行走能力大,并且可以进行小范围荡移吊装法,在大跨悬索桥施工中较多采用。At present, the following two methods are often used for the erection of stiffening beam segments of suspension bridges. One method is the method of cross-cable crane frame. The installation of the beam section is characterized by a large hoisting mass and can be moved vertically and along the bridge, but the moving distance is limited; another way is to use a cable crane to transport the beam section from both banks or under the bridge to the installation location for beam section installation, which is called The cable crane frame method is characterized by large vertical lifting and walking along the bridge direction, and can carry out small-scale swing lifting method, which is widely used in the construction of long-span suspension bridges.
随着我国经济的快速发展,越来越多的高速公路和跨海连岛工程得以修建,在山谷深沟、急流江河、浪高海域和繁忙航道之上建造大跨径悬索桥的项目逐渐增多,在上述工况下进行悬索桥加劲梁吊装工作时,跨缆吊机架设法已不再适用,而缆索吊机架设法也存在施工难度大、安全可靠性差和不经济等缺点,因而急需研究一种适用于悬索桥加劲梁架设且施工难度低、安全可靠性高、经济实用的吊装设备。With the rapid development of my country's economy, more and more highways and cross-sea and island-connecting projects have been built, and the projects of building long-span suspension bridges on valleys and deep ditches, rapid rivers, high-wave seas and busy waterways have gradually increased. When hoisting the stiffening girder of the suspension bridge under the above working conditions, the method of spanning the cable crane frame is no longer applicable, and the method of the cable crane frame also has the disadvantages of difficult construction, poor safety and reliability, and uneconomical. Therefore, it is urgent to study a It is an economical and practical hoisting equipment suitable for the erection of stiffened beams of suspension bridges with low construction difficulty, high safety and reliability.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种悬索桥加劲梁旋转吊装设备,其结构简单、设计合理且使用操作简便、使用效果好,能简便、快速完成悬索桥加劲梁的吊装及架设过程。The technical problem to be solved by the utility model is to provide a suspension bridge stiffening beam rotary hoisting device for the above-mentioned deficiencies in the prior art. Beam hoisting and erection process.
为解决上述技术问题,本实用新型采用的技术方案是:一种悬索桥加劲梁旋转吊装设备,其特征在于:包括对加劲梁段进行吊装并能对所吊装的加劲梁段进行水平旋转的旋转吊具、位于旋转吊具正上方的扁担梁和通过扁担梁对旋转吊具进行吊装的吊装机构,加劲梁段吊装在旋转吊具上且其位于旋转吊具的正下方,所述旋转吊具吊装在扁担梁上且其位于扁担梁的正下方,所述扁担梁吊装在所述吊装机构上且其位于所述吊装机构下方;所述吊装机构安装在所施工悬索桥的索塔上;所述旋转吊具包括吊装架、安装在所述吊装架上的竖向转轴和驱动所述竖向转轴进行水平旋转的旋转驱动机构,加劲梁段吊装在所述竖向转轴下方且其与所述竖向转轴进行连接,所述旋转驱动机构安装在所述吊装架上且其与所述竖向转轴之间通过传动机构进行传动连接;所述旋转吊具和扁担梁均呈水平布设。In order to solve the above technical problems, the technical solution adopted by the utility model is: a suspension bridge stiffening beam rotating hoisting equipment, which is characterized in that: it includes a rotating hoist that can hoist the stiffened beam section and can horizontally rotate the hoisted stiffened beam section. Tool, shoulder pole beam located directly above the rotating spreader, and a hoisting mechanism for lifting the rotating spreader through the shoulder pole beam, the stiffening beam section is hoisted on the rotating spreader and it is located directly below the rotating spreader, and the rotating spreader is hoisted On the pole beam and it is located directly below the pole beam, the pole beam is hoisted on the hoisting mechanism and it is located below the hoisting mechanism; the hoisting mechanism is installed on the cable tower of the construction suspension bridge; the rotation The hanger includes a hoisting frame, a vertical shaft installed on the hoisting frame, and a rotary drive mechanism that drives the vertical shaft to rotate horizontally. The stiffening beam section is hoisted below the vertical shaft and connected to the vertical The rotating shaft is connected, and the rotating driving mechanism is installed on the lifting frame and is connected to the vertical rotating shaft through a transmission mechanism; the rotating lifting device and the pole beam are arranged horizontally.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述旋转驱动机构为由遥控器进行控制的驱动电机。The above-mentioned rotating and hoisting equipment for stiffening beams of suspension bridges is characterized in that: the rotating driving mechanism is a driving motor controlled by a remote controller.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述传动机构为齿轮传动机构,所述竖向转轴为呈竖直向布设的齿轮轴,所述齿轮传动机构包括同轴固定套装在齿轮轴上部的从动齿轮和与从动齿轮相啮合的主动齿轮,所述从动齿轮和主动齿轮均呈水平布设;所述主动齿轮与所述旋转驱动机构进行传动连接。The above-mentioned rotating and hoisting equipment for stiffening beams of suspension bridges is characterized in that: the transmission mechanism is a gear transmission mechanism, the vertical rotating shaft is a gear shaft arranged vertically, and the gear transmission mechanism includes a coaxial fixed sleeve on the upper part of the gear shaft The driven gear and the driving gear meshed with the driven gear, the driven gear and the driving gear are arranged horizontally; the driving gear is in transmission connection with the rotary drive mechanism.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述吊装架上装有供主动齿轮安装的转动轴,所述转动轴呈竖直向布设且其与所述吊装架之间通过轴承进行连接,所述主动齿轮同轴固定套装在转动轴上,所述主动齿轮通过转动轴与所述旋转驱动机构进行传动连接;所述齿轮轴安装在所述吊装架的中部,所述吊装架的中部装有同轴套装在齿轮轴上的齿轮轴套筒,所述齿轮轴套筒与齿轮轴之间通过轴承进行连接。The above-mentioned rotating and hoisting equipment for stiffening beams of suspension bridges is characterized in that: the hoisting frame is equipped with a rotating shaft for the driving gear to be installed, the rotating shaft is arranged vertically and is connected with the hoisting frame through a bearing, so The driving gear is coaxially and fixedly set on the rotating shaft, and the driving gear is connected to the rotating drive mechanism through the rotating shaft; the gear shaft is installed in the middle of the lifting frame, and the middle of the lifting frame is equipped with A gear shaft sleeve coaxially sleeved on the gear shaft, the gear shaft sleeve and the gear shaft are connected through bearings.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述吊装架包括水平旋转平台和支撑于水平旋转平台下方的吊架;所述旋转吊具通过前后两组吊索吊装在扁担梁上,所述扁担梁的左右两侧底部分别设置有一个供吊索吊装的下吊环,所述扁担梁的左右两侧上部分别设置有一个供所述吊装机构吊装的上吊环;所述竖向转轴安装在水平旋转平台上。The above-mentioned rotating hoisting equipment for stiffening beams of suspension bridges is characterized in that: the hoisting frame includes a horizontal rotating platform and a hanger supported under the horizontal rotating platform; The bottoms of the left and right sides of the pole beam are respectively provided with a lower ring for hoisting by a sling, and the upper parts of the left and right sides of the shoulder beam are respectively provided with an upper ring for hoisting by the hoisting mechanism; the vertical shaft is installed on a horizontal on the rotating platform.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述加劲梁段通过多道连接绳索吊装在所述竖向转轴上。The above-mentioned rotating hoisting device for stiffening beams of suspension bridges is characterized in that: the stiffening beam section is hoisted on the vertical shaft through multiple connecting ropes.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述竖向转轴的正下方设置有两个万向铰,两个所述万向铰分别为位于安装在所述竖向转轴底部的第一万向铰和位于所述第一万向铰正下方的第二万向铰,所述第一万向铰与所述第二万向铰紧固连接;所述连接绳索为与所述第一万向铰连接的第一连接绳索或与所述第二万向铰连接的第二连接绳索,所述第一连接绳索和所述第二连接绳索的数量均为多道;每道所述第一连接绳索的上端均固定在所述第一万向铰上且其下端均固定在第二吊装件上,每道所述第二连接绳索的上端均固定在所述第二万向铰上且其下端均固定在第二吊装件上。The above-mentioned rotating and hoisting equipment for stiffening beams of suspension bridges is characterized in that two universal hinges are arranged directly below the vertical rotating shaft, and the two universal hinges are respectively the first ten thousand joints installed at the bottom of the vertical rotating shaft. to the hinge and the second universal hinge located directly below the first universal hinge, the first universal hinge is tightly connected to the second universal hinge; the connecting rope is connected to the first universal hinge The first connecting rope connected to the hinge or the second connecting rope connected to the second universal hinge, the number of the first connecting rope and the second connecting rope is multiple; each of the first connecting ropes The upper ends of the connecting ropes are all fixed on the first universal hinge and the lower ends are fixed on the second lifting piece, and the upper ends of each second connecting rope are fixed on the second universal hinge and its The lower ends are all fixed on the second hoisting piece.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述第二吊装件的数量为八个,八个所述第二吊装件分三列进行布设,三列所述第二吊装件由前至后分别为第一列吊装件、第二列吊装件和第三列吊装件;所述第一列吊装件和所述第三列吊装件中均包括三个沿横桥向由左至右布设在同一直线上的第二吊装件,三个所述第二吊装件由左至右分别为左侧吊装件、中部吊装件和右侧吊装件;所述第二列吊装件位于所述竖向转轴的正下方,所述第一列吊装件和所述第三列吊装件对称布设在所述第二列吊装件的前后两侧,且所述第二列吊装件中包括左右两个所述第二吊装件;The above-mentioned rotating hoisting equipment for stiffening beams of suspension bridges is characterized in that: the number of the second hoisting parts is eight, and the eight second hoisting parts are arranged in three rows, and the second hoisting parts in the three rows are arranged from front to back They are the first row of hoisting parts, the second row of hoisting parts and the third row of hoisting parts; the first row of hoisting parts and the third row of hoisting parts each include three The second hoisting parts on the same straight line, the three second hoisting parts from left to right are the left side hoisting part, the middle part hoisting part and the right side hoisting part; the second row of hoisting parts is located on the vertical shaft directly below, the first row of hoisting parts and the third row of hoisting parts are symmetrically arranged on the front and rear sides of the second row of hoisting parts, and the second row of hoisting parts includes left and right two of the first row of hoisting parts Two lifting parts;
所述第二列吊装件中的两个所述第二吊装件以及所述第一列吊装件和所述第三列吊装件中的所述中部吊装件均通过所述第一连接绳索与所述第一万向铰连接,与所述第一万向铰连接的四个所述第二吊装件布设在一个菱形的四个顶点上;所述第一列吊装件和所述第三列吊装件中的所述左侧吊装件和所述右侧吊装件均通过所述第二连接绳索与所述第二万向铰连接,与所述第二万向铰连接的四个所述第二吊装件布设在一个矩形的四个顶点上;The two second slings in the second row of slings and the middle slings in the first row of slings and the third row of slings are all connected to the first row of slings through the first connecting rope. The first universal joint is connected, and the four second lifting parts connected with the first universal joint are arranged on four vertices of a rhombus; the first row of lifting parts and the third row of lifting parts The left hanging part and the right hanging part in the parts are both connected to the second universal hinge through the second connecting rope, and the four second universal hinges connected to the second universal hinge The lifting parts are arranged on the four vertices of a rectangle;
所述第一万向铰包括一个呈水平布设的第一铰接座、一个安装在所述第一铰接座中部的第一铰接轴和两个对称安装在所述第一铰接轴前后两侧的第二铰接轴,所述第一铰接轴和两个所述第二铰接轴均安装在所述第一铰接座上且三者均呈平行布设,所述第一铰接轴和两个所述第二铰接轴均呈水平布设;所述第二列吊装件中的两个所述第二吊装件分别通过所述第一连接绳索连接于所述第一铰接轴上,所述第一列吊装件和所述第三列吊装件的所述中部吊装件分别通过所述第一连接绳索连接于两个所述第二铰接轴上;The first universal hinge includes a first hinge base arranged horizontally, a first hinge shaft installed in the middle of the first hinge base, and two first hinge shafts symmetrically installed on the front and rear sides of the first hinge shaft. Two articulated shafts, the first articulated shaft and the two second articulated shafts are installed on the first articulated seat and all three are arranged in parallel, the first articulated shaft and the two second articulated shafts The hinged shafts are arranged horizontally; the two second suspended parts in the second row of suspended parts are respectively connected to the first hinged shaft through the first connecting ropes, and the first row of suspended parts and The middle hoisting parts of the third row of hoisting parts are respectively connected to the two second hinge shafts through the first connecting ropes;
所述第二万向铰包括一个呈水平布设的第二铰接座和前后两个对称安装在所述第二铰接座上的第三铰接轴,两个所述第三铰接轴分别为前侧铰接轴和位于所述前侧铰接轴右侧的后侧铰接轴;所述第一列吊装件中的所述左侧吊装件和所述右侧吊装件分别通过所述第二连接绳索与所述前侧铰接轴连接,所述第三列吊装件中的所述左侧吊装件和所述右侧吊装件分别通过所述第二连接绳索与所述后侧铰接轴连接。The second universal hinge includes a second hinge base arranged horizontally and two third hinge shafts mounted symmetrically on the second hinge base at the front and rear, the two third hinge shafts are front hinged respectively. shaft and the rear side hinge shaft located on the right side of the front side hinge shaft; the left side hoisting piece and the right side hoisting piece in the first row of hoisting pieces are respectively connected to the The front side hinge shaft is connected, and the left side suspension part and the right side suspension part in the third row of suspension parts are respectively connected to the rear side hinge shaft through the second connecting rope.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述吊装机构包括左右两组对称布设的行走天车、左右两道分别供两组所述行走天车进行前后移动的承重轨索、带动两组所述行走天车进行前后移动的天车牵引机构和由两组所述行走天车带动进行前后移动的吊机,两道所述承重轨索呈对称布设且二者均沿纵桥向布设;所施工悬索桥上设置有前后两个所述索塔,每道所述承重轨索的前后两端分别锚固于两个所述索塔上,两个所述索塔分别为前侧索塔和位于所述前侧索塔后侧的后侧索塔;所述吊机位于两个所述索塔之间,所述吊机位于两组所述行走天车下方且其与两组所述行走天车连接为一体;每组所述行走天车均包括前后两个安装在同一道所述承重轨索上且沿承重轨索同步进行前后移动的行走天车,两个所述行走天车之间通过连接件紧固连接为一体且二者分别为前侧天车和位于所述前侧天车后侧的后侧天车;所述天车牵引机构包括左右两道分别连接于两个所述前侧天车上的前侧牵引索和左右两道分别连接于两个所述后侧天车上的后侧牵引索,两道所述前侧牵引索呈对称布设,且两道所述后侧牵引索呈对称布设;所述前侧索塔上设置有左右两个前侧牵引驱动结构,两道所述前侧牵引索的前端分别连接于两个所述前侧牵引驱动结构上;所述后侧索塔上设置有左右两个后侧牵引驱动结构,两道所述后侧牵引索的后端分别连接于两个所述后侧牵引驱动结构上;所述前侧牵引驱动结构和所述后侧牵引驱动机构均为卷扬机;所述扁担梁吊装在所述吊机上且其位于所述吊机下方。The above-mentioned rotating hoisting equipment for stiffening beams of suspension bridges is characterized in that: the hoisting mechanism includes two groups of traveling cranes symmetrically arranged on the left and right, two left and right load-bearing rails for the two groups of traveling cranes to move back and forth respectively, and drives the two groups of cranes to move forward and backward. The crane traction mechanism for the traveling crane to move back and forth and the crane driven by the two groups of traveling cranes to move forward and backward, the two load-bearing rails are arranged symmetrically and both are arranged along the longitudinal bridge direction; The construction suspension bridge is provided with two front and rear cable towers, and the front and rear ends of each load-bearing rail are respectively anchored on the two cable towers, and the two cable towers are respectively the front side cable tower and the The rear cable tower on the rear side of the front cable tower; the crane is located between the two cable towers, the crane is located under the two groups of traveling cranes and it is connected to the two groups of the traveling cranes. The trolleys are connected as a whole; each group of the traveling cranes includes two traveling cranes installed on the same load-bearing rail cable and moving forward and backward synchronously along the load-bearing rail cable. Fastened and connected as a whole by connecting pieces, and the two are respectively the front crane and the rear crane located at the rear side of the front crane; The front traction cables on the front crown and the left and right rear traction cables respectively connected to the two rear crowns, the two front traction cables are arranged symmetrically, and the two rear traction cables are arranged symmetrically. The side traction cables are arranged symmetrically; two left and right front traction drive structures are arranged on the front cable tower, and the front ends of the two front traction cables are respectively connected to the two front traction drive structures; Two left and right rear traction drive structures are arranged on the rear cable tower, and the rear ends of the two rear traction cables are respectively connected to the two rear traction drive structures; the front traction drive structure and The rear traction drive mechanism is a winch; the shoulder beam is hoisted on the crane and is located below the crane.
上述悬索桥加劲梁旋转吊装设备,其特征是:所述吊机的数量为两个且两个所述吊机呈左右对称布设,两个所述吊机分别吊装在两组所述行走天车下方;所述扁担梁的数量为两道,两道所述扁担梁均呈水平布设且二者均沿纵桥向布设,两道所述扁担梁呈左右对称布设且二者分别吊装于两个所述吊机下方;The above-mentioned rotary hoisting equipment for stiffening beams of suspension bridges is characterized in that: the number of the cranes is two and the two cranes are symmetrically arranged on the left and right, and the two cranes are respectively hoisted under the two groups of the traveling cranes The number of the shoulder-pole beams is two, the two shoulder-pole beams are arranged horizontally and both are arranged along the longitudinal bridge direction, the two shoulder-pole beams are symmetrically arranged on the left and right, and the two are respectively hoisted in two places. below the crane;
每个所述吊机包括组装式吊具和与所述组装式吊具连接的起重机构,所述起重机构包括一道起重索和两个起重驱动机构,两个所述起重驱动机构均为卷扬机且二者分别安装在两个所述索塔上,所述起重索的前后两端分别连接于两个所述起重驱动机构上;所述组装式吊具包括前后两个上吊具和前后两个通过起重索与两个所述上吊具进行连接的下吊具,两个所述上吊具和两个所述下吊具均位于同一竖直面上且其均位于两个所述索塔之间;两个所述上吊具分别为前侧上吊具和位于所述前侧上吊具后侧的后侧上吊具;Each of the cranes includes an assembled spreader and a hoisting mechanism connected with the assembled spreader, the hoisting mechanism includes a hoisting rope and two hoisting drive mechanisms, and the two hoisting drives Both mechanisms are winches and the two are respectively installed on the two pylons, and the front and rear ends of the hoisting rope are connected to the two hoisting drive mechanisms respectively; the assembled spreader includes two front and rear The upper sling and the two lower slings that are connected with the two upper slings by hoisting ropes, the two upper slings and the two lower slings are all located on the same vertical plane and are located on both sides. Between the two pylons; the two upper slings are respectively the upper sling on the front side and the upper sling on the rear side located at the rear side of the upper sling on the front side;
两个所述吊机的所述前侧上吊具分别位于两个所述前侧天车的正下方且二者分别与两个所述前侧天车组装为一体,两个所述吊机的所述后侧上吊具分别位于两个所述后侧天车的正下方且二者分别与两个所述后侧天车组装为一体;每道所述扁担梁均吊装在两个所述下吊具下方。The front upper spreaders of the two cranes are respectively located directly below the two front cranes and are assembled with the two front cranes respectively. The rear upper hangers are respectively located directly below the two rear cranes and they are respectively assembled with the two rear cranes; each shoulder beam is hoisted on the two lower cranes. Below the spreader.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、结构简单且加工制作简便,投入成本较低。1. The structure is simple and the processing is easy, and the input cost is low.
2、结构设计合理,主要由对加劲梁段进行吊装并能对所吊装的加劲梁进行水平旋转的旋转吊具、位于旋转吊具正上方的扁担梁和通过扁担梁对旋转吊具进行吊装且能沿纵桥向进行前后移动的吊装机构组成,实际安装布设方便。2. The structural design is reasonable, mainly consisting of a rotating hoist that hoists the stiffened beam section and can horizontally rotate the hoisted stiffened beam, a pole beam located directly above the hoisting beam, and hoisting the hoisting hoist through the pole beam. It is composed of a hoisting mechanism that can move forward and backward along the longitudinal bridge, and the actual installation and layout are convenient.
3、所采用的旋转吊具结构简单、设计合理且加工制作及使用操作简便、使用效果好,主要包括吊装架、安装在吊装架上的竖向转轴和驱动竖向转轴进行水平旋转的旋转驱动机构,能在水平面上对加劲梁段进行平稳旋转,旋转过程安全、可靠,从而能实现对加劲梁段进行简便、快速纵向平移,因运梁过程中,当前所架设加劲梁段的中心轴线沿横桥向进行布设,这样能有效减小运梁小车的尺寸,并且能有效提高运梁过程的平稳性,同时能将当前所架设加劲梁段尽可能平移至索塔位置处。3. The rotary hoist adopted is simple in structure, reasonable in design, easy to manufacture and use, and has good effect. It mainly includes the hoisting frame, the vertical shaft installed on the hoisting frame and the rotary drive that drives the vertical shaft to rotate horizontally. The mechanism can smoothly rotate the stiffened beam section on the horizontal plane. The rotation process is safe and reliable, so that the simple and fast longitudinal translation of the stiffened beam section can be realized. Because the central axis of the currently erected stiffened beam section is along the The layout is carried out in the direction of the cross bridge, which can effectively reduce the size of the beam transport trolley, and can effectively improve the stability of the beam transport process. At the same time, the currently erected stiffening beam section can be moved to the position of the cable tower as much as possible.
4、所采用的吊装机构结构简单、设计合理且安装方便、使用操作简便、使用效果好,能对当前所架设加劲梁段进行平稳吊装,并能对当前所架设加劲梁段的竖向高度与纵桥向位置进行简便、快速调整,从而能简便、快速将当前所架设加劲梁段移动至预先设计的架设位置,有效提高施工进度。4. The hoisting mechanism adopted is simple in structure, reasonable in design, easy to install, easy to use and operate, and has good effect. The position of the longitudinal bridge is adjusted easily and quickly, so that the currently erected stiffening beam section can be easily and quickly moved to the pre-designed erection position, effectively improving the construction progress.
5、使用操作简便、可操作性强且使用效果好,适用于悬索桥加劲梁架设,并且施工难度低、安全可靠性高、经济实用。5. It is easy to operate, strong in operability and good in use effect. It is suitable for erecting stiffening beams of suspension bridges, and has low construction difficulty, high safety and reliability, and is economical and practical.
6、吊装方法步骤简单、设计合理且实现方便、使用效果好,能有效解决现有加劲梁架设方法在在山谷深沟、急流江河、浪高海域和繁忙航道之上建造大跨径悬索桥时因桥下净空太大、施工场地受限、桥下水流湍急和航道禁止中断等情况下使加劲梁节段无法或很难运至设计位置的正下方,难以采用缆索吊机垂直或小范围荡移法吊装加劲梁节段(即加劲梁段)以及在已建成桥面上采用运梁车将加劲梁运送至预定位置进行安装的方法时,遇到通过桥塔区并以设计方向安装加劲梁需对加劲梁进行转向的技术难题。6. The hoisting method is simple in steps, reasonable in design, convenient in implementation, and good in use. It can effectively solve the problems caused by existing stiffening beam erection methods when building large-span suspension bridges in deep valleys, rapid rivers, sea areas with high waves, and busy waterways. In the case of too much clearance under the bridge, limited construction site, turbulent water flow under the bridge and prohibited interruption of the channel, it is impossible or difficult to transport the stiffening beam segment to the directly below the design position, and it is difficult to use the cable crane to move vertically or in a small range When hoisting the stiffening girder segment (that is, the stiffening girder section) and using the girder truck to transport the stiffening girder to the predetermined position for installation on the completed bridge surface, it is necessary to pass through the bridge tower area and install the stiffening girder in the design direction. The technical challenge of steering a stiffened beam.
7、实用价值高且推广应用前景广泛,能广泛适用于各种特殊工况,尤其是在加劲梁难以运至桥设计位置下方的加劲梁吊装及架设过程,利用上部已建成梁体将加劲梁运至预定位置后,通过缆索吊机和桥面卷扬机配合将加劲梁吊至垂直位置后进行水平旋转后进行安装,施工过程安全、可靠,实用性强。7. It has high practical value and wide application prospects, and can be widely used in various special working conditions, especially in the hoisting and erection process of stiffened beams where it is difficult to transport the stiffened beams to the lower part of the bridge design position. After being transported to the predetermined position, the stiffening beam is hoisted to the vertical position through the cooperation of the cable crane and the bridge deck winch, and then rotated horizontally before installation. The construction process is safe, reliable and practical.
综上所述,本实用新型结构简单、设计合理且使用操作简便、使用效果好,能简便、快速完成悬索桥加劲梁的吊装及架设过程。To sum up, the utility model has the advantages of simple structure, reasonable design, convenient operation and good effect, and can easily and quickly complete the hoisting and erecting process of the stiffening beam of the suspension bridge.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型竖向转轴与所吊装加劲梁段的连接状态示意图。Fig. 2 is a schematic diagram of the connection state between the vertical shaft of the utility model and the hoisted stiffening beam section.
图3为本实用新型吊装架、竖向转轴和传动机构的结构示意图。Fig. 3 is a structural diagram of the lifting frame, the vertical shaft and the transmission mechanism of the utility model.
图4为采用本实用新型对加劲梁段进行起吊之前的施工状态示意图。Fig. 4 is a schematic diagram of the construction state before the stiffened beam section is hoisted by the utility model.
图5为采用本实用新型将加劲梁段吊装到位时的施工状态示意图。Fig. 5 is a schematic diagram of the construction state when the stiffened beam section is hoisted in place by the utility model.
图6为采用本实用新型对悬索桥加劲梁进行架设时的方法流程框图。Fig. 6 is a flow chart of the method for erecting the stiffening beam of the suspension bridge by adopting the utility model.
附图标记说明:Explanation of reference signs:
1—行走天车;2—天车连接钢丝绳;3-1—前侧牵引索;1—Traveling crane; 2—Crown connecting wire rope; 3-1—Front traction rope;
3-2—后侧牵引索;4—承重轨索;5—起重索;3-2—rear traction cable; 4—load-bearing rail cable; 5—lifting cable;
6—上吊具;7—下吊具;7-1—第三吊装件;6—upper sling; 7—lower sling; 7-1—third hoisting piece;
8—扁担梁;8-1—下吊环;8-2—第一吊装件;8—shoulder beam; 8-1—lower ring; 8-2—first lifting piece;
9—旋转吊具;9-1—旋转平台;10—吊架;9—rotary spreader; 9-1—rotary platform; 10—hanger;
10-1—上吊环;11—万向铰;12—连接绳索;10-1—hanging ring; 11—universal hinge; 12—connecting rope;
13—加劲梁段;13-1—第二吊装件;14—驱动电机;13—stiffening beam section; 13-1—second hoisting piece; 14—drive motor;
15—齿轮轴;15-1—从动齿轮;15-2—主动齿轮;15—gear shaft; 15-1—driven gear; 15-2—driving gear;
15-3—转动轴;16—齿轮轴套筒;17—平衡索;15-3—rotating shaft; 16—gear shaft sleeve; 17—balance cable;
18—平衡索卷扬机;19—运梁小车;20—索塔;18—balance cable hoist; 19—beam transport trolley; 20—cable tower;
21—吊索;22—固定件;23—缆索;21—sling; 22—fixer; 23—cable;
24—后侧梁体。24—rear side beam body.
具体实施方式detailed description
如图1所示,本实用新型包括对加劲梁段13进行吊装并能对所吊装的加劲梁段13进行水平旋转的旋转吊具9、位于旋转吊具9正上方的扁担梁8和通过扁担梁8对旋转吊具9进行吊装且能沿纵桥向进行前后移动的吊装机构,加劲梁段13吊装在旋转吊具9上且其位于旋转吊具9的正下方,所述旋转吊具9吊装在扁担梁8上且其位于扁担梁8的正下方,所述扁担梁8吊装在所述吊装机构上且其位于所述吊装机构下方。所述吊装机构安装在所施工悬索桥的索塔20上;所述旋转吊具9包括吊装架、安装在所述吊装架上的竖向转轴和驱动所述竖向转轴进行水平旋转的旋转驱动机构,加劲梁段13吊装在所述竖向转轴下方且其与所述竖向转轴进行连接,所述旋转驱动机构安装在所述吊装架上且其与所述竖向转轴之间通过传动机构进行传动连接。所述旋转吊具9和扁担梁8均呈水平布设。As shown in Figure 1, the utility model includes a rotating hoist 9 for hoisting the stiffened beam section 13 and horizontally rotating the hoisted stiffened beam section 13, a pole beam 8 directly above the hoisting hoist 9, and The beam 8 is a hoisting mechanism that hoistes the rotating hoist 9 and can move back and forth along the longitudinal direction of the bridge. It is hoisted on the shoulder pole beam 8 and it is located directly below the shoulder pole beam 8, and the shoulder pole beam 8 is hoisted on the lifting mechanism and it is located below the lifting mechanism. The hoisting mechanism is installed on the cable tower 20 of the suspension bridge under construction; the rotating sling 9 includes a hoisting frame, a vertical shaft installed on the hoisting frame, and a rotary drive mechanism that drives the vertical shaft to rotate horizontally , the stiffening beam section 13 is hoisted below the vertical shaft and is connected to the vertical shaft, the rotation drive mechanism is installed on the suspension frame and is connected to the vertical shaft through a transmission mechanism. Drive connection. Both the rotating hanger 9 and the pole beam 8 are arranged horizontally.
本实施例中,所述旋转驱动机构为由遥控器进行控制的驱动电机14。因而,实际操控非常简便。In this embodiment, the rotation driving mechanism is a driving motor 14 controlled by a remote controller. Therefore, the actual control is very simple.
并且,所述驱动电机14为驱动电机。Moreover, the drive motor 14 is a drive motor.
结合图3,本实施例中,所述传动机构为齿轮传动机构,所述竖向转轴为呈竖直向布设的齿轮轴15,所述齿轮传动机构包括同轴固定套装在齿轮轴15上部的从动齿轮15-1和与从动齿轮15-1相啮合的主动齿轮15-2,所述从动齿轮15-1和主动齿轮15-2均呈水平布设;所述主动齿轮15-2与所述旋转驱动机构进行传动连接。Referring to Fig. 3, in this embodiment, the transmission mechanism is a gear transmission mechanism, the vertical shaft is a gear shaft 15 arranged vertically, and the gear transmission mechanism includes a coaxial fixed sleeve on the top of the gear shaft 15. The driven gear 15-1 and the driving gear 15-2 meshed with the driven gear 15-1, the driven gear 15-1 and the driving gear 15-2 are arranged horizontally; The rotary drive mechanism is connected by transmission.
实际使用时,所述传动机构也可以采用其它类型的传动装置。In actual use, the transmission mechanism may also adopt other types of transmission devices.
本实施例中,所述吊装架上装有供主动齿轮15-2安装的转动轴15-3,所述转动轴15-3呈竖直向布设且其与所述吊装架之间通过轴承进行连接,所述主动齿轮15-2同轴固定套装在转动轴15-3上,所述主动齿轮15-2通过转动轴15-3与所述旋转驱动机构进行传动连接;所述齿轮轴15安装在所述吊装架的中部,所述吊装架的中部装有同轴套装在齿轮轴15上的齿轮轴套筒16,所述齿轮轴套筒16与齿轮轴15之间通过轴承进行连接。In this embodiment, the hoisting frame is equipped with a rotating shaft 15-3 for the driving gear 15-2 to be installed, and the rotating shaft 15-3 is arranged vertically and is connected to the hoisting frame through a bearing. , the driving gear 15-2 is coaxially fixedly set on the rotating shaft 15-3, and the driving gear 15-2 is connected to the rotating drive mechanism through the rotating shaft 15-3; the gear shaft 15 is installed on The middle part of the lifting frame is equipped with a gear shaft sleeve 16 coaxially sleeved on the gear shaft 15, and the gear shaft sleeve 16 is connected with the gear shaft 15 through a bearing.
实际加工时,所述吊装架包括水平旋转平台9-1和支撑于水平旋转平台9-1下方的吊架10。本实施例中,所述吊架10呈水平布设且其为矩形框架,所述水平旋转平台9-1为矩形平台且其前后两端分别支撑于吊架10的前后两侧上方。During actual processing, the hoisting frame includes a horizontal rotating platform 9-1 and a hanger 10 supported below the horizontal rotating platform 9-1. In this embodiment, the hanger 10 is arranged horizontally and is a rectangular frame, and the horizontal rotating platform 9 - 1 is a rectangular platform and its front and rear ends are respectively supported above the front and rear sides of the hanger 10 .
本实施例中,所述吊架10为型钢框架。实际施工时,所述吊架10也可以采用其它材质的架体,如不锈钢架等。In this embodiment, the hanger 10 is a steel frame. During actual construction, the hanger 10 may also use other materials, such as a stainless steel frame.
实际安装时,所述齿轮轴套筒16固定安装在水平旋转平台9-1上。During actual installation, the gear shaft sleeve 16 is fixedly installed on the horizontal rotating platform 9-1.
本实施例中,所述转动轴15-3与驱动电机14的动力输出轴进行传动连接,所述驱动电机14位于转动轴15-3的上方。In this embodiment, the rotating shaft 15-3 is in transmission connection with the power output shaft of the driving motor 14, and the driving motor 14 is located above the rotating shaft 15-3.
并且,为组装简便,所述主动齿轮15-2与转动轴15-3加工制作为一体,并且从动齿轮15-1和主动齿轮15-2布设在同一水平面上,所述转动轴15-3底部通过轴承安装在水平旋转平台9-1上。And, for the ease of assembly, the driving gear 15-2 is processed as one with the rotating shaft 15-3, and the driven gear 15-1 and the driving gear 15-2 are arranged on the same horizontal plane, and the rotating shaft 15-3 The bottom is installed on the horizontal rotating platform 9-1 by bearings.
本实施例中,所述驱动电机14位于转动轴15-3的正上方。In this embodiment, the driving motor 14 is located directly above the rotating shaft 15-3.
本实施例中,所述扁担梁8为型钢梁。In this embodiment, the pole beam 8 is a shaped steel beam.
并且,所述旋转吊具9通过前后两组吊索21吊装在扁担梁8上,所述扁担梁8的前后两侧底部分别设置有一个供吊索21吊装的下吊环8-1,所述扁担梁8的前后两侧上部分别设置有一个供所述吊装机构吊装的第一吊装件8-2。所述竖向转轴安装在水平旋转平台9-1上。Moreover, the rotating hoisting device 9 is hoisted on the pole beam 8 by two groups of slings 21 at the front and rear, and the bottoms of the front and rear sides of the pole beam 8 are respectively provided with a lower ring 8-1 for hoisting by the slings 21. A first hoisting part 8-2 for hoisting by the hoisting mechanism is respectively arranged on the front and back sides of the shoulder pole beam 8 . Described vertical rotating shaft is installed on the horizontal rotating platform 9-1.
结合图4、图5,本实施例中,所述吊装机构包括左右两组对称布设的行走天车1、左右两道分别供两组所述行走天车1进行前后移动的承重轨索4、带动两组所述行走天车1进行前后移动的天车牵引机构和由两组所述行走天车1带动进行前后移动的吊机,两道所述承重轨索4呈对称布设且二者均沿纵桥向布设。所施工悬索桥上设置有前后两个所述索塔20,每道所述承重轨索4的前后两端分别锚固于两个所述索塔20上,两个所述索塔20分别为前侧索塔和位于所述前侧索塔后侧的后侧索塔。所述吊机位于两个所述索塔20之间,所述吊机位于两组所述行走天车1下方且其与两组所述行走天车1连接为一体。每组所述行走天车1均包括前后两个安装在同一道所述承重轨索4上且沿承重轨索4同步进行前后移动的行走天车1,两个所述行走天车1之间通过连接件紧固连接为一体且二者分别为前侧天车和位于所述前侧天车后侧的后侧天车。所述天车牵引机构包括左右两道分别连接于两个所述前侧天车上的前侧牵引索3-1和左右两道分别连接于两个所述后侧天车上的后侧牵引索3-2,两道所述前侧牵引索3-1呈对称布设,且两道所述后侧牵引索3-2呈对称布设。所述前侧索塔上设置有左右两个前侧牵引驱动结构,两道所述前侧牵引索3-1的前端分别连接于两个所述前侧牵引驱动结构上。所述后侧索塔上设置有左右两个后侧牵引驱动结构,两道所述后侧牵引索3-2的后端分别连接于两个所述后侧牵引驱动结构上。所述前侧牵引驱动结构和所述后侧牵引驱动机构均为卷扬机。所述扁担梁8吊装在所述吊机上且其位于所述吊机下方。并且,所施工悬索桥的缆索23悬挂于两个所述索塔20之间。With reference to Fig. 4 and Fig. 5, in this embodiment, the hoisting mechanism includes two groups of traveling cranes 1 arranged symmetrically on the left and right, two left and right load-bearing rails 4 for the two groups of traveling cranes 1 to move back and forth respectively, The crane traction mechanism that drives the two groups of traveling cranes 1 to move back and forth and the crane that is driven by the two groups of traveling cranes 1 to move back and forth, and the two load-bearing rails 4 are symmetrically arranged and both Arranged along the longitudinal bridge. The construction suspension bridge is provided with two front and rear cable towers 20, and the front and rear ends of each load-bearing rail 4 are respectively anchored on the two cable towers 20, and the two cable towers 20 are respectively the front side A cable tower and a rear side cable tower positioned at the rear side of the front side cable tower. The crane is located between the two pylons 20, the crane is located below the two groups of traveling cranes 1 and is connected with the two groups of traveling cranes 1 as a whole. Each group of traveling cranes 1 includes two traveling cranes 1 installed on the same load-bearing rail 4 and moving forward and backward synchronously along the load-bearing rail 4. Between the two traveling cranes 1 The connecting parts are fastened and connected as a whole, and the two are respectively the front crown block and the rear crown block located at the rear side of the front crown block. The crane traction mechanism includes two left and right front side traction cables 3-1 respectively connected to the two front cranes and two left and right rear traction cables respectively connected to the two rear cranes. Cables 3-2, the two front traction cables 3-1 are arranged symmetrically, and the two rear traction cables 3-2 are symmetrically arranged. Two left and right front traction drive structures are arranged on the front cable tower, and the front ends of the two front traction cables 3-1 are respectively connected to the two front traction drive structures. Two left and right rear traction drive structures are arranged on the rear cable tower, and the rear ends of the two rear traction cables 3-2 are respectively connected to the two rear traction drive structures. Both the front traction drive structure and the rear traction drive mechanism are winches. The shoulder pole beam 8 is hoisted on the crane and it is located below the crane. And, the cables 23 of the suspension bridge being constructed are suspended between the two cable towers 20 .
本实施例中,所述承重轨索4为钢丝绳且其前后两端分别通过锚固件锚固在两个所述索塔20的顶部。另外,所述前侧牵引驱动结构和所述后侧牵引驱动机构分别安装在两个所述索塔20的顶部。In this embodiment, the load-bearing rail 4 is a steel wire rope, and its front and rear ends are respectively anchored to the tops of the two cable towers 20 by anchors. In addition, the front traction drive structure and the rear traction drive mechanism are respectively installed on the tops of the two cable towers 20 .
本实施例中,所述连接件为天车连接钢丝绳2,通过天车连接钢丝绳2将前后两个所述行走天车1连接为一体,保证前后两个所述行走天车1同步行走。In this embodiment, the connecting piece is a crane connecting steel wire rope 2, through which the two traveling cranes 1 before and after are connected as a whole, so as to ensure that the two traveling cranes 1 travel synchronously.
为操控简便,所述前侧牵引驱动结构和所述后侧牵引驱动机构均由遥控器进行控制。实际使用过程中,两组所述行走天车1均通过牵引索3与所述前侧牵引驱动结构和所述后侧牵引驱动机构进行连接,实现牵引制动,并达到带动加劲梁段13进行纵移的目的。For easy operation, both the front traction drive mechanism and the rear traction drive mechanism are controlled by a remote controller. During actual use, the traveling cranes 1 of the two groups are connected to the front traction drive structure and the rear traction drive mechanism through traction cables 3 to realize traction braking and drive the stiffening beam section 13 The purpose of longitudinal movement.
本实施例中,所述吊机的数量为两个且两个所述吊机呈左右对称布设,两个所述吊机分别吊装在两组所述行走天车1下方。所述扁担梁8的数量为两道,两道所述扁担梁8均呈水平布设且二者均沿纵桥向布设,两道所述扁担梁8呈左右对称布设且二者分别吊装于两个所述吊机下方。In this embodiment, the number of the cranes is two and the two cranes are symmetrically arranged left and right, and the two cranes are respectively hoisted under two groups of the traveling cranes 1 . The number of the shoulder pole beams 8 is two, the two shoulder pole beams 8 are arranged horizontally and both are arranged along the longitudinal bridge direction, the two shoulder pole beams 8 are symmetrically arranged on the left and right, and the two are hoisted on two sides respectively. below the crane.
每个所述吊机包括组装式吊具和与所述组装式吊具连接的起重机构。所述起重机构包括一道起重索5和两个起重驱动机构,两个所述起重驱动机构均为卷扬机且二者分别安装在两个所述索塔20上,所述起重索5的前后两端分别连接于两个所述起重驱动机构上。所述组装式吊具包括前后两个上吊具6和前后两个通过起重索5与两个所述上吊具6进行连接的下吊具7,两个所述上吊具6和两个所述下吊具7均位于同一竖直面上且其均位于两个所述索塔20之间;两个所述上吊具6分别为前侧上吊具和位于所述前侧上吊具后侧的后侧上吊具。Each of the cranes includes an assembled spreader and a lifting mechanism connected with the assembled spreader. Described hoisting mechanism comprises a hoisting cable 5 and two hoisting driving mechanisms, and two described hoisting driving mechanisms are winches and both are respectively installed on two described cable towers 20, and described hoisting cable The front and back ends of 5 are respectively connected on the two described lifting drive mechanisms. The assembled spreader includes two front and rear upper spreaders 6 and two front and rear lower spreaders 7 connected with the two upper spreaders 6 by hoisting ropes 5, the two upper spreaders 6 and the two The lower spreaders 7 are all located on the same vertical plane and are located between the two pylons 20; Side spreader.
两个所述吊机的所述前侧上吊具分别位于两个所述前侧天车的正下方且二者分别与两个所述前侧天车组装为一体,两个所述吊机的所述后侧上吊具分别位于两个所述后侧天车的正下方且二者分别与两个所述后侧天车组装为一体;每道所述扁担梁8均吊装在两个所述下吊具7下方。The front upper spreaders of the two cranes are respectively located directly below the two front cranes and are assembled with the two front cranes respectively. The upper hangers on the rear side are respectively located directly below the two rear cranes and the two are respectively assembled with the two rear cranes; each shoulder beam 8 is hoisted on the two rear cranes. Lower the spreader 7 below.
本实施例中,两个所述吊机分别位于两个所述索塔20之间左右两侧。In this embodiment, the two cranes are respectively located on the left and right sides between the two cable towers 20 .
并且,两个所述起重驱动机构分别安装在两个所述索塔20的顶部。为操控简便,两个所述起重驱动机构均由遥控器进行控制。Moreover, the two lifting drive mechanisms are respectively installed on the tops of the two cable towers 20 . For easy operation, the two lifting drive mechanisms are controlled by remote controllers.
实际使用时,两个所述下吊具7的底部均设置有一个用于吊装扁担梁8的第三吊装件7-1。并且,两个所述第三吊装件7-1分别与扁担梁8上部所设置的两个所述第一吊装件8-2进行连接。所述第三吊装件7-1与第一吊装件8-2之间以铰接方式进行连接。本实施例中,所述第三吊装件7-1与第一吊装件8-2之间通过销轴或销栓进行连接,且第三吊装件7-1与第一吊装件8-2上均开有供所述销轴或销栓安装的安装孔。所述第三吊装件7-1与第一吊装件8-2均为吊环。In actual use, a third hoisting part 7-1 for hoisting the shoulder beam 8 is provided at the bottom of the two lower hoisting devices 7 . Moreover, the two third hanging parts 7-1 are respectively connected to the two first hanging parts 8-2 provided on the upper part of the shoulder pole beam 8. The connection between the third hanging part 7-1 and the first hanging part 8-2 is hinged. In this embodiment, the third hoisting part 7-1 is connected to the first hoisting part 8-2 through a pin shaft or pin, and the third hoisting part 7-1 is connected to the first hoisting part 8-2. All are provided with installation holes for the installation of the pin shafts or pin bolts. Both the third hoisting part 7-1 and the first hoisting part 8-2 are hoisting rings.
本实施例中,所述吊架10通过前后两组所述吊索21吊装在两道所述扁担梁8上,每组所述吊索21均包括左右两道分别固定在两道所述扁担梁8上的吊索21。所述吊架10上分别设置有四个分别供四道所述吊索21吊装的上吊环10-1,四个所述上吊环10-1布设在一个矩形的四个顶点上。并且,所述下吊环8-1与上吊环10-1之间通过销轴或销栓进行连接。In this embodiment, the hanger 10 is hoisted on the two pole beams 8 by two sets of slings 21 at the front and rear, and each set of slings 21 includes two left and right lines respectively fixed on the two poles. Sling 21 on beam 8. The hanger 10 is respectively provided with four upper suspension rings 10 - 1 for hoisting by the four slings 21 respectively, and the four upper suspension rings 10 - 1 are arranged on four vertices of a rectangle. Moreover, the lower hanging ring 8-1 is connected to the upper hanging ring 10-1 through a pin shaft or a pin bolt.
本实施例中,所述上吊具6和下吊具7均采用滑轮组且二者之间通过起重索5进行连接。In this embodiment, both the upper sling 6 and the lower sling 7 use a pulley block and the two are connected by a hoisting cable 5 .
如图1所示,所述上吊具6包括上安装架和5个由前至后安装在所述上安装架上的上滑轮,下吊具7包括下安装架和3个由前至后安装在所述下安装架上的下滑轮,所述上滑轮与所述下滑轮呈交错布设,且5个所述上滑轮与3个所述下滑轮之间通过起重索5进行连接。As shown in Figure 1, the upper spreader 6 includes an upper mounting frame and 5 upper pulleys mounted on the upper mounting frame from front to rear, and the lower lifting device 7 includes a lower mounting frame and 3 pulleys mounted on the upper mounting frame from front to rear. For the lower pulley on the lower mounting frame, the upper pulley and the lower pulley are arranged in a staggered manner, and the 5 upper pulleys and the 3 lower pulleys are connected by hoisting ropes 5 .
如图2所示,所述加劲梁段13通过多道连接绳索12吊装在所述竖向转轴上,加劲梁段13的梁体上部设置有多个分别供多个所述连接绳索12固定的第二吊装件13-1。As shown in Figure 2, the stiffening beam section 13 is hoisted on the vertical shaft by multiple connecting ropes 12, and the upper part of the beam body of the stiffening beam section 13 is provided with a plurality of connecting ropes 12 fixed respectively. The second hanging part 13-1.
所述竖向转轴的正下方设置有两个万向铰11,两个所述万向铰11分别为位于安装在所述竖向转轴底部的第一万向铰和位于所述第一万向铰正下方的第二万向铰,所述第一万向铰与所述第二万向铰紧固连接;所述连接绳索12为与所述第一万向铰连接的第一连接绳索或与所述第二万向铰连接的第二连接绳索,所述第一连接绳索和所述第二连接绳索的数量均为多道;每道所述第一连接绳索的上端均固定在所述第一万向铰上且其下端均固定在第二吊装件13-1上,每道所述第二连接绳索的上端均固定在所述第二万向铰上且其下端均固定在第二吊装件13-1上。Two universal hinges 11 are arranged directly below the vertical rotating shaft, and the two universal hinges 11 are respectively the first universal hinge installed at the bottom of the vertical rotating shaft and the first universal hinge located at the first universal hinge. The second universal hinge below the hinge, the first universal hinge is tightly connected with the second universal hinge; the connecting rope 12 is the first connecting rope connected with the first universal hinge or The second connecting rope connected with the second universal hinge, the number of the first connecting rope and the second connecting rope is multiple; the upper end of each first connecting rope is fixed on the On the first universal hinge and its lower end is fixed on the second suspension part 13-1, and the upper end of each second connecting rope is fixed on the second universal hinge and its lower end is fixed on the second universal hinge. On the lifting part 13-1.
本实施例中,所述第二吊装件13-1的数量为八个,八个所述第二吊装件13-1分三列进行布设,三列所述第二吊装件13-1由前至后分别为第一列吊装件、第二列吊装件和第三列吊装件;所述第一列吊装件和所述第三列吊装件中均包括三个沿横桥向由左至右布设在同一直线上的第二吊装件13-1,三个所述第二吊装件13-1由左至右分别为左侧吊装件、中部吊装件和右侧吊装件;所述第二列吊装件位于所述竖向转轴的正下方,所述第一列吊装件和所述第三列吊装件对称布设在所述第二列吊装件的前后两侧,且所述第二列吊装件中包括左右两个所述第二吊装件13-1;In this embodiment, the number of the second hoisting parts 13-1 is eight, and the eight second hoisting parts 13-1 are arranged in three rows, and the second hoisting parts 13-1 in the three rows To the end are respectively the first row of hoisting parts, the second row of hoisting parts and the third row of hoisting parts; the first row of hoisting parts and the third row of hoisting parts each include three along the direction of the transverse bridge from left to right The second hoisting parts 13-1 arranged on the same straight line, the three second hoisting parts 13-1 are left side hoisting parts, middle part hoisting parts and right side hoisting parts respectively from left to right; The hoisting parts are located directly below the vertical shaft, the first row of hoisting parts and the third row of hoisting parts are symmetrically arranged on the front and rear sides of the second row of hoisting parts, and the second row of hoisting parts including two left and right second lifting parts 13-1;
所述第二列吊装件中的两个所述第二吊装件13-1以及所述第一列吊装件和所述第三列吊装件中的所述中部吊装件均通过所述第一连接绳索与所述第一万向铰连接,与所述第一万向铰连接的四个所述第二吊装件13-1布设在一个菱形的四个顶点上;所述第一列吊装件和所述第三列吊装件中的所述左侧吊装件和所述右侧吊装件均通过所述第二连接绳索与所述第二万向铰连接,与所述第二万向铰连接的四个所述第二吊装件13-1布设在一个矩形的四个顶点上。The two second slings 13-1 in the second row of slings and the middle slings in the first row and the third row of slings all pass through the first connection The rope is connected with the first universal joint, and the four second lifting parts 13-1 connected with the first universal joint are arranged on four vertices of a rhombus; the first row of lifting parts and The left hanging piece and the right hanging piece in the third row of hanging pieces are both connected to the second universal hinge through the second connecting rope, and the second universal hinge connected The four second suspension parts 13-1 are arranged on four vertices of a rectangle.
本实施例中,所述第二吊装件13-1为吊环。In this embodiment, the second lifting part 13-1 is a lifting ring.
本实施例中,所述第一万向铰包括一个呈水平布设的第一铰接座、一个安装在所述第一铰接座中部的第一铰接轴和两个对称安装在所述第一铰接轴前后两侧的第二铰接轴,所述第一铰接轴和两个所述第二铰接轴均安装在所述第一铰接座上且三者均呈平行布设,所述第一铰接轴和两个所述第二铰接轴均呈水平布设;所述第二列吊装件中的两个所述第二吊装件13-1分别通过所述第一连接绳索连接于所述第一铰接轴上,所述第一列吊装件和所述第三列吊装件的所述中部吊装件分别通过所述第一连接绳索连接于两个所述第二铰接轴上。In this embodiment, the first universal hinge includes a first hinge seat arranged horizontally, a first hinge shaft installed in the middle of the first hinge seat, and two symmetrically mounted on the first hinge shaft. The second articulated shafts on the front and rear sides, the first articulated shaft and the two second articulated shafts are installed on the first articulated seat and all three are arranged in parallel, the first articulated shaft and the two The two second articulated shafts are arranged horizontally; the two second slings 13-1 in the second row of slings are respectively connected to the first articulated shafts by the first connecting ropes, The first row of hoisting parts and the middle part of the third row of hoisting parts are respectively connected to the two second hinge shafts through the first connecting ropes.
所述第二万向铰包括一个呈水平布设的第二铰接座和前后两个对称安装在所述第二铰接座上的第三铰接轴,两个所述第三铰接轴分别为前侧铰接轴和位于所述前侧铰接轴右侧的后侧铰接轴;所述第一列吊装件中的所述左侧吊装件和所述右侧吊装件分别通过所述第二连接绳索与所述前侧铰接轴连接,所述第三列吊装件中的所述左侧吊装件和所述右侧吊装件分别通过所述第二连接绳索与所述后侧铰接轴连接。The second universal hinge includes a second hinge base arranged horizontally and two third hinge shafts mounted symmetrically on the second hinge base at the front and rear, the two third hinge shafts are front hinged respectively. shaft and the rear side hinge shaft located on the right side of the front side hinge shaft; the left side hoisting piece and the right side hoisting piece in the first row of hoisting pieces are respectively connected to the The front side hinge shaft is connected, and the left side suspension part and the right side suspension part in the third row of suspension parts are respectively connected to the rear side hinge shaft through the second connecting rope.
本实施例中,两个所述第三铰接轴分别位于两个所述第二铰接轴的正下方。In this embodiment, the two third hinge axes are respectively located directly below the two second hinge axes.
如图6所示,采用本实用新型对悬索桥加劲梁进行架设时,所施工悬索桥上设置有前后两个所述索塔20;所施工悬索桥的加劲梁以两个所述索塔20为界由前至后分为前侧梁体、中部梁体和后侧梁体24,所述中部梁体位于两个所述索塔20之间,所述前侧梁体位于所述前侧索塔前侧,且所述后侧梁体24位于所述后侧索塔后侧;且对所施工悬索桥的加劲梁进行架设时,包括以下步骤:As shown in Figure 6, when adopting the utility model to erect the stiffening beam of the suspension bridge, the suspension bridge of the construction is provided with two said pylons 20 before and after; From front to back, it is divided into a front side beam body, a middle beam body and a rear side beam body 24, the middle beam body is located between the two cable towers 20, and the front side beam body is located in front of the front side cable towers. side, and the rear side beam body 24 is located at the rear side of the rear side cable tower; and when erecting the stiffened beam of the suspension bridge under construction, the following steps are included:
步骤一、后侧梁体架设:对所述后侧梁体24进行架设;Step 1, erecting the rear side beam body: erecting the rear side beam body 24;
步骤二、吊装平衡机构安装:在所述后侧梁体24后端安装平衡索卷扬机18,所述旋转吊装设备的扁担梁8中部设置有供平衡索17固定的固定件22;所述平衡索17的上端固定在固定件22上且其下端固定在平衡索卷扬机18上;Step 2, hoisting balance mechanism installation: a balance cable hoist 18 is installed at the rear end of the rear side beam body 24, and a fixing member 22 for fixing the balance cable 17 is arranged in the middle of the pole beam 8 of the rotary hoisting device; the balance cable The upper end of 17 is fixed on the fixture 22 and its lower end is fixed on the balance cable winch 18;
步骤三、中部梁体架设:采用所述旋转吊装设备对所述中部梁体进行架设;所述中部梁体由多个加劲梁段13拼接而成,多个所述加劲梁段13沿纵桥向由前至后进行布设;Step 3. Erection of the middle beam body: use the rotary hoisting equipment to erect the middle beam body; the middle beam body is formed by splicing a plurality of stiffened beam sections 13, and the plurality of stiffened beam sections 13 are formed along the length of the longitudinal bridge. Lay out from front to back;
对所述中部梁体进行架设时,由后向前对多个所述加劲梁段13分别进行架设,多个所述加劲梁段13的架设方法均相同;对任一个所述加劲梁段13进行架设时,过程如下:When erecting the middle beam body, erect a plurality of stiffened beam sections 13 from back to front, and the erection methods of a plurality of stiffened beam sections 13 are all the same; for any one of the stiffened beam sections 13 When erecting, the process is as follows:
步骤301、梁段纵向平移:采用运梁小车19且沿所述加劲梁中当前已架设梁体对当前所架设加劲梁段13进行纵桥向平移,直至将当前所架设加劲梁段13平移至当前已架设梁体的前端上方;平移过程中,当前所架设加劲梁段13的中心轴线沿横桥向进行布设;Step 301, longitudinal translation of the beam section: use the beam transport trolley 19 to translate the currently erected stiffened beam section 13 along the beam body currently erected in the stiffened beam until the currently erected stiffened beam section 13 is translated to the Above the front end of the currently erected beam body; during the translation process, the central axis of the currently erected stiffening beam section 13 is laid along the transverse bridge direction;
步骤302、旋转吊具移至梁段上方:通过所述后侧梁体24后端安装的平衡索卷扬机18,将所述旋转吊装设备的旋转吊具9移至步骤301中平移到位的当前所架设加劲梁段13上方,并将当前所架设加劲梁段13与旋转吊具9进行连接;Step 302, move the rotating sling above the beam section: move the rotating sling 9 of the rotating hoisting device to the current position that has been translated in step 301 through the balance cable hoist 18 installed at the rear end of the rear side beam body 24 Erect the top of the stiffening beam section 13, and connect the currently erected stiffening beam section 13 with the rotating hoist 9;
步骤303、梁段起吊:采用所述旋转吊装设备的所述吊装机构,对当前所架设加劲梁段13进行起吊;Step 303, hoisting the beam section: using the hoisting mechanism of the rotary hoisting device to hoist the currently erected stiffening beam section 13;
步骤304、梁段水平旋转:通过所述旋转吊装设备的所述旋转驱动机构,带动当前所架设加劲梁段13水平旋转90°,直至当前所架设加劲梁段13的中心轴线沿纵桥向进行布设;Step 304, horizontal rotation of the beam section: through the rotation drive mechanism of the rotary hoisting device, the currently erected stiffened beam section 13 is driven to rotate horizontally by 90° until the central axis of the currently erected stiffened beam section 13 moves along the longitudinal bridge direction layout;
步骤305、梁段吊装:通过所述旋转吊装设备的所述吊装机构,对步骤304中水平旋转到位的当前所架设加劲梁段13进行吊装,直至将当前所架设加劲梁段13吊装至预先设计的架设位置;Step 305, beam segment hoisting: through the hoisting mechanism of the rotating hoisting device, hoist the currently erected stiffened beam segment 13 horizontally rotated in place in step 304 until the currently erected stiffened beam segment 13 is hoisted to the pre-designed the erection position;
步骤306、梁段架设:将步骤305中吊装到位的当前所架设加劲梁段13与所述加劲梁中当前已架设梁体紧固连接,完成当前所架设加劲梁段13的架设过程;Step 306, beam section erection: fasten and connect the currently erected stiffened beam section 13 hoisted in place in step 305 with the currently erected beam body of the stiffened beam, and complete the erection process of the currently erected stiffened beam section 13;
步骤307、下一个梁段架设:安装步骤301至步骤306中所述的方法,对下一个加劲梁段13进行架设;Step 307, erecting the next beam section: install the method described in step 301 to step 306, and erect the next stiffening beam section 13;
步骤308、一次或多次重复步骤307,直至完成所述中部梁体中所有加劲梁段13的架设过程,完成所述中部梁体的架设过程;Step 308, repeat step 307 one or more times until the erection process of all stiffening beam segments 13 in the middle beam body is completed, and the erection process of the middle beam body is completed;
步骤四、前侧梁体或后侧梁体架设:对所述前侧梁体或所述后侧梁体24进行架设,完成所施工悬索桥的加劲梁架设过程,步骤三中架设完成的所述中部梁体紧固连接于所述前侧梁体与所述后侧梁体24之间。Step 4. Erection of the front side beam body or the rear side beam body: erect the front side beam body or the rear side beam body 24, and complete the stiffening beam erection process of the suspension bridge under construction. The middle beam body is fastened and connected between the front side beam body and the rear side beam body 24 .
本实施例中,步骤二中所述平衡索卷扬机18的数量为两个,两个所述平衡索卷扬机18呈左右对称布设,且两个所述平衡索卷扬机18分别通过一道所述平衡索17与两道所述扁担梁8连接。In this embodiment, the number of the balance cable hoist 18 in step 2 is two, and the two balance cable hoists 18 are symmetrically arranged left and right, and the two balance cable hoists 18 pass through one of the balance cable 17 respectively. Connect with two said pole beams 8.
并且,每道所述扁担梁8中部设置有供平衡索17固定的固定件22。Moreover, a fixing piece 22 for fixing the balance cable 17 is arranged in the middle of each shoulder beam 8 .
本实施例中,步骤303中进行梁段起吊时,通过控制两个所述起重驱动机构,将当前所架设加劲梁段13向上吊离运梁小车19;并通过控制平衡索卷扬机18,使两个所述下吊具7分别移至两个所述上吊具6的正下方;步骤303中梁段起吊完成后,当前所架设加劲梁段13位于所述后侧梁体24的上方。In this embodiment, when the beam section is hoisted in step 303, the currently erected stiffened beam section 13 is lifted upwards from the beam transport trolley 19 by controlling the two lifting drive mechanisms; and by controlling the balance cable hoist 18, the The two lower slings 7 are respectively moved to directly below the two upper slings 6 ; after the lifting of the beam section in step 303 is completed, the currently erected stiffening beam section 13 is located above the rear side beam body 24 .
步骤305中进行梁段吊装时,通过控制两个所述起重驱动机构,对当前所架设加劲梁段13的竖向高度进行调整;同时,通过控制两个所述前侧牵引驱动结构和两个所述后侧牵引驱动结构,沿纵桥向对当前所架设加劲梁段13进行前后移动,直至将当前所架设加劲梁段13吊装至预先设计的架设位置。When the beam section is hoisted in step 305, the vertical height of the currently erected stiffening beam section 13 is adjusted by controlling the two lifting drive mechanisms; The rear traction drive structure moves the currently erected stiffening beam section 13 forward and backward along the longitudinal bridge direction until the currently erected stiffening beam section 13 is hoisted to a pre-designed erection position.
并且,步骤302中只需启动平衡索卷扬机18,便能简便、快速将所述旋转吊装设备的旋转吊具9移至步骤301中平移到位的当前所架设加劲梁段13上方。步骤303中进行梁段起吊时,通过控制两个所述起重驱动机构与平衡索卷扬机18,在起重索5与平衡索17的配合作用下,将简便、快速完成当前所架设加劲梁段13的起吊过程,将当前所架设加劲梁段13起吊至垂直位置,此时两个所述下吊具7分别移至两个所述上吊具6的正下方。Moreover, in step 302, only the balance cable winch 18 needs to be started, and the rotating hoisting device 9 of the rotating hoisting device can be easily and quickly moved above the currently erected stiffening beam section 13 that has been translated in place in step 301 . When lifting the beam section in step 303, by controlling the two lifting drive mechanisms and the balance cable hoist 18, under the cooperation of the lifting cable 5 and the balance cable 17, the currently erected stiffening beam section will be completed simply and quickly. In the hoisting process of 13, the currently erected stiffening beam section 13 is hoisted to a vertical position, and at this time, the two lower spreaders 7 are moved to directly below the two upper spreaders 6 respectively.
并且,步骤305中进行梁段吊装时,通过起重索5调整当前所架设加劲梁段13的竖向高度,并且通过牵引索3调整当前所架设加劲梁段13的纵桥向位置,实际操作简便且实现方便,能简便、快速将当前所架设加劲梁段13吊装至预先设计的架设位置。Moreover, when the beam section is hoisted in step 305, the vertical height of the currently erected stiffening beam section 13 is adjusted through the hoisting cable 5, and the longitudinal bridge position of the currently erected stiffening beam section 13 is adjusted through the traction cable 3, the actual operation It is simple and easy to implement, and can easily and quickly hoist the currently erected stiffening beam section 13 to a pre-designed erection position.
本实施例中,步骤301和步骤306中所述的当前已架设梁体为所述后侧梁体24或由所述后侧梁体24和位于所述后侧梁体24前侧且当前已架设完成的所有加劲梁段13拼装而成的拼接式梁体。In this embodiment, the currently erected beam body described in step 301 and step 306 is the rear side beam body 24 or the rear side beam body 24 and the front side of the rear side beam body 24 and is currently installed. A spliced beam body formed by assembling all the stiffened beam sections 13 that have been erected.
本实施例中,步骤306中完成梁段架设后,解除当前所架设加劲梁段13与旋转吊具9之间的连接,完成当前所架设加劲梁段13的架设过程。In this embodiment, after the erection of the beam section in step 306 is completed, the connection between the currently erected stiffening beam section 13 and the rotating hoist 9 is released, and the erection process of the currently erected stiffening beam section 13 is completed.
本实施例中,步骤二中进行吊装平衡机构安装时,将平衡索卷扬机18安装在所述后侧梁体24的后端上方。In this embodiment, when the hoisting balance mechanism is installed in step 2, the balance cable hoist 18 is installed above the rear end of the rear side beam body 24 .
本实施例中,所述承重轨索4为悬链线形。所述前侧牵引索3-1和后侧牵引索3-2也为悬链线形。In this embodiment, the load-bearing rail 4 is in the shape of a catenary. The front side traction cable 3-1 and the rear side traction cable 3-2 are also catenary.
本实施例中,所施工悬索桥的加劲梁前后两端分别架设于前后两个桥梁墩台上,两个所述桥梁墩台分别为前侧墩台和位于所述前侧墩台后侧的后侧墩台;所述前侧梁体架设于所述前侧墩台与所述前侧索塔之间,所述后侧梁体24架设于所述后侧墩台与所述后侧索塔之间。In this embodiment, the front and rear ends of the stiffening beam of the construction suspension bridge are respectively erected on the front and rear bridge piers, and the two bridge piers are respectively the front piers and the rear piers located behind the front piers. Side abutment; the front side beam body is erected between the front side abutment and the front side cable tower, and the rear side beam body 24 is erected between the rear side abutment and the rear side cable tower between.
并且,所述前侧墩台和所述后侧墩台均为桥台。Moreover, both the front abutment and the rear abutment are abutments.
实际施工过程中,对所述中部梁体进行架设时,也可以由前向后对多个所述加劲梁段13分别进行架设;此时,步骤二中进行吊装平衡机构安装时,在所述前侧梁体前端安装平衡索卷扬机18;步骤301中进行梁段纵向平移时,采用运梁小车19且沿所述前侧梁体对当前所架设加劲梁段13进行纵桥向平移,直至将当前所架设加劲梁段13平移至所述前侧梁体的后端上方。In the actual construction process, when erecting the middle beam body, multiple stiffened beam sections 13 can also be erected from front to rear; at this time, when the lifting balance mechanism is installed in step 2, the Install the balance cable hoist 18 at the front end of the front side beam body; when performing the longitudinal translation of the beam section in step 301, use the beam transport trolley 19 and carry out the longitudinal translation of the currently erected stiffening beam section 13 along the front side beam body until the The currently erected stiffening beam section 13 is translated to above the rear end of the front side beam body.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105484168A (en) * | 2016-01-15 | 2016-04-13 | 长安大学 | Rotary hoisting equipment for stiffening beam of suspension bridge and erecting method of stiffening beam |
CN107489109A (en) * | 2017-09-19 | 2017-12-19 | 武船重型工程股份有限公司 | A kind of rotating device of bridge subsection |
CN107974941A (en) * | 2017-11-28 | 2018-05-01 | 中交二航局第二工程有限公司 | The cable hoisting device and its application method of suspension bridge |
CN109137744A (en) * | 2018-10-19 | 2019-01-04 | 中国市政工程中南设计研究总院有限公司 | A kind of asymmetric construction method of large span flexible suspension bridge main couple and control method |
CN109706851A (en) * | 2019-02-25 | 2019-05-03 | 腾达建设集团股份有限公司 | Hanging apparatus and hanging method |
CN110844801A (en) * | 2019-11-12 | 2020-02-28 | 湖南路桥建设集团有限责任公司 | Split type cable carrying crane for erecting main beam of suspension bridge |
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2016
- 2016-01-15 CN CN201620040286.0U patent/CN205369055U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105484168A (en) * | 2016-01-15 | 2016-04-13 | 长安大学 | Rotary hoisting equipment for stiffening beam of suspension bridge and erecting method of stiffening beam |
CN107489109A (en) * | 2017-09-19 | 2017-12-19 | 武船重型工程股份有限公司 | A kind of rotating device of bridge subsection |
CN107974941A (en) * | 2017-11-28 | 2018-05-01 | 中交二航局第二工程有限公司 | The cable hoisting device and its application method of suspension bridge |
CN109137744A (en) * | 2018-10-19 | 2019-01-04 | 中国市政工程中南设计研究总院有限公司 | A kind of asymmetric construction method of large span flexible suspension bridge main couple and control method |
CN109706851A (en) * | 2019-02-25 | 2019-05-03 | 腾达建设集团股份有限公司 | Hanging apparatus and hanging method |
CN110844801A (en) * | 2019-11-12 | 2020-02-28 | 湖南路桥建设集团有限责任公司 | Split type cable carrying crane for erecting main beam of suspension bridge |
CN110844801B (en) * | 2019-11-12 | 2020-12-18 | 湖南路桥建设集团有限责任公司 | Split type cable carrying crane for erecting main beam of suspension bridge |
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