Background technology
At present in chemical field, floating head and Floating Head Flange, as a kind of conventional mechanical devices, it is widely used in various main equipment.
But, in the process that floating head is welded with Floating Head Flange, in the prior art, it is all that the position to be welded between floating head with Floating Head Flange is welded by mode manually, namely staff pushes welding gun and walks about along around weld seam, the process walked about needs position to be welded is added solder flux, and utilize welding gun that position to be welded is heated welding formation weld seam, the work efficiency so making staff is very low, and operation inconvenience, and, in the process of welding, solder flux easily splashes on floating head, affect the quality of product, and, after welding, the weld seam that position to be welded between floating head and Floating Head Flange is formed not easily shapes.Additionally, before welding, staff needs Floating Head Flange is preheated, and walk about in the periphery that the mode that staff generally adopts also is around Floating Head Flange, and utilize flame device that Floating Head Flange is preheated, not only length consuming time, and operate inconvenience, also affect work efficiency, and it is difficult to ensure that Floating Head Flange can be heated uniformly in this course.
Therefore, how to facilitate staff that floating head is welded with Floating Head Flange, prevent solder flux from splashing on floating head, ensure the appearance of weld that floating head and Floating Head Flange position to be welded each other are formed after welding, improve work efficiency, save time cost, be problem to be solved in the utility model.
Utility model content
The purpose of this utility model is in that the welding tooling providing a kind of floating head with Floating Head Flange, facilitate staff that floating head is welded with Floating Head Flange, ensure that floating head and Floating Head Flange position to be welded each other form appearance of weld after welding, prevent solder flux from splashing on floating head, improve work efficiency, save time cost.
For solving above-mentioned technical problem, this utility model provides the welding tooling of a kind of floating head and Floating Head Flange, and described welding tooling comprises the rotary apparatus for supporting floating head and Floating Head Flange, is arranged in described Floating Head Flange and is resisted against the baffle plate on described floating head;Wherein, the external diameter of described baffle plate is more than the internal diameter of described floating head, and less than the external diameter of described floating head, and the position to be welded of described floating head and described Floating Head Flange is exposed to outside described baffle plate, described baffle plate is spaced from each other inside the position to be welded of described floating head and described Floating Head Flange and described floating head.
Embodiment of the present utility model is in terms of existing technologies, owing to passing through to arrange rotary apparatus floating head and Floating Head Flange are supported, so floating head and Floating Head Flange are under the turning effort of rotary apparatus, rotary apparatus can be followed together rotate, so that staff is when utilizing welding gun that floating head and Floating Head Flange position to be welded each other are welded, need not walk about around Floating Head Flange.Further, owing to being provided with the baffle plate being resisted against on floating head in Floating Head Flange, thus the solder flux being possible to prevent in the process of welding on position to be welded splashes on floating head.Thus not only facilitating staff, floating head is welded with Floating Head Flange, and prevent solder flux in welding process to splash on floating head, also assures that the appearance of weld that floating head and Floating Head Flange are formed after welding each other, improve work efficiency, saved time cost.
Further, in actual application operating, in order to facilitate staff that baffle plate is dismounted, install and carry, described baffle plate is the loop configuration with hollow-out parts.
Further, in order to facilitate staff before floating head is welded with Floating Head Flange, the outer surface of Floating Head Flange is quickly preheated, and the welding tooling of described floating head and Floating Head Flange also comprises the heater that the outer surface to described Floating Head Flange is heated.
Further, described heater comprise N number of the outer surface of described Floating Head Flange is heated flame-thrower nozzle, the support that supports each flame-thrower nozzle, and described N is natural number;Wherein, described support has an arc section identical with described Floating Head Flange outer surface curvature, and described arc section is coaxially disposed with described Floating Head Flange, and is spaced from each other with described Floating Head Flange, and each flame-thrower nozzle is arranged on the arc section of described support, and just to described Floating Head Flange.Owing to flame-thrower nozzle each on heater is just to Floating Head Flange, it is coaxially disposed with Floating Head Flange additionally, due to the arc section on support, surround so that Floating Head Flange can be formed an arc by heater, and in the process that Floating Head Flange rotates, control each flame-thrower nozzle and the outer surface of Floating Head Flange is carried out flame heating simultaneously, it is achieved thereby that preheating Floating Head Flange, and save the pre-warmed time.
Further, so that heater is in the process that Floating Head Flange is heated, it is possible to reach the effect of uniformly heating, described each flame-thrower nozzle equidistant arrangement on the arc section of described support.
Further, in order to optimize the structure of heater, in heater, the two ends of described arc section are what close, and inside is the blast tube that described flame-thrower nozzle is supplied by a hollow structure composition, and described arc section also has a supply end being connected with air supply system.
Further, described supply end is the air supply pipe being connected with described arc section or is opened in the pore on described arc section.
Further, in order to facilitate staff that heater is moved, the bottom of described support is additionally provided with roller and props up ground.
Further, described rotary apparatus is positioner.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, each embodiment of the present utility model is explained in detail.But, it will be understood by those skilled in the art that in each embodiment of this utility model, propose many ins and outs in order to make reader be more fully understood that the application.But, even without these ins and outs with based on the many variations of following embodiment and amendment, it is also possible to realize the application each claim technical scheme required for protection.
First embodiment of the present utility model relates to the welding tooling of a kind of floating head 1 and Floating Head Flange 2, as depicted in figs. 1 and 2, welding tooling mainly includes the rotary apparatus 5 for supporting floating head 1 and Floating Head Flange 2 and the baffle plate 3 being arranged in Floating Head Flange 2 and being resisted against on floating head 1.
Wherein, Floating Head Flange 2 is provided in floating head 1, the external diameter of baffle plate 3 is more than the internal diameter of floating head 1, and less than the external diameter of floating head 1, so that the position to be welded 6 of floating head 1 and Floating Head Flange 2 is exposed to outside baffle plate 3, and baffle plate 3 can be spaced from each other by internal with the position to be welded 6 of Floating Head Flange 2 and floating head 1 for floating head 1.
Owing to passing through to arrange rotary apparatus 5 floating head 1 and Floating Head Flange 2 are supported, so floating head 1 and Floating Head Flange 2 are under the turning effort of rotary apparatus 5, cocoa is followed rotary apparatus 5 and is together rotated, so that staff is when utilizing welding gun 4 that floating head 1 and Floating Head Flange 2 position to be welded 6 each other are welded, need not walk about around Floating Head Flange 2.Further, owing to being provided with the baffle plate 3 being resisted against on floating head 1 in Floating Head Flange 2, thus the solder flux being possible to prevent in welding process on position 6 to be welded splashes on floating head 1.Thus not only facilitating staff, floating head 1 is welded with Floating Head Flange 2, and prevent solder flux to splash on floating head 1, also assures that the appearance of weld that floating head 1 and Floating Head Flange 2 are formed after welding each other, improve work efficiency, saved time cost.
Specifically, in actual operation, welding gun 4 is to be fixed on the dolly (not marking in figure) of correspondence, staff only needs to move to dolly and welding gun 4 somewhere, side of Floating Head Flange 2, and staff is after opening rotary apparatus 5, in the process that rotary apparatus 5 drives Floating Head Flange 2 to rotate, Floating Head Flange 2 and floating head 1 can be made together to rotate, and owing to can be controlled the velocity of rotation of Floating Head Flange 2 and floating head 1 by rotary apparatus 5, therefore staff can stand in fixing position and position 6 to be welded is added solder flux, and utilize welding gun 4 that position 6 to be welded is welded, so following after rotary apparatus 5 rotates one week at Floating Head Flange 2 and floating head 1, namely staff completes the welding to position 6 to be welded, and need not walk about around the periphery of Floating Head Flange 2.And then improve work efficiency, save the time.In addition, it is necessary to illustrate, in the present embodiment, rotary apparatus 5 is positioner.
Additionally, as shown in Figure 1, the baffle plate 3 being resisted against on floating head 1 it is provided with in Floating Head Flange 2, can so that staff be in the process that position 6 to be welded is welded, as shown in Figure 1, solder flux understands the stop because being subject to baffle plate 3 without wandering on floating head 1, and then will not Floating Head Flange 2 and floating head 1 overall appearance after welding be impacted.
Further, in actual applications, in order to facilitate staff that baffle plate 3 is dismounted, installs and carried, as it is shown in figure 1, in the present embodiment, baffle plate 3 can be the loop configuration with hollow-out parts.
This second embodiment relates to the welding tooling of a kind of floating head 1 and Floating Head Flange 2, this second embodiment is the further improvement to this first embodiment, it thes improvement is that: as shown in Figure 3 and Figure 4, in the present embodiment, floating head 1 also comprises, with the welding tooling of Floating Head Flange 2, the heater 8 that the outer surface to Floating Head Flange 2 is heated.
It can thus be appreciated that, owing to the welding tooling of floating head Yu Floating Head Flange comprises the heater 8 that the outer surface to Floating Head Flange is heated, conveniently the outer surface of Floating Head Flange quickly can be preheated, and artificial mode need not be adopted to preheat, to facilitate staff to utilize welding gun 4 that the position to be welded 6 between Floating Head Flange 2 and floating head 1 is welded.
Specifically, in the present embodiment, heater 8 comprises multiple flame-thrower nozzle 8-2 and supports the support 8-1 of each flame-thrower nozzle 8-2, and as can be seen from Figure 1, support 8-1 has an arc section 8-1-1 identical with Floating Head Flange 2 outer surface curvature, and arc section 8-1-1 is coaxially disposed with Floating Head Flange 2, and it is spaced from each other with Floating Head Flange 2.Wherein, each flame-thrower nozzle 8-2 is arranged on the arc section 8-1-1 of support 8-1, and just to Floating Head Flange 2.
It can thus be appreciated that, owing to flame-thrower nozzle 8-2 each on heater 8 is just to Floating Head Flange 2, it is coaxially disposed with Floating Head Flange 2 additionally, due to the arc section 8-1-1 on support 8-1, surround so that Floating Head Flange 2 can be formed an arc by heater 8, and in the process that Floating Head Flange 2 rotates, control each flame-thrower nozzle 8-2 and the outer surface of Floating Head Flange 2 is carried out flame heating simultaneously, it is achieved thereby that preheating Floating Head Flange 2, and save the pre-warmed time.
Further, so that heater 8 is in the process that Floating Head Flange 2 is heated, it is possible to reach the effect of uniformly heating, in the present embodiment, each flame-thrower nozzle 8-2 equidistant arrangement on the arc section 8-1-1 of support 8-1.
nullSpecifically,In the process of practical operation,Staff is in the process that heater 8 is fixed,The arc section 8-1-1 of the support 8-1 of heater 8 is coaxially disposed with Floating Head Flange 2,And ensure to keep between arc section 8-1-1 and Floating Head Flange 2 certain spacing,Distance between each flame-thrower nozzle 8-2 and the outer surface of Floating Head Flange 2 on support 8-1 is maintained in rational scope,And after staff fixes the position of heater 8,Rotary apparatus 5 and heater 8 can be started,And rotary apparatus 5 can make Floating Head Flange 2 and floating head 1 together rotate upon actuation,So that the flame that the overwhelming majority of Floating Head Flange 2 outer surface can be sprayed by the flame-thrower nozzle 8-2 in heater 8 covers,So that the temperature of the outer surface of Floating Head Flange 2 quickly raises,And the temperature rapid increase at the position to be welded 6 between Floating Head Flange 2 and floating head 1 is made by the heat transmission within Floating Head Flange 2,With satisfied welding demand.
It should be noted that as shown in Figure 4, in the present embodiment, only enumerate 5 flame-thrower nozzle 8-2 and explain, and for the particular number of flame-thrower nozzle 8-2, do not do concrete restriction in the present embodiment.
Additionally, in order to optimize the structure of heater 8, in heater 8, the two ends of support 8-1 arc section 8-1-1 are what close, and inside support 8-1, it is a hollow structure, and constitute the flame-thrower nozzle 8-2 blast tube supplied, and, support 8-1 arc section 8-1-1 also has a supply end 8-1-2 being connected with air supply system, thus can pass through to supply end 8-1-2 connection external air source and heater 8 is supplied.
Specifically, in the present embodiment, supply end 8-1-2 can be and the arc section 8-1-1 air supply pipe being connected, or the pore offered on arc section 8-1-1, can be used for the feeder outside connecting, and this is not done concrete restriction by present embodiment.
Further, in the present embodiment, the radian of arc section 8-1-1 is greater than 180 degree, and arc section 8-1-1 can be less than 180 degree in actual applications, and this is not done concrete restriction by present embodiment.
Additionally, in order to facilitate staff that heater 8 is moved, the bottom of support 8-1 is additionally provided with roller (not marking in figure) and props up ground, so that in actual applications, can facilitate staff that the position of heater 8 is adjusted, so that when each flame-thrower nozzle 8-2 on support 8-1 carries out jet flames heating with Floating Head Flange 2, the outer surface of Floating Head Flange 2 is in the preferably zone of flame, and then improves work efficiency further.
It will be understood by those skilled in the art that the respective embodiments described above are to realize specific embodiment of the utility model, and in actual applications, it is possible in the form and details it is done various change, without departing from spirit and scope of the present utility model.