CN2053541U - Depth trough type inflating mechanical agitation style floatation machine - Google Patents

Depth trough type inflating mechanical agitation style floatation machine Download PDF

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Publication number
CN2053541U
CN2053541U CN 89205596 CN89205596U CN2053541U CN 2053541 U CN2053541 U CN 2053541U CN 89205596 CN89205596 CN 89205596 CN 89205596 U CN89205596 U CN 89205596U CN 2053541 U CN2053541 U CN 2053541U
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China
Prior art keywords
flotation
utility
model
rabbling mechanism
coal
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CN 89205596
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Chinese (zh)
Inventor
吴国君
董广启
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JINAN COAL MINING DESIGN AND RESEARCH INST MINISTRY OF COAL AND COKE INDUSTRY
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JINAN COAL MINING DESIGN AND RESEARCH INST MINISTRY OF COAL AND COKE INDUSTRY
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Priority to CN 89205596 priority Critical patent/CN2053541U/en
Publication of CN2053541U publication Critical patent/CN2053541U/en
Withdrawn legal-status Critical Current

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Abstract

The utility model relates to a depth trough type inflating mechanical stirring type floatation machine, comprising a flotation trough body, a mixing mechanism, a scraping and dunking device, a liquid level automatic control device, etc. The circulation mode of ore slurry adopts the principle of stereo circulation, and the charging mode is a direct flow material feeding. The utility model has four flotation troughs, the holding capacity of the single trough is 14.2 m+ 3, and the total processing capability of the single trough is from 40 to 56.8 t/h. The utility model has the characteristics of advanced technology, reasonable structure, stable and reliable operation, obvious energy saving, etc. The utility model is suitable for floatable coal slurry or coal slurry which is difficult to float, and the coal bed of the coal slurry is below 0.5 mm; the utility model can be used for coal washerys of new construction and expanded reconstruction with large processing capability one year, and can be suitably used as floatation equipment in metallurgical ore dressing system.

Description

Depth trough type inflating mechanical agitation style floatation machine
The utility model belongs to the floatation equipment of mine ore dressing system, the floatation equipment of particularly a kind of Treatment of Washing coal works coal slurry.
The XJM-8 type flotation machine is China's first shallow trench mechanical agitation type large flotation machines of succeeding in developing in 1978, and pan feeding is the single flow feed-type, and this flotation device exists in actual use: 1, single groove volume is little; 2, inflation lack of homogeneity; Deficiencies such as 3, metal consumption is big are so can not satisfy the needs of China coal preparation plant development.
The XJQM-14 type flotation machine of installing and using in Aug. 1st ore deposit coal preparation plant of Zaozhuang Mining Administration in 1987 is first shallow/deep groove type large flotation machines of China.The assembling form is one group of a three-flute.Though it is big to have single groove volume, the inflation good uniformity, advantage such as actual power consumption is low, 1, cell body assembling three-flute one, so flotation time is short, clean coal yield is lower; 2, three-flute one, overall volume is big, makes, transports, installs, overhauls all inconvenient; 3, diffuser is four assemblings, brings difficulty for installation and maintenance.
The purpose of this utility model is to improve the tail coal ash content, reduces the flotation agent consumption, reduces power consumption and metal consumption, improves the disposal ability of complete machine, and reaches manufacturing, transportation, installation, overhauls purpose easily.
The utility model is achieved in that the flotation cell (1) of flotation device is at least four grooves, whole cell body segment design, diffuser (15) below the rabbling mechanism (3) is designed to two semicircles, back taper circulating barrel (22) is installed on diffuser (15), diffuser (15) and back taper circulating barrel (22) also have impeller (13) bottom.Vertical box-shaped rack (5) is arranged above the cell body, divide two sections compositions, air shut-off valve (19) is arranged in the side of box-shaped rack (5).
The power transmission shaft (11) of rabbling mechanism (3) adopts the equal diameter circular shaft, and it is convenient to adjust axial location like this, and processing is simple, and interchangeability is strong.For equal diameter circular shaft vertical fixing is gone up in place, upper and lower end at bearing housing (24) respectively is equipped with wide inner ring ball bearing (25), the locking of this bearing (25) and power transmission shaft (11) utilizes Camlock cover (23) to realize, the thrust that produces by means of eccentric swing offset prevents axial float.
The transmission device of rabbling mechanism (3) adopts narrow V-type V-Belt Drive, and this transmission device is made up of large and small bead apex wheel and narrow V-type bead apex.
For avoiding the motor overload operation, the gear motor of float skimming device (4) and scrape between the bubble axle and adopt limit to turn round shaft coupling adopts sealed bearing and scrape the bubble shaft stool, so flexible movements, saves power.
Stabilier (16) all is equipped with at four jiaos of places, bottom at each flotation cell (1), and its effect is further control upwelling stable, and upwelling is play the guiding role; Antifriction plate (14) in each flotation cell (1) base plate inboard is to prevent the friction of high speed coal slurry stream to base plate, reinforcing soleplate.
The coal slurry that adjusted is good is entered by feed box (2), direct current mouth through feed box enters flotation cell (1), low-pressure air is pressed in the box-shaped rack (5) by air blast, enters hollow pipe (17) by air shut-off valve (19), imports the centre of impeller (13).Power transmission shaft (11) and impeller (13) rotation under drive unit drives make the low-pressure air that enters mix with coal slurry.Low-pressure air and coal slurry mixture impinge upon on the blade of diffuser (15) under the blade of impeller (13) drives, and air and coal slurry are further mixed, and the gassiness coal slurry is upwards spread from bottom land through diffuser (15), form stable upwelling.The bubble of mineralising rises to froth zone, the foam cleaned coal is scraped the bubble paddle and is scraped and enter cleaned coal chute (12), back taper circulating barrel (22) flotation again that the coal slurry of end mineralising enters next groove again through the direct current mouth enters nesting box (10) by the coal slurry after the groove sorting and discharges.
This cyclic process is ongoing along back taper circulating barrel (22), therefore is called " three-dimensional circulation ".Diffuser (15) and impeller (13) are wanted strict control from the distance of bottom land, to increase the stirring capacity of bottom land, improve the speed of upwelling, guarantee that Coarse Coal effectively suspends, thereby effectively avoid the precipitation of Coarse Coal in flotation cell (1).
The utility model has been owing to realized the flotation mode repeatedly of multiple-grooved, " three-dimensional circulation ", so flotation effect is good, and tail coal ash content height, the disposal ability of complete machine is big, under the same treatment ability, reduced metal consumption.This flotation machine impeller (13) diameter is big, rotating speed is low, low-pressure air adopts inflatable, add that the float skimming device driving mechanism adopts gear motor to add the bearing sealed bearing and limit is turned round shaft coupling, therefore power savings is remarkable, complete machine is designed to two sections, brings convenience for manufacturing, transportation, installation.
Fig. 1 is a front view of the present utility model.
Fig. 2 is a vertical view of the present utility model.
Fig. 3 is floating principle figure of the present utility model.
Fig. 4 is a rabbling mechanism structural representation of the present utility model.
Fig. 5 is a bearing housing structure schematic diagram of the present utility model.
Among the figure:
1-→ flotation cell, 2-→ feed box,
3-→ rabbling mechanism, 4-→ scrape bubble drive unit,
5-→ box-shaped rack, 6-→ little pulley concial disk,
7-→ big pulley concial disk, 8-→ liquid level control device,
9-→ cone valve device, 10-→ nesting box,
11-→ power transmission shaft, 12-→ cleaned coal chute,
13-→ impeller, 14-→ antifriction plate,
15-→ diffuser, 16-→ stabilier,
17-→ hollow pipe, 18-→ scrape bubble paddle,
19-→ air shut-off valve, 20-→ cover plate,
21-→ standpipe horn mouth, 22-→ back taper circulating barrel
23-→ Camlock cover, 24-→ bearing housing,
25-→ wide inner ring ball bearing.
The contrast accompanying drawing is described in detail below:
The utility model is the inflation mechanical agitation type large flotation machines of four flotation cells (1), and single groove volume is 14.2m 3, throughput is 40~56.8t/h, groove depth is 2.1m, the flotation device length overall is 12.618m, for the convenience of making, transporting and installing, is designed to two sections combinations, its vertical section is designed to the Qian type, upper and lower cross dimensions is basic identical, and the inboard is provided with deep floor, is the formula of ganging up between groove and the groove, every trench bottom all has stabilier (16) for four jiaos, the inboard antifriction plate (14) in addition of base plate, flotation device one end is provided with feed box (2), and the other end has nesting box (10).The top of flotation device is provided with box-shaped rack (5), and by two sections combinations, middle with the flange connection, it supports and be welded on the crossbeam of flotation cell with gripper shoe.
Each flotation cell (1) has a cover rabbling mechanism (3), is fixed by bolts on the box-shaped rack (5).Rabbling mechanism (3) is made up of power transmission shaft (11), bearing housing (23), wide inner ring ball bearing (25), impeller (13), back taper circulating barrel (22), hollow pipe (17), standpipe horn mouth (21).
Power transmission shaft (11) is the equal diameter circular shaft, and the interior upper and lower end of bearing housing (24) respectively is furnished with the wide inner ring ball bearing (25) of band Camlock cover (23).Equal diameter power transmission shaft (11) fixedly is to be provided with eccentric seam on an end cylindrical of wide inner ring with bearing, and the Camlock cover (23) that is mated is a bowl type disk, and the try to get to the heart of a matter endoporus and the diameter of axle match, and dish mouthful inboard is provided with the seam with endoporus off-centre.When the eccentric seam on the lock sleeve (23) is aimed at off-centre with the eccentric seam on the wide inner ring, the central lines of the endoporus of lock sleeve (23) and power transmission shaft (11), then power transmission shaft (11) can be at the brearing bore axial float.When with external force rotation lock cover (23), bearing inner race is motionless, lock sleeve (23) endoporus and wide inner ring produce center displacement, because center displacement, lock sleeve (23) endoporus and the wide inner ring of bearing produce certain eccentric thrust to power transmission shaft (11), the angle of rotation is big more, off-centre is big more, and eccentric thrust is also just big more, makes fastening firm more of power transmission shaft (11) and wide inner ring, be screwed lock sleeve (23) again, reach the purpose of axial restraint.When in using, needing to adjust the axial location of power transmission shaft (11), can be with lock sleeve (23) reverse rotation, its power transmission shaft (11) can move axially.
The substructure of the power transmission shaft (11) of rabbling mechanism (3):
The structure of diffuser (15) is to divide into some guide vanes at cover plate (20), becomes the circumference radiation-like to arrange, adopts two semicircles to form a full circle, is fixed by bolts on the flange of back taper circulating barrel (22) lower end.
Add back taper circulating barrel (22) on the cover plate (20) of diffuser (15), the following diameter of back taper circulating barrel (22) is identical with the aperture on diffuser (15), the cover plate (20).Locate with four floor welding between back taper circulating barrel (22) and the hollow pipe (17).The lower end upside-down mounting of hollow pipe (17) has standpipe horn mouth (21), with the screw location, adjusts the position of this standpipe horn mouth (21), can change the size of annular space, so that adjust the coal slurry amount of passing through.
Power transmission shaft (11) is connected with impeller (13) bottom, and impeller (13) is the open type radial pattern, and its characteristics are that diameter is big, and rotating speed is low.
The transmission device of rabbling mechanism (3) is made up of large and small bead apex wheel and narrow V-type bead apex.The race of large and small bead apex wheel is designed to narrow V race, is provided with the taper bush of opening and band keyway in its wheel hub.Little bead apex wheel (6) is installed on the driving shaft of motor of rabbling mechanism (3), and big triangular belt pulley (7) is installed in the upper end of power transmission shaft (11).
This flotation device is that bilateral is scraped bubble, and every side is symmetrical arranged two covers and scrapes bubble paddle (18).The gear motor of scraping bubble drive unit (4) limit novel with scraping employing between the bubble axle turned round shaft coupling and connected, to avoid the motor overload operation.Every cover is scraped bubble paddle (18) has three bearing blocks as supporting-point, the sealed bearing of employing standard in the bearing block.
Be provided with cone valve device (9) in nesting box (10), fluid,matching level automatic control device (8) work not only can manually but also can have been controlled liquid level automatically.

Claims (6)

1, the flotation device of forming by flotation cell, rabbling mechanism, float skimming device, it is characterized in that: flotation cell (1) is at least four grooves, with the cell body segmentation, the diffuser (15) of rabbling mechanism (3) is made up of two semicircles, on diffuser (15), be provided with back taper circulating barrel (22), frame on the cell body is a box-shaped, in the side of box-shaped rack (5) air shut-off valve (19) is arranged.
2, flotation device according to claim 1 is characterized in that: the power transmission shaft (11) of rabbling mechanism (3) is the equal diameter circular shaft.
3, flotation device according to claim 2 is characterized in that: the bearing of rabbling mechanism (3) adopts wide inner ring ball bearing (25) and Camlock cover (23).
4, flotation device according to claim 3 is characterized in that: rabbling mechanism (3) adopts narrow V-type V-Belt Drive device.
5, flotation device according to claim 1 is characterized in that: the gear motor of scraping bubble drive unit (4) adopts limit to turn round shaft coupling with scraping between the bubble axle, scrape bubble shaft stool employing sealed bearing.
6, flotation device according to claim 1 is characterized in that: be provided with antifriction plate (14) and stabilier (16) in the bottom of flotation cell (1).
CN 89205596 1989-05-08 1989-05-08 Depth trough type inflating mechanical agitation style floatation machine Withdrawn CN2053541U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 89205596 CN2053541U (en) 1989-05-08 1989-05-08 Depth trough type inflating mechanical agitation style floatation machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 89205596 CN2053541U (en) 1989-05-08 1989-05-08 Depth trough type inflating mechanical agitation style floatation machine

Publications (1)

Publication Number Publication Date
CN2053541U true CN2053541U (en) 1990-02-28

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Application Number Title Priority Date Filing Date
CN 89205596 Withdrawn CN2053541U (en) 1989-05-08 1989-05-08 Depth trough type inflating mechanical agitation style floatation machine

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102284371A (en) * 2011-06-22 2011-12-21 李冠东 Column combined reinforced high-efficiency flotation method and flotation equipment thereof
CN102343309A (en) * 2011-10-19 2012-02-08 中国矿业大学 Machine-column combined three-section floating equipment
CN102927288A (en) * 2012-10-26 2013-02-13 栾川龙宇钼业有限公司 Column type equipment ore slurry pneumatic control valve
CN101559407B (en) * 2009-06-08 2013-05-29 金易通科技(北京)股份有限公司 Module-type combined floatation machine and modularized cell body thereof
CN105344498A (en) * 2015-11-20 2016-02-24 上海迈亚投资有限公司 Small floatation continuous floatation device
CN105642452A (en) * 2016-03-09 2016-06-08 旌德县圣裕莹石加工有限公司 Flotation machine used for machining fluorite pulp
CN105772229A (en) * 2014-05-15 2016-07-20 衢州市易凡设计有限公司 Adjustable inflatable flotation column
CN105944843A (en) * 2014-05-15 2016-09-21 衢州市易凡设计有限公司 Adjustable pneumatic flotation method
CN105944841A (en) * 2014-05-15 2016-09-21 衢州市易凡设计有限公司 Adjustable inflation flotation equipment
CN106824553A (en) * 2017-01-18 2017-06-13 黑龙江工业学院 A kind of double-sided overflow type environmental protection flotation device
CN107344144A (en) * 2017-09-07 2017-11-14 北矿机电科技有限责任公司 A kind of getter device of self-induced aeration floatation
CN107899757A (en) * 2017-12-06 2018-04-13 贵阳锐航智能科技有限公司 A kind of silica sand flotation unit

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101559407B (en) * 2009-06-08 2013-05-29 金易通科技(北京)股份有限公司 Module-type combined floatation machine and modularized cell body thereof
CN102284371A (en) * 2011-06-22 2011-12-21 李冠东 Column combined reinforced high-efficiency flotation method and flotation equipment thereof
CN102284371B (en) * 2011-06-22 2013-01-09 李冠东 Column combined reinforced high-efficiency flotation method and flotation equipment thereof
CN102343309A (en) * 2011-10-19 2012-02-08 中国矿业大学 Machine-column combined three-section floating equipment
CN102927288A (en) * 2012-10-26 2013-02-13 栾川龙宇钼业有限公司 Column type equipment ore slurry pneumatic control valve
CN102927288B (en) * 2012-10-26 2014-06-18 栾川龙宇钼业有限公司 Column type equipment ore slurry pneumatic control valve
CN105772229A (en) * 2014-05-15 2016-07-20 衢州市易凡设计有限公司 Adjustable inflatable flotation column
CN105944843A (en) * 2014-05-15 2016-09-21 衢州市易凡设计有限公司 Adjustable pneumatic flotation method
CN105944841A (en) * 2014-05-15 2016-09-21 衢州市易凡设计有限公司 Adjustable inflation flotation equipment
CN105944842A (en) * 2014-05-15 2016-09-21 衢州市易凡设计有限公司 Adjustable inflation flotation device
CN105964417A (en) * 2014-05-15 2016-09-28 衢州市易凡设计有限公司 Adjustable aeration flotation device
CN105344498A (en) * 2015-11-20 2016-02-24 上海迈亚投资有限公司 Small floatation continuous floatation device
CN105642452A (en) * 2016-03-09 2016-06-08 旌德县圣裕莹石加工有限公司 Flotation machine used for machining fluorite pulp
CN106824553A (en) * 2017-01-18 2017-06-13 黑龙江工业学院 A kind of double-sided overflow type environmental protection flotation device
CN107344144A (en) * 2017-09-07 2017-11-14 北矿机电科技有限责任公司 A kind of getter device of self-induced aeration floatation
CN107344144B (en) * 2017-09-07 2023-09-01 北矿机电科技有限责任公司 Air suction device of self-suction air flotation machine
CN107899757A (en) * 2017-12-06 2018-04-13 贵阳锐航智能科技有限公司 A kind of silica sand flotation unit
CN107899757B (en) * 2017-12-06 2019-05-07 新沂市中大石英科技有限公司 A kind of silica sand flotation unit

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