CN205347202U - Suppression stove quick die change system - Google Patents
Suppression stove quick die change system Download PDFInfo
- Publication number
- CN205347202U CN205347202U CN201620021535.1U CN201620021535U CN205347202U CN 205347202 U CN205347202 U CN 205347202U CN 201620021535 U CN201620021535 U CN 201620021535U CN 205347202 U CN205347202 U CN 205347202U
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- CN
- China
- Prior art keywords
- pressing table
- rotating disk
- compacting
- die change
- suppression
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- Expired - Fee Related
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
An object of the utility model is to provide a suppression stove quick die change system, this suppression stove quick die change system include controller, two retooling stations, carousel, two suppression platforms and from the carousel extends to respectively the guide rail of the production station of two retooling stations, at least one suppression stove, the suppression platform can be removed by controller control two retooling stations the carousel perhaps the production station, the carousel is used for rotating the suppression platform, the production station supplies the suppression platform is produced, two retooling stations are used for respectively supplying the mould is changed to the suppression platform.
Description
Technical field
This utility model relates to vehicle glass formation system, particularly relates to compacting stove quick mold change systems.
Background technology
Before the automobile of current pressing process, shelves glass power consumption only has the 1/2 of dead load forming technique, and power consumption is low, reduces cost greatly.But the compacting stove in pressing process is limited to die change system, greatly wastes production capacity, constrains the reducing effect of cost.The die change system of present compacting stove is: after blowing out, pressing table more heats up after mold exchange after outputing cooling, and readjusts mould, is producing continuously, mould replacing time 8 hour/time, and this die change system is lost time greatly, seriously restricts production capacity.
Utility model content
The purpose of this utility model is in that to provide a kind of compacting stove quick mold change systems and die exchange thereof.
A kind of stove quick mold change systems of suppressing includes controller, two die change stations, rotating disk, two pressing table and extends respectively into the guide rail producing station of described two die change stations, at least one compacting stove from described rotating disk, described pressing table can be controlled to move to described two die change stations, described rotating disk or described production station by controller, described rotating disk is used for rotating described pressing table, described production station produces for described pressing table, and described two die change stations are respectively used to for described pressing table more mold exchange.
In the preferred embodiment of described compacting stove quick mold change systems, the corresponding compacting stove of described two pressing table.
In the preferred embodiment of described compacting stove quick mold change systems, corresponding two the compacting stoves of described two pressing table, the station that produces of these two compacting stoves is positioned at the both sides of described rotating disk, connects described rotating disk respectively through described guide rail.
In the preferred embodiment of described compacting stove quick mold change systems, the guide rail of described rotating disk to described die change station it is perpendicular to by the described rotating disk guide rail to described production station.
In the preferred embodiment of described compacting stove quick mold change systems, described pressing table has drag chain, and the top of described rotating disk rotary support mechanism by holder suspension, and the drag chain of described two pressing table is provided rotatable support by described rotary support mechanism respectively.
A kind of method utilizing described compacting stove quick mold change systems includes:
First pressing table of described production station is outputed described rotating disk from the body of heater of compacting stove, make described turntable rotation to forward described first pressing table to the guide rail parallel corresponding with vacant die change station, described first pressing table is left for described vacant die change station；
The second pressing table waited at another die change station is reached described rotating disk, described rotating disk is rotated, described second pressing table to be rotated to the guide rail parallel corresponding with body of heater, then drive described second pressing table into production station, just can produce afterwards.
This utility model realizes quick die change by increasing rotating disk, and can save space in large quantities.
Accompanying drawing explanation
The above and other feature of the present utility model, character and advantage will be become readily apparent from by the description below in conjunction with drawings and Examples, wherein:
Fig. 1 is according to the schematic diagram suppressing stove quick mold change systems in an embodiment of the present utility model；
Fig. 2 is according to the schematic diagram suppressing stove quick mold change systems in another embodiment of the present utility model.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the utility model is described in further detail; elaborate more details in the following description so that fully understanding this utility model; but this utility model obviously can be implemented with the multiple alternate manner being different from this description; those skilled in the art can do similar popularization, deduction according to practical situations when without prejudice to this utility model intension, therefore should with the content constraints of this specific embodiment protection domain of the present utility model.
As shown in Figure 1, compacting stove quick mold change systems includes two die change stations 11, 12, rotating disk 4, two pressing table 31, 32, and autorotation disk 4 extends respectively into two die change stations 11, 12, the guide rail 51 producing station 21 of one compacting stove 2, 52, 53, compacting stove quick mold change systems also includes not shown controller, controller is used for vacant pressing table 31, 32 move, it is also used for vacant rotating disk 4 to rotate, pressing table 31, 32 can be controlled to move to two die change stations 11 or 12 by controller, rotating disk 4 or production station 21, rotating disk 4 is used for rotating pressing table 31, 32, produce station 21 to produce for pressing table 31 or 32, two die change stations 11, 12 are respectively used to for pressing table 31, 32 more mold exchanges.
Rotating disk 4 includes the rotating disk of rotatable setting, and this rotating disk can be driven by motor or other driving devices, and this driving device is controlled by aforesaid controller.
When compacting stove 2 produces, glass is by not shown upper slice mechanical hand upper slice, by arriving pressing table 31 after body of heater 20 heating and transmission, pressing table 31 is provided with glass-forming die, it generally includes punch and pressing annular, by by shuttle glass connect away after compressing for glass and is placed into delivery roll cools down after and complete pressing step, glass is transmitted according to the direction shown in arrow in Fig. 1.In other embodiments of the present utility model, the moulding process of glass can be changed by compacting stove, and this utility model is not only restricted to the specific configuration of compacting stove and relevant technique thereof.
Below, the method utilizing aforementioned compacting stove quick mold change systems is described in conjunction with Fig. 1, for the ease of difference, two pressing table 31,32 are distinguished as first pressing table the 31, second pressing table 32, and this difference is intended merely to facilitate description, and its physical meaning is not had any restriction, such as, as after description in, the use of first, second can be exchanged, and the method includes:
The first pressing table 31 producing station 21 is outputed rotating disk 4 from the body of heater of compacting stove 2, makes rotating disk 4 rotate to forward the first pressing table 31 to the guide rail 51 corresponding with vacant die change station 11 parallel, the first pressing table 31 is left for vacant die change station 11；
The second pressing table 32 waited at another die change station 12 is reached rotating disk 4, rotating disk 4 is rotated, parallel so that the second pressing table 32 is rotated to the guide rail 53 corresponding with body of heater, then the second pressing table 32 is driven into production station 21, just can produce afterwards.
In the embodiment shown in fig. 1, compacting stove quick mold change systems includes two pressing table with a corresponding compacting stove 2.In the embodiment shown in Figure 2, compacting stove quick mold change systems can also include three pressing table, corresponding two compacting stoves 2,6, and the station 21,61 that produces of two compacting stoves 2,6 is positioned at the both sides of rotating disk 4, connects rotating disk 4 respectively through guide rail 53,54.
In preferred scheme, guide rail 51,52 is perpendicular to guide rail 53, and rotating disk 4 90-degree rotation just can switch to the different guide rail of alignment.
With continued reference to Fig. 1, pressing table 31 or 32 has not shown drag chain, this drag chain may be used for arranging the circuits such as cable, rotary support mechanism 42 is suspended on by support 41 (Fig. 1 is plan view) above rotating disk 4, the drag chain of two pressing table 31,32 is provided rotatable support by rotary support mechanism 42 respectively, in an embodiment of the present utility model, rotary support mechanism 42 is two independent bearings, and drag chain is fixed on the outer ring of corresponding bearing.
In the aforementioned embodiment, by rotating disk and 3 stations, 2 pressing table realize the quick switching of mould, greatly reduce mould replacing time, and in the practice of utility model people, mould replacing time can reduce 6 hours every time, and it also saves space, can save the area 400 squares.And it is not limited to single device, reproducible popularization according to embodiment of the present utility model, schematically illustrated by following calculating:
Former compacting stove only one of which pressing table, produces during die change and must shut down for a long time 8 hours, and achieve quick die change according to embodiment of the present utility model, and mould replacing time can reduce by 2 hours；
A) the quick die change increment time
Computing formula=1.2* ((before improving mould replacing time after mould replacing time-improvement) * monthly die change number of times * 3600S/ productive temp) * increment=(8H-2H) * 30*3600S/24S* (73.08 yuan-55.85 yuan) * December=5,580,000 yuan/year
B) quick mold change systems saves expense
Computing formula=tradition pressing table rotary system expense-my department manufactures and designs expense
=(350,000 dollars * 6.2 yuan/U.S. dollar)-43 ten thousand=1,740,000
C) floor space 400 square metres is saved.
Although this utility model is with preferred embodiment openly as above, but it is not for limiting this utility model, and any those skilled in the art are without departing from, in spirit and scope of the present utility model, making possible variation and amendment.Therefore, every content without departing from technical solutions of the utility model, any amendment, equivalent variations and modification above example made according to technical spirit of the present utility model, each fall within the protection domain that this utility model claim defines.
Claims (5)
1. compacting stove quick mold change systems, it is characterized in that, including controller, two die change stations, rotating disk, two pressing table and the guide rail producing station extending respectively into described two die change stations, at least one compacting stove from described rotating disk, described pressing table can be controlled to move to described two die change stations, described rotating disk or described production station by controller, described rotating disk is used for rotating described pressing table, described production station produces for described pressing table, and described two die change stations are respectively used to for described pressing table more mold exchange.
2. compacting stove quick mold change systems as claimed in claim 1, it is characterised in that the corresponding compacting stove of described two pressing table.
3. compacting stove quick mold change systems as claimed in claim 1, it is characterised in that corresponding two the compacting stoves of described two pressing table, the station that produces of these two compacting stoves is positioned at the both sides of described rotating disk, connects described rotating disk respectively through described guide rail.
4. compacting stove quick mold change systems as claimed in claim 1, it is characterised in that be perpendicular to by the described rotating disk guide rail to described production station by the guide rail of described rotating disk to described die change station.
5. compacting stove quick mold change systems as claimed in claim 1, it is characterized in that, described pressing table has drag chain, and the top of described rotating disk rotary support mechanism by holder suspension, and the drag chain of described two pressing table is provided rotatable support by described rotary support mechanism respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021535.1U CN205347202U (en) | 2016-01-11 | 2016-01-11 | Suppression stove quick die change system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620021535.1U CN205347202U (en) | 2016-01-11 | 2016-01-11 | Suppression stove quick die change system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205347202U true CN205347202U (en) | 2016-06-29 |
Family
ID=56174547
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620021535.1U Expired - Fee Related CN205347202U (en) | 2016-01-11 | 2016-01-11 | Suppression stove quick die change system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205347202U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105439430A (en) * | 2016-01-11 | 2016-03-30 | 福耀集团（上海）汽车玻璃有限公司 | Fast die exchange system of press furnace and method |
| CN107031088A (en) * | 2017-05-31 | 2017-08-11 | 三角轮胎股份有限公司 | The method that material is changed using turntable automatically in tyre building machine |
-
2016
- 2016-01-11 CN CN201620021535.1U patent/CN205347202U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105439430A (en) * | 2016-01-11 | 2016-03-30 | 福耀集团（上海）汽车玻璃有限公司 | Fast die exchange system of press furnace and method |
| CN105439430B (en) * | 2016-01-11 | 2019-03-22 | 福耀集团（上海）汽车玻璃有限公司 | Suppress furnace quick mold change systems and method |
| CN107031088A (en) * | 2017-05-31 | 2017-08-11 | 三角轮胎股份有限公司 | The method that material is changed using turntable automatically in tyre building machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160629 Termination date: 20200111 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |