CN205346500U - Novel automation is rectified and is received winding displacement system based on industry camera visual image handles - Google Patents
Novel automation is rectified and is received winding displacement system based on industry camera visual image handles Download PDFInfo
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- CN205346500U CN205346500U CN201520944934.0U CN201520944934U CN205346500U CN 205346500 U CN205346500 U CN 205346500U CN 201520944934 U CN201520944934 U CN 201520944934U CN 205346500 U CN205346500 U CN 205346500U
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- 230000000007 visual effect Effects 0.000 title claims abstract description 10
- 230000005484 gravity Effects 0.000 claims description 10
- 230000008676 import Effects 0.000 claims description 4
- 230000010365 information processing Effects 0.000 claims description 3
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Abstract
The utility model discloses a novel automation is rectified and is received winding displacement system based on industry camera visual image handles, including self -propelled longmen, industry camera, the industry camera passes through support fixed mounting subaerial in self -propelled longmen one side, and the camera lens of industry camera is aimed at and is received the cable dish, and the industry camera passes through the wire to be connected at self -propelled longmen subaerial control system of opposite side with fixing, the utility model discloses reduced to use the winding displacement that warp under the condition such as cable dish and the irregular cable dish of interval in disorder, the cable is folded and is pressed and need an artificial intervention winding displacement process and the phenomenon that the switching -over point switches, and the automation that has realized the winding displacement process function of rectifying has improved the automated control level of receiving winding displacement equipment system, to production efficiency's promotion, reduces the input of manpower resources, reduction productive labor intensity.
Description
Technical field
This utility model relates to cable Winding technology, receives Cable Assembly system particularly to a kind of new type auto correction processed based on industrial camera visual pattern.
Background technology
The take-up of cable is generally used cable dish and carries out take-up, in traditional take-up technology, also it is use automatic takeup technology, but in automatic takeup process, self-propelled gantry fully relies on the pitch set and moves, namely the single winding displacement control model of constant pitch is relied on, in operation, if receive cable disc take-up, the inlet wire angle of cable or position change this control model, then causing take-up entanglement, cable is distributed irregular problem on receipts cable disc.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of new type auto correction processed based on industrial camera visual pattern and receives Cable Assembly system, this system can be automatically adjusted when automatic takeup, ensure that take-up is stable, it is to avoid occur that take-up entanglement, cable are distributed irregular problem.
For achieving the above object, this utility model provides following technical scheme: Cable Assembly system is received in the new type auto correction processed based on industrial camera visual pattern, including self-propelled gantry, the bottom at two ends, described self-propelled gantry is located at by platform and is laid on ground track, the middle part at self-propelled gantry is provided with receipts cable disc, the top at self-propelled gantry is provided with for receiving the lifting motor that cable disc moves up and down, self-propelled gantry be positioned at take-up cable dish end be provided with for drive receive cable disc rotate drive motor, also include industrial camera, described industrial camera is fixedly installed on the ground of side, self-propelled gantry by the first support, the alignment lens of industrial camera receives cable disc, described industrial camera is connected with being fixed on the ground control system of self-propelled gantry opposite side by wire, described control system includes electrical control cubicles, image it is provided with in electrical control cubicles, information processing system and control, operating system；Connecting an expansion link by support between the two ends platform at described self-propelled gantry, expansion link drives by being located at the telescope motor of expansion link one end.
Preferably, at industrial camera away from the ground, side at self-propelled gantry fixedly mounts an active winding displacement biasing traction apparatus, the biasing traction apparatus of described active winding displacement includes the second support, a fixed station is fixed at the top of the second support, fixed station is provided with slide rail and screw mandrel, fixed station connects a flat board by screw mandrel and slide rail, the top of flat board is fixedly mounting a spacing guide wheel of outlet near the side of industrial camera, fixed station is provided with the spacing guide wheel of import in the side away from industrial camera, and the middle part of flat board is provided with driving wheel；The bottom of described fixed station is provided with a servomotor, and the outfan of servomotor is connected with screw mandrel end by decelerator, and servomotor is connected with controlling system by wire.
Preferably, traction apparatus is biased away from the ground, side of industrial camera also fixedly mounts a gravity type swing arm tension force dancing device at active winding displacement, described gravity type swing arm tension force dancing device includes the 3rd support, the top of described 3rd support connects fixed wheel by axis of rotation, fixed wheel is provided with swing arm, one end that described swing arm biases traction apparatus near active winding displacement is provided with drivewheel, and the other end of swing arm is provided with balancing weight；Being cased with arm shaft in described rotating shaft, described swing arm is fixing with arm shaft to be connected, and described rotating shaft is provided with gear pair in the end away from fixed wheel, and the bottom of gear pair is provided with displacement transducer or potentiometer.
Adopt technique scheme, changing the simple single open loop control mode relying on pitch winding displacement to control in the past is with real time image collection, analyze contrast and entangle the close loop negative feedback automatic mode of poor function, substantially reduce the winding displacement entanglement used when deformation cable dish and the irregular cable dish of spacing, cable laminates and needs manual intervention winding displacement process and the phenomenon of reversal point switching, achieve the automatic deviation rectifying function of winding displacement process, improve the automatic control level receiving strand winding apparatus system, lifting to production efficiency, reduce the input of human resources, reduce productive labor intensity.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation；
Fig. 2 is gravity type swing arm tension force dancing device structural representation of the present utility model；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the connection diagram of this utility model gear pair；
Fig. 5 is active winding displacement of the present utility model biasing traction apparatus structural representation；
Fig. 6 is the top view of Fig. 5；
Fig. 7 is the structural representation at self-propelled gantry of the present utility model；
Fig. 8 is the top view of Fig. 7.
Detailed description of the invention
Below in conjunction with accompanying drawing, by the description to embodiment, this utility model is described further:
As shown in Fig. 1～8, Cable Assembly system is received in the new type auto correction that this utility model processes based on industrial camera visual pattern, including self-propelled gantry 1 and industrial camera 3, the bottom at two ends, self-propelled gantry 1 is located at by platform 11 and is laid on ground track 12, the middle part at self-propelled gantry 1 is provided with receipts cable disc 2, the top at self-propelled gantry 1 is provided with for receiving the lifting motor 13 that cable disc 2 moves up and down, self-propelled gantry 1 be positioned at take-up cable dish 2 end be provided with for drive receive cable disc 2 rotate drive motor 14, industrial camera 3 is fixedly installed on the ground of side, self-propelled gantry 1 by the first support 31, the alignment lens of industrial camera 3 receives cable disc 2, industrial camera 3 is connected with being fixed on self-propelled gantry 1 ground control system of opposite side by wire, control system includes electrical control cubicles 4, it is provided with image in electrical control cubicles 4, information processing system and control, operating system；Connecting an expansion link 15 by support between the two ends platform 11 at self-propelled gantry 1, expansion link 15 drives by being located at the telescope motor 16 of expansion link 15 one end.
This utility model biases traction apparatus 5 at industrial camera 3 away from one active winding displacement of fixed installation on the ground, side at self-propelled gantry 1, the biasing traction apparatus 5 of active winding displacement includes the second support 51, a fixed station 52 is fixed at the top of the second support 51, fixed station 52 is provided with slide rail 53 and screw mandrel 56, fixed station 52 connects a flat board by screw mandrel 56 and slide rail 53, the top of flat board is fixedly mounting a spacing guide wheel 54 of outlet near the side of industrial camera 3, fixed station 52 is provided with the spacing guide wheel 55 of import in the side away from industrial camera 3, the middle part of flat board is provided with driving wheel 57；The bottom of fixed station 52 is provided with a servomotor, and the outfan of servomotor is connected with screw mandrel 56 end by decelerator, and servomotor is connected with controlling system by wire.
This utility model biases traction apparatus 5 away from also fixedly mounting a gravity type swing arm tension force dancing device 6 on the ground, side of industrial camera 3 at active winding displacement, gravity type swing arm tension force dancing device 6 includes the 3rd support 61, the top of the 3rd support 61 is rotationally connected fixed wheel 62 by rotating shaft 66, fixed wheel 62 is provided with swing arm 63, one end that swing arm 63 biases traction apparatus 5 near active winding displacement is provided with drivewheel 64, and the other end of swing arm 63 is provided with balancing weight 65；Being cased with arm shaft 67 in rotating shaft 66, swing arm 63 is fixing with arm shaft 67 to be connected, and rotating shaft 66 is provided with gear pair 68 in the end away from fixed wheel 62, and the bottom of gear pair 68 is provided with displacement transducer 69 or potentiometer.
This utility model is before take-up, first passing through telescope motor 16 drives expansion link 15 to work, the two ends distance of separation at self-propelled gantry 1 is become big, and receipts cable disc 2 is put on self-propelled gantry 1, then again through the contraction of expansion link 15, reduce the distance at two ends, self-propelled gantry 1, it is clamped receiving cable disc 2, adopt expansion link 15 to connect the two ends at self-propelled gantry 1, it is also possible to make this utility model adapt to the receipts cable disc 2 of different model, simultaneously facilitate replacing and receive cable disc 2.During take-up, cable 7 first passes through and enters above the fixed wheel 62 of gravity type swing arm tension force dancing device 6, go out through drivewheel 64, then through active winding displacement bias traction apparatus 5 the spacing guide wheel of import 55 enter into active winding displacement biasing traction apparatus 5 driving wheel 57, pass then through exporting spacing guide wheel 54, enter into receipts cable disc 2 and carry out coiling.When suffered by cable 7, tension force or pulling force change, causing that the gravity size with drivewheel 64 side is uneven, can there is upper and lower swing in swing arm 63.Swing arm 63 is displaced through arm shaft 67, gear pair 68 passes to potentiometer or displacement transducer 69, change in displacement is converted to real-time corresponding electric signal and is sent to control system, after control system makes analysis, judgement, adjust the rolling speed receiving cable disc 2 on self-propelled gantry 1, rear portion, thus changing the Tensity size of cable 7.Gravity type swing arm tension force dancing device 6 receives the winding speed size of cable disc 2 by adjusting, and eliminates the impact of each member velocity error, it is ensured that receives cable disc 2 taking-up and is smoothed out under constant-tension state.The effect of active winding displacement biasing traction apparatus 5 mainly ensures there is suitable inlet wire angle of eccentricity when cable 7 is wound on receipts cable disc 2, increases cable 7 and is wound on the side force received on cable disc 2, makes cable 7 can be close to layer by layer all the time.Utilize the image that industrial camera 3 gathers to carry out arrangement Contrast on effect simultaneously, bias seesawing of traction apparatus 5 by winding displacement and can adjust the angle of inlet wire biasing in real time, make cable 7 cable disc 2 reach solid matter, optimum efficiency without entanglement receiving.
While this utility model adopts the taking-up mode that tension force controls, the single winding displacement control model of preset pitch is changed into by winding displacement control mode the wire arrangement control model that image error relative analysis+pitch controls.The take-up receiving cable disc 2 centre position still adopts pitch control model, utilize the image comparison of arrangement effect simultaneously, inlet wire angle when traction apparatus 5 adjusts in real time and keeps cable 7 to wind is biased by winding displacement, increase cable 7 and be wound on the side force received on cable disc 2, make cable 7 can be close to layer by layer all the time.In position, cable dish both sides of the edge except adopting said method, introduce image comparison analysis, constantly calculate the web spacing receiving cable disc 2, accurately determine that the commutation receiving cable disc 2 is wound around point.The single open loop control mode relying on merely pitch winding displacement to control is changed into real time image collection, is analyzed contrast and entangle the close loop negative feedback automatic mode of poor function by this utility model, greatly reduce winding displacement entanglement phenomenon and cable 7 laminates and need manual intervention winding displacement process and the phenomenon of reversal point switching, achieve the automatic deviation rectifying function receiving winding displacement process, improve automatic control level, thus improve production efficiency, reduce the input of human resources, reduce productive labor strong.
Above-described is only preferred implementation of the present utility model; it should be pointed out that, for the person of ordinary skill of the art, under the premise creating design without departing from this utility model; can also making some deformation and improvement, these broadly fall into protection domain of the present utility model.
Claims (3)
1. Cable Assembly system is received in the new type auto correction processed based on industrial camera visual pattern, including self-propelled gantry (1), the bottom at described self-propelled gantry (1) two ends is located at by platform (11) and is laid on ground track (12), the middle part at self-propelled gantry (1) is provided with receipts cable disc (2), the top at self-propelled gantry (1) is provided with for receiving the lifting motor (13) that cable disc (2) moves up and down, self-propelled gantry (1) is provided with and receives cable disc (2) drive motor (14) that rotates for driving being positioned at take-up cable dish (2) end, it is characterized in that: also include industrial camera (3), described industrial camera (3) is fixedly installed on the ground of self-propelled gantry (1) side by the first support (31), the alignment lens of industrial camera (3) receives cable disc (2), described industrial camera (3) is connected with being fixed on the ground control system of self-propelled gantry (1) opposite side by wire, described control system includes electrical control cubicles (4), electrical control cubicles is provided with image in (4), information processing system and control, operating system；Connecting an expansion link (15) by support between the two ends platform (11) of described self-propelled gantry (1), expansion link (15) drives by being located at the telescope motor (16) of expansion link (15) one end.
2. Cable Assembly system is received in the new type auto correction processed based on industrial camera visual pattern according to claim 1, it is characterized in that: at industrial camera (3) away from the ground, side of self-propelled gantry (1) fixedly mounts active winding displacement biasing traction apparatus (5), described active winding displacement biasing traction apparatus (5) includes the second support (51), a fixed station (52) is fixed at the top of the second support (51), fixed station (52) is provided with slide rail (53) and screw mandrel (56), fixed station (52) connects a flat board by screw mandrel (56) and slide rail (53), the top of flat board is fixedly mounting the spacing guide wheel of an outlet (54) near the side of industrial camera (3), fixed station (52) is provided with the spacing guide wheel of import (55) in the side away from industrial camera (3), the middle part of flat board is provided with driving wheel (57)；The bottom of described fixed station (52) is provided with a servomotor, and the outfan of servomotor is connected with screw mandrel (56) end by decelerator, and servomotor is connected with controlling system by wire.
3. Cable Assembly system is received in the new type auto correction processed based on industrial camera visual pattern according to claim 2, it is characterized in that: bias at active winding displacement and the traction apparatus (5) ground, side away from industrial camera (3) also fixedly mounts gravity type swing arm tension force dancing device (6), described gravity type swing arm tension force dancing device (6) includes the 3rd support (61), the top of described 3rd support (61) is rotationally connected fixed wheel (62) by rotating shaft (66), fixed wheel (62) is provided with swing arm (63), described swing arm (63) is provided with drivewheel (64) near one end of active winding displacement biasing traction apparatus (5), the other end of swing arm (63) is provided with balancing weight (65)；Described rotating shaft (66) is cased with arm shaft (67), described swing arm (63) is fixing with arm shaft (67) to be connected, described rotating shaft (66) is provided with gear pair (68) in the end away from fixed wheel (62), and the bottom of gear pair (68) is provided with displacement transducer (69) or potentiometer.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520944934.0U CN205346500U (en) | 2015-11-23 | 2015-11-23 | Novel automation is rectified and is received winding displacement system based on industry camera visual image handles |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520944934.0U CN205346500U (en) | 2015-11-23 | 2015-11-23 | Novel automation is rectified and is received winding displacement system based on industry camera visual image handles |
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| CN205346500U true CN205346500U (en) | 2016-06-29 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105384003A (en) * | 2015-11-23 | 2016-03-09 | 中国电子科技集团公司第八研究所 | Novel automatic deviation correction and cable arranging system based on industrial camera visual image processing |
| CN106629234A (en) * | 2016-10-12 | 2017-05-10 | 哈尔滨理工大学 | Vision-based automatic winding scheme |
| CN107892211A (en) * | 2017-10-31 | 2018-04-10 | 长沙科悦企业管理咨询有限公司 | A kind of take-up mechanism for cable production |
| CN108100765A (en) * | 2017-12-28 | 2018-06-01 | 浙江大学台州研究院 | For producing the drawing tension control system of composite fibre raw material |
| CN109466974A (en) * | 2018-10-18 | 2019-03-15 | 浙江强仕电线电缆有限公司 | The cabling pedestal of wire and cable |
| CN113734888A (en) * | 2021-09-10 | 2021-12-03 | 江苏盈科通信科技有限公司 | Indoor optical cable deviation-rectifying and wire-arranging device and method |
| CN114044221A (en) * | 2021-05-26 | 2022-02-15 | 国网江苏省电力有限公司泰州供电分公司 | Flexible cutting system of many varieties big specification cable |
| CN117985541A (en) * | 2024-04-03 | 2024-05-07 | 洛阳市大资塑业有限公司 | Plastic flat and round wire winding and rolling mechanism and rolling method |
-
2015
- 2015-11-23 CN CN201520944934.0U patent/CN205346500U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105384003A (en) * | 2015-11-23 | 2016-03-09 | 中国电子科技集团公司第八研究所 | Novel automatic deviation correction and cable arranging system based on industrial camera visual image processing |
| CN106629234A (en) * | 2016-10-12 | 2017-05-10 | 哈尔滨理工大学 | Vision-based automatic winding scheme |
| CN106629234B (en) * | 2016-10-12 | 2020-12-04 | 哈尔滨理工大学 | Automatic winding scheme based on vision |
| CN107892211A (en) * | 2017-10-31 | 2018-04-10 | 长沙科悦企业管理咨询有限公司 | A kind of take-up mechanism for cable production |
| CN108100765A (en) * | 2017-12-28 | 2018-06-01 | 浙江大学台州研究院 | For producing the drawing tension control system of composite fibre raw material |
| CN109466974A (en) * | 2018-10-18 | 2019-03-15 | 浙江强仕电线电缆有限公司 | The cabling pedestal of wire and cable |
| CN114044221A (en) * | 2021-05-26 | 2022-02-15 | 国网江苏省电力有限公司泰州供电分公司 | Flexible cutting system of many varieties big specification cable |
| CN113734888A (en) * | 2021-09-10 | 2021-12-03 | 江苏盈科通信科技有限公司 | Indoor optical cable deviation-rectifying and wire-arranging device and method |
| CN113734888B (en) * | 2021-09-10 | 2023-09-29 | 江苏盈科通信科技有限公司 | Indoor optical cable deviation rectifying and wire arranging device and method |
| CN117985541A (en) * | 2024-04-03 | 2024-05-07 | 洛阳市大资塑业有限公司 | Plastic flat and round wire winding and rolling mechanism and rolling method |
| CN117985541B (en) * | 2024-04-03 | 2024-05-31 | 洛阳市大资塑业有限公司 | Plastic flat and round wire winding and rolling mechanism and rolling method |
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Effective date of registration: 20231102 Address after: 232001 No. 68 Luohe Avenue, high tech Industrial Development Zone, Huainan City, Anhui Province Patentee after: ANHUI ZHONGDIAN GUANGDA COMMUNICATION TECHNOLOGY CO.,LTD. Address before: 232001 No. 369, Guoqing Middle Road, tianjia'an District, Huainan City, Anhui Province Patentee before: China Electronics Technology Group Corporation No.8 Research Institute |