CN117985541B - Plastic flat and round wire winding and rolling mechanism and rolling method - Google Patents
Plastic flat and round wire winding and rolling mechanism and rolling method Download PDFInfo
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- CN117985541B CN117985541B CN202410399157.XA CN202410399157A CN117985541B CN 117985541 B CN117985541 B CN 117985541B CN 202410399157 A CN202410399157 A CN 202410399157A CN 117985541 B CN117985541 B CN 117985541B
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- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
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- 238000009360 aquaculture Methods 0.000 description 1
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Abstract
The invention relates to the technical field of plastic wire production equipment, in particular to a plastic flat and round wire winding and rolling mechanism and a winding method, wherein the winding and rolling mechanism comprises a winding machine main body, a manual control assembly, a correction assembly, a winding drum assembly and a regional plate; if the round wire passes through the roller, the pressure values of the two groups of pressure sensors are smaller, if the flat wire passes through the roller, the pressure values of the two groups of pressure sensors are increased, when the wire passes through the roller, the pressure values of the two groups of pressure sensors are smaller, if the round wire passes through the roller, the pressure values of the two groups of pressure sensors are increased, when the flat wire passes through the roller, when the pressure value detected by one group of pressure sensors is increased, the pressure value of the other group of pressure sensors is reduced, the flat wire is indicated to be distorted, and at the moment, one corresponding first electric telescopic rod is started to extend, and the correction wheel is enabled to correct the flat wire.
Description
Technical Field
The invention relates to the technical field of plastic wire production equipment, in particular to a plastic flat and round wire winding and rolling mechanism and a winding method.
Background
The plastic wire is formed by extrusion and stretching of a plastic wire drawing machine, mainly uses polypropylene, high-density ethylene and the like as raw materials, is rolled after being formed by heating, extrusion, wire cutting, stretching and other processes, and is finally used for knitting, and is widely used in various fields of construction, spinning, garden protection, aquaculture and the like; when the plastic wire is coiled, the plastic wire is coiled on the wire coiling wheel by utilizing the plastic wire coiling mechanism, the plastic wire coiling mechanism comprises a winding drum, a motor, a wire arranging wheel and other mechanisms, the winding drum is used for coiling round wire or flat wire, the winding drum is driven to rotate by the motor, and the wire arranging wheel is controlled by a servo motor to arrange wires.
The invention relates to a full-automatic plastic wire drawing constant-tension wire winding device, which mainly solves the problems that the prior plastic wire winding device adopts manpower to wind the thread end of a plastic wire onto a wire winding wheel, and is time-consuming and labor-consuming, low in working efficiency and too loose or too tight in plastic wire winding; the plastic wire cutting and winding device is arranged on the travelling trolley and comprises a support frame, an electric cylinder servo motor, a connecting frame, a rewinding servo motor, a rotary arm, a clamping mechanism and a hot knife mechanism; a plastic wire tension adjusting device is arranged on the left side of the upper end of the frame and comprises a mounting seat, a swinging rod, a pulley, a tension spring and a position sensor; the comparison file has low wire winding working efficiency and poor deviation correcting effect.
The existing plastic wire winding mechanism cannot judge that round wires are wound or flat wires are wound when a winding drum is used for winding wires, the diameters of the flat wires and the round wires are different, inconvenience is brought to work, when the winding drum is used for winding wires, deviation is easy to occur, winding wires are not orderly, winding wire ordering is messy, when the winding drum is used for winding wires, the tightness of the winding drum can change, if the winding drum is too loose, the phenomenon of loose winding wires can be caused, and when the winding drum is used for winding wires, especially, the flat winding wires are easy to twist, irregular winding wires can be caused, winding wire ordering is messy, and the problems of use and the like are affected.
Disclosure of Invention
In order to solve the technical problems, the invention provides a plastic flat and round wire winding and rolling mechanism and a winding method, wherein the plastic flat and round wire winding and rolling mechanism comprises a rolling machine main body, a manual control assembly, a correction assembly, a winding drum assembly and a regional plate; the correcting assembly comprises a driving assembly, a detecting assembly, a braking assembly and an adjusting assembly, wherein the driving assembly comprises a moving cylinder, and two clamping plates are fixedly connected to the end part of the moving cylinder;
The detection assembly comprises a roller, wherein the roller is positioned between two clamping plates, two groups of pressure sensors are arranged at two ends of the interior of the roller, the number of each group of pressure sensors is a plurality of pressure sensors, a reset spring is arranged on the surface of each pressure sensor, a raised head is arranged at the top end of each reset spring, and the pressure sensors are matched with the raised heads;
The brake assembly comprises a support frame, a first electric telescopic rod is arranged at the end part of the support frame, a correcting wheel support is fixedly connected to the piston end of the first electric telescopic rod, and a correcting wheel is movably connected to the inner side of the correcting wheel support;
the adjusting component comprises a gravity rod, the end part of the gravity rod is movably connected with a gravity wheel, a movable shaft is arranged below the gravity wheel, the surface of the movable shaft is movably connected with a second electric telescopic rod, the piston end of the second electric telescopic rod is movably connected with a sliding ring, and the sliding ring is in sliding connection with the gravity rod.
Preferably, the winding machine main body comprises a main body shell, the top of the main body shell is fixedly connected with a supporting rod, the end part of the supporting rod is fixedly connected with an inclined frame, and the side face of the inclined frame is movably connected with a plurality of main winding wheels.
Preferably, the manual control assembly comprises a rotating block, a laminating frame is fixedly connected to the side part of the rotating block, a driving screw is arranged on one side, close to the rotating block, of the laminating frame, a polish rod is fixedly connected to one side of the driving screw, and a press roll is movably connected to one side, far away from the rotating block, of the end part of the laminating frame.
Preferably, a chute is arranged on one side, close to the manual control assembly, of the front surface of the area plate, a sliding handle is fixedly connected to one side of the rotating block, the sliding handle is in sliding connection with the chute, and a touch switch is arranged on the top of the inner wall of the chute.
Preferably, a servo motor is arranged in the rotating block, a main gear is fixedly arranged at the output end of the servo motor, a slave gear is connected with the main gear through a gear belt in a transmission mode, the slave gear is fixedly connected with the end part of the driving screw rod, and a rotating handle is arranged on the upper side of the end part of the rotating block.
Preferably, the front of the regional board is provided with a fixed rod, the fixed rod is located above the adjusting component, and the end part of the fixed rod is movably connected with a secondary winding wheel.
Preferably, the winding drum assembly comprises a rotating shaft and a gear box, a clamping strip is arranged on the outer surface of the rotating shaft, a winding drum is sleeved on the surface of the rotating shaft, and magnetism is attached to the winding drum.
Preferably, the gear box comprises a sector gear, a handle is fixedly connected with the surface of the sector gear, a main gear is meshed with the sector gear, a rotating rod is fixedly connected with the side face of the main gear, a slave gear is fixedly connected with the end part of the rotating rod, a rack is meshed with the surface of the slave gear, a limit plate is fixedly connected with one side, close to the rack, of the front face of the regional plate, the rack is in sliding connection with the limit plate, a magnet block is fixedly connected with the end part of the rack, and the magnet block is in magnetic connection with the winding drum.
Preferably, a control device is fixedly arranged on the side face of the winding machine main body, and a base is fixedly arranged at the bottom of the winding machine main body.
A winding method of a plastic flat and round wire winding and winding mechanism comprises the following steps:
S1, judging whether the wire is flat and round according to the pressure values of the two groups of pressure sensors, when the wire passes through the roller, the pressure values of the two groups of pressure sensors are smaller if the round wire passes through the roller, and when the flat wire passes through the roller, the pressure values of the two groups of pressure sensors are increased.
S2, judging whether the coiled wire is deviated or not according to the pressure values of the two groups of pressure sensors, when the coiled wire passes through the idler wheels, if the pressure value of one group of pressure sensors is increased, the pressure value of the other group of pressure sensors is reduced, the deviation of the coiled wire is indicated, at the moment, one corresponding first electric telescopic rod is started to extend, and the correction wheel corrects the coiled wire.
S3, judging whether the flat coiled wire is twisted according to the pressure values of the two groups of pressure sensors, when the flat coiled wire passes through the idler wheels, and when the pressure value detected by one group of pressure sensors is increased, the pressure value of the other group of pressure sensors is reduced, so that the flat coiled wire is twisted, and at the moment, one corresponding first electric telescopic rod is started to extend, and the correction wheel corrects the flat coiled wire.
S4, judging the tightness of the coiled wire according to the pressure values of the two groups of pressure sensors, when the coiled wire passes through the roller, if the pressure values of the two groups of pressure sensors are reduced, the tightness of the coiled wire is smaller, the second electric telescopic rod is started to shrink at the moment, the tightness of the coiled wire is increased, if the pressure values of the two groups of pressure sensors are increased, the tightness of the coiled wire is increased, and if the second electric telescopic rod is started to extend at the moment, the tightness of the coiled wire is reduced.
Compared with the prior art, the invention has the beneficial effects that:
1. When the flat wire is coiled on the roller, the cross section of the coiled wire is flat according to the fact that the extrusion force of two sides of the bottom of the flat wire to the raised heads is large, so that the coiled wire is flat, a flat wire coiling procedure is started at the moment, the cross section of a common round wire is round, the extrusion force of two sides of the bottom of the round wire to the raised heads is small, or the extrusion force is zero, the cross section of the round wire is round, so that the coiled wire is round, and when the winding drum is coiling the wire, the round wire coiling procedure is started at the moment.
2. According to the invention, if one group of pressure sensors increases in pressure value and the other group of pressure sensors decreases in pressure value, when the pressure value of one group of pressure sensors increases, the wire is drawn close to the pressure sensors of the group, so that the wire is offset, at the moment, one corresponding first electric telescopic rod is started to extend, the wire can be pushed inwards by the correction wheel, the wire is corrected, and if the pressure value of the other group of pressure sensors increases, the wire is pushed inwards by the other correction wheel, and the wire is corrected.
3. When the flat coiled wire is twisted, the pressure generated by two sides of the bottom of the flat coiled wire is different, when the pressure value detected by one group of pressure sensors is increased, one corresponding first electric telescopic rod extends, the correcting wheel bracket drives the correcting wheel to approach the flat coiled wire, the contour of the correcting wheel is matched with the contour of the flat coiled wire, and when the correcting wheel approaches the twisted coiled wire, the contour of the flat coiled wire is matched with the contour of the correcting wheel, so that the twisted flat coiled wire is corrected.
4. If the tightening degree of the coiled wire is too loose, the pressure value of the raised head to the pressure sensor through the return spring is reduced, the second electric telescopic rod is started to shrink at the moment, the gravity wheel is lowered, the coiled wire is pressed down through the lowering of the gravity wheel, and the tightening degree of the coiled wire can be further increased; if the tightening degree of the coiled wire is too tight, the pressure value of the pressure sensor is increased, at the moment, the second electric telescopic rod is started to extend, the gravity wheel is lifted, the coiled wire is loosened through the lifting of the gravity wheel, and then the tightening degree of the coiled wire can be reduced.
Drawings
FIG. 1 is a schematic diagram of the main structure of the present invention;
FIG. 2 is a schematic view of a rolled three-dimensional structure of the present invention;
FIG. 3 is a second perspective view of the winding mechanism of the present invention;
FIG. 4 is a schematic view of the manual assembly of the present invention;
FIG. 5 is a schematic perspective view of a correction assembly according to the present invention;
FIG. 6 is a second perspective view of the correction assembly of the present invention;
FIG. 7 is a schematic diagram of a roller cross-section and oblate wire comparison configuration of the present invention;
FIG. 8 is a schematic diagram of a corrective wheel of the present invention in elevation and with a flattened wire in comparison;
FIG. 9 is an enlarged schematic view of the structure of FIG. 7A in accordance with the present invention;
FIG. 10 is a schematic view of the main winding wheel structure of the present invention;
FIG. 11 is an enlarged schematic view of the structure of FIG. 2B in accordance with the present invention;
FIG. 12 is a schematic cross-sectional view of the gear case of the present invention;
fig. 13 is a schematic view of the structure of the sliding handle of the present invention.
In the figure, 1, a winding machine main body; 11. a main body housing; 12. a support rod; 13. an inclined frame; 14. a main winding wheel; 2. a manual control assembly; 21. a rotating block; 22. a laminating frame; 23. driving a screw; 24. a polish rod; 25. a press roller; 26. a chute; 27. a sliding handle; 28. a rotating handle; 3. a correction component; 31. a drive assembly; 311. a moving cylinder; 312. a clamping plate; 32. a detection assembly; 321. a roller; 322. a pressure sensor; 323. a return spring; 324. a nose; 33. a brake assembly; 331. a support frame; 332. a first electric telescopic rod; 333. a correcting wheel bracket; 334. a correction wheel; 34. an adjustment assembly; 341. a gravity rod; 342. a gravity wheel; 343. a movable shaft; 344. a second electric telescopic rod; 345. a sliding ring; 35. a fixed rod; 36. a secondary winding wheel; 4. a spool assembly; 41. a rotating shaft; 42. a gear box; 421. a sector gear; 422. a handle; 423. a rack; 424. a limiting plate; 425. a magnet block; 43. clamping strips; 44. a reel; 5. a zone plate; 6. a control device; 7. and (5) a base.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. This invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Example 1
Referring to fig. 1 to 13, the invention provides a plastic flat and round wire winding and rolling mechanism, which comprises a rolling machine main body 1, a manual control assembly 2, a correction assembly 3, a winding drum assembly 4 and a zone plate 5; the winding machine main body 1 comprises a main body shell 11, a supporting rod 12 is fixedly connected to the top of the main body shell 11, the supporting rod 12 plays a role of fixing an inclined frame 13, the end part of the supporting rod 12 is fixedly connected with the inclined frame 13, the side face of the inclined frame 13 is movably connected with a plurality of main winding wheels 14, the main winding wheels 14 can move on the inclined frame 13, the main winding wheels 14 can carry out wire winding, the main winding wheels 14 are matched with the secondary winding wheels 36, a control device 6 is fixedly arranged on the side face of the winding machine main body 1, the control device 6 is convenient to operate or control the winding mechanism, a base 7 is fixedly arranged at the bottom of the winding machine main body 1, a mounting hole is formed in the base 7 and can be supported on the ground, and the base 7 can be fixed on the ground through bolts.
The manual control assembly 2 comprises a rotating block 21, the lateral part fixedly connected with laminating frame 22 of the rotating block 21, one side of the laminating frame 22 close to the rotating block 21 is provided with a driving screw 23, a driving assembly 31 can be driven through forward and reverse rotation of the driving screw 23 to realize ordered filament winding of the winding drum assembly 4, one side fixedly connected with polished rod 24 of the driving screw 23, the polished rod 24 can stably slide the correction assembly 3, one side of the end part of the laminating frame 22 far away from the rotating block 21 is movably connected with a pressing roller 25, and when the winding drum 44 winds the filament, the pressing roller 25 can compact the filament on the winding drum 44 and enable the filament to be difficult to be layered when winding.
The front of regional board 5 is close to the one side of manual subassembly 2 and is provided with spout 26, and one side fixedly connected with slide handle 27 of rotatory piece 21, and spout 26 sets up in the front of regional board 5, and slide handle 27 and spout 26 are sliding connection, and slide handle 27 can slide in spout 26, and the top of spout 26 inner wall is provided with touch switch, and when slide handle 27 slides to the top in spout 26, indicates that reel 44 winding wire when the reel 44 has reached the maximum diameter on reel 44, and slide handle 27 and touch switch contact at this moment stop rotating pivot 41 and reel 44.
The inside of rotatory piece 21 is provided with servo motor, servo motor's output fixed mounting has the master gear, start servo motor can make the master gear rotate, the master gear is connected with the slave gear through the gear belt transmission, the rotation of master gear can make the slave gear rotate through the gear belt, the tip of slave gear and drive screw 23 is fixed connection, drive screw 23 and rotate when rotating from the gear, the upside of rotatory piece 21 tip is provided with the rotation handle 28, the user holds rotation handle 28, can drive rotatory piece 21 through the rotation of rotation handle 28 and carry out angular rotation.
Correcting unit 3 includes actuating unit 31, detecting unit 32, brake subassembly 33 and adjusting unit 34, actuating unit 31 includes removes section of thick bamboo 311, the tip fixedly connected with of removing section of thick bamboo 311 two splint 312, remove section of thick bamboo 311 and can make two splint 312 remove when removing, two splint 312 slide on polished rod 24, detecting unit 32 includes gyro wheel 321, gyro wheel 321 is located between two splint 312, be provided with gyro wheel 321 between two splint 312, gyro wheel 321 can slide on polished rod 24, the removal of two splint 312 can drive gyro wheel 321 and remove.
The adjusting assembly 34 comprises a gravity rod 341, the end part of the gravity rod 341 is movably connected with a gravity wheel 342, the gravity rod 341 can perform angular movement on the regional plate 5, and the winding wire is tensioned through the gravity wheel 342 and the self gravity of the gravity rod 341.
The front of the regional board 5 is provided with a fixed rod 35, the fixed rod 35 is fixed on the regional board 5, the fixed rod 35 is located above the adjusting component 34, and a secondary winding wheel 36 is movably connected to the end part of the fixed rod 35, so that the secondary winding wheel 36 can rotate along with winding wires at the fixed rod 35, and one winding wire is matched with the primary winding wheel 14 through the secondary winding wheel 36.
The reel assembly 4 comprises a rotating shaft 41 and a gear box 42, a clamping strip 43 is arranged on the outer surface of the rotating shaft 41, a reel 44 is sleeved on the surface of the rotating shaft 41, magnetism is attached to the reel 44, the reel 44 can be sleeved on the rotating shaft 41, the reel 44 is matched with the clamping strip 43, the reel 44 is convenient to detach, the rotation of the rotating shaft 41 can enable the clamping strip 43 to rotate, the rotation of the clamping strip 43 can enable the reel 44 to rotate, the gear box 42 comprises a sector gear 421, a handle 422 is fixedly connected to the surface of the sector gear 421, a user holds the handle 422 to enable the sector gear 421 to rotate in an angle range, a main gear is meshed with the sector gear 421, the rotation of the sector gear 421 can enable the main gear to rotate, a rotating rod is fixedly connected to the side face of the main gear, a driven gear, a rack 423 is meshed with the surface of the driven gear, the rotation of the driven gear can enable the front face of the area plate 5 to move, a limiting plate 424 is fixedly connected to one side of the rack 423, when the rack 423 moves, the rack 423 is easy to slide in the limiting plate 424, a magnet 425 slides in the side of the limiting plate 424 in the magnet block 424, and a magnet 425 slides in the magnetic block 44 and is not connected to the rack 425 when the magnet block 425 slides in the lateral direction, and the magnetic block 425 is parallel to the magnetic block 44, and the magnetic force 425 is kept away from the reel 44, and is kept away from the magnetic block 425 when the magnet 425 is parallel to the magnet block 44.
In summary, the spool 44 is first sleeved on the rotating shaft 41 to wind the wire, the user holds the handle 422 to rotate the sector gear 421 in an angle range, the rotation of the sector gear 421 can rotate the main gear, the rotation of the main gear can rotate the rotating rod, the rotation of the rotating rod can rotate the slave gear, the rotation of the slave gear can move the rack 423, the magnet block 425 can move when the rack 423 moves, when the magnet block 425 approaches the spool 44, the magnet block 425 generates transverse magnetic force to the spool 44, the spool 44 is not easy to fall off when the magnet block 425 is far away from the spool 44, and the transverse magnetic force generated by the magnet block 425 to the spool 44 is reduced, so that the spool 44 is convenient to take off; the user holds the rotary handle 28, the rotary block 21 can be driven to rotate at an angle through the rotation of the rotary handle 28, and the press roller 25 can compact the coiled wire on the winding drum 44 when the winding drum 44 winds the wire through the arrangement of the press roller 25, so that the coiled wire is not easy to laminate and wind when wound; the gravity rod 341 can perform angular movement on the zone plate 5, and the coiled wire is stretched by the gravity wheel 342 and the gravity of the gravity rod 341; since the inner wall of the chute 26 is provided with the tactile switch, when the sliding handle 27 slides to the top in the chute 26, it is explained that the wire is wound on the spool 44 when the spool 44 has reached the maximum diameter, and at this time, the sliding handle 27 contacts with the tactile switch, the rotation of the rotating shaft 41 and the spool 44 is stopped, and the spool 44 is removed.
Example 2
Referring to fig. 1 to 13, the present invention provides a winding mechanism and a winding method for flat and round plastic wires, based on embodiment 1, when a winding drum 44 winds wires, it cannot be judged that round wires wind or flat wires wind, the diameters of the flat wires and the round wires are different, which brings inconvenience to work, when the winding drum 44 winds wires, deviation easily occurs, the winding wires are not orderly, winding wire ordering is disorder, when the winding drum 44 winds wires, the tightness changes, if the winding drum 44 winds wires too loose, the phenomenon of loose winding wires is caused, and when the winding drum 44 winds wires, especially, the flat winding wires are easy to twist, and the winding wires are not orderly, and are not easy to use.
The detection component 32 comprises a roller 321, two groups of pressure sensors 322 are arranged at two ends of the inside of the roller 321, the number of each group of pressure sensors 322 is a plurality of, a reset spring 323 is arranged on the surface of each pressure sensor 322, a raised head 324 is arranged at the top end of each reset spring 323, each pressure sensor 322 is matched with the corresponding raised head 324, when a wire wrapping presses the corresponding raised head 324, the corresponding raised head 324 presses the corresponding reset spring 323, the corresponding reset spring 323 presses the corresponding pressure sensor 322, the corresponding pressure sensor 322 is divided into two groups, and judgment is made according to the pressure values of the corresponding two groups of pressure sensors 322.
The brake assembly 33 comprises a support frame 331, a first electric telescopic rod 332 is arranged at the end part of the support frame 331, a correction wheel support 333 is fixedly connected to the piston end of the first electric telescopic rod 332, the correction wheel support 333 can be driven to move when the first electric telescopic rod 332 is started, a correction wheel 334 is movably connected to the inner side of the correction wheel support 333, and the correction wheel 334 can be made to move by the movement of the correction wheel support 333.
The adjusting component 34 includes a gravity wheel 342, a movable shaft 343 is disposed below the gravity wheel 342, a second electric telescopic rod 344 is movably connected to the surface of the movable shaft 343, a sliding ring 345 is movably connected to a piston end of the second electric telescopic rod 344, the sliding ring 345 is slidably connected to the gravity rod 341, when the second electric telescopic rod 344 is started, the sliding ring 345 can have a downward pulling force due to the shrinkage of the second electric telescopic rod 344, the sliding ring 345 can slide on the gravity rod 341 and make the gravity rod 341 press down, and at this time, the gravity rod 341 drives the gravity wheel 342 to descend, so that the coiled wire can be further stretched.
The invention is specifically used as follows:
Firstly, when the coiled wire passes through the roller 321, whether the coiled wire is flat wire or round wire needs to be judged; when the flat wire is coiled on the roller 321, the cross section of the flat wire is generally elliptical, and when the extrusion force to the raised heads 324 is larger according to the two sides of the bottom of the flat wire, the cross section of the coiled wire is flat, so that the coiled wire is flat, and at the moment, a flat wire coiling procedure is started; when the round wire is wound on the roller 321, the cross section of the round wire is generally round, the extrusion force to the raised head 324 is smaller according to the two sides of the bottom of the round wire, or the extrusion force is zero, the cross section of the round wire is round, so that the wire is round, and when the winding drum 44 winds the wire, the round wire winding procedure is started at this time.
When the winding drum 44 winds and winds the wire, the phenomenon that the wire is deviated on the winding drum 44 is avoided; if the wire is deviated, one group of pressure sensors 322 increases in pressure value, and the other group of pressure sensors 322 decreases in pressure value; when the pressure value of one group of pressure sensors 322 increases, the coiled wire is indicated to be close to and extruded by the group of pressure sensors 322, so that the coiled wire is deviated, at the moment, one corresponding first electric telescopic rod 332 is started to extend, the first electric telescopic rod 332 drives the correction wheel support 333 to move, the correction wheel support 333 drives the correction wheel 334 to move inwards, the correction wheel 334 can push the coiled wire inwards, the coiled wire is corrected, and if the pressure value of the other group of pressure sensors 322 increases, the other correction wheel 334 pushes the coiled wire inwards, and the coiled wire is corrected.
When the winding drum 44 winds the flat coiled wires, in order to avoid the flat coiled wires from twisting, the coiled wires are ordered in disorder and are not easy to use; when the flat coiled wire passes through the roller 321, if the flat coiled wire is twisted, the pressures generated by the two sides of the bottom of the flat coiled wire are different, so that the pressures generated by the two sides of the bottom of the flat coiled wire to the two groups of raised heads 324 are different, the pressure values detected by each group of raised heads 324 by each group of pressure sensors 322 are also different, when the pressure value detected by one group of pressure sensors 322 is increased, one corresponding electric telescopic rod 332 extends, the correction wheel bracket 333 drives the correction wheel 334 to approach the flat coiled wire, the contour of the correction wheel 334 is matched with the shape contour of the flat coiled wire, and when the correction wheel 334 approaches the twisted coiled wire, the contour of the flat coiled wire is attached to the contour of the correction wheel 334, so that the twisted flat coiled wire is corrected.
When the winding drum 44 winds the coiled wire, in order to avoid the change of the tightness of the coiled wire, if the winding drum 44 is too loose, the coiled wire is loose, and the use is affected; when the coiled wire passes through the roller 321, if the tightening degree of the coiled wire is too loose, the pressure value generated by the coiled wire on the raised head 324 is reduced, the pressure value of the raised head 324 on the pressure sensor 322 is reduced through the return spring 323, at the moment, the second electric telescopic rod 344 is started to shrink, so that the gravity rod 341 has a downward pulling force, the gravity wheel 342 is lowered, the coiled wire is pressed down through the lowering of the gravity wheel 342, and the tightening degree of the coiled wire is increased; if the tightening degree of the winding wire is too high, the pressure value of the winding wire generated by the winding wire to the raised head 324 is increased, and the pressure value of the pressure sensor 322 is increased, at this time, the second electric telescopic rod 344 is started to extend, so that the gravity rod 341 has upward pushing force, the gravity wheel 342 is lifted, and the winding wire is loosened by the lifting of the gravity wheel 342.
Example 3
Referring to fig. 1 to 13, the invention provides a winding method of a plastic flat and round wire winding and winding mechanism, which comprises the following steps:
S1, firstly, judging whether the wire is flat and round according to the pressure values of the two groups of pressure sensors 322, when the wire passes through the roller 321, the pressure values of the two groups of pressure sensors 322 are smaller if the wire passes through the roller 321, and when the wire passes through the roller 321, the pressure values of the two groups of pressure sensors 322 are increased.
S2, judging whether the coiled wire is deviated or not according to the pressure values of the two groups of pressure sensors 322, when the coiled wire passes through the roller 321, if the pressure value of one group of pressure sensors 322 is increased and the pressure value of the other group of pressure sensors 322 is reduced, indicating that the coiled wire is deviated, starting a corresponding one of the first electric telescopic rods 332 to extend at the moment, and correcting the coiled wire by the correction wheel 334.
S3, judging whether the flat coiled wire is twisted or not according to the pressure values of the two groups of pressure sensors 322, when the flat coiled wire passes through the roller 321, and when the pressure value detected by one group of pressure sensors 322 is increased, the pressure value of the other group of pressure sensors 322 is reduced, which indicates that the flat coiled wire is twisted, at the moment, one corresponding electric telescopic rod 332 is started to extend, and the correction wheel 334 corrects the flat coiled wire.
S4, judging the tightness of the coiled wire according to the pressure values of the two groups of pressure sensors 322, when the coiled wire passes through the roller 321, if the pressure values of the two groups of pressure sensors 322 are reduced, the tightness of the coiled wire is smaller, the second electric telescopic rod 344 is started to shrink at the moment, the tightness of the coiled wire is increased, if the pressure values of the two groups of pressure sensors 322 are increased, the tightness of the coiled wire is increased, and if the second electric telescopic rod 344 is started to extend at the moment, the tightness of the coiled wire is reduced.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (7)
1. A plastic flat and round wire winding and rolling mechanism comprises a winding machine main body (1), a manual control assembly (2), a correction assembly (3), a winding drum assembly (4) and a regional plate (5); the correction device is characterized in that the correction assembly (3) comprises a driving assembly (31), a detection assembly (32), a braking assembly (33) and an adjusting assembly (34), the driving assembly (31) comprises a moving cylinder (311), and two clamping plates (312) are fixedly connected to the end part of the moving cylinder (311);
The detection assembly (32) comprises a roller (321), the roller (321) is positioned between two clamping plates (312), two groups of pressure sensors (322) are arranged at two ends of the inside of the roller (321), the number of each group of pressure sensors (322) is a plurality of pressure sensors, a reset spring (323) is arranged on the surface of each pressure sensor (322), a raised head (324) is arranged at the top end of each reset spring (323), and the pressure sensors (322) are matched with the raised heads (324);
The brake assembly (33) comprises a support frame (331), a first electric telescopic rod (332) is arranged at the end part of the support frame (331), a correction wheel support (333) is fixedly connected to the piston end of the first electric telescopic rod (332), and a correction wheel (334) is movably connected to the inner side of the correction wheel support (333);
The adjusting assembly (34) comprises a gravity rod (341), the end part of the gravity rod (341) is movably connected with a gravity wheel (342), a movable shaft (343) is arranged below the gravity wheel (342), the surface of the movable shaft (343) is movably connected with a second electric telescopic rod (344), the piston end of the second electric telescopic rod (344) is movably connected with a sliding ring (345), and the sliding ring (345) is in sliding connection with the gravity rod (341);
The winding drum assembly (4) comprises a rotating shaft (41) and a gear box (42), a clamping strip (43) is arranged on the outer surface of the rotating shaft (41), a winding drum (44) is sleeved on the surface of the rotating shaft (41), and magnetism is attached to the winding drum (44);
The gear box (42) comprises a sector gear (421), a handle (422) is fixedly connected to the surface of the sector gear (421), a main gear is meshed with the sector gear (421), a rotating rod is fixedly connected to the side face of the main gear, a slave gear is fixedly connected to the end portion of the rotating rod, a rack (423) is meshed with the surface of the slave gear, a limiting plate (424) is fixedly connected to one side, close to the rack (423), of the front face of the regional plate (5), the rack (423) is in sliding connection with the limiting plate (424), a magnet block (425) is fixedly connected to the end portion of the rack (423), and the magnet block (425) is in magnetic connection with the winding drum (44);
The winding method of the plastic flat and round wire winding and winding mechanism is characterized in that the winding method winds and winds the plastic flat and round wire according to the plastic flat and round wire winding and winding mechanism, and the steps comprise the following steps:
s1, judging whether the wire is flat and round according to the pressure values of two groups of pressure sensors (322), wherein when the wire passes through a roller (321), the pressure values of the two groups of pressure sensors (322) are generated, if the wire passes through the roller (321), the pressure values of the two groups of pressure sensors (322) are smaller, and if the wire passes through the roller (321), the pressure values of the two groups of pressure sensors (322) are increased;
S2, judging whether the coiled wire is deviated or not according to the pressure values of the two groups of pressure sensors (322), when the coiled wire passes through the roller (321), if the pressure value of one group of pressure sensors (322) is increased, the pressure value of the other group of pressure sensors (322) is reduced, the deviation of the coiled wire is indicated, at the moment, one corresponding first electric telescopic rod (332) is started to extend, and the correction wheel (334) corrects the coiled wire;
S3, judging whether the flat coiled wire is twisted according to the pressure values of the two groups of pressure sensors (322), when the flat coiled wire passes through the roller (321), and when the pressure value detected by one group of pressure sensors (322) is increased, the pressure value of the other group of pressure sensors (322) is reduced, so that the flat coiled wire is twisted, at the moment, a corresponding one of the first electric telescopic rods (332) is started to extend, and the correction wheel (334) corrects the flat coiled wire;
S4, judging the tightness of the coiled wire according to the pressure values of the two groups of pressure sensors (322), when the coiled wire passes through the roller (321), if the pressure values of the two groups of pressure sensors (322) are reduced, the tightness of the coiled wire is smaller, at the moment, the second electric telescopic rod (344) is started to shrink, the tightness of the coiled wire is increased, if the pressure values of the two groups of pressure sensors (322) are increased, the tightness of the coiled wire is increased, at the moment, the second electric telescopic rod (344) is started to extend, and the tightness of the coiled wire is reduced.
2. The plastic flat and round wire winding and rolling mechanism according to claim 1, wherein the winding machine main body (1) comprises a main body shell (11), a supporting rod (12) is fixedly connected to the top of the main body shell (11), an inclined frame (13) is fixedly connected to the end part of the supporting rod (12), and a plurality of main wire winding wheels (14) are movably connected to the side face of the inclined frame (13).
3. A plastic flat and round wire winding and rolling mechanism as claimed in claim 1, characterized in that the manual control assembly (2) comprises a rotating block (21), a laminating frame (22) is fixedly connected to the side part of the rotating block (21), a driving screw (23) is arranged on one side, close to the rotating block (21), of the laminating frame (22), a polish rod (24) is fixedly connected to one side of the driving screw (23), and a press roll (25) is movably connected to one side, far away from the rotating block (21), of the end part of the laminating frame (22).
4. A plastic flat and round wire winding and rolling mechanism as claimed in claim 3, characterized in that a chute (26) is arranged on one side of the front surface of the area plate (5) close to the manual control assembly (2), a sliding handle (27) is fixedly connected to one side of the rotating block (21), the sliding handle (27) is in sliding connection with the chute (26), and a touch switch is arranged on the top of the inner wall of the chute (26).
5. A plastic flat and round wire winding and rolling mechanism as claimed in claim 3, characterized in that a servo motor is arranged in the rotary block (21), a main gear is fixedly arranged at the output end of the servo motor, a slave gear is connected with the main gear through a gear belt in a transmission manner, the slave gear is fixedly connected with the end part of the driving screw (23), and a rotary handle (28) is arranged on the upper side of the end part of the rotary block (21).
6. A plastic flat and round wire winding and rolling mechanism as claimed in claim 1, characterized in that a fixing rod (35) is arranged on the front surface of the regional plate (5), the fixing rod (35) is positioned above the adjusting component (34), and a secondary wire winding wheel (36) is movably connected to the end part of the fixing rod (35).
7. The plastic flat and round wire winding and rolling mechanism according to claim 1, wherein a control device (6) is fixedly arranged on the side face of the rolling machine main body (1), and a base (7) is fixedly arranged at the bottom of the rolling machine main body (1).
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| CN202410399157.XA CN117985541B (en) | 2024-04-03 | 2024-04-03 | Plastic flat and round wire winding and rolling mechanism and rolling method |
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| CN118430965A (en) * | 2024-05-23 | 2024-08-02 | 苏州耀德科电磁技术有限公司 | High-precision electromagnet coil winding machine |
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