CN205326038U - Two roller refiners in permanent magnetism - Google Patents
Two roller refiners in permanent magnetism Download PDFInfo
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- CN205326038U CN205326038U CN201521090559.4U CN201521090559U CN205326038U CN 205326038 U CN205326038 U CN 205326038U CN 201521090559 U CN201521090559 U CN 201521090559U CN 205326038 U CN205326038 U CN 205326038U
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- roller
- gear
- screw
- permanent magnetism
- movable roll
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Abstract
The utility model provides a two roller refiners in permanent magnetism, including two roller distance adjusting device (2), scraper device (3), fixed roll (4), activity roller (5) and permanent -magnet machine (6), activity roller (5) one side sets up two roller distance adjusting device (2), and fixed roll (4) one side sets up scraper device (3), and drive fixed rolls (4) and movable roller (5) are connected in permanent -magnet machine (6). The utility model discloses a two roller refiners in permanent magnetism part structure realizes practicing thrift manpower and material resources by automatic control, realizes automated production, and the increase of production.
Description
Technical field
This utility model relates to refiner field, particularly a kind of permanent magnetism two roller refiner。
Background technology
Traditional conche has following five major defects:
1, the transmission of traditional conche is driven by motor decelerator, and decelerator is connected by shaft coupling with drive roll, and then the gear on drive roll engages with the gear on driven roll, so that driven roll operating。Such kind of drive, not only floor space is big, mechanical energy simultaneously consumed when the heat energy loss of motor itself and decelerator internal gear transmission etc., is all virtually consuming electric energy。
2, the roll spacing adjustment of traditional conche, scraper adjustment are all that manpower regulates, and labor intensity is strong。
3, bearing lubrication mode is grease lubrication, simply plays lubrication, does not reduce the effect of bearing temperature。
4, the roller temperature control of roll is that the flow by recirculated water regulates, but does not detect the instrument of temperature。
5, safety disc often damages。
Utility model content
In order to overcome traditional conche power consumption big, the problems such as labor intensity is strong, this utility model provides a kind of permanent magnetism two roller refiner。
This utility model be the technical scheme is that to include two roller spacing adjusting devices 2, doctor blade device 3, fixing roller 4, movable roll 5 and magneto 6 for achieving the above object, movable roll 5 side arranges two roller spacing adjusting devices 2, fixing roller 4 side arranges doctor blade device 3, and magneto 6 connects to drive fixes roller 4 and movable roll 5。
It is provided with butterfly spring 8 between two roller spacing adjusting devices 2 and movable roll 5, use by organizing butterfly spring 8 combination more, substituted for original safety disc, roll gap pressure can either be sustained, also can make a concession when there being bulk materials between two rollers, return to origin-location at bulk materials through afterwards, both played safety effect and also functioned to cushioning effect。
Fix between roller 4 and movable roll 5 and magneto 6 by gear drive。
The adjustment device servomotor 11 of two roller spacing adjusting devices 2 is sequentially connected with driving the first worm screw the 12, first worm gear the 13, second worm screw 14 and the second worm gear 15, second worm gear 15 connects as one with screw, screw is made up of front screw 16 and rear screw 17 two parts, front screw 16 and rear screw 17 are connected by bearing pin 18, wherein front screw 16 is fixing, the tail end of rear screw 17 is provided with external screw thread, external screw thread place is provided with round nut 19, leading screw 20 one end is provided with screw, and the other end is connected with movable roll 5 by butterfly spring 8；Increase displacement transducer and stopping means simultaneously, fed back and the contrast of actually detected sheeting thickness by the signal of displacement transducer, and by the difference adjustment of control system, make the thickness of slice become controlled。
The doctor blade device servomotor 21 of doctor blade device 3 is connected with the 3rd worm screw 22, 3rd worm screw 22 coordinates with the 3rd worm gear 23, first gear 24 engages with the second gear 25, second gear 25 engages with the 3rd gear 26, 3rd gear 26 is fixed on blade shaft 27, blade shaft 27 is equipped with fixing seat 28, fixing seat 28 is by being bolted on seat board 29, it is middle with scraper pressing plate 31 that scraper 30 is contained in seat board 29, scraper pressing plate 31 is fixed on conjunction on seat board 29 by bolt, adjustable plate 32 puts together on seat board 29 and scraper pressing plate 31 respectively, regulate screw 33 to be arranged on scraper 30 and screw on adjustable plate 32；And increasing stopping means, automaticity is higher, easy to operate, eliminates and manually adjusts link, uses manpower and material resources sparingly。
Described magneto 6 includes stator 41, rotor 42, the 4th gear 43,5th gear 44 and the 6th gear 45, stator 41 is connected with rotor 42, and rotor 42 is connected with the 4th gear 43, and the 4th gear 43 engages with the 5th gear 44,5th gear 44 engages with the 6th gear 45,6th gear 45 engages with the gear in movable roll 5 or fixing roller 4, by VFC, saves space, reduce power attenuation, saves energy。
During the work of permanent magnetism two roller refiner, the rotor 42 of magneto 6 rotates, by the 4th gear the 43, the 5th gear 44 and the 6th gear 45 transmission, the gear on movable roll 5 or fixing roller 4 is driven to rotate, thus driving movable roll 5 and fixing roller 4 to rotate against, the rubber powder plastified is entered by between movable roll 5 and fixing roller 4, regulate device servomotor 11 to work, carry out closing roller, stop closing roller after film stock thickness reaches the embryo sheet thickness of requirement, then starting doctor blade device servomotor 21, scraper 30 rotates to and the angle of fixing roller 4 roll surface laminating, starts scraping blade。
Described permanent magnetism two roller refiner is also equipped with a typhoon cold type Cool-water Machine for Industry and controls the roller temperature of fixing roller 4 and movable roll 5, roll surface temperature according to setting is automatically adjusted velocity of water circulation and flow, the roll surface temperature making fixing roller 4 and movable roll 5 remains at the temperature range of setting, such change achieves being automatically adjusted of roll surface temperature, has reached automatically controlling roll surface temperature。
Permanent magnetism two roller refiner part-structure of the present utility model realizes automatically controlling, and saves manpower and material resources, it is achieved automated production, and improves yield；Refiner floor space after application magneto is greatly reduced, and has not only saved space, has reduced manufacturing cost, the more important thing is saving electric energy simultaneously；Having saved manpower and materials, automatic controlling level is greatly improved；Main frame transmission VFC, magneto directly drives two roller operatings, eliminates reductor, decreases the power attenuation of intermediate link, and the utilization rate of power is greatly improved；Magneto VFC, the linear velocity of adjustable two roller, enable complete machine to reach a best duty, such as: discharging speed, sheeting thickness etc.；After this key technology changes, making operation simplerization of workman, also sequencing more simultaneously, workman has only to press several button just can solve problem, alleviates the amount of labour and the labor intensity of people, makes people free from heavy physical work；The solution of this key technology has important breakthrough for mill structure, changes the traditional mode of a kind of structure of existing mill, and this kind of structure, for saving floor space, reduces complete machine weight, and reducing cost has prominent advantage。
Accompanying drawing explanation
Fig. 1 is the front view of permanent magnetism two roller refiner of the present utility model。
Fig. 2 is the top view of permanent magnetism two roller refiner of the present utility model。
Fig. 3 is the structural representation of the worm and gear of two roller spacing adjusting devices of permanent magnetism two roller refiner of the present utility model。
Fig. 4 is the front view of two roller spacing adjusting devices of permanent magnetism two roller refiner of the present utility model。
Fig. 5 is the doctor blade device structural representation of the left view of permanent magnetism two roller refiner of the present utility model。
Fig. 6 is the scraper sectional view of permanent magnetism two roller refiner of the present utility model。
Fig. 7 is the permanent magnet motor structure schematic diagram of permanent magnetism two roller refiner of the present utility model。
Wherein: striker plate 1；Two roller spacing adjusting devices 2；Doctor blade device 3；Fixing roller 4；Movable roll 5；Magneto 6；Butterfly spring 8；Bearing block 9；Regulate device servomotor 11；First worm screw 12；First worm gear 13；Second worm screw 14；Second worm gear 15；Front screw 16；Rear screw 17；Bearing pin 18；Round nut 19；Leading screw 20；Doctor blade device servomotor 21；3rd worm screw 22；3rd worm gear 23；First gear 24；Second gear 25；3rd gear 26；Blade shaft 27；Fixing seat 28；Seat board 29；Scraper 30；Scraper pressing plate 31；Adjustable plate 32；Regulate screw 33；Stator 41；Rotor 42；4th gear 43；5th gear 44；6th gear 45。
Detailed description of the invention
Embodiment 1
As illustrated in fig. 1 and 2, permanent magnetism two roller refiner of the present utility model is provided with striker plate 1, two roller spacing adjusting device 2, doctor blade device 3, fixing roller 4, movable roll 5 and magneto 6, movable roll 5 side arranges two roller spacing adjusting devices 2, fixing roller 4 side arranges doctor blade device 3, it is provided with butterfly spring 8 between two roller spacing adjusting devices 2 and movable roll 5, fixing roller 4 is driven by magneto 6 with movable roll 5, fixes between roller 4 and movable roll 5 and magneto 6 by gear drive。
As shown in Figures 3 and 4, two roller spacing adjusting devices 2 are provided with adjustment device servomotor 11, regulate device servomotor 11 and be sequentially connected with driving the first worm screw 12, first worm gear 13, second worm screw 14 and the second worm gear 15, second worm gear 15 connects as one with screw, screw is made up of front screw 16 and rear screw 17 two parts, front screw 16 and rear screw 17 are connected by bearing pin 18, wherein front screw 16 is fixing, the tail end of rear screw 17 is provided with external screw thread, external screw thread place is provided with round nut 19, leading screw 20 one end is provided with screw, the other end is connected with the bearing block 9 near movable roll 5 side by butterfly spring 8。
As illustrated in Figures 5 and 6, the doctor blade device servomotor 21 of doctor blade device 3 is connected with the 3rd worm screw 22, 3rd worm screw 22 coordinates with the 3rd worm gear 23, first gear 24 engages with the second gear 25, second gear 25 engages with the 3rd gear 26, 3rd gear 26 is fixed on blade shaft 27, blade shaft 27 is equipped with fixing seat 28, fixing seat 28 is by being bolted on seat board 29, it is middle with scraper pressing plate 31 that scraper 30 is contained in seat board 29, scraper pressing plate 31 is fixed on conjunction on seat board 29 by bolt, adjustable plate 32 puts together on seat board 29 and scraper pressing plate 31 respectively, regulate screw 33 to be arranged on scraper 30 and screw on adjustable plate 32。
As shown in Figure 7, magneto 6 includes stator 41, rotor 42,4th gear 43, the 5th gear 44 and the 6th gear 45, stator 41 is connected with rotor 42, rotor 42 is connected with the 4th gear 43,4th gear 43 engages with the 5th gear 44, and the 5th gear 44 engages with the 6th gear 45, and the 6th gear 45 engages with the gear in movable roll 5 or fixing roller 4。
During the work of permanent magnetism two roller refiner, the rotor 42 of magneto 6 rotates, by the 4th gear the 43, the 5th gear 44 and the 6th gear 45 transmission, the gear on movable roll 5 or fixing roller 4 is driven to rotate, thus driving movable roll 5 and fixing roller 4 to rotate against, the rubber powder plastified is entered by between movable roll 5 and fixing roller 4, regulate device servomotor 11 to work, carry out closing roller, stop closing roller after film stock thickness reaches the embryo sheet thickness of requirement, then starting doctor blade device servomotor 21, scraper 30 rotates to and the angle of fixing roller 4 roll surface laminating, starts scraping blade。
This utility model is described by embodiment, and those skilled in the art know, when without departing from spirit and scope of the present utility model, it is possible to these features and embodiment carry out various change or equivalence is replaced。It addition, under instruction of the present utility model, it is possible to modify these features and embodiment to adapt to concrete situation and material without departing from spirit and scope of the present utility model。Therefore, this utility model is not limited to the particular embodiment disclosed, and the embodiment within the scope of fallen with claims hereof broadly falls into protection domain of the present utility model。
Claims (8)
1. permanent magnetism two roller refiner, it is characterized in that: include two roller spacing adjusting devices (2), doctor blade device (3), fixing roller (4), movable roll (5) and magneto (6), movable roll (5) side arranges two roller spacing adjusting devices (2), fixing roller (4) side arranges doctor blade device (3), and magneto (6) connects to drive fixes roller (4) and movable roll (5)。
2. permanent magnetism two roller refiner according to claim 1, it is characterised in that: between two roller spacing adjusting devices (2) and movable roll (5), it is provided with butterfly spring (8)。
3. permanent magnetism two roller refiner according to claim 1, it is characterised in that: fixing between roller (4) and movable roll (5) and magneto (6), lean on gear drive。
4. permanent magnetism two roller refiner according to claim 1, it is characterized in that: adjustment device servomotor (11) of two roller spacing adjusting devices (2) is sequentially connected with driving the first worm screw (12), first worm gear (13), second worm screw (14) and the second worm gear (15), second worm gear (15) and screw connect as one, screw is made up of front screw (16) and rear screw (17) two parts, front screw (16) and rear screw (17) are connected by bearing pin (18), wherein front screw (16) is fixing, the tail end of rear screw (17) is provided with external screw thread, external screw thread place is provided with round nut (19), leading screw (20) one end is provided with screw, the other end is connected with movable roll (5) by butterfly spring (8)。
5. permanent magnetism two roller refiner according to claim 1, it is characterized in that: the doctor blade device servomotor (21) of doctor blade device (3) is connected with the 3rd worm screw (22), 3rd worm screw (22) coordinates with the 3rd worm gear (23), first gear (24) engages with the second gear (25), second gear (25) engages with the 3rd gear (26), 3rd gear (26) is fixed on blade shaft (27), blade shaft (27) is equipped with fixing seat (28), fixing seat (28) is by being bolted on seat board (29), it is middle with scraper pressing plate (31) that scraper (30) is contained in seat board (29), scraper pressing plate (31) is fixed on conjunction on seat board (29) by bolt, adjustable plate (32) puts together on seat board (29) and scraper pressing plate (31) respectively, adjustment screw (33) is arranged on scraper (30) and above and screws on adjustable plate (32)。
6. permanent magnetism two roller refiner according to claim 1, it is characterized in that: described magneto (6) includes stator (41), rotor (42), 4th gear (43), 5th gear (44) and the 6th gear (45), stator (41) is connected with rotor (42), rotor (42) is connected with the 4th gear (43), 4th gear (43) engages with the 5th gear (44), 5th gear (44) engages with the 6th gear (45), and the 6th gear (45) engages with the gear in movable roll (5) or fixing roller (4)。
7. permanent magnetism two roller refiner according to claim 4 or 5 or 6, it is characterized in that: during the work of permanent magnetism two roller refiner, the rotor (42) of magneto (6) rotates, by the 4th gear (43), 5th gear (44) and the 6th gear (45) transmission, the gear on movable roll (5) or fixing roller (4) is driven to rotate, thus driving movable roll (5) and fixing roller (4) to rotate against, the rubber powder plastified is entered by between movable roll (5) and fixing roller (4), regulate device servomotor (11) work, carry out closing roller, stop closing roller after film stock thickness reaches the embryo sheet thickness of requirement, then doctor blade device servomotor (21) is started, scraper (30) rotates to and the angle of fixing roller (4) roll surface laminating, start scraping blade。
8. permanent magnetism two roller refiner according to claim 1, it is characterized in that: described permanent magnetism two roller refiner is also equipped with a typhoon cold type Cool-water Machine for Industry and controls the roller temperature of fixing roller (4) and movable roll (5), roll surface temperature according to setting is automatically adjusted velocity of water circulation and flow, makes the roll surface temperature of fixing roller (4) and movable roll (5) remain at the temperature range of setting。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521090559.4U CN205326038U (en) | 2015-12-24 | 2015-12-24 | Two roller refiners in permanent magnetism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521090559.4U CN205326038U (en) | 2015-12-24 | 2015-12-24 | Two roller refiners in permanent magnetism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205326038U true CN205326038U (en) | 2016-06-22 |
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ID=56207755
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521090559.4U Active CN205326038U (en) | 2015-12-24 | 2015-12-24 | Two roller refiners in permanent magnetism |
Country Status (1)
| Country | Link |
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| CN (1) | CN205326038U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382954A (en) * | 2015-12-24 | 2016-03-09 | 大连宝锋机器制造有限公司 | Permanent magnet two-roller refiner |
| CN106042209A (en) * | 2016-07-11 | 2016-10-26 | 湖南众满轮胎科技有限公司 | Open mill |
| CN106079143A (en) * | 2016-08-30 | 2016-11-09 | 伊泽瑞尔(大连)科技有限公司 | A kind of permanent magnet direct-driven mill |
-
2015
- 2015-12-24 CN CN201521090559.4U patent/CN205326038U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105382954A (en) * | 2015-12-24 | 2016-03-09 | 大连宝锋机器制造有限公司 | Permanent magnet two-roller refiner |
| CN106042209A (en) * | 2016-07-11 | 2016-10-26 | 湖南众满轮胎科技有限公司 | Open mill |
| CN106079143A (en) * | 2016-08-30 | 2016-11-09 | 伊泽瑞尔(大连)科技有限公司 | A kind of permanent magnet direct-driven mill |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |