CN203842612U - Numerical full-automatic servo rice huller - Google Patents
Numerical full-automatic servo rice huller Download PDFInfo
- Publication number
- CN203842612U CN203842612U CN201420241671.2U CN201420241671U CN203842612U CN 203842612 U CN203842612 U CN 203842612U CN 201420241671 U CN201420241671 U CN 201420241671U CN 203842612 U CN203842612 U CN 203842612U
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- China
- Prior art keywords
- vibration feeder
- rubber roll
- cnc
- servo
- cylinder
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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- Adjustment And Processing Of Grains (AREA)
Abstract
The utility model discloses a numerical full-automatic servo rice huller which comprises a body, a first servo motor, a second servo motor, a first air cylinder, a vibration feeder, a first rubber roller, a second rubber roller, a CNC device, a second air cylinder, a hopper, a door, a flowing plate, a grain-husk separator, a CCD image sensor, an inductor, an installation rack and a valve. The hopper and the vibration feeder are arranged inside the upper portion of the body, the discharging end of the vibration feeder is provided with the door, the discharging position of the vibration feeder is provided with the inductor, the vibration feeder and the inductor are both connected with the CNC device, the first rubber roller and the installation rack are arranged inside the lower portion of the body, the second rubber roller is arranged on the installation rack, a piston rod of the second air cylinder is connected with the installation rack, the flowing plate is arranged in the body, the grain-husk separator is arranged on the side face of the body, and the feeding end of the grain-husk separator is provided with the CCD image sensor. The numerical full-automatic servo rice huller has the advantages of saving energy, and being efficient, high in quality, low in cost and intelligent.
Description
[technical field]
The utility model relates to a kind of technical field of hulling machine, particularly the technical field of the servo hulling machine of a kind of Full-automatic digital.
[background technology]
Rubber roll husker is a kind of important paddy process equipment, and main working parts is two rollers to be placed in same level or difference in height slightly, and the position of one of them roller is fixed, and another roller can move, so that the roll clearance between two rollers is adjustable.When work, adopt differential rolls operation principle, two rollers are rotated with different rotation directions and friction speed, paddy is because effect is torn in the stranding that is subject to the extruding of two rollers and produced by two roller speed differences, and reaches the object of shelling.
According to the differential gearing operation principle of rubber roll husker, in driving and the kind of drive, adopt at present both at home and abroad mostly the speed-changing gear box mode that combines with pair belt transmission, its structure is: motor is connected with speed-changing gear box, two output wheels of speed-changing gear box are connected to respectively the input of fast roller, slow roller by driving-belt, and then drive fast roller, slow roller to realize and rotating.But there is obvious shortcoming: complex structure, processing cost is high; Speed-changing gear box leakage of oil is serious, pollutes grain; Operating noise is large, and energy consumption is high, and efficiency is low.And the intelligent degree of hulling machine is low.
For reaching energy-conservation, efficient, high-quality, low cost and intelligentized object,, progressively to high-tech large scale development, the renewal of equipment is also had higher requirement.
[utility model content]
The purpose of this utility model solves the problems of the prior art exactly, proposes the servo hulling machine of a kind of Full-automatic digital, can reach energy-conservation, efficient, high-quality, low cost and intellectuality.
For achieving the above object, the utility model proposes the servo hulling machine of a kind of Full-automatic digital, comprise body, the first servomotor, the second servomotor, the first cylinder, vibration feeder, the first rubber roll, the second rubber roll, CNC digitial controller, the second cylinder, hopper, bin gate, drip feed plate, husk aspirator, ccd image sensor, inductor, installing rack and valve, in the top of described body, be provided with hopper and vibration feeder, the below of described hopper is provided with vibration feeder, the discharge end of described vibration feeder is combined with bin gate, described bin gate is connected with body by the first cylinder, described the first cylinder is connected with CNC digitial controller by valve, discharging place of described vibration feeder is provided with inductor, described vibration feeder is all connected with CNC digitial controller with inductor, in the bottom of described body, be provided with the first rubber roll and installing rack, described installing rack is provided with the second rubber roll, described body is provided with the second cylinder, the piston rod of described the second cylinder is connected with installing rack, described the second cylinder is connected with CNC digitial controller by valve, described the first servomotor and the first rubber roll are in transmission connection, described the second servomotor and the second rubber roll are in transmission connection, described the first servomotor is connected with CNC digitial controller by servo controller with the second servomotor, in described body, be provided with drip feed plate, the feeding end of described drip feed plate is located at the below of the discharge end of vibration feeder, the discharge end of described drip feed plate is located at the top of the first rubber roll and the second rubber roll contact position, the side of described body is provided with husk aspirator, the feeding end of described husk aspirator is provided with ccd image sensor, described ccd image sensor is connected with CNC digitial controller.
As preferably, the lower shaft of described installing rack is provided with bearing, and described body is provided with bearing block, and described bearing is fixedly mounted on bearing block.
As preferably, what described drip feed plate tilted by nut is arranged in body, and the top of described drip feed plate is provided with baffle plate, and described baffle plate is fixedly mounted on the top of drip feed plate by screw, and the cross section of described baffle plate is circular arc shape.
As preferably, described valve is the valve that is fitted with pneumatic actuator.
As preferably, described CNC digitial controller is connected with human-computer interaction interface.
As preferably, described vibration feeder is linear vibration feeder.
The beneficial effects of the utility model: the utility model preparation CNC digitial controller, control program is controlled the various uncertain factors in paddy husking operation automatically, and under optimised process state, operation automatically, exempts with artificial loaded down with trivial details work.After starting, automatically open bin gate, and according to the signal detecting, carry out the size of automatic control flow.Can automatically adjust gap and the pressure of two rubber rolls, the poor and linear speed of front and back rubber roll rotating speed, linear speed separately.During without material, automatically stop linear vibration feeder, close bin gate, and unclamp rubber roll, proceed to without material holding state, can automatically detect husking yield, broken rice rate, percent cracked rice, feeds back to computer processor, completes closed-loop control.
Feature of the present utility model and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[brief description of the drawings]
Fig. 1 is the structural representation of the servo hulling machine of a kind of Full-automatic digital of the utility model;
Fig. 2 is Electrified Transmission schematic diagram.
In figure: 1-body, 2-the first servomotor, 3-the second servomotor, 4-the first cylinder, 5-vibration feeder, 6-the first rubber roll, 7-the second rubber roll, 8-CNC digitial controller, 9-the second cylinder, 10-hopper, 11-bin gate, 12-drip feed plate, 13-husk aspirator, 14-CCD imageing sensor, 15-inductor, 16-installing rack, 17-valve.
[detailed description of the invention]
Consult Fig. 1, 2, the servo hulling machine of a kind of Full-automatic digital of the utility model, comprise body 1, the first servomotor 2, the second servomotor 3, the first cylinder 4, vibration feeder 5, the first rubber roll 6, the second rubber roll 7, CNC digitial controller 8, the second cylinder 9, hopper 10, bin gate 11, drip feed plate 12, husk aspirator 13, ccd image sensor 14, inductor 15, installing rack 16 and valve 17, in the top of described body 1, be provided with hopper 10 and vibration feeder 5, the below of described hopper 10 is provided with vibration feeder 5, the discharge end of described vibration feeder 5 is provided with bin gate 11, described bin gate 11 is connected with body 1 by the first cylinder 4, described the first cylinder 4 is connected with CNC digitial controller 8 by valve 17, described bin gate 11 places are provided with inductor 15, described vibration feeder 5 is all connected with CNC digitial controller 8 with inductor 15, in the bottom of described body 1, be provided with the first rubber roll 6 and installing rack 16, described installing rack 16 is provided with the second rubber roll 7, described body 1 is provided with the second cylinder 9, the piston rod of described the second cylinder 9 is connected with installing rack 16, described the second cylinder 9 is connected with CNC digitial controller 8 by valve 17, described the first servomotor 2 and the first rubber roll 6 are in transmission connection, described the second servomotor 3 and the second rubber roll 7 are in transmission connection, described the first servomotor 2 is connected with CNC digitial controller 8 by servo controller with the second servomotor 3, in described body 1, be provided with drip feed plate 12, the feeding end of described drip feed plate 12 is located at the below of the discharge end of vibration feeder 5, the discharge end of described drip feed plate 12 is located at the top of the first rubber roll 6 and the second rubber roll 7 contact positions, the side of described body 1 is provided with husk aspirator 13, the feeding end of described husk aspirator 13 is provided with ccd image sensor 14, described ccd image sensor 14 is connected with CNC digitial controller 8, the lower shaft of described installing rack 16 is provided with bearing, described body 1 is provided with bearing block, described bearing is fixedly mounted on bearing block, what described drip feed plate 12 tilted by nut is arranged in body 1, the top of described drip feed plate 12 is provided with baffle plate, described baffle plate is fixedly mounted on the top of drip feed plate 12 by screw, the cross section of described baffle plate is circular arc shape, described valve 17 is for being fitted with the valve of pneumatic actuator, described CNC digitial controller 8 is connected with human-computer interaction interface, described vibration feeder 5 is linear vibration feeder.
The utility model course of work:
The servo hulling machine of a kind of Full-automatic digital of the utility model in the course of the work, when work, the signal that ccd image sensor 14 detects is delivered to CNC digitial controller 8, CNC digitial controller 8 is adjusted the feeding speed of vibration feeder 5 according to preset value control frequency converter, by-pass valve control 17 is adjusted gap and the pressure of the first rubber roll 6 and the second rubber roll 7 by the second cylinder 9, adjust the first servomotor 2 drive the first rubber roll 6 and the second servomotor 3 to drive the poor and linear speed of rotating speed, the linear speed of the second rubber roll 7 by servo controller.In the time that vibration feeder 5 does not expect not send into drip feed plate 12, the signal detecting by inductor 15 is delivered to CNC digitial controller 8, automatically stops linear vibration feeder, closes bin gate by the first cylinder 4, the second cylinder 9 unclamps rubber roll, proceeds to without material holding state.The first servomotor 2 and the first rubber roll 6 are in transmission connection, the second servomotor 3 and the second rubber roll 7 are in transmission connection, can be easy to maintenance, preparation CNC digitial controller 8, control program is controlled the various uncertain factors in paddy husking operation automatically, under optimised process state, operation automatically, exempts with artificial loaded down with trivial details work.After starting, automatically open bin gate 11, and according to the signal detecting, carry out the size of automatic control flow.Can automatically adjust gap and the pressure of two rubber rolls, the poor and linear speed of front and back rubber roll rotating speed, linear speed separately.During without material, automatically stop vibration feeder 5, close bin gate 11, and unclamp rubber roll, proceed to without material holding state, can automatically detect husking yield, broken rice rate, percent cracked rice, feeds back to computer processor, completes closed-loop control.Can reach energy-conservation, efficient, high-quality, low cost and intellectuality.
Above-described embodiment is to explanation of the present utility model, is not to restriction of the present utility model, any scheme after the utility model simple transformation is all belonged to protection domain of the present utility model.
Claims (6)
1. the servo hulling machine of Full-automatic digital, it is characterized in that: comprise body (1), the first servomotor (2), the second servomotor (3), the first cylinder (4), vibration feeder (5), the first rubber roll (6), the second rubber roll (7), CNC digitial controller (8), the second cylinder (9), hopper (10), bin gate (11), drip feed plate (12), husk aspirator (13), ccd image sensor (14), inductor (15), installing rack (16) and valve (17), in the top of described body (1), be provided with hopper (10) and vibration feeder (5), the below of described hopper (10) is provided with vibration feeder (5), the discharge end of described vibration feeder (5) is combined with bin gate (11), described bin gate (11) is connected with body (1) by the first cylinder (4), described the first cylinder (4) is connected with CNC digitial controller (8) by valve (17), discharging place of described vibration feeder (5) is provided with inductor (15), described vibration feeder (5) is all connected with CNC digitial controller (8) with inductor (15), in the bottom of described body (1), be provided with the first rubber roll (6) and installing rack (16), described installing rack (16) is provided with the second rubber roll (7), described body (1) is provided with the second cylinder (9), the piston rod of described the second cylinder (9) is connected with installing rack (16), described the second cylinder (9) is connected with CNC digitial controller (8) by valve (17), described the first servomotor (2) is in transmission connection with the first rubber roll (6), described the second servomotor (3) is in transmission connection with the second rubber roll (7), described the first servomotor (2) is connected with CNC digitial controller (8) by servo controller with the second servomotor (3), in described body (1), be provided with drip feed plate (12), the feeding end of described drip feed plate (12) is located at the below of the discharge end of vibration feeder (5), the discharge end of described drip feed plate (12) is located at the top of the first rubber roll (6) and the second rubber roll (7) contact position, the side of described body (1) is provided with husk aspirator (13), the feeding end of described husk aspirator (13) is provided with ccd image sensor (14), described ccd image sensor (14) is connected with CNC digitial controller (8).
2. the servo hulling machine of a kind of Full-automatic digital as claimed in claim 1, is characterized in that: the lower shaft of described installing rack (16) is provided with bearing, described body (1) is provided with bearing block, and described bearing is fixedly mounted on bearing block.
3. the servo hulling machine of a kind of Full-automatic digital as claimed in claim 1, it is characterized in that: what described drip feed plate (12) tilted by nut is arranged in body (1), the top of described drip feed plate (12) is provided with baffle plate, described baffle plate is fixedly mounted on the top of drip feed plate (12) by screw, the cross section of described baffle plate is circular arc shape.
4. the servo hulling machine of a kind of Full-automatic digital as claimed in claim 1, is characterized in that: described valve (17) is for being fitted with the valve of pneumatic actuator.
5. the servo hulling machine of a kind of Full-automatic digital as claimed in claim 1, is characterized in that: described CNC digitial controller (8) is connected with human-computer interaction interface.
6. the servo hulling machine of a kind of Full-automatic digital as described in any one in claim 1 to 5, is characterized in that: described vibration feeder (5) is linear vibration feeder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420241671.2U CN203842612U (en) | 2014-05-12 | 2014-05-12 | Numerical full-automatic servo rice huller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420241671.2U CN203842612U (en) | 2014-05-12 | 2014-05-12 | Numerical full-automatic servo rice huller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203842612U true CN203842612U (en) | 2014-09-24 |
Family
ID=51555676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420241671.2U Withdrawn - After Issue CN203842612U (en) | 2014-05-12 | 2014-05-12 | Numerical full-automatic servo rice huller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203842612U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949294A (en) * | 2014-05-12 | 2014-07-30 | 诸暨广欣自动化设备有限公司 | Digital full-automatic servo rice huller |
| CN115254245A (en) * | 2022-08-12 | 2022-11-01 | 浙江展诚机械股份有限公司 | Rice huller and control method thereof |
-
2014
- 2014-05-12 CN CN201420241671.2U patent/CN203842612U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949294A (en) * | 2014-05-12 | 2014-07-30 | 诸暨广欣自动化设备有限公司 | Digital full-automatic servo rice huller |
| CN103949294B (en) * | 2014-05-12 | 2016-03-09 | 诸暨广欣自动化设备有限公司 | A kind of Full-automatic digital servo hulling machine |
| CN115254245A (en) * | 2022-08-12 | 2022-11-01 | 浙江展诚机械股份有限公司 | Rice huller and control method thereof |
| CN115254245B (en) * | 2022-08-12 | 2023-03-10 | 浙江展诚机械股份有限公司 | Rice huller and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140924 Effective date of abandoning: 20160309 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |