CN106079143A - A kind of permanent magnet direct-driven mill - Google Patents
A kind of permanent magnet direct-driven mill Download PDFInfo
- Publication number
- CN106079143A CN106079143A CN201610757439.8A CN201610757439A CN106079143A CN 106079143 A CN106079143 A CN 106079143A CN 201610757439 A CN201610757439 A CN 201610757439A CN 106079143 A CN106079143 A CN 106079143A
- Authority
- CN
- China
- Prior art keywords
- permanent magnet
- direct
- synchronous motor
- magnet synchronous
- speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
- B29B7/56—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/584—Component parts, details or accessories; Auxiliary operations for mixers with rollers, e.g. wedges, guides, pressing means, thermal conditioning
- B29B7/586—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
- B29B7/728—Measuring data of the driving system, e.g. torque, speed, power, vibration
Abstract
The invention discloses a kind of permanent magnet direct-driven mill, including frame, base, receiver, roller, tune spacing device, speed ratio gear, disaster shutdown device, low-speed shaft coupler and direct-drive permanent magnet synchronous motor.This device uses direct-drive permanent magnet synchronous motor to replace reductor and asynchronous motor, simplify structure, there is low speed high starting torque and the characteristic of high overload torque, startability is more preferable, overcome because of problems such as heavy duty or the device damage that causes of overload, decrease energy loss, improve the operational efficiency of device；This device has intelligent control function, can remotely control and intelligent speed-regulating, and automatization level is high, and every protection is complete, uses mechanical electronic hydraulic to control integrated technique, and response is fast, and operational reliability is good；Vibrations and the operating noise of this device are little, and Operation and maintenance are convenient, reduce cost of labor, and using effect is good.
Description
Technical field
The present invention relates to a kind of mill, specifically a kind of permanent magnet direct-driven mill.
Background technology
Opening rubber mixing machine is called for short mill, also known as double roller masticators.It is horizontally disposed with by two and with different
The roller that linear velocity is turned round relatively, makes it plastify through shear extrusion the raw material as main component with rubber or resin and mixes
Close, make the annular material meeting production and processing.Mill is rubber, moulds goods processed and applied the earliest and widest basic equipment
One of.Along with progress and the continuous renewal of technology of society, mill develop into the most covering extensive fields, integrated adaptability strong,
Auxiliary facility gradual perfection, the Novel rubber plastic raw material process equipment that technical performance improves constantly.Novel mill has big roller
Footpath, high roller speed, drive power, the feature of high degree of mechanical automation mechanized operation greatly.Use mill kneading material, its operating temperature
Low, rapidoprint performance is prone to ensure, operational process of craft is visual strong, be convenient to clean, and simple in construction, cheap, especially
It is suitable for, and material category is changeable, operating temperature control is strict and the processing of some extraordinary materials.But, mill produces general
The degree that automatically controls in fact is low, labor intensity big, poor stability, inefficiency, is still difficult in adapt to seriality and gives birth on a large scale
Producing, the drive part that current mill uses is the mode that asynchronous motor coordinates reductor, and transmission link is many, and drive system is imitated
Rate is low, and energy consumption is big.
Summary of the invention
It is an object of the invention to provide a kind of permanent magnet direct-driven mill, with asking of solving to propose in above-mentioned background technology
Topic.
For achieving the above object, the present invention provides following technical scheme:
A kind of permanent magnet direct-driven mill, stops including frame, base, receiver, roller, tune spacing device, speed ratio gear, accident
Machine, low-speed shaft coupler and direct-drive permanent magnet synchronous motor, described frame, receiver, roller, tune spacing device, speed ratio gear,
Disaster shutdown device, low-speed shaft coupler and direct-drive permanent magnet synchronous motor are installed in base upper end, the quantity of frame be two also
And be connected by roller between two frames, receiver is positioned at the underface of roller, each frame is mounted on adjust spacing dress
Putting, disaster shutdown device is positioned at the rear of roller, and speed ratio gear is arranged in frame and frame is by speed ratio gear and low speed
One end of shaft coupling is connected, and the other end of low-speed shaft coupler is connected with direct-drive permanent magnet synchronous motor.
As the further scheme of the present invention: direct-drive permanent magnet synchronous motor includes stator, rotor and cylinder, stator is fixed on
On cylinder, rotor includes permanent magnet, rotor field spider and rotor punching, and permanent magnet is embedded in rotor punching, and rotor punching passes through
Rotor field spider is arranged on stator.
As the further scheme of the present invention: direct-drive permanent magnet synchronous motor is connected with low-speed shaft coupler by expansion set, directly drives
Water cooling plant it is provided with on permagnetic synchronous motor.
As the further scheme of the present invention: frame, disaster shutdown device and receiver are all 30mm by nominal diameter
Fastening bolt be arranged on base upper end.
Compared with prior art, the invention has the beneficial effects as follows: this device uses direct-drive permanent magnet synchronous motor to replace slowing down
Machine and asynchronous motor, simplify structure, has low speed high starting torque and the characteristic of high overload torque, and startability is more preferable,
Overcome because of problems such as heavy duty or the device damage that causes of overload, decrease energy loss, improve the operational efficiency of device；This dress
Putting and have intelligent control function, can remotely control and intelligent speed-regulating, automatization level is high, and every protection is complete, uses electromechanics
Hydraulic control integrated technique, response is fast, and operational reliability is good；Vibrations and the operating noise of this device are little, and Operation and maintenance are convenient,
Reducing cost of labor, using effect is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of permanent magnet direct-driven mill.
Wherein: 1-frame, 2-base, 3-receiver, 4-roller, 5-adjusts spacing device, 6-speed ratio gear, 7-accidental shutdown
Device, 8-low-speed shaft coupler, 9-direct-drive permanent magnet synchronous motor.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the technical scheme of this patent is described in more detail.
Refer to Fig. 1, a kind of permanent magnet direct-driven mill, including frame 1, base 2, receiver 3, roller 4, adjust spacing dress
Put 5, speed ratio gear 6, disaster shutdown device 7, low-speed shaft coupler 8 and direct-drive permanent magnet synchronous motor 9, described frame 1, receiver 3,
Roller 4, tune spacing device 5, speed ratio gear 6, disaster shutdown device 7, low-speed shaft coupler 8 and direct-drive permanent magnet synchronous motor 9 are all pacified
Being contained in base 2 upper end, the quantity of frame 1 is to be connected by roller 4 between two and two frames 1, and receiver 3 is positioned at roller
The underface of 4, each frame 1 is mounted on adjust spacing device 5, and disaster shutdown device 7 is positioned at the rear of roller 4, speed ratio tooth
Wheel 6 is arranged in frame 1 and frame 1 is connected with one end of low-speed shaft coupler 8 by speed ratio gear 6, low-speed shaft coupler 8 another
One end is connected with direct-drive permanent magnet synchronous motor 9.Direct-drive permanent magnet synchronous motor 9 includes stator, rotor and cylinder, and stator is fixed on cylinder
On body, rotor includes permanent magnet, rotor field spider and rotor punching, and permanent magnet is embedded in rotor punching, and rotor punching is by turning
Submounts is arranged on stator.Direct-drive permanent magnet synchronous motor 9 is connected with low-speed shaft coupler 8 by expansion set, direct-drive permanent-magnet synchronous electricity
It is provided with water cooling plant on machine 9.Frame 1, disaster shutdown device 7 and receiver 3 are all by fastening spiral shell that nominal diameter is 30mm
Bolt is arranged on base upper end.
The operation principle of the present invention is: direct-drive permanent magnet synchronous motor 9 is connected with speed ratio gear 6 by low-speed shaft coupler 8, speed
Being equipped with bearing than the two ends within gear 6, low-speed shaft coupler 8 one end connects the driving shaft of direct-drive permanent magnet synchronous motor 9, another
End inserts in the bearing of speed ratio gear 6, connects the driven shaft of speed ratio gear 6, and another side shaft of speed ratio gear 6 is inserted in mill rear end
In bearing in bearing.After equipment energising, pass through intelligence according to the character of pan feeding and the chemical reaction situation of weight and material
Controlling direct-drive permanent-magnet synchronous electricity, the rotating speed of 9 is adjusted correspondingly, and to meet the process requirements of material to be machined, reaches to set
For operating at optimum efficiency operating mode, during overhaul of the equipments, can set, by intelligent controller, the rotating speed that maintenance needs, convenient and safe.
This device uses direct-drive permanent magnet synchronous motor 9 to replace reductor and asynchronous motor, simplifies structure, has low speed
High starting torque and the characteristic of high overload torque, startability is more preferable, overcomes the device damage etc. caused because of heavy duty or overload to ask
Topic, decreases energy loss, improves the operational efficiency of device；This device has intelligent control function, can remotely control and
Intelligent speed-regulating, automatization level is high, and every protection is complete, uses mechanical electronic hydraulic to control integrated technique, and response is fast, operational reliability
Good；Vibrations and the operating noise of this device are little, and Operation and maintenance are convenient, reduce cost of labor, and using effect is good.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment party
Formula, in the ken that one skilled in the relevant art is possessed, it is also possible on the premise of without departing from this patent objective
Make a variety of changes.
Claims (4)
1. a permanent magnet direct-driven mill, it is characterised in that include frame, base, receiver, roller, tune spacing device, speed
Ratio gear, disaster shutdown device, low-speed shaft coupler and direct-drive permanent magnet synchronous motor, described frame, receiver, roller, tune spacing
Device, speed ratio gear, disaster shutdown device, low-speed shaft coupler and direct-drive permanent magnet synchronous motor are installed in base upper end, frame
Quantity be to be connected by roller between two and two frames, receiver is positioned at the underface of roller, in each frame all
Being provided with tune spacing device, disaster shutdown device is positioned at the rear of roller, and speed ratio gear is arranged in frame and frame is passed through
Speed ratio gear is connected with one end of low-speed shaft coupler, and the other end of low-speed shaft coupler is connected with direct-drive permanent magnet synchronous motor.
Permanent magnet direct-driven mill the most according to claim 1, it is characterised in that described direct-drive permanent magnet synchronous motor includes
Stator, rotor and cylinder, stator is fixed on cylinder, and rotor includes permanent magnet, rotor field spider and rotor punching, and permanent magnet is inlayed
In rotor punching, rotor punching is arranged on stator by rotor field spider.
Permanent magnet direct-driven mill the most according to claim 1 and 2, it is characterised in that described direct-drive permanent magnet synchronous motor
It is connected with low-speed shaft coupler by expansion set, direct-drive permanent magnet synchronous motor is provided with water cooling plant.
Permanent magnet direct-driven mill the most according to claim 1, it is characterised in that described frame, disaster shutdown device and
Receiver is all arranged on base upper end by the fastening bolt that nominal diameter is 30mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610757439.8A CN106079143A (en) | 2016-08-30 | 2016-08-30 | A kind of permanent magnet direct-driven mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610757439.8A CN106079143A (en) | 2016-08-30 | 2016-08-30 | A kind of permanent magnet direct-driven mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106079143A true CN106079143A (en) | 2016-11-09 |
Family
ID=57224452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610757439.8A Pending CN106079143A (en) | 2016-08-30 | 2016-08-30 | A kind of permanent magnet direct-driven mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106079143A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106533055A (en) * | 2016-12-30 | 2017-03-22 | 哈尔滨三跃驱动技术股份有限公司 | Low-speed permanent-magnet direct-driving system for rubber mixing machine |
| CN110239933A (en) * | 2019-05-29 | 2019-09-17 | 浙江天新智能研究院有限公司 | A kind of reversion feeding device based on magneto driving |
| CN112793031A (en) * | 2020-12-22 | 2021-05-14 | 南京宏匡硅材料有限公司 | Double-roller open mill for mixing fluorosilicone rubber |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201478966U (en) * | 2009-09-02 | 2010-05-19 | 浙江中龙电机股份有限公司 | Permasyn motor |
| CN204316232U (en) * | 2014-12-26 | 2015-05-06 | 广州市昊志机电股份有限公司 | The cooling structure of direct-drive permanent-magnet synchronous torque motor |
| CN204748982U (en) * | 2015-06-23 | 2015-11-11 | 常州市和坤电子有限公司 | Open pair of roller rubber mixing machine |
| CN204778251U (en) * | 2015-07-08 | 2015-11-18 | 山东欧瑞安电气有限公司 | Synchronous frequency conversion lifting machine of permanent magnetism |
| CN205326038U (en) * | 2015-12-24 | 2016-06-22 | 大连宝锋机器制造有限公司 | Two roller refiners in permanent magnetism |
| CN206106133U (en) * | 2016-08-30 | 2017-04-19 | 伊泽瑞尔(大连)科技有限公司 | Mill of permanent -magnet direct -drive formula |
-
2016
- 2016-08-30 CN CN201610757439.8A patent/CN106079143A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201478966U (en) * | 2009-09-02 | 2010-05-19 | 浙江中龙电机股份有限公司 | Permasyn motor |
| CN204316232U (en) * | 2014-12-26 | 2015-05-06 | 广州市昊志机电股份有限公司 | The cooling structure of direct-drive permanent-magnet synchronous torque motor |
| CN204748982U (en) * | 2015-06-23 | 2015-11-11 | 常州市和坤电子有限公司 | Open pair of roller rubber mixing machine |
| CN204778251U (en) * | 2015-07-08 | 2015-11-18 | 山东欧瑞安电气有限公司 | Synchronous frequency conversion lifting machine of permanent magnetism |
| CN205326038U (en) * | 2015-12-24 | 2016-06-22 | 大连宝锋机器制造有限公司 | Two roller refiners in permanent magnetism |
| CN206106133U (en) * | 2016-08-30 | 2017-04-19 | 伊泽瑞尔(大连)科技有限公司 | Mill of permanent -magnet direct -drive formula |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106533055A (en) * | 2016-12-30 | 2017-03-22 | 哈尔滨三跃驱动技术股份有限公司 | Low-speed permanent-magnet direct-driving system for rubber mixing machine |
| CN110239933A (en) * | 2019-05-29 | 2019-09-17 | 浙江天新智能研究院有限公司 | A kind of reversion feeding device based on magneto driving |
| CN112793031A (en) * | 2020-12-22 | 2021-05-14 | 南京宏匡硅材料有限公司 | Double-roller open mill for mixing fluorosilicone rubber |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161109 |