CN205312480U - Tie up assembly line of loading and unloading - Google Patents

Tie up assembly line of loading and unloading Download PDF

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Publication number
CN205312480U
CN205312480U CN201620083502.XU CN201620083502U CN205312480U CN 205312480 U CN205312480 U CN 205312480U CN 201620083502 U CN201620083502 U CN 201620083502U CN 205312480 U CN205312480 U CN 205312480U
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China
Prior art keywords
plate
line
differential chain
streamline
product
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CN201620083502.XU
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Chinese (zh)
Inventor
陆郁
马良泽
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Abstract

The utility model discloses a tie up assembly line of loading and unloading, be in including differential chain mechanism and at least the setting the lifting mechanism of differential chain mechanism one end, wherein, differential chain mechanism returns the printed line including upper support plate line and the lower floor that is equipped with the differential chain to reach the frock board with differential chain adaptation, the frock board is used for bearing the weight of the product pile up neatly, the assembly line is still including being located the band region is beaten to the level of the originated one end of upper strata support plate line, and it is right to be used for the product pile up neatly that bears the weight of on the frock board is packed. The utility model provides a pair of tie up assembly line of loading and unloading utilizes differential chain line + to return the structure principle of trigger production line, with pile up neatly machine people, baling press, press from both sides and embrace a set of cars and close the use, guarantees under the circumstances that delivery platform buffer area reduces, solved the bottleneck of buffer memory through the assembly line, has solved the influence that the various factors probably led to the fact stifled machine, and that has reduced the production line stops the line probably.

Description

A kind of streamline tying up handling
Technical field
The utility model relates to a kind of product conveying, handling art, particularly relates to a kind of streamline tying up handling.
Background technology
The finished product of the products such as current household electrical appliance (such as air-conditioning product) rolls off the production line and substantially realizes piling robot automatic stacking, but after the complete buttress finished product machine of code, it is necessary to artificial it being carried out plays band and transhipment, and lays fork plate; Manually playing band, transhipment and changing in the process of fork plate, piling robot is in run-stopping status, namely finished product rolls off the production line and is in stopping state, thus often occurs causing finished product to roll off the production line to stop the phenomenon that even its production line production stops, affect bigger on production efficiency because manually transporting and change plate; And during piling robot piling, be in leisure state for transporting, beat band, change the employee of fork plate, cause personnel to waste.
Often there is situation about can not on schedule put in place owing to finished product turns the big lorry in storehouse, when turning storehouse lorry and do not put in place, the finished product machine having completed piling needs buffer memory on delivery platform. Existing place occurred not putting in place because of lorry in early stage and causes the stifled machine of delivery platform to cause production line to stop line, and after car embraced by follow-up input folder, existing delivery platform buffer memory place will be reduced further, be more prone to produce stifled machine situation.
The ripe automatic equipment such as existing piling robot can be used at present, but level of automation is still not high in transhipment, therefore needs to increase an instrument that can be linked up by these coordinative composition of equipments, i.e. band buffer memory automatically binding handling streamline; By piling robot, finished product machine is put on streamline, streamline is sent to carry out automatically playing band under horizontal packing machine, finally embrace a car gripping finished product machine entrucking by folder, thus solve and above-mentioned manually change plate, transhipment causes production efficiency decline and the problem of personnel's waste; And finished product machine accumulations caused to prevent from not arriving because of transhipment lorry on time, the problem such as blocking (finished product machine transhipment will cause main process line production to stop line not in time), this transfer limes needs to accumulate finished product machine, and conventional panels chain line cannot meet requirement, therefore need design with practical requirement.
Practical novel content
The technical problems to be solved in the utility model is to overcome the deficiencies in the prior art, it is provided that a kind of streamline tying up handling, solves the problem of buffer memory, and may cause the impact of stifled machine, and the line that stops reducing production line may.
For solving the problems of the technologies described above, the basic design of the utility model employing technical scheme is:
The utility model provides a kind of streamline tying up handling, comprise differential chain mechanism and at least it is arranged on the lifting mechanism of described differential chain mechanism one end, wherein, described differential chain mechanism comprises the upper strata load plate line being provided with differential chain and lower floor returns plate line, and with the frock plate of differential chain adaptation, described frock plate is for carrying product piling; Described lifting mechanism has two operating altitudes, and the height returning plate line respectively with the upper strata of described differential chain mechanism load plate line and lower floor is corresponding, for receiving and transportation tooling plate; Described streamline also comprises the horizontal Da Dai district being positioned at load initial one end of plate line, described upper strata, for being packed by the product piling of carrying on described frock plate.
Preferably, described lifting mechanism comprises two, lays respectively at the two ends of described differential chain mechanism, comprises lifting platform; When described lifting platform is positioned at a high position, it is highly corresponding to upper strata load plate line, and when described lifting platform is positioned at low position, it highly returns plate line corresponding to lower floor.
Preferably, be product piling district near the lifting mechanism of described initial one end of differential chain mechanism, product by piling on the frock plate being positioned at lifting mechanism; Lifting platform is when a high position, and the frock plate being mounted with product piling is transported to upper strata load plate line.
Preferably, the lifting mechanism terminating one end near described differential chain mechanism is that product clip embraces district, and the product piling being loaded on frock plate is embraced by pressing from both sides and taken away; Lifting mechanism is when a high position, and lifting mechanism receives the frock plate being mounted with product piling carrying plate line from upper strata; Lifting mechanism, when low position, is unkitted the frock plate being loaded with product code buttress and is transported to lower floor and returns plate line.
Preferably, the initiation region in horizontal Da Dai district is provided with grating, and for the product good at whole buttress code before flowing out product piling region, piling robot is failure to actuate, in order to avoid the piling action of piling robot and the good product of code are interfered, cause down the damage of product accident such as machine, press; Simultaneously when there being people to be strayed into piling region, piling robot can respond to stopping action immediately by grating, ensures personal safety, and plays the effect of safety precaution.
Preferably, end and/or the terminal location of upper strata load plate line in horizontal Da Dai district are provided with stopper, are provided with and the breach of described stopper adaptation on described frock plate.
Preferably, described lifting mechanism also comprises act and rises machine, and described lifting platform level is arranged on described act and rises on machine.
Preferably, described act rises machine and adopts auto lift with two-sided props or four-column type to lift to rise machine.
Preferably, described lifting platform is provided with conveyer chain, for receiving and transportation tooling plate.
Preferably, being provided with crashproof guardrail at described lifting platform away from one end of described differential chain mechanism, described crashproof guardrail protrudes from the top of described lifting platform.
Preferably, described frock plate adopts novolac epoxy glass fiber material to manufacture.
Preferably, the corner location at described frock plate is provided with guide deflection sheave, is rolling resistance when described guide deflection sheave is for making frock plate contact with the edge guiding of differential chain mechanism, instead of sliding friction, it is to increase transportation stability and reduction friction resistance.
After adopting technique scheme, the utility model compared with prior art has following useful effect:
A kind of streamline tying up handling that the utility model provides, utilize the structural principle of differential chain line+return trigger production line, with piling robot, packing machine, folder is embraced car and is combinationally used, achieve finished product by large-scale pallet (frock plate) automatically to transport, automatic piling, automatically tie up, buffer memory, automatic withdrawing, automatically folder is embraced, and coordinate automatic leakage detecting device to realize automatic leak detection, ensure when the platform buffer memory district that delivers reduces, the bottleneck of buffer memory is solved by streamline, solve the impact that various factors may cause stifled machine, the line that stops reducing production line may.
By piling robot, finished product machine is carried out piling, and play band by packing machine at Da Dai district automatic horizontal, reduce time waste and production efficiency impact that whole buttress switching causes; Adopt frock plate carrying finished product machine and use folder to embrace car transhipment, therefore can cancel fork plate, it is to increase scene is neatly spent.
After equipment investment uses, employee only need to be responsible for the daily nurse of equipment, will no longer be existed by staff integration and manually play band and manually turn storehouse work, the waste that minimizing personnel are left unused and brought;
Owing to finished product machine can be accumulated by this transfer limes, therefore when turning storehouse lorry and cannot arrive in time, many board finished products machine can be deposited on the conveyor line, avoid causing and cause because turning storehouse without car production line to stop line impact.
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram of a kind of streamline tying up handling that the utility model embodiment provides;
Fig. 2 be the utility model embodiment provide a kind of streamline tying up handling face structural representation;
Fig. 3 is the side-looking structural representation of a kind of streamline tying up handling that the utility model embodiment provides;
Fig. 4 is the structural representation of the frock plate that the utility model embodiment provides.
In figure:
10, differential chain mechanism; 11, upper strata load plate line; 12, lower floor returns plate line; 13, grating; 15, horizontal Da Dai district; 16, the first stopper; 17, the 2nd stopper; 18, the first differential serobila; 19, the 2nd differential serobila;
20, lifting mechanism; 21, act rises machine; 22, lifting platform; 23, crashproof guardrail; 25, piling district; 26, Jia Bao district; 28, the first conveyor chain; 29, the 2nd conveyor chain;
30, frock plate; 31, breach; 32, guide deflection sheave.
Embodiment
It is reach technique means and effect that predetermined practical novel object is taked for further setting forth the utility model, below in conjunction with accompanying drawing and better embodiment, to according to the embodiment of the utility model application, structure, feature and effect thereof, it is described in detail as follows. In the following description, the not necessarily same embodiment that different " embodiments " or " embodiment " refers to. In addition, the special characteristic in one or more embodiment, structure or feature can be combined by any suitable form.
Embodiment 1
As Figure 1-4, the utility model embodiment 1 provides a kind of streamline tying up handling, comprise: differential chain mechanism 10 and be at least arranged on the lifting mechanism 20 of described differential chain mechanism 10 one end, wherein, described differential chain mechanism 10 comprises the upper strata load plate line 11 being provided with differential chain and lower floor returns plate line 12, and with the frock plate 30 of differential chain adaptation, described frock plate is for carrying product piling; Described lifting mechanism 20 has two operating altitudes, and the height returning plate line 12 respectively with the upper strata of described differential chain mechanism 10 load plate line 11 and lower floor is corresponding, for receiving and transportation tooling plate 30. Also comprise the horizontal Da Dai district 15 being positioned at load initial one end of plate line 11, described upper strata, for the product piling of carrying on described frock plate 30 is packed, the packing machine (not shown) being arranged on described horizontal Da Dai district 15 by correspondence, packs to the product piling on the frock plate 30 being positioned at horizontal Da Dai district 15.
Described lifting mechanism 20 for carry product and by product piling at frock plate 30, product after piling is transported on the load plate line 11 of upper strata by lifting mechanism 20 together with frock plate, the product of piling is packed by the horizontal Da Dai district 15 carrying plate line 11 on upper strata, then carries on plate line 11 buffer memory on upper strata or directly embraces machine by folder and the product clip after packing is embraced entrucking;Frock plate returns plate line 12 by lower floor and is delivered to lifting mechanism 20, completes a workflow; Described frock plate 30 can be set to some, makes lifting mechanism 20 non-stop run, and the product carrying out packing after piling also can carry buffer memory on plate line 11 on upper strata, such that it is able to that reduces production line stops line, and solves the impact that various factors causes stifled machine; Thus save the waiting time, improve production efficiency.
Upper strata load plate line 11 and lower floor return the distance retaining 15cm between plate line 12, are placed on described lower floor to allow frock plate 30 and return on plate line 12, and return in described lower floor and be delivered to described lifting mechanism 20 place on plate line 12.
Embodiment 2
The utility model embodiment 2 provides a kind of streamline tying up handling, and it carries out optimization design on the basis of embodiment 1:
Preferably, as Figure 1-3, described lifting mechanism 20 comprises two, lays respectively at the two ends of described differential chain mechanism 10, comprises lifting platform; When described lifting platform is positioned at a high position, it is highly corresponding to upper strata load plate line 11, and when described lifting platform is positioned at low position, it highly returns plate line 12 corresponding to lower floor.
Preferably, be product piling district 25 near the lifting mechanism 20 of described initial one end of differential chain mechanism 10, product by piling on the frock plate being positioned at lifting mechanism 20; Lifting platform is when a high position, and the frock plate being mounted with product piling is transported to upper strata load plate line 11.
Preferably, the lifting mechanism 20 terminating one end near described differential chain mechanism 10 embraces district 26 for product clip, and the product piling being loaded on frock plate armful is taken away by pressing from both sides; Lifting mechanism 20 is when a high position, and lifting mechanism 20 receives the frock plate being mounted with product piling carrying plate line 11 from upper strata; Lifting mechanism 20, when low position, is unkitted the frock plate being loaded with product code buttress and is transported to lower floor and returns plate line 12.
By arranging lifting mechanism 20 respectively at the two ends of differential chain mechanism 10, the faster plate line 11 that carries from upper strata accurately of frock plate 30 can be made to pass on to lower floor and return plate line 12, and it is positioned at the lifting mechanism 20 that product clip embraces district 26 and product piling can be provided support; Embrace the lifting mechanism 20 in district 26 by product clip, height embraced by the folder reducing product piling, makes product piling more be conducive to folder to embrace a machine and carries out folder and embrace, embraces a machine with folder more efficiently and dock, it is to increase working efficiency; And lifting mechanism 20 is reduced to when returning the contour low position of plate line 12 with lower floor, also be more conducive to frock plate to be delivered to lower floor from the lifting mechanism 20 that product clip embraces district 26 to return plate line 12, complete frock plate 30 and carry the transhipment process that plate line 11, lifting mechanism 20 return plate line 12 to lower floor from upper strata.
Embodiment 3
The utility model embodiment 3 provides a kind of streamline tying up handling, and it carries out optimization design on the basis of embodiment 1,2:
Preferably, as shown in Figure 1, the initiation region in horizontal Da Dai district 15 is provided with grating, for the product good at whole buttress code before flowing out product piling region, piling robot is failure to actuate, in order to avoid the piling action of piling robot and the good product of code are interfered, causes down the damage of product accident such as machine, press; Simultaneously when there being people to be strayed into piling region, piling robot can respond to stopping action immediately by grating, ensures personal safety, and plays the effect of safety precaution.
Preferably, the end in horizontal Da Dai district 15 is provided with the first stopper 16, and the terminal location carrying plate line 11 on described upper strata is provided with the 2nd stopper 17, is provided with and the breach 31 of described first stopper 16 adaptation on described frock plate 30.
Described first stopper 16, in order to be limited in horizontal Da Dai district 15 by the frock plate 30 of correspondence, after the finished product on frock plate has been packed, the first stopper 16 according to the induction output control of induction switch each on equipment is let pass.
The terminal location carrying plate line 11 on described upper strata is provided with the 2nd stopper 17, the described frock plate 30 that upper strata can be carried on plate line 11 by described 2nd stopper 17 stops, frock plate 30 is not had on the described lifting mechanism 20 in described Jia Bao district 26, and described lifting mechanism 20 is when being in a high position, controls described 2nd stopper 17 and let pass.
When having frock plate 30 on the lifting mechanism 20 in described Jia Bao district 26, control described 2nd stopper 17 and stop the frock plate on the load plate line 11 of described upper strata, ensure piling, play band, conveying, press from both sides an armful operation and carry out according to normal sequence; Frock plate 30 is not had on the lifting mechanism 20 in described Jia Bao district 26, and when the lifting mechanism 20 in described Jia Bao district 26 is contour with described upper strata load plate line 11, control described 2nd stopper 17 to let pass, two conditions must meet simultaneously just can let pass, all can not let pass when any one condition does not meet, even if the lifting mechanism 20 in Jia Bao district 26 does not have frock plate, but the lifting mechanism 20 in Jia Bao district does not also rise to a high position, described 2nd stopper 17 can not be controlled let pass, prevent the finished product machine on frock plate 30 from falling or slippage.
Embodiment 4
The utility model embodiment 4 provides a kind of streamline tying up handling, and it carries out optimization design on the basis of embodiment 1-3:
Preferably, described lifting mechanism 20 comprises act and rises machine 21, and described lifting platform 22 level is arranged on described act and rises on machine 21.
Preferably, described act rises machine 21 and adopts auto lift with two-sided props or four-column type to lift to rise machine.
Preferably, described lifting platform 22 is provided with conveyer chain, for receiving and transportation tooling plate 30.
Preferably, being provided with crashproof guardrail 23 at described lifting platform 22 away from one end of described differential chain mechanism 10, described crashproof guardrail 23 protrudes from the top of described lifting platform 22, to prevent described frock plate 30 surmounts described crashproof guardrail 23; Preferably, distance between described protective grating 23 to described differential chain mechanism 10 is greater than the length of a described frock plate 30.
Preferably, as shown in Figure 4, described frock plate 30 adopts novolac epoxy glass fiber material manufacture, described frock plate 30 is made to have good intensity and wear resistance, and the thickness making described frock plate 30 is less, not easily distortion and weight are lighter, reduce the weight that described differential chain mechanism 10 bears; Corner location at described frock plate 30 is provided with guide deflection sheave 32, is rolling resistance when described guide deflection sheave 32 is for making frock plate contact with the edge guiding of differential chain mechanism, instead of sliding friction, it is to increase transportation stability and reduction friction resistance. .
Embodiment 5
The utility model embodiment 5 provides a kind of streamline tying up handling, and it carries out optimization design on the basis of embodiment 1-4:
Preferably, as shown in Figure 1, described upper strata load plate line 11 comprises two the first differential serobilas 18 being positioned at both sides and being parallel to each other, being provided with the 2nd differential serobila 19 that at least one is parallel with the first differential serobila 18 between two described first differential serobilas 18, the frock plate 30 being placed on the load plate line 11 of described upper strata is provided support by described 2nd differential serobila 19.
Preferably, described in the present embodiment, the 2nd differential serobila 19 is set to two, and between described 2nd differential serobila 19, even interval is arranged, it may be preferred that two described 2nd differential serobilas 19 are symmetrically distributed between two described first differential serobilas 18.
When described 2nd differential serobila 19 is two or more, between described 2nd differential serobila 19, even interval is arranged.
Preferably, as shown in Figure 3, preferably, described lifting platform 22 comprises the first conveyor chain 28 being positioned at both sides and being parallel to each other, being provided with the 2nd conveyor chain 29 that at least one is parallel with the first conveyor chain 28 between two described first conveyor chains 28, the frock plate 30 being placed on described lifting platform 22 is provided support by described 2nd conveyor chain 29.
By the design of the 2nd differential serobila 19 and the 2nd conveyor chain 29, more point of suppon is provided to the bottom of frock plate 30, reduce the pressure that single differential serobila bears, the weight capacity of whole differential chain mechanism 10 and lifting mechanism 20 can be improved on the whole, make piling, the finished product machine of packaging of playing band is when carrying out accumulating and carrying on lifting mechanism 20 and differential chain mechanism 10, it is ensured that the supporting capacity of whole streamline particularly differential chain mechanism 10.
In the present embodiment, described upper strata load plate line 11 uses heavy differential chain, its top carrying frock plate, it is achieved product piling accumulates on streamline, expands the storage capacity of delivery platform; Simultaneously owing to adopting frock plate carrying finished product machine and using folder to embrace car transhipment, fork plate therefore can be cancelled.
Embodiment in above-described embodiment can combine further or replace; and embodiment is only be described by preferred embodiment of the present utility model; not design of the present utility model and scope are limited; under the prerequisite not departing from the utility model design philosophy; the various changes and modifications that in this area, the technical solution of the utility model is made by professional and technical personnel, all belong to protection domain of the present utility model.

Claims (12)

1. tie up the streamline of handling for one kind, it is characterized in that, comprise differential chain mechanism (10) and at least it is arranged on the lifting mechanism (20) of described differential chain mechanism (10) one end, wherein, described differential chain mechanism (10) comprises upper strata load plate line (11) being provided with differential chain and lower floor returns plate line (12), and with the frock plate (30) of differential chain adaptation, described frock plate is for carrying product piling; Described lifting mechanism (20) has two operating altitudes, the height returning plate line (12) respectively with the upper strata of described differential chain mechanism (10) load plate line (11) and lower floor is corresponding, for receiving and transportation tooling plate (30), also comprise the horizontal Da Dai district (15) being positioned at load plate line (11) initial one end, described upper strata, for being packed by the product piling of carrying on described frock plate.
2. streamline as claimed in claim 1, it is characterised in that, described lifting mechanism (20) comprises two, lays respectively at the two ends of described differential chain mechanism (10), comprises lifting platform; When described lifting platform is positioned at a high position, it is highly corresponding to upper strata load plate line (11), and when described lifting platform is positioned at low position, it highly returns plate line (12) corresponding to lower floor.
3. streamline as claimed in claim 2, it is characterized in that, be product piling district near the lifting mechanism (20) of the initial one end of described differential chain mechanism (10), product by piling on the frock plate being positioned at lifting mechanism (20); Lifting platform is when a high position, and the frock plate being mounted with product piling is transported to upper strata load plate line (11).
4. streamline as claimed in claim 2, it is characterised in that, the lifting mechanism (20) terminating one end near described differential chain mechanism (10) embraces district for product clip, and the product piling being loaded on frock plate is embraced by pressing from both sides and taken away;Lifting mechanism (20) is when a high position, and lifting mechanism (20) receives the frock plate being mounted with product piling carrying plate line (11) from upper strata; Lifting mechanism (20), when low position, is unkitted the frock plate being loaded with product code buttress and is transported to lower floor and returns plate line (12).
5. streamline as described in one of claim 1-4, it is characterised in that, the initiation region of horizontal Da Dai district (15) is provided with grating.
6. streamline as described in one of claim 1-4, it is characterized in that, the end of horizontal Da Dai district (15) and/or the terminal location on upper strata load plate line (11) are provided with stopper, described frock plate (30) is provided with the breach (31) with described stopper adaptation.
7. streamline as described in one of claim 2-4, it is characterised in that, described lifting mechanism (20) also comprises lifting and rises machine, and described lifting platform (22) level is arranged on described act and rises on machine (21).
8. streamline as claimed in claim 7, it is characterised in that, described act rises machine (21) and adopts auto lift with two-sided props or four-column type act to rise machine.
9. streamline as claimed in claim 2, it is characterised in that, described lifting platform is provided with conveyer chain on (22), for receiving and transportation tooling plate (30).
10. streamline as claimed in claim 2, it is characterized in that, being provided with crashproof guardrail (23) at described lifting platform (22) away from one end of described differential chain mechanism (10), described crashproof guardrail (23) protrudes from the top of described lifting platform (22).
11. streamlines as described in one of claim 1-4,8-10, it is characterised in that, described frock plate (30) adopts novolac epoxy glass fiber material to manufacture.
12. streamlines as described in one of claim 1-4,8-10, it is characterized in that, corner location described frock plate (30) is provided with guide deflection sheave (32), is rolling resistance when described guide deflection sheave (32) is for making frock plate contact with the edge guiding of differential chain mechanism.
CN201620083502.XU 2016-01-27 2016-01-27 Tie up assembly line of loading and unloading Active CN205312480U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107978029A (en) * 2017-09-11 2018-05-01 浙江力太科技有限公司 A kind of method based on stacking apparatus enhancing producing line flexibility
CN110762328A (en) * 2019-10-30 2020-02-07 北华大学 Plugging mechanism based on pipeline robot
CN112519420A (en) * 2020-11-26 2021-03-19 山西鸿宇圣商贸有限公司 Tool for flying and marking differential chain assembly line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107978029A (en) * 2017-09-11 2018-05-01 浙江力太科技有限公司 A kind of method based on stacking apparatus enhancing producing line flexibility
CN110762328A (en) * 2019-10-30 2020-02-07 北华大学 Plugging mechanism based on pipeline robot
CN112519420A (en) * 2020-11-26 2021-03-19 山西鸿宇圣商贸有限公司 Tool for flying and marking differential chain assembly line

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