CN205308024U - A new type of single-unit pulse filter cartridge dust collector - Google Patents
A new type of single-unit pulse filter cartridge dust collector Download PDFInfo
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- CN205308024U CN205308024U CN201620013150.0U CN201620013150U CN205308024U CN 205308024 U CN205308024 U CN 205308024U CN 201620013150 U CN201620013150 U CN 201620013150U CN 205308024 U CN205308024 U CN 205308024U
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- 239000000428 dust Substances 0.000 title claims abstract description 76
- 238000002347 injection Methods 0.000 claims abstract description 12
- 239000007924 injection Substances 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000001514 detection method Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 abstract description 15
- 238000007664 blowing Methods 0.000 abstract description 12
- 239000000243 solution Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 8
- 238000009825 accumulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及除尘器的技术领域,具体涉及一种新型单机脉冲式滤筒除尘器。The utility model relates to the technical field of dust collectors, in particular to a novel single-machine pulse filter cartridge dust collector.
背景技术Background technique
社会上使用的脉冲反吹滤筒除尘器基本为倾斜安装方式,在对滤筒进行反吹清灰时,上层滤筒的灰尘颗粒会落在下层滤筒上面,灰尘颗粒二次吸附率高,降低除尘工作效率、影响滤筒使用寿命。The pulse blowback filter cartridge dust collector used in the society is basically installed in an inclined manner. When the filter cartridge is blown back to clean the dust, the dust particles in the upper filter cartridge will fall on the lower filter cartridge, and the dust particles have a high secondary adsorption rate. Reduce the efficiency of dust removal and affect the service life of the filter cartridge.
而单机脉冲式滤筒除尘器,由除尘器箱体、滤筒、离心风机、清灰装置、电控装置组成。现有的产品普遍存在以下问题:1、清灰效果不理想,造成滤材表面附着的粉尘大多不能清除,影响了滤材过滤性能的发挥,从而影响除尘系统的效果;2、安装风机的箱体内有积尘现象。The stand-alone pulse filter cartridge dust collector is composed of a dust collector box, a filter cartridge, a centrifugal fan, a dust cleaning device, and an electric control device. The existing products generally have the following problems: 1. The cleaning effect is not ideal, resulting in most of the dust attached to the surface of the filter material cannot be removed, which affects the performance of the filter material’s filtration performance, thereby affecting the effect of the dust removal system; 2. The box where the fan is installed There is dust accumulation in the body.
实用新型内容Utility model content
为了解决上述问题,本实用新型公开的一种新型单机脉冲式滤筒除尘器。In order to solve the above problems, the utility model discloses a novel single-machine pulse filter cartridge dust collector.
本实用新型为实现上述目的所采用的技术方案是:The technical scheme that the utility model adopts for realizing the above object is:
一种新型单机脉冲式滤筒除尘器,其特征在于:其包括除尘器箱体以及清灰装置,所述清灰装置包括储气缸,以及与储气缸连通的喷吹管,所述储气缸与喷吹管之间设有电磁阀;A novel stand-alone pulse filter cartridge dust collector, characterized in that it includes a dust collector box and a dust removal device, the dust removal device includes an air storage cylinder, and a blowing pipe connected to the air storage cylinder, the air storage cylinder and the spray There is a solenoid valve between the blowpipes;
所述除尘器箱体内中下部设有多个滤筒,多个所述滤筒通过一下固定板竖直固定在除尘器箱体内;A plurality of filter cartridges are arranged in the middle and lower part of the dust collector box body, and the plurality of filter cartridges are vertically fixed in the dust collector box body through a fixing plate;
所述滤筒正上方设有文氏管,所述文氏管的下端面伸入到滤筒内10mm处,位于文氏管正上方的喷吹管设有喷吹口,所述喷吹口的下端面与下固定板的垂直距离为150mm;A Venturi tube is provided directly above the filter cartridge, and the lower end surface of the Venturi tube extends into the filter cartridge at 10 mm, and the blowing pipe directly above the Venturi tube is provided with a blowing port, and the lower end face of the blowing port is The vertical distance from the lower fixing plate is 150mm;
所述清灰装置还包括离心风机外排机构,所述离心风机外排机构包括离心风机,以及排气管,所述离心风机设置在喷气管上方的一上固定板上,储气缸的侧方,所述上固定板与下固定板的距离为200mm,所述排气管与离心风机通过一导风罩连通,所述排气管垂直设置在除尘器箱体上部,所述排气管的上管口向外延伸出除尘器箱体的上表面。The dust-cleaning device also includes a centrifugal fan external discharge mechanism, and the centrifugal fan external discharge mechanism includes a centrifugal fan and an exhaust pipe. , the distance between the upper fixing plate and the lower fixing plate is 200mm, the exhaust pipe communicates with the centrifugal fan through a wind guide hood, the exhaust pipe is vertically arranged on the upper part of the dust collector box, the exhaust pipe The upper nozzle extends outwards from the upper surface of the box body of the dust collector.
所述排气管的直径为250mm。The diameter of the exhaust pipe is 250mm.
所述文氏管高度少于或等于150mm。The height of the venturi tube is less than or equal to 150mm.
所述储气缸贮气压力为0.5-0.6MPa。The air storage pressure of the air storage cylinder is 0.5-0.6 MPa.
所述导风罩设有灰尘检测传感器。The wind guide cover is provided with a dust detection sensor.
本实用新型的优点在于:针对现有单机脉冲式滤筒除尘器反吹清灰装置清灰效果不理想的原因在于反吹时单位时间喷吹进滤筒的压缩空气量少且压力不够大,本实用新型通过加大储气缸贮气量,同时将气缸贮气压力从目前0.4MPa提升至0.5-0.6MPa,在现有的每一个喷吹口前安装一套文氏管,加大喷吹过程中的气量和气速,解决清灰效果不理想的问题。The utility model has the advantages that: for the existing stand-alone pulse type filter cartridge dust collector, the backflushing dust removal device has an unsatisfactory cleaning effect because the amount of compressed air injected into the filter cartridge per unit time during backflushing is small and the pressure is not large enough. The utility model increases the air storage capacity of the air storage cylinder and increases the air storage pressure of the cylinder from the current 0.4MPa to 0.5-0.6MPa at the same time, and installs a set of venturi tubes in front of each existing injection port to increase the pressure during the injection process. The air volume and air speed can solve the problem of unsatisfactory cleaning effect.
本实用新型设置离心风机外排机构,将排风管直接与离心风机连通,将风机排气引至除尘器设备上方,排放到设备外,从而解决风机的箱体内积尘现象,并且新型单机脉冲式滤筒除尘器结构紧凑。The utility model is equipped with a centrifugal fan external discharge mechanism, which directly connects the exhaust pipe with the centrifugal fan, leads the fan exhaust to the top of the dust collector equipment, and discharges it outside the equipment, thereby solving the dust accumulation phenomenon in the fan box, and the new single-machine pulse The filter cartridge dust collector has a compact structure.
下面结合附图与具体实施方式,对本实用新型进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
附图说明Description of drawings
图1为本实施例的新型单机脉冲式滤筒除尘器的结构示意图。Fig. 1 is a structural schematic diagram of a novel single-unit pulse filter cartridge dust collector of this embodiment.
图中:1除尘器箱体,11滤筒,12下固定板,13文氏管,14上固定板,2清灰装置,21储气缸,22喷吹管,23电磁阀,24喷吹口,25离心风机外排机构,26离心风机,27排气管,28导风罩。In the figure: 1 Dust collector box, 11 Filter cartridge, 12 Lower fixed plate, 13 Venturi tube, 14 Upper fixed plate, 2 Ash cleaning device, 21 Air storage cylinder, 22 Injection pipe, 23 Solenoid valve, 24 Injection port, 25 Centrifugal blower exhaust mechanism, 26 centrifugal blowers, 27 exhaust pipes, 28 wind guide covers.
具体实施方式detailed description
实施例,参见图1,本实用新型提供的新型单机脉冲式滤筒11除尘器,其包括除尘器箱体1以及清灰装置2,所述清灰装置2包括储气缸21,以及与储气缸21连通的喷吹管22,所述储气缸21与喷吹管22之间设有电磁阀23,所述储气缸21贮气压力为0.5-0.6MPa;所述除尘器箱体1内中下部设有多个滤筒11,多个所述滤筒11通过一下固定板12竖直固定在除尘器箱体1内;所述滤筒11正上方设有文氏管13,所述文氏管13高度少于或等于150mm,所述文氏管13的下端面伸入到滤筒11内10mm处,位于文氏管13正上方的喷吹管22设有喷吹口24,所述喷吹口24的下端面与下固定板12的垂直距离为150mm;针对现有单机脉冲式滤筒11除尘器反吹清灰装置2清灰效果不理想的原因在于反吹时单位时间喷吹进滤筒11的压缩空气量少且压力不够大,本实用新型通过加大储气缸21贮气量,同时将气缸贮气压力从目前0.4MPa提升至0.5-0.6MPa,在现有的每一个喷吹口24前安装一套文氏管13,加大喷吹过程中的气量和气速,解决清灰效果不理想的问题。Embodiment, referring to Fig. 1, the novel stand-alone pulse type filter cartridge 11 dust remover provided by the utility model, it comprises dust remover casing 1 and cleaning device 2, and described cleaning device 2 comprises air storage cylinder 21, and with storage cylinder 21 connected to the blowing pipe 22, the solenoid valve 23 is provided between the air storage cylinder 21 and the blowing pipe 22, the air storage pressure of the air storage cylinder 21 is 0.5-0.6MPa; the middle and lower part of the dust collector box 1 is provided with A plurality of filter cartridges 11, a plurality of filter cartridges 11 are vertically fixed in the dust collector box 1 through a lower fixing plate 12; a venturi tube 13 is arranged directly above the filter cartridge 11, and the height of the venturi tube 13 is Less than or equal to 150 mm, the lower end surface of the venturi tube 13 extends into the filter cartridge 11 at 10 mm, and the blowing pipe 22 directly above the venturi tube 13 is provided with a blowing port 24, and the lower end face of the blowing port 24 The vertical distance from the lower fixing plate 12 is 150 mm; the reason why the cleaning effect of the existing stand-alone pulse type filter cartridge 11 dust collector is not satisfactory due to the unsatisfactory cleaning effect is the compressed air injected into the filter cartridge 11 per unit time during backflushing The amount is small and the pressure is not large enough. The utility model increases the gas storage pressure of the cylinder from the current 0.4MPa to 0.5-0.6MPa by increasing the gas storage capacity of the gas storage cylinder 21. The pipe 13 increases the gas volume and gas velocity in the blowing process to solve the unsatisfactory problem of dust removal effect.
所述清灰装置2还包括离心风机外排机构25,所述离心风机外排机构25包括离心风机26,以及排气管27,所述离心风机26设置在喷气管上方的一上固定板14上,储气缸21的侧方,所述上固定板14与下固定板12的距离为200mm,所述排气管27与离心风机26通过一导风罩28连通,所述排气管27垂直设置在除尘器箱体1上部,所述排气管27的上管口向外延伸出除尘器箱体1的上表面。所述排气管27的直径为250mm。本实施例设置离心风机外排机构25,将排风管直接与离心风机26连通,将风机排气引至除尘器设备上方,排放到设备外,从而解决风机的箱体内积尘现象,并且新型单机脉冲式滤筒除尘器结构紧凑。Described ash cleaning device 2 also comprises centrifugal blower external discharge mechanism 25, and described centrifugal blower external discharge mechanism 25 comprises centrifugal blower 26, and exhaust pipe 27, and described centrifugal blower 26 is arranged on an upper fixed plate 14 above air spray pipe On the side of the air storage cylinder 21, the distance between the upper fixed plate 14 and the lower fixed plate 12 is 200 mm, the exhaust pipe 27 communicates with the centrifugal fan 26 through a wind guide hood 28, and the exhaust pipe 27 is vertical It is arranged on the upper part of the dust collector box 1 , and the upper nozzle of the exhaust pipe 27 extends out of the upper surface of the dust collector box 1 . The diameter of the exhaust pipe 27 is 250 mm. In this embodiment, a centrifugal fan external discharge mechanism 25 is provided, and the exhaust pipe is directly connected with the centrifugal fan 26, and the fan exhaust is led to the top of the dust collector equipment, and discharged to the outside of the equipment, thereby solving the dust accumulation phenomenon in the fan box, and the new type The stand-alone pulse filter cartridge dust collector has a compact structure.
所述导风罩设有灰尘检测传感器,当灰尘检测传感器检测到导风罩内有积尘,灰尘检测传感器将信号发送到控制器,控制器控制离心风机加大功率运行一段时间,将在导风罩内的积尘吹出到除尘器外,避免更多的灰尘积累在导风罩内。The air guide cover is provided with a dust detection sensor. When the dust detection sensor detects that there is dust in the air guide cover, the dust detection sensor sends a signal to the controller, and the controller controls the centrifugal fan to increase the power to run for a period of time, and will The accumulated dust in the air hood is blown out to the outside of the dust collector to prevent more dust from accumulating in the air guide hood.
本实用新型的工作原理:在除尘器清灰时,在IC控制仪作用下,电磁阀开启,压缩空气从气缸喷吹口喷出,气流经过文氏管时加大了气量和加快了气速,文氏管的原理就是把气流由粗变细,以加快气体流速,使气体在文氏管出口的后侧形成一个“真空”区。滤筒清灰时,在高速气流通过文氏管时诱导5-8倍于喷吹压缩空气的二次空气进入滤筒,造成滤材瞬间急剧膨胀,由于气流的反向作用,使积附在滤材上的粉尘脱落。文氏管大大提高了脉冲喷吹强度与效果,降低了压缩空气的用量,节省了能源。The working principle of the utility model: when the dust collector is cleaning dust, under the action of the IC controller, the solenoid valve is opened, and the compressed air is ejected from the injection port of the cylinder. When the air flow passes through the venturi tube, the air volume and speed are increased. The principle of the venturi tube is to change the air flow from thick to thin to speed up the gas flow rate, so that the gas forms a "vacuum" area on the back side of the venturi tube outlet. When cleaning the filter cartridge, when the high-speed air flow passes through the Venturi tube, the secondary air that is 5-8 times larger than the blown compressed air is induced to enter the filter cartridge, causing the filter material to expand rapidly instantly. Due to the reverse effect of the air flow, the accumulated The dust on the filter material falls off. The Venturi tube greatly improves the intensity and effect of pulse injection, reduces the amount of compressed air, and saves energy.
本实施例增大风机箱体尺寸,在离心风机出风口增加一套非标导风罩,将风机排气引至设备上方排气管,从而解决风机的箱体内积尘现象。In this embodiment, the size of the fan box is increased, and a set of non-standard wind guide cover is added at the air outlet of the centrifugal fan to guide the fan exhaust to the exhaust pipe above the equipment, thereby solving the phenomenon of dust accumulation in the fan box.
本实用新型并不限于上述实施方式,采用与本实用新型上述实施例相同或近似结构或装置,而得到的其他用于新型单机脉冲式滤筒除尘器,均在本实用新型的保护范围之内。The utility model is not limited to the above-mentioned embodiments, and other novel stand-alone pulse type filter cartridge dust collectors obtained by adopting the same or similar structures or devices as the above-mentioned embodiments of the utility model are all within the scope of protection of the utility model .
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109999581A (en) * | 2019-04-18 | 2019-07-12 | 杭州市粮食收储有限公司南星桥分公司 | Mobile pulse deduster |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109999581A (en) * | 2019-04-18 | 2019-07-12 | 杭州市粮食收储有限公司南星桥分公司 | Mobile pulse deduster |
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