CN205296801U - A operation platform that is used for curved surface building exterior window to install - Google Patents
A operation platform that is used for curved surface building exterior window to install Download PDFInfo
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Abstract
本实用新型公开了一种用于曲面建筑外窗安装的操作平台,平台框包括由顶部、底部和两侧的骨架构成,两侧的骨架呈向前突起的弯曲状;顶部的骨架采用矩形钢管形成的横梁,两侧的骨架上均设有护栏;自平台框底部的骨架向上至平台框的中部依次设有多层平台板托梁,平台板托梁上设有平台板;横梁的两端部均分别焊接有挂钩和吊环;挂钩包括挂钩主体和设置在挂钩主体下方的两个限位挡杆,两个限位挡杆之间的距离与曲面建筑物外窗横梃的宽度配合;平台框底部的骨架两侧均设有支腿。本实用新型操作平台采用吊车吊装、钩挂服帖固定在曲面建筑结构上,同时搭载施工人员和料具,进行高空外窗玻璃安装等作业,可确保操作人员安全,大大提高工作效率及工程质量。
The utility model discloses an operating platform used for installing the outer window of a curved building. The platform frame is composed of a top, a bottom and two sides of the framework, and the two sides of the framework are in a curved shape protruding forward; the top framework adopts a rectangular steel pipe The formed beams are equipped with guardrails on both sides of the frame; from the frame at the bottom of the platform frame to the middle of the platform frame, there are multi-layer platform joists in sequence, and platform panels are arranged on the platform joists; the two ends of the beam The parts are respectively welded with a hook and a ring; the hook includes a hook main body and two limit stoppers arranged under the hook main body, and the distance between the two limit stoppers matches the width of the outer window crossbar of a curved building; the platform The frame at the bottom of the frame has legs on both sides. The operating platform of the utility model is hoisted by a crane and fixed on a curved building structure with hooks. At the same time, it is equipped with construction personnel and materials to carry out operations such as the installation of high-altitude outer window glass, which can ensure the safety of operators and greatly improve work efficiency and project quality.
Description
技术领域technical field
本实用新型涉及房屋建筑工程曲面建筑外窗安装中采用的一种搭载装置。The utility model relates to a carrying device used in the installation of curved surface building exterior windows in house construction engineering.
背景技术Background technique
在我国城市化进程中,随着建筑科学技术、建筑材料和施工技术的快速发展,为建筑师提供了显示其智慧和创造力的舞台,涌现出许多造型奇特,结构复杂的建筑。其中,曲面作为建筑构成的重要元素,因其对建筑的整体形象和空间形态所产生的影响比其他建筑构成元素更强,以及其优越的力学性能而倍受青睐,在工程中应用越来越普遍。为合理布置采光带,有效、充分地利用日照,同时结合建筑审美要求,大型曲面建筑通常采取沿周边设置自底到顶的竖向条形窗。In the process of urbanization in my country, with the rapid development of building science and technology, building materials and construction technology, architects are provided with a stage to display their wisdom and creativity, and many buildings with strange shapes and complex structures have emerged. Among them, as an important element of architectural composition, curved surface is favored because of its stronger influence on the overall image and spatial form of the building than other architectural elements, as well as its superior mechanical properties, and it is more and more used in engineering. universal. In order to reasonably arrange the lighting belt, effectively and fully utilize the sunlight, and combine the architectural aesthetic requirements, large curved buildings usually adopt vertical strip windows from bottom to top along the periphery.
对于垂直立面建筑,其外窗玻璃安装操作平台可选择外脚手架或普通电动吊篮,施工不存在任何困难。但现有各类脚手架和电动吊篮均不适用于曲面建筑立面施工。在进行曲面建筑外窗玻璃安装时,不得不采用最原始的操作方法,即,施工人员从室内爬到窗框外面,系挂安全带站在窗的横梃上进行高空作业,危险性大,极不安全。且施工材料无法随身携带,只能暂存在室内脚手架上,用一块,由室内的施工人员传递一块,加之操作中必须兼顾脚、手,防备失稳踏空,无法作到心无旁骛,工作效率低,进度慢,亦难以保证施工质量。For vertical facade buildings, the installation and operation platform of the outer window glass can choose external scaffolding or ordinary electric hanging basket, and there is no difficulty in construction. But existing various scaffolds and electric hanging baskets are not suitable for the construction of curved building facades. When installing the exterior window glass of a curved building, the most primitive operation method has to be adopted, that is, the construction workers climb out of the window frame from indoors, fasten their safety belts and stand on the window beams to carry out high-altitude operations, which is very dangerous. Extremely unsafe. And the construction materials cannot be carried with you, so they can only be temporarily stored on the indoor scaffolding. One piece is used and the indoor construction personnel pass one piece. In addition, the feet and hands must be taken care of during the operation to prevent instability and stepping into the air. The progress is slow and it is difficult to guarantee the construction quality.
曲面建筑由于造型的特殊性,使得现有脚手架和电动吊篮均不适用于其外立面施工,随着曲面建筑应用越来越普遍,亟须研发相应的施工设备。Due to the particularity of the shape of the curved surface building, the existing scaffolding and electric hanging basket are not suitable for its facade construction. As the application of the curved surface building becomes more and more common, it is urgent to develop corresponding construction equipment.
实用新型内容Utility model content
针对现有技术中存在的缺陷,本实用新型提供了一种用于曲面建筑外窗安装的操作平台,填补了曲面建筑施工技术中的一项空白,结束了曲面建筑外窗施工无适用搭载平台的历史。本实用新型操作平台采用吊车吊装、钩挂服帖固定在曲面建筑结构上,同时搭载施工人员和料具,进行高空外窗玻璃安装等作业,可确保操作人员安全,大大提高工作效率,降低工程质量缺陷风险。该装置简便易行,投入低,使用方便,坚固耐用,无需维护保养。Aiming at the defects existing in the prior art, the utility model provides an operation platform for installation of exterior windows of curved buildings, which fills a gap in the construction technology of curved buildings, and ends the construction of exterior windows of curved buildings without an applicable platform. History. The operating platform of the utility model is hoisted by a crane and fixed on the curved building structure with hooks. At the same time, it is equipped with construction personnel and materials to perform operations such as the installation of high-altitude outer window glass, which can ensure the safety of operators, greatly improve work efficiency, and reduce engineering quality. risk of defects. The device is simple and easy to operate, low in investment, easy to use, sturdy and durable, and requires no maintenance.
为了解决上述技术问题,本实用新型提出的一种用于曲面建筑外窗安装的操作平台,所述平台框包括由顶部、底部和两侧的骨架构成,两侧的骨架呈向前突起的弯曲状;顶部的骨架采用矩形钢管形成的横梁,两侧的骨架上均设有护栏;自所述平台框底部的骨架向上至所述平台框的中部依次设有多层平台板托梁,所述平台板托梁上设有平台板;所述横梁的两端部均分别焊接有挂钩和吊环;所述挂钩包括挂钩主体和设置在挂钩主体下方的两个限位挡杆,两个限位挡杆之间的距离与曲面建筑物外窗横梃的宽度配合;所述平台框底部的骨架两侧均设有支腿;所述支腿包括支杆和条形底座,所述支杆与所述平台框焊接,所述条形底座与所述支杆之间为铰接,所述条形底座的底部设有橡胶板。In order to solve the above-mentioned technical problems, the utility model proposes an operating platform for installing exterior windows of curved buildings. The platform frame is composed of a top, a bottom and two sides of the framework, and the two sides of the framework are curved forward protruding. shape; the top frame adopts beams formed by rectangular steel pipes, and guardrails are provided on both sides of the frame; from the bottom frame of the platform frame up to the middle of the platform frame, multi-layer platform plate joists are arranged in turn. The platform board joist is provided with a platform board; the two ends of the beam are respectively welded with hooks and rings; The distance between the rods matches the width of the cross-bar of the outer window of the curved building; legs are provided on both sides of the skeleton at the bottom of the platform frame; the legs include a rod and a bar-shaped base, and the rod and the The platform frame is welded, the strip-shaped base and the pole are hinged, and the bottom of the strip-shaped base is provided with a rubber plate.
本实用新型用于曲面建筑外窗安装的操作平台,其中,所述吊环包括一倒U字型圆钢,所述倒U字型圆钢冷弯成型,所述所述倒U字型圆钢的开口距离与所述横梁的宽度相同,所述倒U字型圆钢安装在所述横梁上、并焊接。The utility model is an operating platform for installing exterior windows of curved buildings, wherein the suspension ring includes an inverted U-shaped round steel, the inverted U-shaped round steel is formed by cold bending, and the inverted U-shaped round steel The opening distance is the same as the width of the beam, and the inverted U-shaped round steel is installed on the beam and welded.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型的用于曲面建筑外窗安装的操作平台,结束了曲面建筑外窗施工无专用搭载平台的历史,填补了曲面建筑施工技术的一项空白。相比无平台作业方式,施工人员在设有防护设施的平台上工作,确保了高空作业安全。因消除了心理压力,工人可心无旁骛地精心操作,从而降低了工程质量缺陷风险,保证了工程质量。由于平台可搭载施工料具,避免多次倒运,加之工人在固定的平台上可专心工作,因而大大提高了施工效率,加快了施工进度。该平台简便易行,取材便利,使用方便,其作为施工工具可反复使用,坚固耐用,无需维护保养,相比搭设脚手架等传统方式,可大量节约施工成本。The operating platform of the utility model for installing exterior windows of curved buildings ends the history that there is no special carrying platform for the construction of exterior windows of curved buildings, and fills a gap in the construction technology of curved buildings. Compared with the non-platform operation method, the construction personnel work on the platform with protective facilities to ensure the safety of high-altitude operations. Due to the elimination of psychological pressure, workers can concentrate on operating carefully, thereby reducing the risk of project quality defects and ensuring project quality. Since the platform can carry construction materials and tools, multiple unlucky luck can be avoided, and workers can concentrate on their work on the fixed platform, thus greatly improving the construction efficiency and speeding up the construction progress. The platform is simple and easy to operate, easy to obtain materials, and easy to use. It can be used repeatedly as a construction tool, is durable, and requires no maintenance. Compared with traditional methods such as erecting scaffolding, it can save a lot of construction costs.
附图说明Description of drawings
图1是一种曲面建筑外窗布局示意图;Fig. 1 is a schematic diagram of the layout of the exterior windows of a curved building;
图2是本实用新型操作平台使用状态示意图;Fig. 2 is a schematic diagram of the operating state of the utility model operating platform;
图3是本实用新型操作平台的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the operating platform of the present invention;
图4是图3所示操作平台侧视图;Fig. 4 is a side view of the operating platform shown in Fig. 3;
图5是本实用新型中支腿结构示意图;Fig. 5 is a schematic diagram of the structure of the legs in the utility model;
图6是本实用新型中支腿与平台框连接处局部放大图;Fig. 6 is a partially enlarged view of the connection between the leg and the platform frame in the utility model;
图7是本实用新型中吊环结构示意图。Fig. 7 is a schematic diagram of the structure of the suspension ring in the utility model.
图8是本实用新型中吊环与平台框连接处局部放大图;Fig. 8 is a partially enlarged view of the connection between the suspension ring and the platform frame in the utility model;
图9是本实用新型中挂钩与平台框连接处局部放大图;Fig. 9 is a partially enlarged view of the joint between the hook and the platform frame in the utility model;
图10是本实用新型中挂钩钩挂窗横梃示意图。Fig. 10 is a schematic diagram of a hook for hanging a window stile in the utility model.
图中:In the picture:
10-屋面20-采光窗30-横梃10-roof 20-lighting window 30-horizontal stile
40-窗框或钢结构骨架50-施工面60-操作平台40-window frame or steel structure skeleton 50-construction surface 60-operating platform
1-平台框11-平台框顶部矩形钢管2-挂钩1-platform frame 11-rectangular steel pipe at the top of the platform frame 2-hook
21-限位挡杆22-挂钩主体3-吊环21-limit bar 22-hook body 3-hanging ring
4-护栏5-平台板51-平台板托梁4- Guardrail 5- Platform board 51- Platform board joists
6-支腿61-条形底座62-橡胶板6-leg 61-strip base 62-rubber plate
63-连结钢板64-支杆65-螺栓63-connecting steel plate 64-strut 65-bolt
12-挂钩与平台框连接位置13-吊环与平台框连接位置16-支腿与平台框连接位置12-The connection position between the hook and the platform frame 13-The connection position between the lifting ring and the platform frame 16-The connection position between the outrigger and the platform frame
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型技术方案作进一步详细描述,所描述的具体实施例仅对本实用新型进行解释说明,并不用以限制本实用新型。The technical scheme of the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, and the described specific embodiments are only for explaining the utility model, and are not intended to limit the utility model.
如图1所示,涉及到的曲面建筑的实例如图1所示,其屋面10为曲面,屋面上设有采光窗20,采光窗设有窗框(或钢结构骨架)40及横梃30,需要安装采光窗的部位为施工面50。As shown in Figure 1, the example of the curved surface building involved is shown in Figure 1. The roof 10 is a curved surface, and the roof is provided with a daylighting window 20, and the daylighting window is provided with a window frame (or steel structure skeleton) 40 and a crossbar 30. , the position where the daylighting window needs to be installed is the construction surface 50 .
本实用新型一种用于曲面建筑外窗安装的操作平台,包括平台框1,所述平台框1包括由顶部、底部和两侧的骨架构成,两侧的骨架呈向前突起的弯曲状,如图2和图4所示;顶部的骨架采用矩形钢管形成的横梁11,两侧的骨架上均设有护栏4。The utility model is an operating platform for installing exterior windows of curved buildings, which includes a platform frame 1, the platform frame 1 is composed of a top, a bottom and two sides of the skeleton, and the two sides of the skeleton are in a curved shape protruding forward. As shown in Fig. 2 and Fig. 4; the skeleton on the top adopts the beam 11 formed by rectangular steel pipes, and the skeletons on both sides are provided with guardrails 4.
自所述平台框1底部的骨架向上至所述平台框1的中部依次设有多层平台板托梁51,所述平台板托梁51上设有平台板5,如图2、图3和图4所示。From the skeleton at the bottom of the platform frame 1 to the middle of the platform frame 1, a multi-layer platform joist 51 is arranged successively, and a platform plate 5 is arranged on the platform joist 51, as shown in Fig. 2 , Fig. 3 and Figure 4 shows.
如图7至图10所示,所述横梁11的两端部均分别焊接有挂钩2和吊环3;如图9和图10所示,所述挂钩2包括挂钩主体22和设置在挂钩主体22下方的两个限位挡杆21,两个限位挡杆21之间的距离与曲面建筑物外窗(采光窗)横梃30的宽度配合。As shown in Figures 7 to 10, the two ends of the beam 11 are respectively welded with hooks 2 and rings 3; as shown in Figures 9 and 10, the hook 2 includes a hook body 22 and For the two limit stop bars 21 below, the distance between the two limit stop bars 21 is matched with the width of the outer window (lighting window) crossbar 30 of the curved building.
如图3至图6所示,所述平台框1底部的骨架两侧均设有支腿6;所述支腿6包括支杆64和条形底座61,所述支杆64与所述平台框1焊接,所述条形底座61与所述支杆64之间为铰接,该铰接处的结构是:在支杆64的底部设有螺栓过孔,在条形底座61的两侧面焊接有两块连结钢板63,两块连结钢板63的顶部也设有螺栓过孔,将支杆64插在两块连结钢板63之间,并用一螺栓穿过支杆64和连结钢板63的螺栓过孔,并在螺栓的端部旋上一螺母并焊接,螺栓过孔大于螺栓杆的外径,使得条形底座61绕螺栓旋转,这样一来,在使用本实用新型操作平台时,可以使支腿6自适应调节位置,从而支撑在曲面建筑物上。为了保护曲面建筑物表面,在所述条形底座61的底部设有橡胶板62。As shown in Figures 3 to 6, legs 6 are provided on both sides of the framework at the bottom of the platform frame 1; The frame 1 is welded, and the strip base 61 and the pole 64 are hinged. The structure of the hinge is: the bottom of the pole 64 is provided with bolt holes, and the two sides of the strip base 61 are welded with Two connecting steel plates 63, the tops of the two connecting steel plates 63 are also provided with bolt holes, the pole 64 is inserted between the two connecting steel plates 63, and a bolt passes through the bolt holes of the supporting rod 64 and the connecting steel plate 63 , and a nut is screwed on the end of the bolt and welded, the bolt hole is larger than the outer diameter of the bolt rod, so that the strip base 61 rotates around the bolt, so that when using the utility model operating platform, the legs can be 6 Adaptively adjust the position, so as to support on the curved building. In order to protect the surface of the curved building, a rubber plate 62 is provided at the bottom of the bar-shaped base 61 .
本实用新型操作平台的实施例:Embodiment of the utility model operating platform:
如图3和图4所示,所述平台框1为操作平台的承载体,采用方钢管和矩形钢管焊接成高×宽=5m×3m的上下和两侧的框形骨架,纵向做成弧形面,在平台框1中设有三层桁架式平台板托梁51,每层平台板托梁51均设有平台板5,底、中、上层平台板托梁的平面尺寸分别为3m×0.4m,3m×0.2m,3m×0.2m,用以铺设平台板5。平台框1的两侧焊护栏4。平台板托梁51和护栏4还同时起到加强结构刚度的作用。平台框1的骨架材料除顶部的横杆11采用120×80×3矩形钢管(在其上焊接挂钩2和吊环3)外;其余均可以使用50×3方钢管。As shown in Figures 3 and 4, the platform frame 1 is the carrier of the operating platform, which is welded by square steel pipes and rectangular steel pipes to form a frame-shaped skeleton with a height × width = 5m × 3m and two sides. In terms of shape, three layers of truss-type platform joists 51 are arranged in the platform frame 1, and platform slabs 5 are arranged on each platform slab joist 51, and the plane dimensions of the bottom, middle and upper platform slab joists are respectively 3m×0.4 m, 3m×0.2m, 3m×0.2m, for laying the platform board 5. Both sides of the platform frame 1 are welded with guard rails 4 . The platform board joist 51 and the guardrail 4 also play the role of strengthening the structural rigidity at the same time. The skeleton material of platform frame 1 adopts 120 * 80 * 3 rectangular steel pipes (welding hook 2 and suspension ring 3 thereon) except cross bar 11 on the top; All the other can use 50 * 3 square steel pipes.
铺设在平台板托梁51上面的平台板5采用厚度不小于50mm木脚手板,并用铅丝与平台板托梁51的骨架绑固。施工人员可站、蹲,或坐在该平台板5上作业。各平台板5的平面尺寸分别是底层的为3m×0.4m,上、中层的均为3m×0.2m。The platform board 5 that is laid on the platform board joist 51 adopts thickness not less than 50mm wooden scaffolding, and binds with the framework of the platform board joist 51 with lead wire. The construction personnel can stand, squat, or sit on the platform board 5 for operation. The plane dimensions of each platform board 5 are 3m×0.4m for the bottom layer, and 3m×0.2m for the upper and middle layers.
焊在平台框1顶部横梁11两端的两个挂钩2,用于将操作平台钩挂固定在曲面建筑物的结构上。挂钩2采用50×3方钢管焊制,为保证承载过程中挂钩2不变形,本实施例中的挂钩主体22采用三角形的稳定结构,挂钩主体22的下端部焊有两根限位挡杆21,用以挡在条形窗撗梃30的两侧,防止挂钩2滑脱。Two hooks 2 welded on the two ends of the crossbeam 11 at the top of the platform frame 1 are used to hook and fix the operating platform on the structure of the curved building. The hook 2 is welded with 50×3 square steel pipes. In order to ensure that the hook 2 does not deform during the loading process, the hook main body 22 in this embodiment adopts a triangular stable structure, and the lower end of the hook main body 22 is welded with two limit stops 21 , to block both sides of the strip window stile 30, preventing the hook 2 from slipping off.
设置在平台框1下后部两端的两个支腿6,支腿6的底部条形底座61支承在建筑结构上,使平台框1与曲面建筑物外窗保持一定间隙,以不妨碍窗玻璃的安装。支腿6由支杆64和条形底座61组成倒T字型结构,材料均采用50×3方钢管。其中,沿条形底座61长向中间二侧焊有10mm厚,50mm宽,150mm长的联结钢板63,在联结钢板63和支杆64下端对应位置钻Ф22孔,穿入M20螺栓,螺母不完全紧固到位时就将其焊固在螺栓的端头,使联结钢板63可绕螺栓转动,从而带动条形底座61可绕螺栓转动,条形底座61的底部与建筑结构接触,在该底面上装有橡胶板62,用以在使用过程中保护结构面,支杆64与平台框1的骨架焊接在一起16。Two outriggers 6 arranged on both ends of the lower rear part of the platform frame 1, the bottom strip base 61 of the outriggers 6 are supported on the building structure, so that the platform frame 1 maintains a certain gap with the outer window of the curved building, so as not to hinder the window glass installation. The support leg 6 is composed of a support rod 64 and a bar-shaped base 61 to form an inverted T-shaped structure, and the materials are all 50×3 square steel pipes. Among them, a 10mm thick, 50mm wide, and 150mm long connecting steel plate 63 is welded along the length of the strip base 61 to the two sides of the middle, and Ф22 holes are drilled at the corresponding positions of the connecting steel plate 63 and the lower end of the support rod 64, and the M20 bolts are inserted, and the nuts are incomplete. When it is fastened in place, it is welded to the end of the bolt, so that the connecting steel plate 63 can rotate around the bolt, thereby driving the strip base 61 to rotate around the bolt. A rubber plate 62 is provided to protect the structural surface during use, and a strut 64 is welded 16 to the skeleton of the platform frame 1 .
焊在平台框1顶部120×80×3矩形钢管的横梁11上的两个吊环3用于操作平台移动时起吊,如图8所示,所述吊环3包括一倒U字型圆钢,所述倒U字型圆钢采用Ф20圆钢冷弯成型,所述所述倒U字型圆钢的开口距离与所述横梁11的宽度相同,所述倒U字型圆钢安装在所述横梁11上、并焊接。The two lifting rings 3 welded on the beam 11 of the 120×80×3 rectangular steel pipe at the top of the platform frame 1 are used for lifting when the operating platform moves. As shown in Figure 8, the lifting rings 3 include an inverted U-shaped round steel, so The inverted U-shaped round steel is cold-formed by Ф20 round steel, the opening distance of the inverted U-shaped round steel is the same as the width of the beam 11, and the inverted U-shaped round steel is installed on the beam 11, and welding.
本实用新型用于曲面建筑外窗安装的操作平台的加工及拼装过程如下:The processing and assembling process of the operating platform used for the installation of the outer window of the curved building of the utility model is as follows:
一、零部件的加工:1. Processing of parts:
(1)平台框1的制作加工:平台框由50×3方钢管和120×80×3矩形钢管加工、焊制。加工流程是:型材采购(要求供应商提供材质证明单)→原材检验→下料→折弯→拼装→焊接→检验。其中电焊条可使用工程用焊条。(1) Manufacture and processing of the platform frame 1: the platform frame is processed and welded from 50×3 square steel pipes and 120×80×3 rectangular steel pipes. The processing flow is: profile purchase (supplier is required to provide a material certificate) → raw material inspection → blanking → bending → assembly → welding → inspection. Among them, the welding rod can use engineering welding rod.
(2)平台板5的加工:选厚度不小于50mm的松木板,按要求尺寸锯裁。(2) Processing of the platform board 5: choose a pine board with a thickness not less than 50mm, and cut it according to the required size.
(3)挂钩2的加工:挂钩用50×3方钢管弯折焊制。将限位挡杆焊在挂钩的端部,位置必须准确。(3) Processing of the hook 2: the hook is made by bending and welding a 50×3 square steel pipe. Weld the limit bar to the end of the hook, and the position must be accurate.
(4)支腿6的制作加工:支腿材料包括50×3方钢管和橡胶板,加工流程为:原材采购→下料→制孔→焊接→装配→检验。其中,橡胶板62裁成与条形底座61底面相同尺寸,用沉头螺钉固定在条形底座61的底面。在条形底座61长向中间二侧焊10mm厚,50mm宽,150mm长的联结钢板63,在联结钢板63和支杆64下端对应位置钻Ф22孔,将条形底座61装在支杆64下端,在螺栓过孔内穿入M20螺栓,螺母不完全紧固到位,并焊固在螺栓端头,使条形底座上的联结钢板63可绕螺栓转动。(4) Manufacture and processing of outrigger 6: outrigger materials include 50×3 square steel pipes and rubber plates, and the processing flow is: raw material purchase→cutting→hole making→welding→assembly→inspection. Wherein, the rubber plate 62 is cut into the same size as the bottom surface of the bar-shaped base 61, and fixed on the bottom surface of the bar-shaped base 61 with countersunk screws. Weld 10mm thick, 50mm wide, and 150mm long connecting steel plates 63 on both sides of the strip-shaped base 61 in the middle, drill Ф22 holes at the corresponding positions of the connecting steel plate 63 and the lower end of the pole 64, and install the strip-shaped base 61 on the lower end of the pole 64 , penetrate the M20 bolt in the bolt through hole, the nut is not fully tightened in place, and welded to the bolt end, so that the connecting steel plate 63 on the strip base can rotate around the bolt.
(5)吊环3的加工:吊环采用Φ20圆钢,按设计形状尺寸冷弯成“U”形。(5) Processing of suspension ring 3: The suspension ring is made of Φ20 round steel, which is cold-bent into a "U" shape according to the design shape and size.
二、操作平台的拼装过程:2. The assembly process of the operating platform:
(1)将平台框1平置在经平整的地面上,底面朝上,并用垫木支垫稳固。(1) Place the platform frame 1 flat on the leveled ground with the bottom facing up, and stabilize it with a wooden support.
(2)按设计位置在平台框1的骨架上标记挂钩2、支腿6、吊环3的安装位置。(2) Mark the installation positions of the hook 2, the outrigger 6 and the suspension ring 3 on the skeleton of the platform frame 1 according to the design position.
(3)安装挂钩2:按照标记位置将挂钩2装焊在平台框1顶部的120×80×3矩形钢管横梁11的侧面,要求两个挂钩2的内侧贴靠平台框1的横梁11、且必须在同一平面,限位挡杆21必须同线。(3) Install the hook 2: install and weld the hook 2 on the side of the 120×80×3 rectangular steel pipe beam 11 at the top of the platform frame 1 according to the marked position, and require the inner sides of the two hooks 2 to be close to the beam 11 of the platform frame 1, and Must be on the same plane, and the limit stop bar 21 must be on the same line.
(4)安装支腿6:按照标记位置将支腿6安装在平台框1的后下部,与平台框1的骨架焊接。要求两个支腿6的外伸长度尺寸必须一致。(4) Install the outrigger 6: install the outrigger 6 on the rear lower part of the platform frame 1 according to the marked position, and weld it with the frame of the platform frame 1. It is required that the overhang length dimensions of the two supporting legs 6 must be consistent.
(5)安装吊环3:将吊环3夹套在平台框1顶部的120×80×3矩形钢管的横梁11上与之焊接。(5) Install the suspension ring 3: clamp the suspension ring 3 on the beam 11 of the 120×80×3 rectangular steel pipe on the top of the platform frame 1 and weld it.
(6)油漆上述拼装好的部分后,将平台板5平铺在平台框1的平台板托梁51上面,用铅丝与平台板托梁51的骨架绑固。(6) After the above-mentioned assembled parts are painted, the platform board 5 is tiled on the platform board joist 51 of the platform frame 1, and the skeleton of the platform board joist 51 is bound with lead wire.
三、操作平台的验收与使用3. Acceptance and use of the operating platform
操作平台制作完成后及每次使用前,应会同现场监理并组织项目技术、质检、安全部门进行检查验收,验收合格后方可投入使用;使用时,将操作平台运至施工区域,如图1和图2所示,用吊车将操作平台吊至施工部位,将操作平台的挂钩2钩挂在条形窗的横梃30上,使横梃30处于挂钩2顶部的两根限位挡杆21之间(如图10所示),调正操作平台位置,使支腿6支承在条形窗两侧窗框或钢结构骨架40的面上(如图5所示);施工人员通过爬梯登上操作平台,并系好安全带,将安全绳系挂在条形窗的横梃30上,玻璃等材料由吊车吊运置于操作平台上,施工人员在操作平台上进行窗玻璃安装、注打密封胶等作业,当玻璃面积较大时,应用吊车将其直接吊至安装部位,在吊车配合下进行安装;施工完该部位后,人员、料具暂撤离操作平台,将操作平台吊至下一施工部位,重复前述过程,直至完成条窗全部玻璃安装和注打密封胶等工作。After the operation platform is completed and before each use, it should be inspected and accepted by the on-site supervisor and organized by the project technology, quality inspection, and safety departments. As shown in Figure 2, use a crane to hoist the operating platform to the construction site, and hang the hook 2 of the operating platform on the horizontal stile 30 of the strip window, so that the horizontal stile 30 is located at the two limit stop bars 21 on the top of the hook 2 Between (as shown in Figure 10), adjust the position of the operating platform so that the legs 6 are supported on the sides of the strip window or on the surface of the steel structure frame 40 (as shown in Figure 5); Get on the operation platform, fasten the safety belt, and hang the safety rope on the crossbar 30 of the strip window. The glass and other materials are hoisted by the crane and placed on the operation platform. When the glass area is relatively large, use a crane to lift it directly to the installation site, and install it with the cooperation of the crane; For the next construction site, repeat the above-mentioned process until the installation of all the glass of the strip window and the injection of sealant are completed.
四、本实用新型操作平台具有以下特点:Four, the utility model operating platform has the following characteristics:
(1)该操作平台利用平台框1、护拦4、桁架式的平台板托梁51组成空间结构,满足承载强度、刚度及安全防护要求,并大大减轻平台自重;采取钩挂2附着式,安、拆方便、快速;平台框1采用中空构造,适于玻璃安装;设置支腿6(平台顶部利用挂钩2同时支撑)支撑整体平台并将平台架离建筑结构面,满足操作面要求。整体设计构思新颖、合理、实用。(1) The operating platform uses the platform frame 1, guardrail 4, and truss-type platform joists 51 to form a space structure, which meets the requirements for load-bearing strength, rigidity and safety protection, and greatly reduces the self-weight of the platform; adopts the hook 2 attachment type, It is convenient and quick to install and disassemble; the platform frame 1 adopts a hollow structure, which is suitable for glass installation; set outriggers 6 (the top of the platform is supported by the hook 2 at the same time) to support the overall platform and lift the platform away from the building structural surface to meet the requirements of the operating surface. The overall design concept is novel, reasonable and practical.
(2)平台框的骨架材料采用受力性能好,重量轻的方钢管和矩形钢管,进一步减轻了平台自重。(2) The skeleton material of the platform frame adopts square steel pipe and rectangular steel pipe with good mechanical performance and light weight, which further reduces the self-weight of the platform.
(3)设计具有双功能的挂钩2,其端部设置两个限位挡杆21,并将卡在所钩挂的结构杆件的两侧,可防止脱钩,同时起到支撑平台的作用。挂钩主体22采用三角形构造型式,受力性能好,不易变形。(3) design has the hook 2 of double function, and its end is provided with two limit stops 21, and will be stuck in the both sides of the structural member that is hooked, can prevent decoupling, plays the effect of supporting platform simultaneously. The main body 22 of the hook adopts a triangular structure, which has good force bearing performance and is not easily deformed.
(4)支腿6设计成装配式,支腿6上的条形底座61可绕联结点转动,安装平台时自动变换角度,可以保证严密附贴在建筑结构面,适用于不同弧度的结构面。在条形底座61底部与建筑结构的接触面上装橡胶板62,起到缓冲作用,利于建筑成品保护。(4) Outrigger 6 is designed to be assembled. The strip-shaped base 61 on the outrigger 6 can rotate around the connection point. The angle is automatically changed when the platform is installed, which can ensure that it is tightly attached to the structural surface of the building, and is suitable for structural surfaces with different radians. . A rubber plate 62 is installed on the contact surface between the bottom of the bar-shaped base 61 and the building structure, which plays a buffer role and is beneficial to the protection of the finished building.
(5)平台框1的骨架全部采用焊接,坚固耐用,无精密零配件,无需维护保养。(5) The framework of the platform frame 1 is all welded, durable, without precision parts and maintenance.
(6)整体结构简单,取材便利,加工容易,适合在工地现场制作加工。(6) The overall structure is simple, the materials are conveniently obtained, and the processing is easy, so it is suitable for on-site production and processing.
(7)本操作平台亦适用于曲面钢结构建筑面积不大的玻璃幕墙和其他装饰板材安装作业。(7) This operating platform is also suitable for the installation of glass curtain walls and other decorative panels with a small building area of curved steel structures.
尽管上面结合附图对本实用新型进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨的情况下,还可以做出很多变形,这些均属于本实用新型的保护之内。Although the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive. Under the enlightenment of the utility model, many deformations can be made without departing from the purpose of the utility model, and these all belong to the protection of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105464355A (en) * | 2015-12-23 | 2016-04-06 | 中国建筑第六工程局有限公司 | Operating platform used for installation of curved building external window |
| CN113307135A (en) * | 2021-06-08 | 2021-08-27 | 河南省第二建设集团有限公司 | Mounting bracket and mounting method for unfolding platform of steel structure indirect cooling tower |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105464355A (en) * | 2015-12-23 | 2016-04-06 | 中国建筑第六工程局有限公司 | Operating platform used for installation of curved building external window |
| CN113307135A (en) * | 2021-06-08 | 2021-08-27 | 河南省第二建设集团有限公司 | Mounting bracket and mounting method for unfolding platform of steel structure indirect cooling tower |
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