CN205294330U - Large flange automatic loading machine - Google Patents

Large flange automatic loading machine Download PDF

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Publication number
CN205294330U
CN205294330U CN201620045889.XU CN201620045889U CN205294330U CN 205294330 U CN205294330 U CN 205294330U CN 201620045889 U CN201620045889 U CN 201620045889U CN 205294330 U CN205294330 U CN 205294330U
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CN
China
Prior art keywords
flange
transport trolley
plug division
transportation section
loading machine
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Withdrawn - After Issue
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CN201620045889.XU
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Chinese (zh)
Inventor
谢泽波
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Individual
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Individual
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Priority to CN201620045889.XU priority Critical patent/CN205294330U/en
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Abstract

The utility model provides a large flange automatic loading machine, including the flange transport trolley, the flange delivery track that is connected with the load wagon, the automatic device that piles up of flange, be provided with the automatic device that links up between flange transport trolley and the flange delivery track, be provided with the conveying roller subassembly on the flange transport trolley, automatically, link up the device including seting up the slot on the flange transport trolley, the flange delivery track includes the horizontal movement section, carry the section with the horizontal movement section through the slope that a rotating -structure is connected, be provided with grafting portion in the slope transport section, grafting portion carries with the slope and is connected through the 2nd rotating -structure between the section, be provided with the locking mechanical system with both lockings between grafting portion and the inserting groove, be provided with a distance sensor who detects the perpendicular distance between slot and the ground on the flange transport trolley, be provided with the detector that detects grafting portion levelness in the slope section, can be with the automatic transport of large flange, pile up the loading, the loading is efficient.

Description

Large-sized flange automatic loading machine
Technical field
The present invention relates to flange conveying equipment, particularly to a kind of large-sized flange automatic loading machine.
Background technology
After large-sized flange machine-shaping, after Non-Destructive Testing, packaging, require over transfer loader carry out entrucking conveying, the entrucking instrument of current large-sized flange, usually by the additional suspender of large-scale driving, the mode being aided with artificial cooperation carries out entrucking, not only inefficiency, and large-scale driving is relatively costly, volume is relatively big, and along with the increase of cost of labor, improves production cost.
Utility model content
It is an object of the invention to overcome the deficiency of above-mentioned technology, thus providing a kind of large-sized flange automatic loading machine, it is possible to by large-sized flange automatic transport, stacking entrucking, entrucking efficiency is high.
Invention be employed technical scheme comprise that such: large-sized flange automatic loading machine, including flange transport trolley, the flange delivery track being connected with load wagon, it is arranged in described load wagon and can by flange automatic stacking device automatically stacking for flange, it is provided with automatic connecting device between described flange transport trolley and described flange delivery track, described flange transport trolley is provided with the feed roller assembly that flange is delivered to described flange delivery track, described automatic connecting device includes the slot that level is opened on described flange transport trolley, described flange delivery track includes the level transportation section being horizontally disposed with and being connected with described load wagon, the inclination transportation section being connected by the first rotational structure with described level transportation section, described inclination transportation section is provided with the Plug Division matched with described slot, it is connected by the second rotational structure between described Plug Division with described inclination transportation section, the locking mechanism both locked it is provided with between described Plug Division and described inserting groove, described first rotational structure includes the first gear ring being arranged on described level transportation section, rotate the first lock gear being arranged on described inclination transportation section, described first lock gear is by the first motor-driven rotation, described second rotational structure includes the second gear ring being arranged on described inclination transportation section, rotate the second lock gear being arranged on described Plug Division, described second lock gear is by the second motor-driven rotation, described flange transport trolley is provided with the first range sensor of the vertical dimension detected between described slot and ground, described tilting section is provided with the detector detecting described Plug Division levelness, described Plug Division is provided with the second distance sensor of the vertical dimension detected between itself and ground, described first range sensor, described second distance sensor is all connected with the controller of described first motor, described detector is connected with the controller of described second motor.
Improve further: described locking mechanism includes the chute being opened on described flange transport trolley, it is slideably positioned in the dead bolt in described chute, it is opened in the lockhole matched with described dead bolt on described Plug Division, described chute and described slot vertical connection, described dead bolt has locking guiding surface, described dead bolt connects with unlocking cylinders, described dead bolt offers gathering sill along its length, the piston rod end of described solution lock cylinder is provided with guide pad, described guide pad is slideably positioned in described gathering sill, it is provided with spring between described guide pad and described gathering sill, described dead bolt is provided with the limiting section preventing described guide pad from departing from described gathering sill.
Improve further: described flange transport trolley is provided with the detent mechanism for being positioned by flange, described detent mechanism includes being opened on the described flange transport trolley locating slot extended along above-below direction, the gag lever post that is slideably positioned in described locating slot, described gag lever post is driven by limiting cylinder.
Improve further: described flange automatic stacking device includes and the cross track of the perpendicular setting of described level transportation section, the long rails that some and described cross track is connected, automatic stacking dolly, described automatic stacking dolly includes trolley body, it is slideably positioned in some traversing wheel supports and some vertical shift wheel supports bottom described trolley body along above-below direction, described traversing wheel support and described vertical shift wheel support are driven by lift cylinder respectively, the lower rotation of described traversing wheel support is provided with the traversing I-beam wheel matched with described cross track, the lower rotation of described vertical shift wheel support is provided with the vertical shift I-beam wheel matched with described long rails.
Improve further: the described trolley body left and right sides rotates and is provided with the traversing leading screw that length extends along its fore-and-aft direction, described trolley body is slided and is provided with travelling carriage, described travelling carriage is provided with the traversing screwed hole matched with described traversing leading screw, the left and right sides of described travelling carriage rotates respectively and is provided with the elevating screw that length direction extends along above-below direction, elevating screw described in every side is provided with crane, crane described in every side is provided with the flange suspension apparatus of L-type, the vertical section of described flange suspension apparatus rotates with described crane and is connected, the horizontal segment of described flange suspension apparatus is free segment, described crane is provided with the hydraulic cylinder driving described flange suspension apparatus to rotate.
Improve further: have bottom the horizontal segment of described flange suspension apparatus and be easy to its inclined plane departing from flange base.
Improve further: described long rails is expansion rail.
Improve further: be provided with between described flange transport trolley and described Plug Division and detect the 3rd range sensor of spacing between described slot and described Plug Division, being provided with display screen in the control room of described load wagon, described 3rd range sensor is connected with described display screen.
Improving further: the lower rotation of described inclination transportation section is provided with support wheel support, the lower rotation of described support wheel support is provided with support wheel, and described support wheel support is driven by supporting cylinder and rotates.
By adopting preceding solution, the invention has the beneficial effects as follows: the flange treating entrucking is moved conveying by flange transport trolley, flange on flange transport trolley is delivered in load wagon by flange delivery track, and flange is neatly stacked in load wagon by rear flange automatic stacking device, it is connected by automatic connecting device between flange delivery track with flange transport trolley, automatic connecting device can overcome ground relief from being dynamically connected, without carrying out manual operation, whole entrucking process labor intensity is low, efficiency is high.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is automatic stacking dolly schematic diagram;
Fig. 3 is automatic stacking device schematic diagram.
Wherein: 1, flange transport trolley; 2, level transportation section; 3, transportation section is tilted; 4, slot; 5, Plug Division; 6, the first rotational structure; 7, the second rotational structure; 8, chute; 9, dead bolt; 10, lockhole; 11, lock cylinder is solved; 12, detent mechanism; 13, cross track; 14, long rails; 15, trolley body; 16, traversing leading screw; 17, travelling carriage; 18, elevating screw; 19, crane; 20, flange suspension apparatus; 21, wheel support is supported; 22, wheel is supported; 23, supporting cylinder.
Detailed description of the invention
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
As shown in Figure 1, disclosure one large-sized flange automatic loading machine, including flange transport trolley 1, the flange delivery track being connected with load wagon, it is arranged in described load wagon and can by flange automatic stacking device automatically stacking for flange, it is provided with automatic connecting device between described flange transport trolley 1 and described flange delivery track, described flange transport trolley 1 is provided with the feed roller assembly that flange is delivered to described flange delivery track, described automatic connecting device includes the slot 4 that level is opened on described flange transport trolley 1, described flange delivery track includes the level transportation section 2 being horizontally disposed with and being connected with described load wagon, the inclination transportation section 3 being connected by the first rotational structure 6 with described level transportation section 2, described inclination transportation section 3 is provided with the Plug Division 5 matched with described slot 4, it is connected by the second rotational structure 7 between described Plug Division 5 with described inclination transportation section 3, the locking mechanism both locked it is provided with between described Plug Division 5 and described inserting groove, described first rotational structure 6 includes the first gear ring being arranged on described level transportation section 2, rotate the first lock gear being arranged on described inclination transportation section 3, described first lock gear is by the first motor-driven rotation, described second rotational structure 7 includes the second gear ring being arranged on described inclination transportation section 3, rotate the second lock gear being arranged on described Plug Division 5, described second lock gear is by the second motor-driven rotation, described flange transport trolley 1 is provided with the first range sensor of the vertical dimension detected between described slot 4 and ground, described tilting section is provided with the detector detecting described Plug Division 5 levelness, described Plug Division 5 is provided with the second distance sensor of the vertical dimension detected between itself and ground, described first range sensor, described second distance sensor is all connected with the controller of described first motor, described detector is connected with the controller of described second motor.
Automatic connecting device principle: flange delivery track is fixedly installed on load wagon, along with load wagon moves together, when flange transport trolley 1 moves to precalculated position, vertical dimension between first range sensor detection slot 4 and ground, load wagon drives flange delivery track towards flange transport trolley 1 near travelling, the levelness of detector detection Plug Division 5, control the second rotational structure 7 by the second motor to rotate, Plug Division 5 is made to remain at horizontal level, the vertical dimension between Plug Division 5 and ground is detected by second distance sensor, regulate the angle between transportation section 3 and level transportation section 2 by the second rotational structure 7, so that Plug Division 5 and slot 4 ensure in the same horizontal line, it is then loaded with in vehicle-mounted mobile process, Plug Division 5 is made to insert in slot 4, meanwhile Plug Division 5 and slot 4 are locked by locking mechanism, thus overcoming difficulty when ground residing for ground residing for flange travelling car 1 and load wagon is not connected in same level, without carrying out human assistance during linking, convenient operation, reduce labor intensity.
As shown in Figure 1, the embodiment optimized in the present embodiment is, described locking mechanism includes the chute 8 being opened on described flange transport trolley 1, it is slideably positioned in the dead bolt 9 in described chute 8, it is opened in the lockhole 10 matched with described dead bolt 9 on described Plug Division 5, described chute 8 and described slot 4 vertical connection, described dead bolt 9 has locking guiding surface, described dead bolt 9 is connected with solving lock cylinder 11, described dead bolt 9 offers gathering sill along its length, the piston rod end of described solution lock cylinder 11 is provided with guide pad, described guide pad is slideably positioned in described gathering sill, it is provided with spring between described guide pad and described gathering sill, described dead bolt 9 is provided with the limiting section preventing described guide pad from departing from described gathering sill.
Locking mechanism operation principle: when slot 4 is inserted in Plug Division 5, under the effect of the guiding surface on dead bolt 9, overcome acting force of the spring, dead bolt 9 is pushed in chute 8 by Plug Division 5, when dead bolt 9 is directed at lockhole 10, under the spring-force driven dual of spring, dead bolt 9 inserts in lockhole 10 and Plug Division 5 and slot 4 is locked, owing to dead bolt 9 offering gathering sill, therefore in locking process, will not be subject to solving the restriction of lock cylinder 11, when needing to unlock, solve lock cylinder 11 action, when the piston rod action of solution lock cylinder 11 exceedes the length of gathering sill, dead bolt 9 then can be driven to move downwardly together depart from from lockhole 10, now can realize separating of Plug Division 5 and slot 4.
In order to prevent flange transport trolley 1 when flange for transmitting, flange departs from from flange transport trolley 1, described flange transport trolley 1 is provided with the detent mechanism 12 for being positioned by flange, described detent mechanism 12 includes being opened on described flange transport trolley 1 along the locating slot of above-below direction extension, it is slideably positioned in the gag lever post in described locating slot, described gag lever post is driven by limiting cylinder, namely in the process that flange transport trolley 1 moves, gag lever post stretches out locating slot and carries out spacing to flange, after flange transport trolley 1 docks with flange delivery track, limiting cylinder drives in gag lever post slide downward retraction locating slot, the feed roller assembly on flange transport trolley 1 is facilitated to be sent on flange delivery track by flange.
As shown in Fig. 2-Fig. 3, described flange automatic stacking device includes and the cross track 13 of the described perpendicular setting of level transportation section 2, the long rails 14 that some and described cross track 13 is connected, automatic stacking dolly, described automatic stacking dolly includes trolley body 15, it is slideably positioned in some traversing wheel supports and some vertical shift wheel supports bottom described trolley body 15 along above-below direction, described traversing wheel support and described vertical shift wheel support are driven by lift cylinder respectively, the lower rotation of described traversing wheel support is provided with the traversing I-beam wheel matched with described cross track 13, the lower rotation of described vertical shift wheel support is provided with the vertical shift I-beam wheel matched with described long rails 14.
As shown in Figure 2, described trolley body 15 left and right sides rotates and is provided with the traversing leading screw 16 that length extends along its fore-and-aft direction, described trolley body 15 is slided and is provided with travelling carriage 17, described travelling carriage 17 is provided with the traversing screwed hole matched with described traversing leading screw 16, the left and right sides of described travelling carriage 17 rotates respectively and is provided with the elevating screw 18 that length direction extends along above-below direction, elevating screw 18 described in every side is provided with crane 19, crane 19 described in every side is provided with the flange suspension apparatus 20 of L-type, the vertical section of described flange suspension apparatus 20 rotates with described crane 19 and is connected, the horizontal segment of described flange suspension apparatus 20 is free segment, described crane 19 is provided with the hydraulic cylinder 23 driving described flange suspension apparatus 20 to rotate.
The automatic connecting device operation principle of flange: when flange is delivered in load wagon by flange delivery track, automatic stacking dolly is used for catching flange, flange suspension apparatus 20 inserts the bottom of flange, flange is positioned, traversing I-beam wheel on automatic stacking dolly is slided along cross track 13 simultaneously, automatic stacking dolly is sent into mobile to corresponding long rails 14 porch, then vertical shift wheel support declines, vertical shift I-beam wheel is coordinated with corresponding long rails 14, then traversing wheel support rises, traversing I-beam wheel is made to depart from cross track 13, then automatic stacking dolly longitudinally moves to stacking place, now elevating screw 18 rotates, crane 19 is made to drive flange suspension apparatus 20 to rise to the top piling the flange folded, then traversing leading screw 16 rotates, travelling carriage 17 is driven to move, to treat that stacking flange moves the surface to stacking flange, then regulate elevating screw 18, make to treat the top that stacking flange is pressed on stacking flange, now the flange suspension apparatus 20 of Driven by Hydraulic Cylinder both sides is extracted out from flange bottom.
As in figure 2 it is shown, for the ease of flange suspension apparatus 20 is extracted out from flange bottom, have bottom the horizontal segment of described flange suspension apparatus 20 and be easy to its inclined plane departing from flange base.
So that load wagon can have enough loading spaces, described long rails 14 is expansion rail, and along with the increase of load wagon useful load, the length of long rails 14 adjusts therewith and shortens, and loads more flange thus convenient.
In order to facilitate load wagon driver driving, make to dock between flange transport trolley 1 with flange delivery track, it is provided with between described flange transport trolley 1 and described Plug Division 5 and detects the 3rd range sensor of spacing between described slot 4 and described Plug Division 5, it is provided with display screen in the control room of described load wagon, described 3rd range sensor is connected with described display screen, driver the flange delivery track controlled on load wagon to flange transport trolley 1 near time, display screen demonstrates both distances in real time, facilitates driver control.
In order to improve the intensity of flange delivery track, the lower rotation of described inclination transportation section 3 is provided with support wheel support 21, the lower rotation of described support wheel support 21 is provided with support wheel 22, described support wheel support 21 is driven rotation by supporting cylinder 23, tilt and be connected with slot 4 only by Plug Division 5 between transportation section 3 and flange transport trolley 1, it is connected only by rigid structure between level transportation section 2 and load wagon, owing to large-sized flange volume is big, heavier-weight, Plug Division 5 is very easily caused to rupture, or the junction fracture between level transportation section 2 and load wagon, by arranging support wheel 22, the contact point of flange delivery track and ground can be increased, play good supporting role, share Plug Division 5 and level transportation section 2 and the pressure suffered by load wagon junction, improve the intensity of flange delivery track.
Operation principle: the flange treating entrucking is moved conveying by flange transport trolley 1, load wagon moves and is automatically connected with flange delivery track by flange transport trolley 1 under the effect of automatic connecting device, now flange is delivered on flange delivery track by the feed roller assembly on flange transport trolley 1, then by flange delivery track, flange is delivered in load wagon, and flange is neatly stacked in load wagon by rear flange automatic stacking device, whole entrucking process labor intensity is low, efficiency is high.
The ultimate principle of the present invention and principal character and advantage thereof have more than been shown and described; skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; described in above-described embodiment and explanation is that principles of the invention is described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements both fall within the claimed scope of the invention, and claimed scope is defined by appending claims and equivalent thereof.

Claims (9)

1. large-sized flange automatic loading machine, it is characterized in that: include flange transport trolley, the flange delivery track being connected with load wagon, it is arranged in described load wagon and can by flange automatic stacking device automatically stacking for flange, it is provided with automatic connecting device between described flange transport trolley and described flange delivery track, described flange transport trolley is provided with the feed roller assembly that flange is delivered to described flange delivery track, described automatic connecting device includes the slot that level is opened on described flange transport trolley, described flange delivery track includes the level transportation section being horizontally disposed with and being connected with described load wagon, the inclination transportation section being connected by the first rotational structure with described level transportation section, described inclination transportation section is provided with the Plug Division matched with described slot, it is connected by the second rotational structure between described Plug Division with described inclination transportation section, the locking mechanism both locked it is provided with between described Plug Division and described inserting groove, described first rotational structure includes the first gear ring being arranged on described level transportation section, rotate the first lock gear being arranged on described inclination transportation section, described first lock gear is by the first motor-driven rotation, described second rotational structure includes the second gear ring being arranged on described inclination transportation section, rotate the second lock gear being arranged on described Plug Division, described second lock gear is by the second motor-driven rotation, described flange transport trolley is provided with the first range sensor of the vertical dimension detected between described slot and ground, described tilting section is provided with the detector detecting described Plug Division levelness, described Plug Division is provided with the second distance sensor of the vertical dimension detected between itself and ground, described first range sensor, described second distance sensor is all connected with the controller of described first motor, described detector is connected with the controller of described second motor.
2. large-sized flange automatic loading machine according to claim 1, it is characterized in that: described locking mechanism includes the chute being opened on described flange transport trolley, it is slideably positioned in the dead bolt in described chute, it is opened in the lockhole matched with described dead bolt on described Plug Division, described chute and described slot vertical connection, described dead bolt has locking guiding surface, described dead bolt connects with unlocking cylinders, described dead bolt offers gathering sill along its length, the piston rod end of described solution lock cylinder is provided with guide pad, described guide pad is slideably positioned in described gathering sill, it is provided with spring between described guide pad and described gathering sill, described dead bolt is provided with the limiting section preventing described guide pad from departing from described gathering sill.
3. large-sized flange automatic loading machine according to claim 2, it is characterized in that: described flange transport trolley is provided with the detent mechanism for being positioned by flange, described detent mechanism includes being opened on the described flange transport trolley locating slot extended along above-below direction, the gag lever post that is slideably positioned in described locating slot, described gag lever post is driven by limiting cylinder.
4. large-sized flange automatic loading machine according to claim 1, it is characterized in that: described flange automatic stacking device includes and the cross track of the perpendicular setting of described level transportation section, the long rails that some and described cross track is connected, automatic stacking dolly, described automatic stacking dolly includes trolley body, it is slideably positioned in some traversing wheel supports and some vertical shift wheel supports bottom described trolley body along above-below direction, described traversing wheel support and described vertical shift wheel support are driven by lift cylinder respectively, the lower rotation of described traversing wheel support is provided with the traversing I-beam wheel matched with described cross track, the lower rotation of described vertical shift wheel support is provided with the vertical shift I-beam wheel matched with described long rails.
5. large-sized flange automatic loading machine according to claim 4, it is characterized in that: the described trolley body left and right sides rotates and is provided with the traversing leading screw that length extends along its fore-and-aft direction, described trolley body is slided and is provided with travelling carriage, described travelling carriage is provided with the traversing screwed hole matched with described traversing leading screw, the left and right sides of described travelling carriage rotates respectively and is provided with the elevating screw that length direction extends along above-below direction, elevating screw described in every side is provided with crane, crane described in every side is provided with the flange suspension apparatus of L-type, the vertical section of described flange suspension apparatus rotates with described crane and is connected, the horizontal segment of described flange suspension apparatus is free segment, described crane is provided with the hydraulic cylinder driving described flange suspension apparatus to rotate.
6. large-sized flange automatic loading machine according to claim 5, it is characterised in that: have bottom the horizontal segment of described flange suspension apparatus and be easy to its inclined plane departing from flange base.
7. large-sized flange automatic loading machine according to claim 4, it is characterised in that: described long rails is expansion rail.
8. large-sized flange automatic loading machine according to claim 1, it is characterized in that: be provided with between described flange transport trolley and described Plug Division and detect the 3rd range sensor of spacing between described slot and described Plug Division, being provided with display screen in the control room of described load wagon, described 3rd range sensor is connected with described display screen.
9. large-sized flange automatic loading machine according to claim 1, it is characterized in that: the lower rotation of described inclination transportation section is provided with support wheel support, the lower rotation of described support wheel support is provided with support wheel, and described support wheel support is driven by supporting cylinder and rotates.
CN201620045889.XU 2016-01-18 2016-01-18 Large flange automatic loading machine Withdrawn - After Issue CN205294330U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620045889.XU CN205294330U (en) 2016-01-18 2016-01-18 Large flange automatic loading machine

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Application Number Priority Date Filing Date Title
CN201620045889.XU CN205294330U (en) 2016-01-18 2016-01-18 Large flange automatic loading machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105480738A (en) * 2016-01-18 2016-04-13 谢泽波 Automatic large flange car loader
CN106044092A (en) * 2016-08-01 2016-10-26 安徽鲲鹏装备模具制造有限公司 Rail trolley system with limiting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105480738A (en) * 2016-01-18 2016-04-13 谢泽波 Automatic large flange car loader
CN106044092A (en) * 2016-08-01 2016-10-26 安徽鲲鹏装备模具制造有限公司 Rail trolley system with limiting device

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Granted publication date: 20160608

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AV01 Patent right actively abandoned