CN205282159U - Flexible fireproof cable of isolated form mineral insulation - Google Patents

Flexible fireproof cable of isolated form mineral insulation Download PDF

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CN205282159U
CN205282159U CN201620043780.2U CN201620043780U CN205282159U CN 205282159 U CN205282159 U CN 205282159U CN 201620043780 U CN201620043780 U CN 201620043780U CN 205282159 U CN205282159 U CN 205282159U
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高青松
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MINGDA ELECTRIC CABLE GROUP Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本实用新型涉及一种隔离型矿物绝缘柔性防火电缆,包括线芯、防火层、包带层和外护套,线芯绞合成缆芯,缆芯外部绕包包带层,外护套包覆在包带层的外部。线芯之间的间隙、线芯和包带层之间的间隙填充防火层。线芯包括导体、绝缘层、隔离层和分色层,绝缘层挤包在导体的外部,隔离层挤包在绝缘层的外部,分色层挤包在隔离层的外部。本实用新型防火和弯曲性能好,改善了电缆的绝缘性能和防火耐火性能,提高了输电和用电的安全性,适应各种火灾场合,可在结构复杂和空间狭小的环境下安装使用。

The utility model relates to an isolated mineral insulated flexible fireproof cable, comprising a wire core, a fireproof layer, a tape layer and an outer sheath, the wire cores are twisted into a cable core, the cable core is wrapped with a tape layer outside, and the outer sheath is covered on the outside of the tape layer. The gap between the wire cores, the gap between the wire core and the tape layer is filled with a fireproof layer. The wire core includes a conductor, an insulating layer, an isolation layer and a color separation layer. The insulation layer is extruded on the outside of the conductor, the isolation layer is extruded on the outside of the insulation layer, and the color separation layer is extruded on the outside of the isolation layer. The utility model has good fire prevention and bending performance, improves the insulation performance and fire resistance performance of the cable, improves the safety of power transmission and use, adapts to various fire situations, and can be installed and used in environments with complex structures and narrow spaces.

Description

一种隔离型矿物绝缘柔性防火电缆An isolated mineral insulated flexible fireproof cable

技术领域 technical field

本实用新型属于电力器材和设备技术领域,涉及一种电缆,具体涉及一种隔离型矿物绝缘柔性防火电缆。 The utility model belongs to the technical field of electric equipment and equipment, relates to a cable, in particular to an isolated mineral insulated flexible fireproof cable.

背景技术 Background technique

在电气火灾中由于线缆老化和过载使用引起的火灾占较大比例,同时火灾时引燃线缆散发出的有毒气体会导致大量人员伤亡,阻碍消防人员灭火。民用建筑的重要干线及消防用的电缆为普通耐火电缆(NH-VV、NH-YJV)和低烟无卤耐火电缆(WDNH-YJV)。其它线路采用阻燃型电缆(ZR-VV、CR-YJV)。众所周知火灾现场情况非常复杂,应急消防供电线路需要承受800℃~1000℃的高温,还有水或其它液体喷溅和高处建筑物材料掉落撞击等情况,因此对电缆在火场环境下保持正常供电能力要求严苛。传统的耐火电缆不能完全满上述要求,国标GB/Tl2666-6耐火电缆试验标准规定950℃保持90min,无法承受喷淋水和重物坠落的冲击。为满足承受喷淋水和重物坠落的冲击,需要穿金属管或密封桥架进行保护,增加了安装辅助费用和安装占用空间。 In electrical fires, the fires caused by cable aging and overload use account for a large proportion. At the same time, the toxic gas emitted by igniting the cables will cause a large number of casualties and hinder firefighters from extinguishing the fire. The important main lines of civil buildings and cables for fire protection are ordinary fire-resistant cables (NH-VV, NH-YJV) and low-smoke halogen-free fire-resistant cables (WDNH-YJV). Other lines use flame-retardant cables (ZR-VV, CR-YJV). As we all know, the fire scene is very complicated. The emergency fire protection power supply line needs to withstand the high temperature of 800 ℃ ~ 1000 ℃, as well as the splashing of water or other liquids and the impact of falling building materials from high places. The power supply capability is strictly required. Traditional fire-resistant cables cannot fully meet the above requirements. The national standard GB/Tl2666-6 fire-resistant cable test standard stipulates that the temperature should be kept at 950°C for 90 minutes, which cannot withstand the impact of spraying water and falling heavy objects. In order to withstand the impact of spraying water and falling heavy objects, it is necessary to wear metal pipes or sealed bridges for protection, which increases the installation auxiliary cost and installation space.

实用新型内容 Utility model content

本实用新型的目的是提供一种隔离型矿物绝缘柔性防火电缆,以改善电缆的绝缘性能和防火耐火性能,提高输电和用电安全性,适应各种火灾场合使用。 The purpose of this utility model is to provide an isolated mineral insulated flexible fireproof cable to improve the insulation performance and fireproof performance of the cable, improve the safety of power transmission and use, and be suitable for use in various fire situations.

本实用新型的技术方案是:隔离型矿物绝缘柔性防火电缆,包括线芯、防火层、包带层和外护套,线芯绞合成缆芯,缆芯外部绕包包带层,外护套包覆在包带层的外部。线芯之间的间隙、线芯和包带层之间的间隙填充防火层。线芯包括导体、绝缘层、隔离层和分色层,绝缘层挤包在导体的外部,隔离层挤包在绝缘层的外部,分色层挤包在隔离层的外部。 The technical scheme of the utility model is: an isolated mineral insulated flexible fireproof cable, including a wire core, a fireproof layer, a tape layer and an outer sheath; Coated on the outside of the tape layer. The gap between the wire cores, the gap between the wire core and the tape layer is filled with a fireproof layer. The wire core includes a conductor, an insulating layer, an isolation layer and a color separation layer, the insulation layer is extruded outside the conductor, the isolation layer is extruded outside the insulation layer, and the color separation layer is extruded outside the isolation layer.

导体为退火铜丝或铝丝,绝缘层为陶瓷化防火耐火硅橡胶作绝缘层、隔离层为软质铝材料隔离层,分色层为交联聚乙烯材料分色层,防火层为柔性无卤低烟无磷氮阻燃常温固化陶瓷化耐火矿物质隔氧填充泥防火层,外护套为低烟无卤阻燃聚乙烯烃外护套。绝缘层的厚度为1.4mm,隔离层的厚度为1.2mm。防火电缆的线芯为3~10根。 The conductor is annealed copper wire or aluminum wire, the insulating layer is ceramicized fireproof and refractory silicone rubber as the insulating layer, the isolation layer is a soft aluminum material isolation layer, the color separation layer is a cross-linked polyethylene material color separation layer, and the fire protection layer is a flexible non-woven fabric. Halogen low-smoke, phosphorus-nitrogen-free, flame-retardant, and room-temperature curing ceramic refractory mineral oxygen-insulating filling mud fireproof layer, and the outer sheath is low-smoke, halogen-free, flame-retardant polyethylene hydrocarbon outer sheath. The thickness of the insulating layer is 1.4mm, and the thickness of the isolation layer is 1.2mm. Fireproof cables have 3 to 10 wire cores.

在紧压圆形退火铜线导体外挤包一层陶瓷化防火耐火硅橡胶绝缘层,绝缘线芯上挤包一层软质铝金属材料隔离层,在隔离层上挤包一层交联聚乙烯材料作分色层,交联聚乙烯绝缘层采用红、黄、绿、蓝、黑或黄绿色母料作电缆项线区分标志。绞合成缆芯后的线芯的之间的间隙采用密实挤包柔性无卤低烟无磷氮阻燃常温固化陶瓷化耐火矿物质隔氧填充泥作为防火层,缆芯外绕包一层玻璃纤维带进行扎紧,在玻璃纤维带外挤压一层低烟无卤阻燃聚乙烯材料作为电缆外护套。 Extrude a layer of ceramic fireproof and refractory silicone rubber insulation layer on the tightly pressed circular annealed copper wire conductor, extrude a layer of soft aluminum metal isolation layer on the insulation core, and extrude a layer of cross-linked polymer on the isolation layer. Vinyl material is used as the color separation layer, and the cross-linked polyethylene insulation layer is made of red, yellow, green, blue, black or yellow-green masterbatch as the distinguishing mark of the cable collar. The gap between the wire cores after stranded cable cores is densely extruded, flexible, low-smoke, non-halogen, phosphorus-nitrogen, flame-retardant, room-temperature-cured ceramic refractory mineral oxygen-isolated filling mud is used as a fireproof layer, and the cable core is wrapped with a layer of glass. The fiber tape is tied tightly, and a layer of low-smoke, halogen-free, flame-retardant polyethylene material is extruded outside the glass fiber tape as the outer sheath of the cable.

本实用新型隔离型矿物绝缘柔性防火电缆防火和弯曲性能好,改善了电缆的绝缘性能和防火耐火性能,提高了输电和用电的安全性,适应各种火灾场合使用,可在结构复杂好空间狭小的环境下安装使用。本实用新型应用范围广,具有高柔性、防火耐火、载流量大、耐冲击电压、耐高温、耐过载、耐机械损伤、无卤无毒、防爆、防水、生产长度和规格无限制等特点,并且生产制造和应用过程中对人和环境均无危害。 The utility model isolated mineral insulated flexible fireproof cable has good fireproof and bending performance, improves the insulation performance and fireproof performance of the cable, improves the safety of power transmission and power consumption, is suitable for use in various fire situations, and can be used in complex structures and good spaces. Install and use in narrow environment. The utility model has a wide range of applications, and has the characteristics of high flexibility, fire resistance, large carrying capacity, impact voltage resistance, high temperature resistance, overload resistance, mechanical damage resistance, halogen-free and non-toxic, explosion-proof, waterproof, unlimited production length and specifications, etc. And there is no harm to people and the environment in the process of manufacturing and application.

附图说明 Description of drawings

图1为本实用新型隔离型矿物绝缘柔性防火电缆的截面示意图; Fig. 1 is a schematic cross-sectional view of the utility model isolated mineral insulated flexible fireproof cable;

其中 in

1—导体、2—绝缘层、3—隔离层、4—分色层、5—防火层、6—包带层、7—外护套。 1—conductor, 2—insulation layer, 3—isolation layer, 4—color separation layer, 5—fire protection layer, 6—tape layer, 7—outer sheath.

具体实施方式 detailed description

下面结合实施例和附图对本实用新型进行详细说明。本实用新型保护范围不限于实施例,本领域技术人员在权利要求限定的范围内做出任何改动也属于本实用新型保护的范围。 The utility model is described in detail below in conjunction with embodiment and accompanying drawing. The protection scope of the present utility model is not limited to the embodiments, and any changes made by those skilled in the art within the scope of the claims also belong to the protection scope of the present utility model.

本实用新型隔离型矿物绝缘柔性防火电缆如图1所示,包括三根线芯、防火层5、包带层6和外护套7。三根线芯绞合成缆芯,缆芯外部绕包包带层,外护套包覆在包带层的外部。线芯之间的间隙、线芯和包带层之间的间隙填充防火层5。线芯包括导体1、绝缘层2、隔离层3分色层4。绝缘层挤包在导体的外部,隔离层挤包在绝缘层的外部,分色层挤包在隔离层的外部。导体1为退火铜丝,多根退火铜丝经高强度绞合机紧压绞合而成。绝缘层为陶瓷化防火耐火硅橡胶作绝缘层,厚度为1.4mm。隔离层为软质铝材料隔离层,厚度为1.2mm。分色层为交联聚乙烯材料分色层,防火层为柔性无卤低烟无磷氮阻燃常温固化陶瓷化耐火矿物质隔氧填充泥防火层,包带层为玻璃纤维带,外护套为低烟无卤阻燃聚乙烯烃外护套。 The utility model isolated mineral insulated flexible fireproof cable, as shown in Figure 1, includes three wire cores, a fireproof layer 5, a tape layer 6 and an outer sheath 7. Three wire cores are twisted into a cable core, the outside of the cable core is wrapped with a tape layer, and the outer sheath is wrapped around the outside of the tape layer. The gap between the wire cores and the gap between the wire core and the wrapping layer are filled with the fireproof layer 5 . The wire core includes a conductor 1, an insulating layer 2, an isolation layer 3 and a color separation layer 4. The insulation layer is extruded on the outside of the conductor, the isolation layer is extruded on the outside of the insulation layer, and the color separation layer is extruded on the outside of the isolation layer. The conductor 1 is an annealed copper wire, and a plurality of annealed copper wires are tightly compressed and stranded by a high-strength stranding machine. The insulating layer is made of vitrified fireproof and refractory silicone rubber, with a thickness of 1.4mm. The isolation layer is a soft aluminum isolation layer with a thickness of 1.2mm. The color separation layer is a cross-linked polyethylene material color separation layer, and the fireproof layer is a flexible, low-smoke, non-halogen, phosphorus-nitrogen, flame-retardant, room temperature-cured ceramic refractory mineral oxygen-insulated filling mud fireproof layer, and the tape layer is a glass fiber tape. The sheath is a low-smoke halogen-free flame-retardant polyethylene hydrocarbon outer sheath.

导体由退火铜丝经高强度圆形紧压绞合而成,在高强度圆形紧压绞合导体外挤包一层陶瓷化防火耐火硅橡胶作绝缘层,体绝缘层上挤包一层软质铝金属材料作为隔离层,隔离层上挤包一层聚乙烯材料作为分色层,电缆线芯绞合成缆芯,在缆芯外密实挤包耐火防火材料作防火层,防火层外绕包一层玻璃纤维带进行扎紧,然后在玻璃纤维带外挤压一层低烟无卤阻燃聚乙烯烃材料作为电缆外护套。 The conductor is made of annealed copper wire and twisted by high-strength circular compression, and a layer of ceramic fireproof and refractory silicone rubber is extruded outside the high-strength circular compression-stranded conductor as an insulating layer, and a layer of insulating layer is extruded on the body insulation layer The soft aluminum metal material is used as the isolation layer, and a layer of polyethylene material is extruded on the isolation layer as the color separation layer. Wrap a layer of glass fiber tape for fastening, and then extrude a layer of low-smoke, halogen-free, flame-retardant polyethylene hydrocarbon material outside the glass fiber tape as the outer sheath of the cable.

本实用新型电缆应用陶瓷化防火耐火硅橡胶作绝缘层,陶瓷化耐火硅橡胶是在高温热硫化硅橡胶中加入功能性材料,常温下具有无毒、无味、密封性、弹性、不吸潮、不吸水、耐高低温、耐臭氧老化和耐候老化硅橡胶的基本特性,并且具备优良的电绝缘性和加工性能。在高温火焰烧蚀下,功能性材料硅橡胶复合混合物形成坚硬的陶瓷化的铠装保护层,起到隔绝火焰,防火、绝缘、隔热、隔水和抗震的作用,保证了在火灾情况下电力、通讯的畅通。电缆绝缘层外的隔离层采用软质铝材质,既起到了隔温、隔热、挡火和挡水的作用,也可防止在火场环境中的的物体撞击损伤电缆绝缘层。电缆分色层采用性能稳定的交联聚乙烯材料,起到隔离水分和氧气浸入的功能,还可以作为电缆项线分色标志,方便安装工程施工。 The cable of the utility model uses ceramicized fire-proof and refractory silicone rubber as the insulating layer. The ceramicized refractory silicone rubber is a functional material added to high-temperature heat-vulcanized silicone rubber. Non-absorbent, high and low temperature resistance, ozone aging resistance and weathering resistance are the basic characteristics of silicone rubber, and have excellent electrical insulation and processing properties. Under high-temperature flame ablation, the functional material silicone rubber composite mixture forms a hard ceramic armored protective layer, which plays the role of isolating flames, fire prevention, insulation, heat insulation, water insulation and earthquake resistance, and ensures the protection against fire in case of fire. Unimpeded power and communication. The isolation layer outside the cable insulation layer is made of soft aluminum, which not only plays the role of temperature insulation, heat insulation, fire and water protection, but also prevents objects in the fire environment from impacting and damaging the cable insulation layer. The color-separation layer of the cable is made of cross-linked polyethylene material with stable performance, which has the function of isolating moisture and oxygen immersion, and can also be used as a color-separation mark for the cable collar, which is convenient for installation and construction.

缆芯外密实挤包柔性无卤低烟无磷氮阻燃常温固化陶瓷化耐火矿物质隔氧填充泥作防火层,在燃烧后形成纯无机的坚硬的陶瓷化支撑体,内部是坚硬的蜂窝状壳体,起到良好的绝缘、隔温、隔热、挡火和挡水的效果,可耐2000℃的高温。坚硬的陶瓷铠装壳体通过了GB/T12666-6标准950~1100℃×90min及以上等级的试验,同时具有良好的弹性和柔性,减小了弯曲半径,生产和敷设过程中不开裂。 The cable core is densely extruded, flexible, halogen-free, low-smoke, phosphorus-nitrogen, flame-retardant, and cured at room temperature. Ceramic refractory mineral oxygen-insulating filling mud is used as a fireproof layer. After burning, a purely inorganic hard ceramic support body is formed, and the inside is a hard honeycomb. Shaped shell has good insulation, temperature insulation, heat insulation, fire and water blocking effects, and can withstand high temperatures of 2000°C. The hard ceramic armored shell has passed the test of GB/T12666-6 standard 950~1100℃×90min and above. It has good elasticity and flexibility, reduces the bending radius, and does not crack during production and laying.

Claims (4)

1.一种隔离型矿物绝缘柔性防火电缆,包括线芯、防火层(5)、包带层(6)和外护套(7),所述线芯绞合成缆芯,缆芯外部绕包包带层,外护套包覆在包带层的外部;线芯之间的间隙、线芯和包带层之间的间隙填充防火层(5),其特征是:所述线芯包括导体(1)、绝缘层(2)、隔离层(3)和分色层(4),所述绝缘层挤包在导体的外部,所述隔离层挤包在绝缘层的外部,所述分色层挤包在隔离层的外部。 1. An isolated mineral insulated flexible fireproof cable, including a core, a fireproof layer (5), a tape layer (6) and an outer sheath (7), the cores are twisted into a cable core, and the core is wrapped around the outside The tape layer, the outer sheath is wrapped on the outside of the tape layer; the gap between the wire cores, and the gap between the wire core and the tape layer are filled with a fireproof layer (5), which is characterized in that: the wire core includes a conductor (1), insulation layer (2), isolation layer (3) and color separation layer (4), the insulation layer is extruded on the outside of the conductor, the isolation layer is extruded on the outside of the insulation layer, and the color separation layer The layer is extruded on the outside of the isolation layer. 2.根据权利要求1所述的隔离型矿物绝缘柔性防火电缆,其特征是:所述导体(1)为退火铜丝或铝丝,所述绝缘层(2)为陶瓷化防火耐火硅橡胶绝缘层,所述隔离层(3)为软质铝材料隔离层,所述分色层(4)为交联聚乙烯材料分色层,所述防火层为柔性无卤低烟无磷氮阻燃常温固化陶瓷化耐火矿物质隔氧填充泥防火层,所述包带层(6)为玻璃纤维带,所述外护套(7)为低烟无卤阻燃聚乙烯烃外护套。 2. The isolated mineral insulated flexible fireproof cable according to claim 1, characterized in that: the conductor (1) is annealed copper wire or aluminum wire, and the insulating layer (2) is ceramicized fireproof and refractory silicone rubber insulation layer, the isolation layer (3) is an isolation layer of soft aluminum material, the color separation layer (4) is a color separation layer of cross-linked polyethylene material, and the fireproof layer is a flexible, halogen-free, low-smoke, phosphorus-nitrogen, and flame-retardant The fire-proof layer of ceramic refractory mineral oxygen-insulating filling mud cured at room temperature, the tape layer (6) is a glass fiber tape, and the outer sheath (7) is a low-smoke, halogen-free, flame-retardant polyethylene hydrocarbon outer sheath. 3.根据权利要求2所述的隔离型矿物绝缘柔性防火电缆,其特征是:所述绝缘层的厚度为1.4mm,所述隔离层的厚度为1.2mm。 3. The isolated mineral insulated flexible fireproof cable according to claim 2, characterized in that: the thickness of the insulating layer is 1.4mm, and the thickness of the insulating layer is 1.2mm. 4.根据权利要求1所述的隔离型矿物绝缘柔性防火电缆,其特征是:所述线芯为3~10根。 4. The isolated mineral insulated flexible fireproof cable according to claim 1, characterized in that: there are 3 to 10 wire cores.
CN201620043780.2U 2016-01-18 2016-01-18 Flexible fireproof cable of isolated form mineral insulation Expired - Lifetime CN205282159U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107545947A (en) * 2017-05-18 2018-01-05 无锡市新阳光电缆有限公司 A kind of low-pressure fireproof cable
CN109859900A (en) * 2019-01-21 2019-06-07 四川省川胜电缆有限公司 A kind of production technology of BTLY isolated form flexible mineral cable
CN110853820A (en) * 2019-11-27 2020-02-28 杭州鸿雁线缆有限公司 Convenient construction is with house ornamentation fireproof wire

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107545947A (en) * 2017-05-18 2018-01-05 无锡市新阳光电缆有限公司 A kind of low-pressure fireproof cable
CN109859900A (en) * 2019-01-21 2019-06-07 四川省川胜电缆有限公司 A kind of production technology of BTLY isolated form flexible mineral cable
CN110853820A (en) * 2019-11-27 2020-02-28 杭州鸿雁线缆有限公司 Convenient construction is with house ornamentation fireproof wire

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