CN205302999U - Metal sheath inorganic mineral insulation flexible fireproof cable - Google Patents

Metal sheath inorganic mineral insulation flexible fireproof cable Download PDF

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CN205302999U
CN205302999U CN201620043778.5U CN201620043778U CN205302999U CN 205302999 U CN205302999 U CN 205302999U CN 201620043778 U CN201620043778 U CN 201620043778U CN 205302999 U CN205302999 U CN 205302999U
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insulation layer
heat insulation
cable
insulating layer
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高青松
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MINGDA ELECTRIC CABLE GROUP Corp
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Abstract

本实用新型涉及一种金属护套无机矿物绝缘柔性防火电缆,包括三根线芯、隔热层和外护套。三根线芯绞合成缆芯,隔热层包覆在缆芯之外,隔热层的外部包覆外护套,线芯与隔热层之间的间隙和线芯之间的间隙设有填充层。纤芯由导体、隔离层和绝缘层构成,隔离层重叠绕包在导体的外部,绝缘层包覆在隔离层的外部。导体为退火铜丝,隔离层为耐高温聚酯带,填充层为阻燃玻璃纤维条。绝缘层分为内绝缘层和外绝缘层,内绝缘层为三层耐火合成云母带,外绝缘层为三层陶瓷化硅橡胶带。隔热层为一层耐火合成云母带和三层陶瓷化硅橡胶带,外护套为连续轧纹的镍铜合金带。本实用新型改善了电缆的耐高温和防火性能,有利于减少人们生命财产损失,提高电缆的使用安全性。

The utility model relates to a metal sheath inorganic mineral insulated flexible fireproof cable, which comprises three wire cores, a heat insulation layer and an outer sheath. Three wire cores are twisted into a cable core, the heat insulation layer is covered outside the cable core, the outside of the heat insulation layer is covered with an outer sheath, and the gap between the wire core and the heat insulation layer and the gap between the wire cores are filled. layer. The fiber core is composed of a conductor, an isolation layer and an insulation layer. The isolation layer overlaps and wraps around the outside of the conductor, and the insulation layer wraps around the outside of the isolation layer. The conductor is annealed copper wire, the isolation layer is a high-temperature-resistant polyester tape, and the filling layer is a flame-retardant glass fiber strip. The insulating layer is divided into an inner insulating layer and an outer insulating layer. The inner insulating layer is a three-layer refractory synthetic mica tape, and the outer insulating layer is a three-layer ceramic silicon rubber tape. The heat insulation layer is a layer of refractory synthetic mica tape and three layers of ceramic silicon rubber tape, and the outer sheath is a continuously corrugated nickel-copper alloy tape. The utility model improves the high temperature resistance and fireproof performance of the cable, is beneficial to reducing the loss of people's life and property, and improves the use safety of the cable.

Description

一种金属护套无机矿物绝缘柔性防火电缆A metal sheath inorganic mineral insulated flexible fireproof cable

技术领域 technical field

本实用新型属于电力器材和设备技术领域,涉及一种电缆,具体涉及一种金属护套无机矿物绝缘柔性防火电缆。 The utility model belongs to the technical field of electric equipment and equipment, and relates to a cable, in particular to a metal sheathed inorganic mineral insulated flexible fireproof cable.

背景技术 Background technique

随着电线电缆在电力系统、高层建筑、工矿企业、城乡配电和通讯网络中的广泛应用,因电线电缆引发的火灾事故也时有发生。据统计由电线电缆引起的火灾占总电气火灾的60%以上,并且电线电缆发生火灾具有起火迅速、火势迅猛,极易蔓延扩大。烟火有毒,扑救困难,且伴有二次危险产生,危机人们的生命财产安全。火灾造成的损失严重,恢复需要时间长。因此,控制和减少电线电缆火灾的发生成为保障社会公共安全的一个重大问题。 With the wide application of wires and cables in power systems, high-rise buildings, industrial and mining enterprises, urban and rural power distribution and communication networks, fire accidents caused by wires and cables also occur from time to time. According to statistics, fires caused by wires and cables account for more than 60% of the total electrical fires, and fires caused by wires and cables have the characteristics of rapid fire, rapid fire, and easy spread and expansion. Fireworks are poisonous, difficult to fight, and accompanied by secondary dangers, endangering people's lives and property. The damage caused by the fire is serious and the recovery will take a long time. Therefore, controlling and reducing the occurrence of wire and cable fires has become a major issue in ensuring social public safety.

普通电线是由导体、绝缘层组成。低压架空导线还分为裸线和绝缘线两种,裸导线外面没有绝缘保护层,绝缘线有绝缘保护层。保护层的材料不同又分为橡皮绝缘线和塑料绝缘线,皮绝缘线和塑料绝缘线都不具有防火性能。普通电缆、电线的绝缘材料都为有机高分子材料,在火焰条件下容易炭化,失去绝缘作用。防火电缆是消防系统关键器材,如何在火焰条件下能发挥正常的输电功能是防火电缆的一个难题。 Ordinary wires are composed of conductors and insulating layers. Low-voltage overhead conductors are also divided into two types: bare wires and insulated wires. There is no insulating protective layer outside the bare wires, and the insulated wires have an insulating protective layer. The material of the protective layer is different and divided into rubber insulated wire and plastic insulated wire, and neither the leather insulated wire nor the plastic insulated wire has fire resistance. The insulation materials of ordinary cables and wires are all organic polymer materials, which are easy to carbonize under flame conditions and lose their insulating effect. Fireproof cables are the key equipment of firefighting systems. How to perform normal power transmission functions under flame conditions is a difficult problem for fireproof cables.

实用新型内容 Utility model content

本实用新型的目的是提供一种金属护套无机矿物绝缘柔性防火电缆,以改善电缆的耐高温和防火性能,减少人们生命财产损失,提高电缆的使用安全性。 The purpose of the utility model is to provide a metal sheath inorganic mineral insulated flexible fireproof cable to improve the high temperature resistance and fireproof performance of the cable, reduce the loss of people's life and property, and improve the safety of the cable.

本实用新型的技术方案是:金属护套无机矿物绝缘柔性防火电缆,包括三根线芯、隔热层和外护套。三根线芯绞合成缆芯,隔热层包覆在缆芯之外,隔热层的外部包覆外护套,线芯与隔热层之间的间隙和线芯之间的间隙设有填充层。纤芯由导体、隔离层和绝缘层构成,隔离层重叠绕包在导体的外部,绝缘层包覆在隔离层的外部。导体为退火铜丝,隔离层为耐高温聚酯带,填充层为阻燃玻璃纤维条。绝缘层分为内绝缘层和外绝缘层,内绝缘层为三层耐火合成云母带,外绝缘层为三层陶瓷化硅橡胶带。隔热层为一层耐火合成云母带和三层陶瓷化硅橡胶带,外护套为连续轧纹的镍铜合金带。 The technical solution of the utility model is: a metal sheath inorganic mineral insulated flexible fireproof cable, including three wire cores, a heat insulation layer and an outer sheath. Three wire cores are twisted into a cable core, the heat insulation layer is covered outside the cable core, the outside of the heat insulation layer is covered with an outer sheath, and the gap between the wire core and the heat insulation layer and the gap between the wire cores are filled. layer. The fiber core is composed of a conductor, an isolation layer and an insulation layer. The isolation layer overlaps and wraps around the outside of the conductor, and the insulation layer wraps around the outside of the isolation layer. The conductor is annealed copper wire, the isolation layer is a high-temperature-resistant polyester tape, and the filling layer is a flame-retardant glass fiber strip. The insulating layer is divided into an inner insulating layer and an outer insulating layer. The inner insulating layer is a three-layer refractory synthetic mica tape, and the outer insulating layer is a three-layer ceramic silicon rubber tape. The heat insulation layer is a layer of refractory synthetic mica tape and three layers of ceramic silicon rubber tape, and the outer sheath is a continuously corrugated nickel-copper alloy tape.

耐高温聚酯带的厚度为0.02mm,耐火合成云母带的厚度为0.14mm,陶瓷化硅橡胶带的厚度为0.2mm,镍铜合金带的厚度为0.7mm。导体为多根退火铜丝经高强度绞合机紧压绞合而成。 The thickness of high temperature resistant polyester tape is 0.02mm, the thickness of refractory synthetic mica tape is 0.14mm, the thickness of vitrified silicon rubber tape is 0.2mm, and the thickness of nickel copper alloy tape is 0.7mm. The conductor is made of a plurality of annealed copper wires tightly pressed and twisted by a high-strength twisting machine.

本实用新型电缆的绝缘层由云母带和陶瓷化硅橡胶带组合而成,合成云母带除具有膨胀系数小、介电强度大、电阻率高和介电常数均匀的特性,还具有特耐热等级高的特性,可达到950~1000℃的A级耐火水平。陶瓷化硅橡胶带具有优良的电绝缘性,可达到XLPE和EPDM的电性能,体积电阻率可达2×1015Ω·cm,在火灾350℃的环境下会迅速瓷化,有效隔离热量传播保护线芯安全。两种绝缘材料燃烧时无毒、无烟、安全环保。能适应低温和高温使用环境,电缆的使用寿命可达70年以上。缆芯外绕包云母带和陶瓷化硅橡胶带作为隔热层,在火灾发生时,陶瓷化硅橡胶带在达到350℃高温下,迅速瓷化形成壳体,有效隔离热源向缆芯传导,保证电缆正常供电功能。 The insulation layer of the cable of the utility model is composed of mica tape and ceramic silicon rubber tape. The synthetic mica tape has the characteristics of small expansion coefficient, high dielectric strength, high resistivity and uniform dielectric constant, and also has special heat resistance. High-grade characteristics, can reach the A-class fire resistance level of 950-1000 ℃. The ceramicized silicone rubber tape has excellent electrical insulation, which can reach the electrical properties of XLPE and EPDM, and the volume resistivity can reach 2×10 15 Ω·cm. It will be rapidly ceramicized in a fire environment of 350°C, effectively insulating heat transmission Protect the wire core safety. The two insulating materials are non-toxic, smokeless, safe and environmentally friendly when burned. It can adapt to low temperature and high temperature environment, and the service life of the cable can reach more than 70 years. The cable core is wrapped with mica tape and ceramic silicon rubber tape as a heat insulation layer. When a fire occurs, the ceramic silicon rubber tape will be rapidly porcelainized to form a shell at a high temperature of 350°C, effectively isolating the conduction of heat source to the cable core. Ensure the normal power supply function of the cable.

本实用新型金属护套无机矿物绝缘柔性防火电缆改善了电缆的耐高温和防火性能,有利于减少人们生命财产损失,提高电缆的使用安全性。本实用新型应用范围广,具有重量轻、高柔性、弯曲半径小、耐腐蚀、无电磁干扰、载流量大、过载能力强、环保、无烟无毒和使用寿命长的优点。产品生产制造和应用过程中对人和环境均无不良影响,满足节能环保的要求。 The metal-sheathed inorganic mineral insulated flexible fireproof cable of the utility model improves the high temperature resistance and fireproof performance of the cable, is beneficial to reducing the loss of people's life and property, and improves the use safety of the cable. The utility model has a wide range of applications and has the advantages of light weight, high flexibility, small bending radius, corrosion resistance, no electromagnetic interference, large carrying capacity, strong overload capacity, environmental protection, smoke-free and non-toxic, and long service life. There is no adverse effect on people and the environment during the manufacturing and application of the product, which meets the requirements of energy saving and environmental protection.

附图说明 Description of drawings

图1为本实用新型金属护套无机矿物绝缘柔性防火电缆截面示意图; Fig. 1 is a schematic cross-sectional view of a metal sheathed inorganic mineral insulated flexible fireproof cable of the present invention;

其中:in:

1-—导体、2—隔离层、3—绝缘层、4—填充、5—隔热层、6—外护套。 1—conductor, 2—isolating layer, 3—insulating layer, 4—filling, 5—insulating layer, 6—outer sheath.

具体实施方式 detailed description

下面结合实施例和附图对本实用新型进行详细说明。本实用新型保护范围不限于实施例,本领域技术人员在权利要求限定的范围内做出任何改动也属于本实用新型保护的范围。 The utility model is described in detail below in conjunction with embodiment and accompanying drawing. The protection scope of the present utility model is not limited to the embodiments, and any changes made by those skilled in the art within the scope of the claims also belong to the protection scope of the present utility model.

本实用新型金属护套无机矿物绝缘柔性防火电缆,如图1所示,包括三根线芯、隔热层5和外护套6。三根线芯绞合成缆芯,隔热层包覆在缆芯之外,隔热层为一层耐火合成云母带和三层陶瓷化硅橡胶带。隔热层的外部包覆外护套,外护套为连续轧纹的镍铜合金带。线芯与隔热层之间的间隙和线芯之间的间隙设有填充层4,填充层为阻燃玻璃纤维条。纤芯由导体1、隔离层2和绝缘层3构成。导体为多根退火铜丝经高强度绞合机紧压绞合而成。隔离层重叠绕包在导体的外部,隔离层为耐高温聚酯带。绝缘层包覆在隔离层的外部,绝缘层分为内绝缘层和外绝缘层,内绝缘层为三层耐火合成云母带,外绝缘层为三层陶瓷化硅橡胶带。耐高温聚酯带的厚度为0.02mm,耐火合成云母带的厚度为0.14mm,陶瓷化硅橡胶带的厚度为0.2mm,镍铜合金带的厚度为0.7mm。 The utility model metal sheath inorganic mineral insulated flexible fireproof cable, as shown in FIG. 1 , includes three wire cores, a heat insulating layer 5 and an outer sheath 6 . Three wire cores are twisted into a cable core, and the heat insulation layer is covered outside the cable core. The heat insulation layer is a layer of refractory synthetic mica tape and three layers of ceramic silicone rubber tape. The exterior of the heat insulation layer is covered with an outer sheath, and the outer sheath is a continuously corrugated nickel-copper alloy strip. The gap between the wire core and the heat insulation layer and the gap between the wire cores are provided with a filling layer 4, and the filling layer is a flame-retardant glass fiber strip. The fiber core is composed of a conductor 1 , an isolation layer 2 and an insulating layer 3 . The conductor is made of a plurality of annealed copper wires tightly pressed and twisted by a high-strength twisting machine. The isolation layer is overlapped and wrapped on the outside of the conductor, and the isolation layer is a high temperature resistant polyester tape. The insulating layer is covered on the outside of the insulating layer. The insulating layer is divided into an inner insulating layer and an outer insulating layer. The inner insulating layer is a three-layer refractory synthetic mica tape, and the outer insulating layer is a three-layer ceramic silicone rubber tape. The thickness of high temperature resistant polyester tape is 0.02mm, the thickness of refractory synthetic mica tape is 0.14mm, the thickness of vitrified silicon rubber tape is 0.2mm, and the thickness of nickel copper alloy tape is 0.7mm.

在紧压圆形铜导体外重叠绕包一层高温聚酯带作为隔离层,然后绕包三层耐火合成云母带,在云母带绕包后的线芯上绕包三层陶瓷化硅橡胶带形成绝缘线芯,三根绝缘线芯绞合成缆芯,绝缘线芯之间的间隙和采用玻璃纤维条填充,缆芯外绕包一层耐火合成云母带和三层陶瓷化硅橡胶带作为隔热层,最后采用连续轧纹的镍铜合金材料作电缆的外护套。隔离层采用耐高温PET聚酯带材料,耐高温、同时也具有良好的绝缘性能。绝缘层由耐火合成云母带和陶瓷化硅橡胶带组合而成。电缆金属外护套在隔热层上采用镍铜合金带经连续焊接工艺,再经轧纹构成电缆金属外护套。 Overlap and wrap a layer of high-temperature polyester tape on the tightly pressed round copper conductor as an isolation layer, then wrap three layers of refractory synthetic mica tape, and wrap three layers of ceramic silicon rubber tape on the wire core after wrapping the mica tape Form an insulated core, three insulated cores are twisted into a cable core, the gap between the insulated cores is filled with glass fiber strips, and the cable core is wrapped with a layer of refractory synthetic mica tape and three layers of ceramic silicone rubber tape for heat insulation layer, and finally the continuous corrugated nickel-copper alloy material is used as the outer sheath of the cable. The isolation layer is made of high temperature resistant PET polyester tape material, which is resistant to high temperature and has good insulation performance. The insulation is made of a combination of refractory synthetic mica tape and vitrified silicone rubber tape. The metal outer sheath of the cable is made of a nickel-copper alloy strip on the heat insulation layer, which is continuously welded, and then embossed to form the outer metal sheath of the cable.

轧纹结构镍铜合金带外护套采用具有优良的弯曲性能和优异的自承重性能,弯曲半径可达6D~10D,可以减少和避免电缆桥架和穿管。铜合金其熔点(1380℃)高,导电性能好,可以用作电缆的保护接地线使用。本实用新型密封性好,具有耐腐蚀,耐磨损、抗高温软化和防水、防潮性能,有利于延长电缆的使用寿命。 The corrugated nickel-copper alloy outer sheath has excellent bending performance and excellent self-supporting performance, and the bending radius can reach 6D-10D, which can reduce and avoid cable bridges and pipe penetration. Copper alloy has a high melting point (1380°C) and good electrical conductivity, so it can be used as a protective grounding wire for cables. The utility model has good sealing performance, corrosion resistance, wear resistance, high temperature softening resistance, water resistance and moisture resistance performance, and is beneficial to prolong the service life of the cable.

Claims (2)

1.一种金属护套无机矿物绝缘柔性防火电缆,包括三根线芯、隔热层(5)和外护套(6),所述三根线芯绞合成缆芯,隔热层包覆在缆芯之外,隔热层的外部包覆外护套;所述线芯与隔热层之间的间隙和线芯之间的间隙设有填充层(4),其特征是:所述纤芯由导体(1)、隔离层(2)和绝缘层(3)构成,所述隔离层重叠绕包在导体的外部,所述绝缘层包覆在隔离层的外部;所述导体为退火铜丝,所述隔离层为耐高温聚酯带,所述填充层为阻燃玻璃纤维条;所述绝缘层分为内绝缘层和外绝缘层,所述内绝缘层为三层耐火合成云母带,所述外绝缘层为三层陶瓷化硅橡胶带;所述隔热层为一层耐火合成云母带和三层陶瓷化硅橡胶带,所述外护套为连续轧纹的镍铜合金带。 1. A metal-sheathed inorganic mineral insulated flexible fireproof cable, including three wire cores, a heat insulation layer (5) and an outer sheath (6), the three wire cores are twisted into a cable core, and the heat insulation layer is covered on the cable In addition to the core, the outer sheath of the heat insulation layer is covered; the gap between the core and the heat insulation layer and the gap between the cores are provided with a filling layer (4), which is characterized in that: the core It is composed of a conductor (1), an isolation layer (2) and an insulation layer (3). The isolation layer is overlapped and wrapped around the outside of the conductor, and the insulation layer is wrapped around the outside of the isolation layer; the conductor is an annealed copper wire , the insulating layer is a high-temperature-resistant polyester tape, the filling layer is a flame-retardant glass fiber strip; the insulating layer is divided into an inner insulating layer and an outer insulating layer, and the inner insulating layer is a three-layer fire-resistant synthetic mica tape, The outer insulating layer is a three-layer ceramic silicon rubber belt; the heat insulation layer is a layer of refractory synthetic mica belt and three layers of ceramic silicon rubber belt, and the outer sheath is a continuous embossed nickel-copper alloy belt. 2.根据权利要求1金属护套无机矿物绝缘柔性防火电缆,其特征是:所述耐高温聚酯带的厚度为0.02~0.025mm,所述耐火合成云母带的厚度为0.14mm,所述陶瓷化硅橡胶带的厚度为0.2mm,所述镍铜合金带的厚度为0.7mm。 2. According to claim 1, the metal-sheathed inorganic mineral insulated flexible fireproof cable is characterized in that: the thickness of the high temperature-resistant polyester tape is 0.02-0.025mm, the thickness of the fire-resistant synthetic mica tape is 0.14mm, and the ceramic The thickness of the silicone rubber strip is 0.2mm, and the thickness of the nickel-copper alloy strip is 0.7mm.
CN201620043778.5U 2016-01-18 2016-01-18 Metal sheath inorganic mineral insulation flexible fireproof cable Expired - Lifetime CN205302999U (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
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CN106205793A (en) * 2016-06-24 2016-12-07 安徽宜德电子有限公司 The environment-friendlyfireproof fireproof cable production method that a kind of fire resistance rating is high
CN107633913A (en) * 2017-08-25 2018-01-26 安徽华能电缆集团有限公司 A kind of fire-proof and explosion-proof power cable
CN108335784A (en) * 2018-01-29 2018-07-27 山东聚辰电缆有限公司 A kind of flexible mineral insulation fireproof cable and preparation method thereof
CN109659083A (en) * 2018-12-27 2019-04-19 远东电缆有限公司 A kind of fireproof cable and its manufacturing method
CN109841348A (en) * 2019-03-01 2019-06-04 安徽天康集团数据线缆有限公司 A kind of aerospace extraordinary super category 5 cable structure and preparation method
CN110415866A (en) * 2019-08-21 2019-11-05 江苏亨通电力电缆有限公司 A mica tape mineral insulated fireproof cable and its manufacturing process
CN111640529A (en) * 2020-05-26 2020-09-08 沈阳奥唯线缆制造有限公司 Flexible fireproof cable
CN112420266A (en) * 2020-11-23 2021-02-26 贵州天虹志远电线电缆有限公司 Fireproof cable with anti-oxidation metal sheath
CN112768121A (en) * 2021-01-27 2021-05-07 新疆胡杨线缆制造有限公司 Flexible high-temperature-resistant fireproof cable and preparation method thereof
CN113161065A (en) * 2021-03-03 2021-07-23 广州南洋电缆集团有限公司 High-strength corrosion-resistant non-combustible cable and preparation method and application thereof
CN113808788A (en) * 2021-09-28 2021-12-17 上海南大集团有限公司 Electric drive cable of hot furnace steel transfer trolley and manufacturing method thereof
CN115732124A (en) * 2021-08-30 2023-03-03 海悦电缆制造有限公司 High performance insulation safety wire and cable
WO2024022020A1 (en) * 2022-07-27 2024-02-01 河源市可顺绝缘材料有限公司 Insulated wire

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106205793A (en) * 2016-06-24 2016-12-07 安徽宜德电子有限公司 The environment-friendlyfireproof fireproof cable production method that a kind of fire resistance rating is high
CN107633913A (en) * 2017-08-25 2018-01-26 安徽华能电缆集团有限公司 A kind of fire-proof and explosion-proof power cable
CN108335784A (en) * 2018-01-29 2018-07-27 山东聚辰电缆有限公司 A kind of flexible mineral insulation fireproof cable and preparation method thereof
CN109659083A (en) * 2018-12-27 2019-04-19 远东电缆有限公司 A kind of fireproof cable and its manufacturing method
CN109841348A (en) * 2019-03-01 2019-06-04 安徽天康集团数据线缆有限公司 A kind of aerospace extraordinary super category 5 cable structure and preparation method
CN110415866A (en) * 2019-08-21 2019-11-05 江苏亨通电力电缆有限公司 A mica tape mineral insulated fireproof cable and its manufacturing process
CN111640529A (en) * 2020-05-26 2020-09-08 沈阳奥唯线缆制造有限公司 Flexible fireproof cable
CN112420266A (en) * 2020-11-23 2021-02-26 贵州天虹志远电线电缆有限公司 Fireproof cable with anti-oxidation metal sheath
CN112768121A (en) * 2021-01-27 2021-05-07 新疆胡杨线缆制造有限公司 Flexible high-temperature-resistant fireproof cable and preparation method thereof
CN112768121B (en) * 2021-01-27 2024-05-10 新疆胡杨线缆制造有限公司 Flexible high-temperature-resistant fireproof cable and preparation method thereof
CN113161065A (en) * 2021-03-03 2021-07-23 广州南洋电缆集团有限公司 High-strength corrosion-resistant non-combustible cable and preparation method and application thereof
CN115732124A (en) * 2021-08-30 2023-03-03 海悦电缆制造有限公司 High performance insulation safety wire and cable
CN113808788A (en) * 2021-09-28 2021-12-17 上海南大集团有限公司 Electric drive cable of hot furnace steel transfer trolley and manufacturing method thereof
WO2024022020A1 (en) * 2022-07-27 2024-02-01 河源市可顺绝缘材料有限公司 Insulated wire

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