CN205028678U - Medium voltage fireproof cable - Google Patents
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Abstract
本实用新型公开了一种中压耐火电缆,属于电缆技术领域,由内到外依次包括线芯、包裹线芯的绝缘层、包裹绝缘层的屏蔽层,线芯包括导体和包裹导体的半导电屏蔽层,其特征在于:所述绝缘层为交联聚乙烯绝缘层,所述屏蔽层外包裹有铜带绕包屏蔽层,所述铜带绕包屏蔽层外包裹有玻璃纤维阻燃层,所述玻璃纤维阻燃层外包裹有陶瓷纤维隔热层,所述陶瓷纤维隔热层外包裹有陶瓷化硅橡胶层,所述陶瓷化硅橡胶层外包裹有钢带铠装层,所述钢带铠装层外包裹有外护套。本实用新型电缆整体具有良好的耐火性能,能够在燃烧情况下保持通电90分钟,且燃烧时符合低烟无卤的环保要求,还具有整体结构强度高,抗拉能力强的特点。
The utility model discloses a medium-voltage fire-resistant cable, which belongs to the technical field of cables. The shielding layer is characterized in that: the insulating layer is a cross-linked polyethylene insulating layer, the shielding layer is wrapped with a copper tape wrapping shielding layer, and the copper tape wrapping shielding layer is wrapped with a glass fiber flame-retardant layer, The glass fiber flame-retardant layer is wrapped with a ceramic fiber heat insulation layer, the ceramic fiber heat insulation layer is wrapped with a ceramicized silicone rubber layer, and the ceramicized silicone rubber layer is wrapped with a steel tape armor layer. The steel tape armor layer is wrapped with an outer sheath. The cable of the utility model has good fire resistance as a whole, can keep energized for 90 minutes under burning conditions, and meets the environmental requirements of low smoke and halogen-free when burning, and also has the characteristics of high overall structural strength and strong tensile resistance.
Description
技术领域 technical field
本实用新型涉及到电缆技术领域,尤其涉及一种中压耐火电缆。 The utility model relates to the technical field of cables, in particular to a medium-voltage fire-resistant cable.
背景技术 Background technique
电缆的种类繁多,按照不同的用途和工作要求,都具有特殊的结构和性能。电缆主要分为电力电缆、控制电缆、补偿电缆、屏蔽电缆、高温电缆、计算机电缆、信号电缆、同轴电缆、耐火电缆、船用电缆、铝合金电缆等。 There are many types of cables, all of which have special structures and properties according to different uses and work requirements. Cables are mainly divided into power cables, control cables, compensation cables, shielded cables, high-temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, aluminum alloy cables, etc.
其中,尤以电力电缆较为常见。电力电缆主要用在发、配、输、变、供电线路中的强电电能传输,通过的电流大、电压高。加工工艺也较为简单,从导体加工开始,通过在导体的外围一层一层地加上绝缘、屏蔽、成缆、护层制成。电力电缆的结构越复杂,叠加的层次就越多。 Among them, power cables are more common. Power cables are mainly used for the transmission of strong electric energy in the transmission, distribution, transmission, transformation, and power supply lines, with large currents and high voltages. The processing technology is also relatively simple, starting from the conductor processing, it is made by adding insulation, shielding, cabling and sheath layer by layer on the periphery of the conductor. The more complex the structure of the power cable, the more layers are superimposed.
此外,耐火电缆的应用也较多。耐火电缆是指在火焰燃烧情况下能够保持一定时间安全运行的电缆。耐火电缆分为A类和B类:B类电缆能够在750-800摄氏度的火焰中和额定电压下耐受燃烧至少90分钟而电缆不被击穿。在改进耐火层制造工艺和增加耐火层等方法的基础上又出现了A类耐火电缆,它能够在950-1000摄氏度的火焰中和额定电压下耐受燃烧至少90分钟而电缆不被击穿。A类耐火电缆的耐火性能优于B类,但价格也较为昂贵。耐火电缆广泛应用于高层建筑、地下铁道、地下街、大型电站及重要的工矿企业等与防火安全和消防救生有关的地方,例如,消防设备及紧急向导灯等应急设施的供电线路和控制线路中。 In addition, there are many applications of fire-resistant cables. Fire-resistant cables refer to cables that can maintain safe operation for a certain period of time under the condition of flame burning. Fire-resistant cables are divided into Class A and Class B: Class B cables can withstand burning for at least 90 minutes in a flame of 750-800 degrees Celsius and at rated voltage without cable breakdown. On the basis of improving the manufacturing process of the refractory layer and adding the refractory layer, a class A refractory cable has emerged, which can withstand burning for at least 90 minutes in a flame of 950-1000 degrees Celsius and at rated voltage without the cable being broken down. The fire resistance of class A fire-resistant cables is better than that of class B, but the price is also more expensive. Fire-resistant cables are widely used in high-rise buildings, underground railways, underground streets, large power stations, important industrial and mining enterprises and other places related to fire safety and fire-fighting and lifesaving, such as power supply lines and control lines of emergency facilities such as fire-fighting equipment and emergency guide lights.
公开号为CN203480897U,公开日为2014年03月12日的中国专利文献公开了一种方形防火电缆,其特征在于:包括有数根镀镍铜丝绞合成束并包有绝缘层构成的导体,所述每六根导体包裹一根加强芯束绞成束构成线芯,所述每两根线芯由胶带并列捆绑成束构成导体组,所述三个导体组竖直排列共同构成缆芯,所述缆芯外挤塑成型有硅橡胶内护套层,所述硅橡胶内护套层外侧设有半导电胶屏蔽层、涤纶丝编织层以及防火外护套层,所述防火外护套层四角设置有金属耐磨层。该专利文献公开的防火电缆,虽然整体耐磨性较好,但是柔韧性欠佳,整体抗拉强度较低。 The publication number is CN203480897U, and the Chinese patent literature published on March 12, 2014 discloses a square fireproof cable, which is characterized in that: it includes a conductor composed of several nickel-plated copper wires twisted into bundles and covered with an insulating layer. Each of the six conductors is wrapped with a reinforcing core bundle and twisted into a bundle to form a wire core, and each of the two wire cores is bundled by adhesive tapes side by side to form a conductor group, and the three conductor groups are arranged vertically to form a cable core. The cable core is extruded with a silicone rubber inner sheath layer. The outer side of the silicone rubber inner sheath layer is provided with a semi-conductive rubber shielding layer, a polyester silk braid layer and a fireproof outer sheath layer. The four corners of the fireproof outer sheath layer A metal wear-resistant layer is provided. Although the fireproof cable disclosed in this patent document has good overall wear resistance, it has poor flexibility and low overall tensile strength.
实用新型内容 Utility model content
为解决上述技术问题,本实用新型提出了一种中压耐火电缆,本实用新型,电缆整体具有良好的耐火性能和柔韧性,整体结构强度高,抗拉能力强。 In order to solve the above technical problems, the utility model proposes a medium-voltage fire-resistant cable. In the utility model, the cable as a whole has good fire resistance and flexibility, and the overall structural strength is high and the tensile capacity is strong.
本实用新型采用的技术方案为: The technical scheme that the utility model adopts is:
一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层、包裹绝缘层的绝缘屏蔽层,线芯包括导体和包裹导体的半导电屏蔽层,其特征在于:所述绝缘层为交联聚乙烯绝缘层,所述绝缘屏蔽层外包裹有铜带绕包屏蔽层,所述铜带绕包屏蔽层外包裹有玻璃纤维阻燃层,所述玻璃纤维阻燃层外包裹有陶瓷纤维隔热层,所述陶瓷纤维隔热层外包裹有陶瓷化硅橡胶层,所述陶瓷化硅橡胶层外包裹有钢带铠装层,所述钢带铠装层外包裹有外护套。 A medium-voltage fire-resistant cable, which sequentially includes a wire core, an insulating layer wrapping the wire core, and an insulating shielding layer wrapping the insulating layer from the inside to the outside, the wire core includes a conductor and a semi-conductive shielding layer wrapping the conductor, and is characterized in that: The insulating layer is a cross-linked polyethylene insulating layer, and the insulating shielding layer is wrapped with a copper tape wrapping shielding layer, and the copper tape wrapping shielding layer is wrapped with a glass fiber flame-retardant layer, and the glass fiber flame-retardant layer is wrapped Wrapped with a ceramic fiber heat insulation layer, the ceramic fiber heat insulation layer is wrapped with a ceramic silicon rubber layer, the ceramic silicon rubber layer is wrapped with a steel tape armor layer, and the steel tape armor layer is wrapped with outer sheath.
所述导体为绞合铜导体。 The conductors are stranded copper conductors.
所述线芯为单根或多根。 The wire cores are single or multiple.
所述多根线芯的排列方式为单层或多层同心绞合。 The arrangement of the multiple wire cores is single-layer or multi-layer concentric twisting.
所述多根线芯的空隙处填充有无碱玻璃纤维纱填充层。 The voids of the plurality of wire cores are filled with an alkali-free glass fiber yarn filling layer.
所述外护套为低烟无卤外护套。 The outer sheath is a low-smoke halogen-free outer sheath.
所述外护套外包裹有呈编织网状结构的不锈钢丝网包覆层。 The outer sheath is wrapped with a stainless steel wire mesh covering layer in a braided mesh structure.
本实用新型所述交联聚乙烯是对聚乙烯进行交联,通过聚乙烯分子间的的共价键形成的一个网状三维结构;具有良好的绝缘性和耐热性。 The cross-linked polyethylene described in the utility model is a net-like three-dimensional structure formed by cross-linking polyethylene through covalent bonds between polyethylene molecules; it has good insulation and heat resistance.
本实用新型的有益效果主要表现在以下几个方面: The beneficial effects of the utility model are mainly manifested in the following aspects:
一、本实用新型,绝缘层为交联聚乙烯绝缘层,具有良好的绝缘性和耐热性;绝缘屏蔽层外包裹有铜带绕包屏蔽层,具有良好的屏蔽效果;铜带绕包屏蔽层外包裹有玻璃纤维阻燃层,玻璃纤维,阻燃效果好且耐高温,能形成三维立体网状结构,提高了整个电缆的韧性和抗张性,具有较高的冲击强度;玻璃纤维阻燃层外包裹有陶瓷纤维隔热层,陶瓷纤维隔热层具有良好的隔热保温性能,能耐800-1400摄氏度高温;能有效隔离和减缓燃烧时电缆线芯的绝缘层温度,保证绝缘层在一定时间内温度低于200摄氏度;陶瓷纤维隔热层外包裹有陶瓷化硅橡胶层,陶瓷化硅橡胶层本身电气绝缘性能优异,具有很好的柔软性和弹性,能够防止线芯受潮,被烧蚀后转化成陶瓷状的壳体,形成一层坚硬的保护层,该保护层为疏松多孔结壳物,能有效阻止热传递,起到隔绝外界火焰的作用,对线芯具有良好的保护作用;陶瓷化硅橡胶层外包裹有钢带铠装层,钢带铠装层能明显阻挡隔断火焰,有效杜绝火焰直接接触绝缘层,且利于增强电缆的整体结构强度;钢带铠装层外包裹有外护套,能有效提高电缆耐磨性;作为一个完整的技术方案,电缆整体具有良好的耐火性能和柔韧性,能够在燃烧情况下保持通电90分钟,整体结构强度高,抗拉能力强。 1. In this utility model, the insulating layer is a cross-linked polyethylene insulating layer, which has good insulation and heat resistance; the insulating shielding layer is wrapped with a copper tape wrapping shielding layer, which has a good shielding effect; the copper tape wrapping shielding The layer is wrapped with a glass fiber flame retardant layer, glass fiber, which has good flame retardant effect and high temperature resistance, can form a three-dimensional network structure, improves the toughness and tensile properties of the entire cable, and has high impact strength; glass fiber resistance The combustion layer is wrapped with a ceramic fiber heat insulation layer. The ceramic fiber heat insulation layer has good heat insulation performance and can withstand high temperatures of 800-1400 degrees Celsius; it can effectively isolate and slow down the temperature of the insulation layer of the cable core during combustion, ensuring that the insulation layer is at The temperature is lower than 200 degrees Celsius within a certain period of time; the ceramic fiber insulation layer is wrapped with a ceramic silicon rubber layer. The ceramic silicon rubber layer itself has excellent electrical insulation performance, good softness and elasticity, and can prevent the core from being damp. After ablation, it is transformed into a ceramic-like shell, forming a hard protective layer. The protective layer is a loose porous crust, which can effectively prevent heat transfer, isolate external flames, and have good protection for the wire core. Function; the ceramic silicone rubber layer is wrapped with a steel tape armor layer, the steel tape armor layer can obviously block and cut off the flame, effectively prevent the flame from directly contacting the insulating layer, and is conducive to enhancing the overall structural strength of the cable; the steel tape armor layer Wrapped with an outer sheath, which can effectively improve the wear resistance of the cable; as a complete technical solution, the cable as a whole has good fire resistance and flexibility, and can keep energized for 90 minutes under burning conditions. The overall structural strength is high, and the tensile capacity powerful.
二、本实用新型,导体为绞合铜导体,不仅导电率高,而且具有良好的延展性,可塑性强。 2. In the utility model, the conductor is a stranded copper conductor, which not only has high conductivity, but also has good ductility and strong plasticity.
三、本实用新型,线芯为单根或多根,可以根据不同需求制作成单芯电缆、三芯电缆等,生产制造简单。 3. In the utility model, the wire core is single or multiple, and can be made into a single-core cable, a three-core cable, etc. according to different requirements, and the production is simple.
四、本实用新型,多根线芯的排列方式为多层同心绞合,采用这种特定的排列方式,极大的增强了电缆的结构稳定性和柔韧性,电缆的抗拉能力更好。 4. In the present utility model, the arrangement of multiple wire cores is multi-layer concentric twisting. Adopting this specific arrangement greatly enhances the structural stability and flexibility of the cable, and the cable has better tensile strength.
五、本实用新型,多根线芯的空隙处填充有无碱玻璃纤维纱填充层,无碱玻璃纤维纱为纵向平行束线结构,具有良好的耐热性及热径向疏导特性,能够有效降低绝缘层温度,并且具有较高的抗拉强度。 5. In this utility model, the gaps of multiple wire cores are filled with non-alkali glass fiber yarn filling layer, and the non-alkali glass fiber yarn is a longitudinally parallel beam structure, which has good heat resistance and thermal radial dredging characteristics, and can effectively Reduce insulation temperature and have higher tensile strength.
六、本实用新型,外护套为低烟无卤外护套,燃烧时不会发出有毒有害气体,具有良好的环保性。 6. In this utility model, the outer sheath is a low-smoke and halogen-free outer sheath, which will not emit toxic and harmful gases when burning, and has good environmental protection.
七、本实用新型,外护套外包裹有呈编织网状结构的不锈钢丝网包覆层,不锈钢丝网包覆层进一步提高了电缆的整体结构强度。 7. In the utility model, the outer sheath is wrapped with a stainless steel wire mesh cladding layer in a woven mesh structure, and the stainless steel wire mesh cladding layer further improves the overall structural strength of the cable.
附图说明 Description of drawings
下面将结合说明书附图和具体实施方式对本实用新型作进一步的具体说明,其中: The utility model will be further specifically described below in conjunction with the accompanying drawings and specific embodiments, wherein:
图1为本实用新型的剖面结构示意图; Fig. 1 is the sectional structure schematic diagram of the present utility model;
图2为本实用新型实施例5的剖面结构示意图; Fig. 2 is the sectional structure schematic diagram of the utility model embodiment 5;
图3为本实用新型实施例7的剖面结构示意图; Fig. 3 is the sectional structure schematic diagram of the utility model embodiment 7;
图中标记:1、绝缘层,2、绝缘屏蔽层,3、导体,4、半导电屏蔽层,5、铜带绕包屏蔽层,6、玻璃纤维阻燃层,7、陶瓷纤维隔热层,8、陶瓷化硅橡胶层,9、钢带铠装层,10、外护套,11、无碱玻璃纤维纱填充层,12、不锈钢丝网包覆层。 Marks in the figure: 1. Insulation layer, 2. Insulation shielding layer, 3. Conductor, 4. Semi-conductive shielding layer, 5. Copper tape wrapping shielding layer, 6. Glass fiber flame retardant layer, 7. Ceramic fiber heat insulation layer , 8, ceramic silicone rubber layer, 9, steel tape armor layer, 10, outer sheath, 11, E-glass fiber yarn filling layer, 12, stainless steel wire mesh coating.
具体实施方式 detailed description
实施例1 Example 1
参见图1,一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层1、包裹绝缘层1的绝缘屏蔽层2,线芯包括导体3和包裹导体3的半导电屏蔽层4,其特征在于:所述绝缘层1为交联聚乙烯绝缘层,所述绝缘屏蔽层2外包裹有铜带绕包屏蔽层5,所述铜带绕包屏蔽层5外包裹有玻璃纤维阻燃层6,所述玻璃纤维阻燃层6外包裹有陶瓷纤维隔热层7,所述陶瓷纤维隔热层7外包裹有陶瓷化硅橡胶层8,所述陶瓷化硅橡胶层8外包裹有钢带铠装层9,所述钢带铠装层9外包裹有外护套10。 Referring to Figure 1, a medium-voltage fire-resistant cable includes a core, an insulating layer 1 wrapping the core, an insulating shielding layer 2 wrapping the insulating layer 1 from the inside to the outside, and the core includes a conductor 3 and a semi-conductive layer wrapping the conductor 3. The shielding layer 4 is characterized in that: the insulating layer 1 is a cross-linked polyethylene insulating layer, the insulating shielding layer 2 is wrapped with a copper tape wrapping shielding layer 5, and the copper tape wrapping shielding layer 5 is wrapped with A glass fiber flame-retardant layer 6, the glass fiber flame-retardant layer 6 is wrapped with a ceramic fiber heat-insulating layer 7, and the ceramic fiber heat-insulation layer 7 is wrapped with a ceramicized silicone rubber layer 8, and the ceramicized silicone rubber layer 8 is wrapped with a steel tape armor layer 9, and the steel tape armor layer 9 is wrapped with an outer sheath 10.
本实施例为最基本的实施方式,绝缘层为交联聚乙烯绝缘层,具有良好的绝缘性和耐热性;绝缘屏蔽层外包裹有铜带绕包屏蔽层,具有良好的屏蔽效果;铜带绕包屏蔽层外包裹有玻璃纤维阻燃层,玻璃纤维,阻燃效果好且耐高温,能形成三维立体网状结构,提高了整个电缆的韧性和抗张性,具有较高的冲击强度;玻璃纤维阻燃层外包裹有陶瓷纤维隔热层,陶瓷纤维隔热层具有良好的隔热保温性能,能耐800-1400摄氏度高温;能有效隔离和减缓燃烧时电缆线芯的绝缘层温度,保证绝缘层在一定时间内温度低于200摄氏度;陶瓷纤维隔热层外包裹有陶瓷化硅橡胶层,陶瓷化硅橡胶层本身电气绝缘性能优异,具有很好的柔软性和弹性,能够防止线芯受潮,被烧蚀后转化成陶瓷状的壳体,形成一层坚硬的保护层,该保护层为疏松多孔结壳物,能有效阻止热传递,起到隔绝外界火焰的作用,对线芯具有良好的保护作用;陶瓷化硅橡胶层外包裹有钢带铠装层,钢带铠装层能明显阻挡隔断火焰,有效杜绝火焰直接接触绝缘层,且利于增强电缆的整体结构强度;钢带铠装层外包裹有外护套,能有效提高电缆耐磨性;作为一个完整的技术方案,电缆整体具有良好的耐火性能和柔韧性,能够在燃烧情况下保持通电90分钟,整体结构强度高,抗拉能力强。 This embodiment is the most basic implementation mode. The insulating layer is a cross-linked polyethylene insulating layer, which has good insulation and heat resistance; the insulating shielding layer is wrapped with a copper tape wrapping shielding layer, which has a good shielding effect; The wrapping shielding layer is wrapped with a glass fiber flame retardant layer, glass fiber, which has good flame retardant effect and high temperature resistance, can form a three-dimensional network structure, improves the toughness and tensile properties of the entire cable, and has high impact strength The glass fiber flame retardant layer is wrapped with a ceramic fiber heat insulation layer. The ceramic fiber heat insulation layer has good heat insulation performance and can withstand high temperatures of 800-1400 degrees Celsius; it can effectively isolate and slow down the insulation layer temperature of the cable core during combustion. Ensure that the temperature of the insulating layer is lower than 200 degrees Celsius within a certain period of time; the ceramic fiber insulation layer is wrapped with a ceramic silicone rubber layer. The ceramic silicone rubber layer itself has excellent electrical insulation performance, good softness and elasticity, and can prevent wires The core is damp and transformed into a ceramic-like shell after being ablated, forming a hard protective layer. The protective layer is a loose porous crust, which can effectively prevent heat transfer and play a role in isolating external flames. It has a good protective effect; the ceramic silicone rubber layer is wrapped with a steel tape armor layer, and the steel tape armor layer can obviously block and cut off the flame, effectively prevent the flame from directly contacting the insulating layer, and is conducive to enhancing the overall structural strength of the cable; the steel tape The armored layer is wrapped with an outer sheath, which can effectively improve the wear resistance of the cable; as a complete technical solution, the cable as a whole has good fire resistance and flexibility, and can keep energized for 90 minutes under burning conditions, and the overall structural strength is high , strong tensile capacity.
实施例2 Example 2
参见图1,一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层1、包裹绝缘层1的绝缘屏蔽层2,线芯包括导体3和包裹导体3的半导电屏蔽层4,其特征在于:所述绝缘层1为交联聚乙烯绝缘层,所述绝缘屏蔽层2外包裹有铜带绕包屏蔽层5,所述铜带绕包屏蔽层5外包裹有玻璃纤维阻燃层6,所述玻璃纤维阻燃层6外包裹有陶瓷纤维隔热层7,所述陶瓷纤维隔热层7外包裹有陶瓷化硅橡胶层8,所述陶瓷化硅橡胶层8外包裹有钢带铠装层9,所述钢带铠装层9外包裹有外护套10。 Referring to Figure 1, a medium-voltage fire-resistant cable includes a core, an insulating layer 1 wrapping the core, an insulating shielding layer 2 wrapping the insulating layer 1 from the inside to the outside, and the core includes a conductor 3 and a semi-conductive layer wrapping the conductor 3. The shielding layer 4 is characterized in that: the insulating layer 1 is a cross-linked polyethylene insulating layer, the insulating shielding layer 2 is wrapped with a copper tape wrapping shielding layer 5, and the copper tape wrapping shielding layer 5 is wrapped with A glass fiber flame-retardant layer 6, the glass fiber flame-retardant layer 6 is wrapped with a ceramic fiber heat-insulating layer 7, and the ceramic fiber heat-insulation layer 7 is wrapped with a ceramicized silicone rubber layer 8, and the ceramicized silicone rubber layer 8 is wrapped with a steel tape armor layer 9, and the steel tape armor layer 9 is wrapped with an outer sheath 10.
所述导体3为绞合铜导体。 The conductor 3 is a stranded copper conductor.
本实施例为一较佳实施方式,导体为绞合铜导体,不仅导电率高,而且具有良好的延展性,可塑性强。 This embodiment is a preferred implementation mode. The conductor is a stranded copper conductor, which not only has high conductivity, but also has good ductility and strong plasticity.
实施例3 Example 3
参见图1,一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层1、包裹绝缘层1的绝缘屏蔽层2,线芯包括导体3和包裹导体3的半导电屏蔽层4,其特征在于:所述绝缘层1为交联聚乙烯绝缘层,所述绝缘屏蔽层2外包裹有铜带绕包屏蔽层5,所述铜带绕包屏蔽层5外包裹有玻璃纤维阻燃层6,所述玻璃纤维阻燃层6外包裹有陶瓷纤维隔热层7,所述陶瓷纤维隔热层7外包裹有陶瓷化硅橡胶层8,所述陶瓷化硅橡胶层8外包裹有钢带铠装层9,所述钢带铠装层9外包裹有外护套10。 Referring to Figure 1, a medium-voltage fire-resistant cable includes a core, an insulating layer 1 wrapping the core, an insulating shielding layer 2 wrapping the insulating layer 1 from the inside to the outside, and the core includes a conductor 3 and a semi-conductive layer wrapping the conductor 3. The shielding layer 4 is characterized in that: the insulating layer 1 is a cross-linked polyethylene insulating layer, the insulating shielding layer 2 is wrapped with a copper tape wrapping shielding layer 5, and the copper tape wrapping shielding layer 5 is wrapped with A glass fiber flame-retardant layer 6, the glass fiber flame-retardant layer 6 is wrapped with a ceramic fiber heat-insulating layer 7, and the ceramic fiber heat-insulation layer 7 is wrapped with a ceramicized silicone rubber layer 8, and the ceramicized silicone rubber layer 8 is wrapped with a steel tape armor layer 9, and the steel tape armor layer 9 is wrapped with an outer sheath 10.
所述导体3为绞合铜导体。 The conductor 3 is a stranded copper conductor.
所述线芯为单根或多根。 The wire cores are single or multiple.
本实施例为一较佳实施方式,线芯为单根或多根,可以根据不同需求制作成单芯电缆、三芯电缆等,生产制造简单。 This embodiment is a preferred implementation mode, and the wire core is single or multiple, which can be made into single-core cables, three-core cables, etc. according to different requirements, and the production is simple.
实施例4 Example 4
参见图1,一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层1、包裹绝缘层1的绝缘屏蔽层2,线芯包括导体3和包裹导体3的半导电屏蔽层4,其特征在于:所述绝缘层1为交联聚乙烯绝缘层,所述绝缘屏蔽层2外包裹有铜带绕包屏蔽层5,所述铜带绕包屏蔽层5外包裹有玻璃纤维阻燃层6,所述玻璃纤维阻燃层6外包裹有陶瓷纤维隔热层7,所述陶瓷纤维隔热层7外包裹有陶瓷化硅橡胶层8,所述陶瓷化硅橡胶层8外包裹有钢带铠装层9,所述钢带铠装层9外包裹有外护套10。 Referring to Figure 1, a medium-voltage fire-resistant cable includes a core, an insulating layer 1 wrapping the core, an insulating shielding layer 2 wrapping the insulating layer 1 from the inside to the outside, and the core includes a conductor 3 and a semi-conductive layer wrapping the conductor 3. The shielding layer 4 is characterized in that: the insulating layer 1 is a cross-linked polyethylene insulating layer, the insulating shielding layer 2 is wrapped with a copper tape wrapping shielding layer 5, and the copper tape wrapping shielding layer 5 is wrapped with A glass fiber flame-retardant layer 6, the glass fiber flame-retardant layer 6 is wrapped with a ceramic fiber heat-insulating layer 7, and the ceramic fiber heat-insulation layer 7 is wrapped with a ceramicized silicone rubber layer 8, and the ceramicized silicone rubber layer 8 is wrapped with a steel tape armor layer 9, and the steel tape armor layer 9 is wrapped with an outer sheath 10.
所述导体3为绞合铜导体。 The conductor 3 is a stranded copper conductor.
所述线芯为单根或多根。 The wire cores are single or multiple.
所述多根线芯的排列方式为单层或多层同心绞合。 The arrangement of the multiple wire cores is single-layer or multi-layer concentric twisting.
本实施例为一较佳实施方式,多根线芯的排列方式为多层同心绞合,采用这种特定的排列方式,极大的增强了电缆的结构稳定性和柔韧性,电缆的抗拉能力更好。 This embodiment is a preferred implementation mode. The arrangement of multiple wire cores is multi-layer concentric twisting. Using this specific arrangement greatly enhances the structural stability and flexibility of the cable, and the tensile strength of the cable Ability is better.
实施例5 Example 5
参见图2,一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层1、包裹绝缘层1的绝缘屏蔽层2,线芯包括导体3和包裹导体3的半导电屏蔽层4,其特征在于:所述绝缘层1为交联聚乙烯绝缘层,所述绝缘屏蔽层2外包裹有铜带绕包屏蔽层5,所述铜带绕包屏蔽层5外包裹有玻璃纤维阻燃层6,所述玻璃纤维阻燃层6外包裹有陶瓷纤维隔热层7,所述陶瓷纤维隔热层7外包裹有陶瓷化硅橡胶层8,所述陶瓷化硅橡胶层8外包裹有钢带铠装层9,所述钢带铠装层9外包裹有外护套10。 Referring to Figure 2, a medium-voltage fire-resistant cable includes a core, an insulating layer 1 wrapping the core, an insulating shielding layer 2 wrapping the insulating layer 1 from the inside to the outside, and the core includes a conductor 3 and a semi-conductive layer wrapping the conductor 3. The shielding layer 4 is characterized in that: the insulating layer 1 is a cross-linked polyethylene insulating layer, the insulating shielding layer 2 is wrapped with a copper tape wrapping shielding layer 5, and the copper tape wrapping shielding layer 5 is wrapped with A glass fiber flame-retardant layer 6, the glass fiber flame-retardant layer 6 is wrapped with a ceramic fiber heat-insulating layer 7, and the ceramic fiber heat-insulation layer 7 is wrapped with a ceramicized silicone rubber layer 8, and the ceramicized silicone rubber layer 8 is wrapped with a steel tape armor layer 9, and the steel tape armor layer 9 is wrapped with an outer sheath 10.
所述导体3为绞合铜导体。 The conductor 3 is a stranded copper conductor.
所述线芯为单根或多根。 The wire cores are single or multiple.
所述多根线芯的排列方式为单层或多层同心绞合。 The arrangement of the multiple wire cores is single-layer or multi-layer concentric twisting.
所述多根线芯的空隙处填充有无碱玻璃纤维纱填充层11。 The voids of the plurality of wire cores are filled with an alkali-free glass fiber yarn filling layer 11 .
本实施例为一较佳实施方式,多根线芯的空隙处填充有无碱玻璃纤维纱填充层,无碱玻璃纤维纱为纵向平行束线结构,具有良好的耐热性及热径向疏导特性,能够有效降低绝缘层温度,并且具有较高的抗拉强度。 This embodiment is a preferred implementation mode. The gaps of multiple wire cores are filled with non-alkali glass fiber yarn filling layer, and the non-alkali glass fiber yarn is a longitudinal parallel beam structure, which has good heat resistance and thermal radial flow. Features, can effectively reduce the temperature of the insulating layer, and has a high tensile strength.
实施例6 Example 6
参见图2,一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层1、包裹绝缘层1的绝缘屏蔽层2,线芯包括导体3和包裹导体3的半导电屏蔽层4,其特征在于:所述绝缘层1为交联聚乙烯绝缘层,所述绝缘屏蔽层2外包裹有铜带绕包屏蔽层5,所述铜带绕包屏蔽层5外包裹有玻璃纤维阻燃层6,所述玻璃纤维阻燃层6外包裹有陶瓷纤维隔热层7,所述陶瓷纤维隔热层7外包裹有陶瓷化硅橡胶层8,所述陶瓷化硅橡胶层8外包裹有钢带铠装层9,所述钢带铠装层9外包裹有外护套10。 Referring to Figure 2, a medium-voltage fire-resistant cable includes a core, an insulating layer 1 wrapping the core, an insulating shielding layer 2 wrapping the insulating layer 1 from the inside to the outside, and the core includes a conductor 3 and a semi-conductive layer wrapping the conductor 3. The shielding layer 4 is characterized in that: the insulating layer 1 is a cross-linked polyethylene insulating layer, the insulating shielding layer 2 is wrapped with a copper tape wrapping shielding layer 5, and the copper tape wrapping shielding layer 5 is wrapped with A glass fiber flame-retardant layer 6, the glass fiber flame-retardant layer 6 is wrapped with a ceramic fiber heat-insulating layer 7, and the ceramic fiber heat-insulation layer 7 is wrapped with a ceramicized silicone rubber layer 8, and the ceramicized silicone rubber layer 8 is wrapped with a steel tape armor layer 9, and the steel tape armor layer 9 is wrapped with an outer sheath 10.
所述导体3为绞合铜导体。 The conductor 3 is a stranded copper conductor.
所述线芯为单根或多根。 The wire cores are single or multiple.
所述多根线芯的排列方式为单层或多层同心绞合。 The arrangement of the multiple wire cores is single-layer or multi-layer concentric twisting.
所述多根线芯的空隙处填充有无碱玻璃纤维纱填充层11。 The voids of the plurality of wire cores are filled with an alkali-free glass fiber yarn filling layer 11 .
所述外护套10为低烟无卤外护套。 The outer sheath 10 is a low-smoke halogen-free outer sheath.
本实施例为一较佳实施方式,外护套为低烟无卤外护套,燃烧时不会发出有毒有害气体,具有良好的环保性。 This embodiment is a preferred implementation mode. The outer sheath is a low-smoke and halogen-free outer sheath, which will not emit toxic and harmful gases when burning, and has good environmental protection.
实施例7 Example 7
参见图3,一种中压耐火电缆,由内到外依次包括线芯、包裹线芯的绝缘层1、包裹绝缘层1的绝缘屏蔽层2,线芯包括导体3和包裹导体3的半导电屏蔽层4,其特征在于:所述绝缘层1为交联聚乙烯绝缘层,所述绝缘屏蔽层2外包裹有铜带绕包屏蔽层5,所述铜带绕包屏蔽层5外包裹有玻璃纤维阻燃层6,所述玻璃纤维阻燃层6外包裹有陶瓷纤维隔热层7,所述陶瓷纤维隔热层7外包裹有陶瓷化硅橡胶层8,所述陶瓷化硅橡胶层8外包裹有钢带铠装层9,所述钢带铠装层9外包裹有外护套10。 Referring to Figure 3, a medium-voltage fire-resistant cable includes a core, an insulating layer 1 wrapping the core, an insulating shielding layer 2 wrapping the insulating layer 1 from the inside to the outside, and the core includes a conductor 3 and a semiconductive layer wrapping the conductor 3. The shielding layer 4 is characterized in that: the insulating layer 1 is a cross-linked polyethylene insulating layer, the insulating shielding layer 2 is wrapped with a copper tape wrapping shielding layer 5, and the copper tape wrapping shielding layer 5 is wrapped with A glass fiber flame-retardant layer 6, the glass fiber flame-retardant layer 6 is wrapped with a ceramic fiber heat-insulating layer 7, and the ceramic fiber heat-insulation layer 7 is wrapped with a ceramicized silicone rubber layer 8, and the ceramicized silicone rubber layer 8 is wrapped with a steel tape armor layer 9, and the steel tape armor layer 9 is wrapped with an outer sheath 10.
所述导体3为绞合铜导体。 The conductor 3 is a stranded copper conductor.
所述线芯为单根或多根。 The wire cores are single or multiple.
所述多根线芯的排列方式为单层或多层同心绞合。 The arrangement of the multiple wire cores is single-layer or multi-layer concentric twisting.
所述多根线芯的空隙处填充有无碱玻璃纤维纱填充层11。 The voids of the plurality of wire cores are filled with an alkali-free glass fiber yarn filling layer 11 .
所述外护套10为低烟无卤外护套。 The outer sheath 10 is a low-smoke halogen-free outer sheath.
所述外护套10外包裹有呈编织网状结构的不锈钢丝网包覆层12。 The outer sheath 10 is wrapped with a stainless steel wire mesh cladding layer 12 in a braided mesh structure.
本实施例为最佳实施方式,绝缘层为交联聚乙烯绝缘层,具有良好的绝缘性和耐热性;绝缘屏蔽层外包裹有铜带绕包屏蔽层,具有良好的屏蔽效果;铜带绕包屏蔽层外包裹有玻璃纤维阻燃层,玻璃纤维,阻燃效果好且耐高温,能形成三维立体网状结构,提高了整个电缆的韧性和抗张性,具有较高的冲击强度;玻璃纤维阻燃层外包裹有陶瓷纤维隔热层,陶瓷纤维隔热层具有良好的隔热保温性能,能耐800-1400摄氏度高温;能有效隔离和减缓燃烧时电缆线芯的绝缘层温度,保证绝缘层在一定时间内温度低于200摄氏度;陶瓷纤维隔热层外包裹有陶瓷化硅橡胶层,陶瓷化硅橡胶层本身电气绝缘性能优异,具有很好的柔软性和弹性,能够防止线芯受潮,被烧蚀后转化成陶瓷状的壳体,形成一层坚硬的保护层,该保护层为疏松多孔结壳物,能有效阻止热传递,起到隔绝外界火焰的作用,对线芯具有良好的保护作用;陶瓷化硅橡胶层外包裹有钢带铠装层,钢带铠装层能明显阻挡隔断火焰,有效杜绝火焰直接接触绝缘层,且利于增强电缆的整体结构强度;钢带铠装层外包裹有外护套,能有效提高电缆耐磨性;作为一个完整的技术方案,电缆整体具有良好的耐火性能和柔韧性,能够在燃烧情况下保持通电90分钟,整体结构强度高,抗拉能力强。外护套外包裹有呈编织网状结构的不锈钢丝网包覆层,不锈钢丝网包覆层进一步提高了电缆的整体结构强度。 This embodiment is the best implementation mode. The insulating layer is a cross-linked polyethylene insulating layer, which has good insulation and heat resistance; the insulating shielding layer is wrapped with a copper tape wrapping shielding layer, which has a good shielding effect; the copper tape The wrapping shielding layer is wrapped with a glass fiber flame retardant layer, glass fiber, which has good flame retardant effect and high temperature resistance, can form a three-dimensional network structure, improves the toughness and tensile properties of the entire cable, and has high impact strength; The glass fiber flame retardant layer is wrapped with a ceramic fiber heat insulation layer. The ceramic fiber heat insulation layer has good heat insulation performance and can withstand high temperatures of 800-1400 degrees Celsius; it can effectively isolate and slow down the insulation layer temperature of the cable core during combustion, ensuring The temperature of the insulation layer is lower than 200 degrees Celsius within a certain period of time; the ceramic fiber insulation layer is wrapped with a ceramic silicon rubber layer. The ceramic silicon rubber layer itself has excellent electrical insulation performance, good softness and elasticity, and can prevent wire cores from Moisture, after being ablated, it will be transformed into a ceramic-like shell, forming a hard protective layer. The protective layer is a loose porous crust, which can effectively prevent heat transfer and play the role of isolating external flames. Good protective effect; the ceramic silicone rubber layer is wrapped with a steel tape armor layer, the steel tape armor layer can obviously block and cut off the flame, effectively prevent the flame from directly contacting the insulating layer, and is conducive to enhancing the overall structural strength of the cable; the steel tape armor The outer sheath is wrapped outside the coating layer, which can effectively improve the wear resistance of the cable; as a complete technical solution, the cable as a whole has good fire resistance and flexibility, and can keep energized for 90 minutes under burning conditions, and the overall structural strength is high. Strong tensile capacity. The outer sheath is wrapped with a stainless steel wire mesh covering layer in a woven mesh structure, and the stainless steel wire mesh covering layer further improves the overall structural strength of the cable.
Claims (7)
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| CN201520756529.6U CN205028678U (en) | 2015-09-28 | 2015-09-28 | Medium voltage fireproof cable |
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| CN108091439A (en) * | 2017-12-28 | 2018-05-29 | 扬州曙光电缆股份有限公司 | A kind of flame-retardant solar photovoltaic cable |
| CN108206073A (en) * | 2017-12-28 | 2018-06-26 | 扬州曙光电缆股份有限公司 | A New Flame Retardant Class A Medium Voltage Fire Resisting Cable |
| CN108447602A (en) * | 2018-04-25 | 2018-08-24 | 四川鑫电电缆有限公司 | The fire-retardant three cores midium voltage cable of temperature-sensitive tension |
| CN109461535A (en) * | 2018-10-24 | 2019-03-12 | 江苏润华电缆股份有限公司 | The fire-retardant cable used for intelligent electric network of copper core polyethylene insulation |
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| CN112735652A (en) * | 2021-01-26 | 2021-04-30 | 人民电缆集团有限公司 | Fire prevention flame retarded cable and production fire prevention flame retarded cable are used around package mechanism |
| CN113871071A (en) * | 2021-10-12 | 2021-12-31 | 广东金阳光电缆实业有限公司 | A high-performance shielded cable |
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| CN108091439A (en) * | 2017-12-28 | 2018-05-29 | 扬州曙光电缆股份有限公司 | A kind of flame-retardant solar photovoltaic cable |
| CN108206073A (en) * | 2017-12-28 | 2018-06-26 | 扬州曙光电缆股份有限公司 | A New Flame Retardant Class A Medium Voltage Fire Resisting Cable |
| CN108091439B (en) * | 2017-12-28 | 2024-03-22 | 扬州曙光电缆股份有限公司 | Flame-retardant fire-resistant solar photovoltaic cable |
| CN108447602A (en) * | 2018-04-25 | 2018-08-24 | 四川鑫电电缆有限公司 | The fire-retardant three cores midium voltage cable of temperature-sensitive tension |
| CN109461535A (en) * | 2018-10-24 | 2019-03-12 | 江苏润华电缆股份有限公司 | The fire-retardant cable used for intelligent electric network of copper core polyethylene insulation |
| CN109461535B (en) * | 2018-10-24 | 2024-06-07 | 江苏润华电缆股份有限公司 | Copper core polyethylene insulation flame-retardant cable for smart power grid |
| CN110092969B (en) * | 2019-05-06 | 2021-08-24 | 内蒙古仁达特种电缆有限公司 | A kind of high stability cable |
| CN110092969A (en) * | 2019-05-06 | 2019-08-06 | 山东虎力机械有限公司 | A kind of high stability cable |
| CN111640529A (en) * | 2020-05-26 | 2020-09-08 | 沈阳奥唯线缆制造有限公司 | Flexible fireproof cable |
| CN112635104A (en) * | 2020-11-19 | 2021-04-09 | 马鞍山安慧智电子科技有限公司 | Low-capacitance longitudinal differential protection control cable for subway communication |
| CN112735652A (en) * | 2021-01-26 | 2021-04-30 | 人民电缆集团有限公司 | Fire prevention flame retarded cable and production fire prevention flame retarded cable are used around package mechanism |
| CN112735652B (en) * | 2021-01-26 | 2021-08-24 | 人民电缆集团有限公司 | Fire prevention flame retarded cable and production fire prevention flame retarded cable are used around package mechanism |
| CN113871071A (en) * | 2021-10-12 | 2021-12-31 | 广东金阳光电缆实业有限公司 | A high-performance shielded cable |
| CN114927281A (en) * | 2022-05-25 | 2022-08-19 | 广东远光电缆实业有限公司 | High-voltage cable for high-flame-retardant wear-resistant new energy automobile |
| CN115938667A (en) * | 2022-12-20 | 2023-04-07 | 上海思能技术工程有限公司 | A three-core ultra-flexible high-voltage fireproof cable and its preparation method |
| CN119069171A (en) * | 2024-11-01 | 2024-12-03 | 四川九洲线缆有限责任公司 | A compensating wire and its manufacturing process and quality inspection method |
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